Pressure Filter for Manifold Mounting DFP and for Reversible Flow DFPF
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1 Pressure Filter for Manifold Mounting DFP and for Reversible Flow DFPF up to 600 l/min, up to 315 bar X X TECHNiCAL SPECIFICATIONS 1.1 FILTER HOUSING Construction The filter housings are designed in accordance with international regulations. They consist of a filter head and a screw-in filter bowl. DFPF filters are suitable for flow in both directions. Standard equipment: connection for a clogging two-piece bowl for 990 and above (optional for 660 and above) drain screw with pressure relief (standard for 330 and above) 1.2 FILTER ELEMENTS HYDAC filter elements are validated and their quality is constantly monitored according to the following standards: ISO 2941 ISO 2942 ISO 2943 ISO 3724 ISO 3968 ISO ISO Contamination retention capacities in g Betamicron (BN4HC) 3 µm 5 µm 10 µm 20 µm Betamicron (BH4HC) 3 µm 5 µm 10 µm 20 µm FILTER SPECIFICATIONS Nominal pressure Fatigue strength Filter elements are available with the following pressure stability values: Betamicron (BN4HC): 20 bar Betamicron (BH4HC): 210 bar Wire mesh (W): 20 bar Stainless steel fibre (V): 210 bar 1.4 SEALS NBR (= Perbunan) 1.5 Installation As pressure filter for manifold block mounting, with or without reversible oil flow 1.6 SPECIAL MODELS AND ACCESSORIES Bypass valve built into the head Seals in FPM, EPDM 1.7 SPARE PARTS See Original Spare Parts List 1.8 CERTIFICATES AND APPROVALS On request 1.9 COMPATIBILITY WITH HYDRAULIC FLUIDS ISO 2943 Hydraulic oils H to HLPD DIN Lubrication oils DIN 51517, API, ACEA, DIN 51515, ISO 6743 Compressor oils DIN Biodegradable operating fluids VDMA HETG, HEES, HEPG Fire-resistant fluids HFA, HFB, HFC and HFD Operating fluids with high water content (>50% water content) on request 315 bar At nominal pressure 10 6 cycles from 0 to nominal pressure Temperature range -30 C to +100 C (-30 C to -10 C: p max = bar) Material of filter head EN-GJS Material of filter bowl Steel Type of clogging VD (differential pressure measurement up to 420 bar operating pressure) Pressure setting of the clogging 5 bar (others on request) Bypass cracking pressure (optional) 6 bar (others on request) 1.10 IMPORTANT INFORMATION Filter housings must be earthed. When using visual clogging s, the BM version (visual with manual reset) only should be used. When using electrical clogging s, the electrical power supply to the system must be switched off before removing the clogging connector. Symbol for hydraulic systems DFP DFPF 393
2 2. model CODE (also order example) 2.1 COMPLETE FILTER Filter type DFP or DFPF Filter material BN/HC Betamicron (BN4HC) BH/HC Betamicron (BH4HC) V Stainless steel fibre W Wire mesh Size of filter or element : 60, 110, 140, 160, 240, 280, 330, 500, 660, 990, 1320 Operating pressure Q = 315 bar Type and size of connection Type Connection Filter size type B Ø 17.5 C Ø 21.4 E Ø 41 Filtration rating in µm BN/HC, BH/HC, V: 3, 5, 10, 20 W: 25, 50, 100, 200 Type of clogging Y plastic blanking plug in port A steel blanking plug in port BM visual for other clogging s, C electrical see brochure no /.. D visual and electrical Type code 1 one-piece filter bowl 2 two-piece filter bowl ( 660 to 1320) Modification number X the latest version is always supplied Supplementary details B. bypass cracking pressure (e.g. B6 = 6 bar); without details = without bypass valve L... light with appropriate voltage (24, 48, 110, 220 Volt) only for clogging LED 2 light-emitting diodes up to 24 Volt s type "D" SO184 pressure release/oil drain screw (standard for size 330 and above) V FPM seals W suitable for HFA and HFC emulsions DFP BN/HC 60 Q B 10 D 1. X /-L REPLACEMENT ELEMENT Size 0060, 0110, 0140, 0160, 0240, 0280, 0330, 0500, 0660, 0990, 1320 Type D Filtration rating in µm BN4HC, BH4HC, V: 003, 005, 010, 020 W: 025, 050, 100, 200 Filter material BN4HC, BH4HC, V, W Supplementary details V, W (for descriptions, see Point 2.1) 0060 D 010 BN4HC /-V 2.3 REPLACEMENT CLOGGING INDICATOR VD 5 D. X /-L24 Type VD differential pressure up to 420 bar operating pressure Pressure setting 5 standard for DFP filters 5 bar others on request 8 standard for DFPF filters 8 bar Type of clogging D (see Point 2.1) Modification number X the latest version is always supplied Supplementary details L..., LED, V, W (for descriptions, see Point 2.1) 394
3 3. FILTER CALCULATION / SIZING The total pressure drop of a filter at a certain flow rate Q is the sum of the housing p and the element p and is calculated as follows: p total = p housing + p element p housing = (see Point 3.1) p element = Q SK* viscosity (*see Point 3.2) For ease of calculation, our Filter Sizing Program is available on request free of charge. NEW: Sizing online at p-q HOUSING CURVES BASED ON ISO 3968 The housing curves apply to mineral oil with a density of 0.86 kg/dm³ and a kinematic viscosity of 30 mm²/s. In this case, the differential pressure changes proportionally to the density. DFP 60/110/ GRADIENT COEFFICIENTS (SK) FOR FILTER ELEMENTS The gradient coefficients in mbar/(l/min) apply to mineral oils with a kinematic viscosity of 30 mm²/s. The pressure drop changes proportionally to the change in viscosity. DFP/ V W BH4HC DFPF 3 µm 5 µm 10 µm 20 µm 3 µm 5 µm 10 µm 20 µm BN4HC: 60 BN4HC: 280 BN4HC: 110 BN4HC: 330 DFP 160/240/280 BN4HC: 140 BN4HC: 500 DFP 330/500/660/990/1320 BN4HC: 160 BN4HC: 660 BN4HC: 240 BN4HC: 990/1320 DFPF p-q housing curves on request 395
4 4. DIMENSIONS: DFP DFP DFP SW 3 pressure release / oil drain plug oil drain DFP b b b b b b b b b b b b b b b d d d d d5 7/18 14 UNC 7/18 14 UNC 7/18 14 UNC d d d h h h h h h h t t t SW SW SW Weight incl element [kg] Volume of pressure chamber [l]
5 DFPF DFPF DFPF SW 3 pressure release / oil drain plug oil drain DFPF b b b b b b b b b b b b b b b d ,295, d d d d5 7/8 14 UNC 7/8 14 UNC 7/8 14 UNC d d d h h h h h h h t t t SW SW SW Weight incl element [kg] Volume of pressure chamber [l]
6 Notes NOTE The information in this brochure relates to the operating conditions and applications described. For applications or operating conditions not described, please contact the relevant technical department. Subject to technical modifications. HYDAC Filtertechnik GmbH Industriegebiet D Sulzbach/Saar Tel.: / Fax: / Internet: filter@hydac.com 398
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