Process screen basket filter PRFS
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1 Process screen basket filter PRFS PRFS- PRFS- PRFS- PRFS- PRFS- PRFS- 130x 250x 520x 650x 1500x 2500x Nominal size: Q s max: p s max: Filtration ratings: Specifications DN 50 DN m³/h 16 bar µm 1. GENERAL Product description Screen basket filter Used as coarse filter, bypass filter or pre-separator Screen basket technology Screen basket insert with bracket Wire mesh: 25 to 1000 µm Wedge wire: 50 to 3000 µm Perforated plate: 3000 to µm Product advantages High filtration efficiency Simple handling Robust filter materials are ideally suited to long-term operation Cleanable filter materials Low operating costs Numerous versions Particles cannot reach the clean side when basket is exchanged Also available as a switchable double filter Series 130x 250x 520x 650x 1500x 2500x Size Mounting dimension [DN] Technical data, filter housing Stainless steel 1) Materials Carbon steel Internal corrosion protection Without With / 65 / 80 / 100 / / / 125 / 150 / / / 200 / / 250 / / 300 / 400 / / 400 / 500 / / p S max [bar] 6 / 10 / 16 Ts min to Ts max² [ C] -10 to +90 Weight [kg] Volume [l] Technical data, screen basket inserts 1) Stainless steel: or similar (group 316); others on request 2) Internally coated housing T S max +60 C Higher temperature on request Series No. of screen baskets Screen basket type Total filter area Filter materials and filtration ratings [µm] Wire mesh, reinforced with perforated plate 130x 1 SK x 1 SK x 3 SK x 4 SK x 7 SK x 5 SK Wedge wire Perforated plate Permitted differential pressure [bar] 6 1
2 2. FUNCTION AND SPECIAL FEATURES FUNCTION The filter element is flooded from the inside to the outside Separated solids remain inside the screen basket Particle deposition during filtration increases pressure loss The screen baskets are removed when the maximum differential pressure is reached Clogged screen baskets can easily be emptied and cleaned with the water hose Fixed dirt can be removed with a high-pressure cleaner ACCESSORIES (OPTIONAL) Cover plate lifting device Drain and vent ball valves Various clogging indicators 3. CLOGGING INDICATORS Type Clogging indicator/differential pressure monitoring Visual PVD x B.x Image Description Visual display with green/red field Automatic reset Electrical PVD x C.x Electrical signal when trigger point is reached Switch type: normally closed or normally open Automatic reset Visual-electrical PVD x D.x /-L... Lamp for visual display Electrical signal (normally closed or normally open) Automatic reset Differential pressure gauge DS11 2 micro-switches (N/C or N/O) Switch points of the micro-switches can be adjusted from outside Measuring cell made from aluminium or stainless steel 2
3 4. FILTER CALCULATION* CHECKLIST FOR FILTER CALCULATION STEP 1: REQUIRED OPERATING DATA Observe Pressure Equipment Directive PED 23/07/EC Type of operating medium Viscosity Operating pressure Operating temperature Flow rate Desired filtration rating Type of solid particles to be separated Solid particle content STEP 2: FILTER SIZING Hydraulic determination of the size on basis of pressure loss curves The initial pressure difference for clean screen baskets should not exceed the following values: Operating pressure 6 bar: 0.2 bar Operating pressure > 6 to 10 bar: 0.3 bar Operating pressure > 10 bar: 0.3 to 0.5 bar Housing material selected on basis of operating data and operating medium Sealing material selected on basis of operating data and operating medium Selection of size for inlet and outlet flange Different connection sizes can be selected for each size The flow velocity of 4 m/s at the flange inlet should not be exceeded Depending on the solid particle content, screen basket filters can be deliberately oversized or undersized STEP 3: DETERMINING THE FILTRATION RATING As a basic rule: as coarse as possible as fine as necessary! CIRCUIT DIAGRAM Bypass line Shut-off valve Process inline filter Inlet Outlet Shut-off valve Shut-off valve Scope of delivery HYDAC * Please contact our Head Office if you have any queries regarding filter calculation 3
4 PRESSURE DROP CURVE FOR FILTER HOUSING INCL. SCREEN BASKET INSERT The curves apply for water at 20 C and other fluids up to a viscosity of 15 mm²/s. They apply for all filtration ratings. Exception: When wedge wires of filtration rating 50 µm are used, 30% of the derived pressure loss must be added. Flow in l/min Differential pressure in bar 4
5 5. FILTER CONFIGURATION* Flange connections Standard DIN / DIN EN DN 50 to DN 700 Optional ASME Housing manufacture AD 2000 technical data sheets / PED 97/23/EC ASME VIII Div. 1 with or without U-stamp EN Housing materials Stainless steel or similar (group 316) Carbon steel Others on request External corrosion protection Corrosion protection, internal 2-layer epoxy coating, not applicable for stainless steel tanks 2-component internal epoxy coating (not applicable for stainless steel tanks) PUR top coat (colour RAL 7040) RAL/Munsell colours to customer specification (for carbon-steel qualities) Various multi-layer coatings Material of internal parts and filter elements Stainless steel or similar (group 316) Others on request Sealing materials FPM / FKM Asbestos-free gasket Various sealing materials on request, depending on the particular medium Cover plate lifting device With cover plate lifting device Differential pressure monitoring Visual Electrical Visual-electrical Differential pressure gauge with 2 micro-switches Documentation Assembly and Operating Instructions Manufacturer s test certificates Material certificates (3.1 according to DIN EN 10204) 3rd parties (TÜV, ABS, Lloyd s, etc.) Welding procedure (WPS) / welding procedure test (PQR/WPQ) * Other versions and customised special solutions after consultation with our Head Office. 5
6 6. MODEL CODE MODEL CODE, PROCESS SCREEN BASKET FILTER PRFS Filter type PRFS = screen basket filter Filter material D = wire mesh (cleanable), reinforced with perforated plate DS = wire mesh (cleanable), reinforced on both sides with perforated plate S = wedge wire (cleanable) L = perforated plate (cleanable) Size 130x = DN 50 / 65 / 80 / 100 / 125 / x = DN 100 / 125 / 150 / 200 / x = DN 150 / 200 / x = DN 200 / 250 / x = DN 250 / 300 / 400 / x = DN 350 / 400 / 500 / 600 / 700 Final digit x 3 = stainless steel housing or similar (group 316) 4 = housing carbon steel + internal epoxy coating 5 = housing carbon steel without coating Type of connection (see table) F = flange to DIN followed by nominal width e.g. F100 AF = flange to ASME followed by nominal width in inches, e.g. AF8 Filtration rating in µm Wire mesh = 25 / 40 / 60 / 80 / 100 / 150 / 200 / 250 / 500 / 1000 Wedge wire = 50 / 100 / 200 / 300 / 500 / 1000 / 2000 / 3000 Perforated plate = 3000 / 5000 / Equipment 0 = without additional equipment 1 = cover plate lifting device 2 = vent and drain ball valve PRFS S 1303 AF So Type of clogging indicator 0 = no clogging indicator 1 = visual indicator (PVD 2 B.1) 2 = visual and electrical indicator (PVD 2 D.0 /-L...) 4 = visual/analogue clogging indicator made from aluminium with two adjustable contacts (0 4 bar) 5 = visual/analogue clogging indicator made from stainless steel with two adjustable contacts (0 4 bar) 6 = electric differential pressure switch (PVD 2 C.0) Modification number 2 Supplementary details Code number for special equipment MODEL CODE, SCREEN BASKET INSERT Screen basket design Screen basket insert with bracket Size of screen basket Filter material D = wire mesh (cleanable), reinforced with perforated plate DS = wire mesh (cleanable), reinforced on both sides with perforated plate S = wedge wire (cleanable) L = perforated plate (cleanable) Filtration rating in µm Wire mesh = 25 / 40 / 60 / 80 / 100 / 150 / 200 / 250 / 500 / 1000 Wedge wire = 50 / 100 / 200 / 300 / 500 / 1000 / 2000 / 3000 Perforated plate = 3000 / 5000 / Sealing material K = Asbestos-free gasket (only for S/D/DS version) V = FPM/FKM N = NBR EP = EPDM SI = Silicone 0 = no seal for filtration rating > 500 µm SK 4 S
7 7. DIMENSIONS PRFS 130X - 250X Removal height filter elements Air vent Clogging indicator optional Drain contaminated side Drain Values given in millimetres. Subject to technical modifications. Size DN1 DN2 b1 b2 h1 h2 h3 H1 H2 H3 L1 D1 D4 E1 E2 F1 F2 F3 F4 PRFS 130x F PRFS 130x F PRFS 130x F G 1/4 G 1/ PRFS 250x F PRFS 250x F PRFS 250x F
8 7. DIMENSIONS PRFS 520X X Air vent Cover plate lifting device optional Cover plate lifting device optional Removal height filter elements Clogging indicator optional Drain contaminated side Drain Clean side Values given in millimetres. Subject to technical modifications. Size DN1 DN2 b1 b2 h1 h2 h3 H1 H2 H3 H4 L1 D1 D3 D4 E1 E2 PRFS 520x-F G 1 PRFS 520x-F G 1 PRFS 520x-F G 1 PRFS 650x-F G 3/4 PRFS 650x-F G 3/4 PRFS 650x-F G 3/4 PRFS 1500x-F G 1/4 G 1 PRFS 1500x-F G 1 PRFS 1500x-F G 1 PRFS 1500x-F G 1 PRFS 2500x-F G 1 PRFS 2500x-F G 1 PRFS 2500x-F G 1 8
9 7. DIMENSIONS SCREEN BASKET INSERT Type S A-A A A-A A DN1 DN2 DN1 DN2 b2 b1 A Type D / DS / L b2 b1 A Values given in millimetres. Subject to technical modifications. Size DN1 DN2 b1 b2 SK SK SK NOTE jmthe information in this brochure relates to the operating conditions and applications described. For applications or operating conditions not described, please contact the relevant technical department. Subject to technical modifications. Process Technology GmbH Am Wrangelflöz 1 D Neunkirchen Tel.: +49 (0) Fax: +49 (0) Internet: prozess-technik@hydac.com 9
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