Pressure Filters DF...M A / DF...Q E DF...MHA / DF...MHE Flow rates up to 500 l/min Pressure range up to 315 bar Material: SG Iron/ADI, Steel

Transcription

1 Manifold Mounted, Rear Flanged Pressure Filters DF...M A / DF...Q E DF...MHA / DF...MHE Flow rates up to 5 l/min Pressure range up to 35 bar Material: SG Iron/ADI, Steel

2 . DESCRIPTION.. FILTER HOUSING Construction The filter housings have been designed in accordance with international regulations. They consist of a filter head and a screw-in filter bowl. Standard specification: Mounting holes in the head -piece bowl for size 66 and above Suitable for HFA/HFC fluids Oil drain plug with automatic pressure relief (for size 33 and above) Interface DF 6-8 M A / DF 6-8 MHA: Outlet above inlet DF 3-8 Q E: Inlet above outlet option (size 6, 4, 8): Outlet above inlet ( /-OAI) DF 33-3 Q E / DF 33-3 MHE: Outlet above inlet.. FILTER ELEMENTS Original HYDAC filter elements guarantee reliable function and protect hydraulic components and systems which are sensitive to contamination from wear and tear. Performance and quality tests in accordance with international standards guarantee reliable operation of the filter. Hydac filters are validated and their quality is continuously monitored according to the following standards. ISO 94: Verification of collapse / burst resistance ISO 94: Verification of fabrication integrity and determination of first bubble point test ISO 943: Verification of material compatibility with fluids ISO 374: Verification of flow fatigue characteristics ISO 3968: Evaluation of differential pressure versus flow characteristics ISO 6889: Multi-pass method for evaluating filtration performance of a filter element In addition to guaranteeing retention and flow rate characteristics, the filter elements have excellent structural stability. The careful construction and mechanically stable support of the filter media guarantee aboveaverage beta value stability and flow fatigue characteristics of the filter elements. The filter elements are available with the following collapse/burst stability values: Betamicron (BH3HC) : 5 bar Betamicron (BN3HC) : bar Wire mesh (W/HC) : 3 bar Stainless steel fibre (V) : bar

3 .3. CLOGGING INDICATORS VD 5 D. /-L. GENERAL Mounting Manifold mounted rear flanged Type of indicator VD differential pressure indicator up to 45 bar operating pressure VM differential pressure indicator up to bar operating pressure Pressure setting 5 5 bar = standard (others on request) Indicator type code (options) B. = visual C. = electrical D. = visual/electrical Modification number the latest version is always supplied Supplementary details -V Viton -LED light-emitting diodes up to 4 volt -L.. light with corresponding voltage (4, 48,, volt) -W only for oil-water emulsions HFA, HFC (only possible for version "VD") For further details on clogging indicators, please see: brochure no.: E 7.5../.. Temperature range - C to + C (-3 C to - C: only is permissible) p max Pressure setting of the clogging indicator p a = 5 bar -.5 bar Other pressure settings on request Cracking pressure of bypass valve p O = 6 bar +.6 bar Other cracking settings on request (only for DF MA/DF QE) Circuit diagram.4. SEALS Perbunan (= NBR)..5. SPECIAL MODELS AND ACCESSORIES bypass valve (only for DF MA/DF QE) oil drain plug up to size 8 seals in FPM, EPDM test and inspection certificates differential pressure indicator.6. SPARE PARTS See Original Spare Parts List and Maintenance Instructions..7. COMPATIBILITY WITH OPERATING FLUIDS TO DIN ISO 943: Hydraulic oils H to HLPD to DIN 554 Lubrication oils to DIN 557, APJ, ACEA, DIN 555, ISO 6743 Compressor oils to DIN 556 Rapidly biodegradable operating fluids to VDMA 4568 HETG, HEES, HEPG Non-flam operating fluids HFC and HFD Operating fluids with high water content (>5% water content) on request For further details on filter elements: Brochure no.: E 7.../.. 3

4 3. MODEL CODE (also order example) 3.. COMPLETE FILTER Filter type DF BN/HC 6 MHE D. X -L4 Filter material BN/HC Betamicron (BN3HC) BH/HC Betamicron (BH3HC) W/HC Stainless steel wire mesh V Stainless steel fibre Size: filter and element M A: 6,, 4, 6, 4, 8 Q E: 3, 6,, 4, 6, 4, 8, 33, 5, 66, 99, 3 MHA:6, 4, 8 MHE:33, 5, 66, 99, 3 Operating pressure M: 5 bar Q: 35 bar Application No details: 6 cycles H: high dynamic for 8 cycles (only for 5 bar operating pressure) Type of connection / Connection size A: mounting holes E: 4 mounting holes Filtration rating in µm BN3HC, BH3HC, V : 3, 5,, W/HC : 5, 5,, Type of clogging indicator Y = plastic blanking plug in indicator port A = steel blanking plug in indicator port for other clogging indicators, B = visual indicator see brochure no. E 7.5../.. C = electrical indicator D = combined visual/electrical indicator Type code version with -piece bowl: up to size 66 version with -piece bowl: size 66-3 Modification number X the latest version is always supplied Supplementary details V FPM seals, filter suitable for rapidly biodegradable oils and phosphate ester (HFD-R) W suitable for oil-water emulsions HFA, HFC (only necessary when using a clogging indicator and/or V or W/HC elements) L... light with corresponding voltage (4V, 48V, V, V) only on clogging LED light-emitting diodes up to 4 volt indicators type D B. special cracking pressure of bypass (B3 = 3 bar, B6 = 6 bar; only on DF...M A / DF...Q E) SO84 pressure release / oil drain plug (up to size 8) OAI outlet above inlet (only for DF 6, 4, 8 Q E) SO348 for operating pressure p max bar (see point 4.) 4

5 3.. REPLACEMENT ELEMENT 33 D BN3HC /-V Size 3, 6,, 4, 6, 4 8, 33, 5, 66, 99, 3 Type D Filtration rating in µm BN3HC, BH3HC, V : 3, 5,, W/HC : 5, 5,, Filter material BN3HC, BH3HC, V, W/HC Supplementary details V = FPM seals, filter suitable for rapidly biodegradable oils and phosphate ester (HFD-R) W = element suitable for oil-water emulsions HFA, HFC (only necessary for V and W/HC elements) 4. FILTER SPECIFICATIONS Version M A Q E MHA MHE p max 5 bar 35 bar 5 bar Cycles 6 8 Temperature range -3 C to C (see point ) Pressure setting of 5 bar the clogging indicator (Standard) Type of Standard: VD clogging indicator For S 348: VM Material of filter head GGG 4 (SG iron) ADI Material of filter bowl steel Cracking pressure of bypass 6 bar no bypass valve Sizes

6 5. FILTER CALCULATION/SIZING The total pressure drop of a filter at a certain flow rate is the sum of the housing p and the element p. The pressure drop can either be determined with the aid of our Filter Sizing Program, which is available free of charge, or by using the following graphs. 5.. P-Q HOUSING GRAPHS TO ISO 3968 The housing graphs apply to mineral oil with a density of.86 kg/dm 3 and a kinematic viscosity of 3 mm²/s. In this case, the differential pressure changes proportionally to the density. DF 6//4 M A DF 6//4 Q E DF 6/4/8 M A / MHA DF 6/4/8 Q E (also /-OAI) DF 3 Q E DF 33/5/66/99/3 Q E / MHE 6

7 5.. P-Q GRAPHS - FILTER ELEMENTS The element graphs apply to mineral oil with a kinematic viscosity of 3 mm²/s. The pressure drop changes proportionally to the change in viscosity (see Example 5.3.).,8.8,6.6,4.4 BN3HC Size 33 Size 5 Size 66,.,8.8,6.6,4.4, BN3HC Size BG 3,8.8.9,9 BN3HC Size 99 Size 3,6.6.8,8,4.4.7,7,.,8.8,6.6,4.4.6,6.5,5.4,4.3,3.,,.., ,8.6,6.4,4.,.8,8.6,6.4,4 BN3HC Size 6 Size Size 4,4.4,.,8.8,6.6,4.4 BH3HC Size 3,8.8,6.6.,, ,8.6,6.4,4 BN3HC Size 6 Size 4 Size 8,8.8,6.6,4.4 BH3HC Size 6 Size Size 4.,.8,8.6,6.4,4.,,.,8.8,6.6,4.4,

8 ,8.8,6.6,4.4,.,8.8,6.6,4.4,. BH3HC Size 6 Size 4 Size 8,6.6,4.4,.,8.8,6.6,4.4,. V Size 6 Size Size ,8.8,6.6,4.4,.,8.8,6.6,4.4,. BH3HC Size 33 Size 5 Size 66 V.9,9.8,8.7,7.6,6.5,5.4,4.3,3.,., Size 6 Size 4 Size ,9 BH3HC Size 99 Size 3,9.9 V Size 33 Size 5 Size 66.8,8.7,7.6,6.5,5.4,4.3,3.,,8.8,7.7,6.6,5.5,4.4,3.3,..,, V,. Size 3,8.8 V,4.4, ,3.5,5 Size 99 Size 3,6.6,4.4,..,.5,5.,.5,

9 W/HC.5,5 Size BG 3.4,4.3,3 Size BG 6., Size BG., BG 4 Size Size BG 6 4 Size BG 4 Size BG EXAMPLE General viscosity (mm²/s) p total = p housing + p element 3 mm²/s p housing = to be determined from point 5.. p element = element pressure drop according to point 5.. Example System data: Q = l/min; DF 66 Q E with BN3HC element ( µm); viscosity = 68 mm²/s p housing =.5 bar (DF 66 Q E) 68 mm²/s p element =.5 bar =.57 bar 3 mm²/s p total = p housing + p element =.8 bar.8,9,8.7,7.6,6.5,5.4,4.3,3.,., W/HC BG 33 Size 33 BG 5 Size 5 BG 66 Size 66 BG 99 Size 99 BG 3 Size 3 For ease of calculation, our Filter Sizing Program is available, and can be ordered via our website

10 6. DIMENSIONS 6.. DF Q E : SIZES 3-3 DF MHE : SIZES 33-3 filter mounting Size 6-8 Version /-OAI outlet inlet inlet outlet Detail X filter mounting outlet inlet For Model DF...MHE - sizes 33-3 the dimensions differ as follows: b4 = 8.5 d = 56 Type b b b b3 b4 b5 d d d d3 d4 d5 h h h3 h4 h5 h6 h7 h8 h9 h h SW O- Weight ring ) incl. element in kg x x x x x x x x x x ) x ) x ) x Version: /-OAI (outlet above inlet) x x x ) supplied ) -piece bowl version

11 6.. DF M A : SIZES 6-8 DF MHA : SIZES 6-8 outlet filter mounting inlet Type b b b b4 b5 d d d d3 d4 h h h3 h4 h5 h6 h SW O-ring ) Weight incl. element in kg x x x x x x.5 4. ) supplied 7. NOTE The information in this brochure relates to the operating conditions and applications described. For applications or operating conditions not described, please contact the relevant technical department. Subject to technical modifications.