GRP backing flanges DIN 2501 Flange connecting dimension PN10 WORK STANDARD. GRP backing flanges made of Polyester resin.
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1 GRP backing flanges DIN 2501 Flange connecting dimension PN WN-en GRP backing flanges made of Polyester resin. D 45 e d2 d1 b1 k Flange connecting dimensions according to DIN 2501 Part 1, PN10 maximum allowable working pressure DN D k d1 d2 e Number Bolts b1 PN [mm] [mm] [mm] [mm] [mm] [mm] of drills size [mm] [bar] ,5 14 3,5 4 M ,5 18 3,5 4 M ,5 18 3,5 4 M ,5 18 3,5 4 M ,5 18 3,5 4 M ,5 18 3,5 8 M ,5 18 4,5 8 M ,5 18 4,5 8 M ,5 22 4,5 8 M M M M M M M
2 GRP backing flanges DIN 2501 Nominal pressure PN 10 Flange connecting dimension PN WN-en GRP backing flanges made of Polyester resin. D 45 e d2 d1 b1 k Flange connecting dimensions according to DIN 2501 Part 1, PN10 Nominal pressure PN 10 maximum allowable working pressure DN D k d1 d2 e Number Bolts b1 PN [mm] [mm] [mm] [mm] [mm] [mm] of drills size [mm] [bar] ,5 14 3,5 4 M ,5 18 3,5 4 M ,5 18 3,5 4 M ,5 18 3,5 4 M ,5 18 3,5 4 M ,5 18 3,5 8 M ,5 18 4,5 8 M ,5 18 4,5 8 M ,5 22 4,5 8 M M M M M M The grey marked values are different to 1310-WN-en.
3 Steel backing flanges EN / PN10 Flange connecting dimension PN WN-en Backing flanges made of steel S235JR (St37-2). D 45 e d2 d1 b1 k The standard corrosion protection is hot dip galvanized. Other corrosion protection by request. PN 10 [bar] DN D k d1 d2 e Number Screw b1 [mm] [mm] [mm] [mm] [mm] [mm] of drills metric [mm] , M , M , M , M , / 8* M , M , M , M , M M 20 24** M 20 26** M M M M M M 27 42** M 27 50** M 30 56** M 30 62** M 33 70** * Steel flanges with 4 holes are needed, these can be delivered according to agreement between manufacturer and purchaser. ** Thickness (b1) is different than DIN Standard part 6
4 Steel backing flanges ANSI B16,5-150 lbs Flange connecting dimension ANSI B16,5-150 lbs WN-en Page 1 of Backing flanges made of steel ASTMA 105. D 45 e d2 d1 b1 k The standard corrosion protection is hot dip galvanized. Other corrosion protection by request. Flange connecting dimensions up to 24 : according ANSI B16,5-150 lbs >24 according to BS PN 150 [lbs] DN D k d1 d2 e Number Screw b1 [Inch] [mm] [mm] [mm] [mm] [mm] of drills Inch [mm] ,4 50, / / ,9 58, / / ,4 68, / ,6 82, / / ,7 95, / ,4 111, / ,5 133, / ,5 22, / ,3 188,5 22, / , , / , / , , / , , , / / / / / , / , / , / , /2 67
5 Physical specific values Epoxy Vinyl Ester Resin Bisphenol-A Base Pipe type BK 4021-WN-en Pipe type BK Specific values Epoxy Vinyl Ester Resin Bisphenol-A Base Tensile strength N/mm² 165 Tensile elasticity modulus N/mm² Bending strength N/mm² 200 Bending elasticity modulus N/mm² A1 I = A 1 B (valid for 2*10 5 h) 1,55 A2 s. DIBt Media list A3 s. WN 2041 A4 1,0 Density g/cm³ 1,6 Breaking load of laminate connections N/mm² 165 Thermal conductivity W/mK 0,24 Coefficient of linear expansion 21 x 10-6 x 1/K Barcol hardness > 35 Styrene content after heat treatment % < 2
6 Wall thickness for pipes Type BK PP - Liner 4110-WN-en UP resins based pipes, glass reinforced with thermoplastic liner. Wall thickness S4 [mm] according material certificate. Mechanical layer according pipe class BK (see 1270-WN). Complete pipe lengths are provided with 20 mm not laminated pipe ends. PP fabric backed PN6 [bar] PN10 [bar] PN16 [bar] DN DA x S1 SDR DI S4 T S4 T S4 T [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] x 2, ,2 2,9 5, x 3, ,6 2,9 6, x 4, ,8 2,9 7, x 5, ,4 2,9 8, x 4,3 17,6 66,4 2,9 7, x 5,1 17,6 79,8 2,9 8, x 6,3 17,6 97,4 2,9 9,2 3,5 9, x 7,1 17,6 110,8 2,9 10,0 4,1 11, x 4, ,2 2,9 7,8 3,5 8,4 4,9 9, x 6, ,6 2,9 9,1 4,1 10,3 6,3 12, x 6, ,6 2,9 9,1 4,9 11,1 7,7 13, x 7, ,6 3,5 11,2 6,3 14,0 9,7 17, x 8, ,6 4,1 12,8 6,9 15,6 11,2 19, x 6,0 Lü.R ,9 10,9 7,7 13,7 12,6 18, x 4,0 Pl ,3 10,3 9,7 13,7 15,4 19, x 4,0 Pl ,9 10,9 12,0 16,0 18,2 22, x 4,0 Pl ,3 12,3 13,4 17, x 4,0 Pl ,1 13,1 15,4 19, x 4,0 Pl ,5 14,5 16,8 20, x 4,0 Pl ,2 15,2 19,0 23,0 S1 = thickness of thermoplastic liner S4 = wall thickness of structural laminate Lü.R = series of ventilation Pl. = slab with longitudinal weld
7 Wall thickness for pipes Type BK PE - Liner 4120-WN-en UP resins based pipes, glass reinforced with thermoplastic liner. Wall thickness S4 [mm] according material certificate. Mechanical layer according pipe class BK (see 1270-WN). Complete pipe lengths are provided with 20 mm not laminated pipe ends. PE fabric backed PN6 [bar] PN10 [bar] PN16 [bar] DN DA x S1 SDR DI S4 T S4 T S4 T [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] x 3, ,2 2,9 5, x 3, ,6 2,9 6, x 4, ,8 2,9 7, x 5, ,4 2,9 8, x 4, ,9 7, x 5, ,2 2,9 8, x 6, ,8 2,9 9,5 3,5 10, x 4, ,4 2,9 7,7 4,1 8, x 4, ,2 2,9 7,8 3,5 8,4 4,9 9, x 6, ,6 2,9 9,1 4,1 10,3 6,3 12, x 6, ,6 2,9 9,1 4,9 11,1 7,7 13, x 7, ,6 3,5 11,2 6,3 14,0 9,7 17, x 8, ,6 4,1 12,8 6,9 15,6 11,2 19, x 8,0 Lü.R ,9 12,9 7,7 15,7 12,6 20, x 4,0 Pl ,3 10,3 9,7 13,7 15,4 19, x 4,0 Pl ,9 10,9 12,0 16,0 18,2 22, x 4,0 Pl ,3 12,3 13,4 17, x 4,0 Pl ,1 13,1 15,4 19, x 4,0 Pl ,5 14,5 16,8 20, x 4,0 Pl ,2 15,2 19,0 23,0 S1 = S4 = Lü.R. = Pl.= thickness of thermoplastic liner wall thickness of structural laminate series of ventilation slab with longitudinal weld
8 Wall thickness for pipes Type BK PVC-U red / grey - Liner 4130-WN-en UP resins based pipes, glass reinforced with thermoplastic liner. Wall thickness S4 [mm] according material certificate. Mechanical layer according pipe class BK (see 1270-WN). Complete pipe lengths are provided with 20 mm not laminated pipe ends. PVC-U Rohre PN6 [bar] PN10 [bar] PN16 [bar] rot grau DN DA x S1 DA x S1 DI S4 T S4 T S4 T [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] x 3,6 = 24,8 2,9 6, x 4,5 = 31 2,9 7, x 3,7 = 42,6 2,9 6, x 4,7 = 53,6 2,9 7, x 3,6 = 67,8 2,9 6, x 4,3 = 81,4 2,9 7, x 5,3 = 99,4 2,9 8,2 3,5 8, x 3,7 = 117,6 2,9 6,6 4,1 7, x 4,7 = 150,6 2,9 7,6 3,5 8,2 4,9 9, x 4,0 = 192 2,9 6,9 4,1 8,1 6,3 10, x 4,9 = 240,2 2,9 7,8 4,9 9,8 7,7 12, x 4,5 315 x 6,2-3,5 8,0 6,3 10,8 9,7 14, x 4,5 355 x 4,4-4,1 8,6 6,9 11,4 11,2 15, x 5,0 = 390 4,9 9,9 7,7 12,7 12,6 17, x 5,0 500 x 5,6-6,3 11,3 9,7 14,7 15,4 20, x 5,0 600 x 5,0-6,9 11,9 12,0 17,0 18,2 23, x 4,0 = 712 8,3 12,3 13,4 17, x 4,0 = 800 9,1 13,1 15,4 19, x 4,0 = ,5 14,5 16,8 20, x 4,0 = ,2 15,2 19,0 23,0 S1 = thickness of thermoplastic liner S4 = wall thickness of structural laminate Slab with longitudinal weld
9 Wall thickness for pipes Type BK PVC-C - Liner 4140-WN-en UP resins based pipes, glass reinforced with thermoplastic liner. Wall thickness S4 [mm] according material certificate. Mechanical layer according pipe class BK (see 1270-WN). Complete pipe lengths are provided with 20 mm not laminated pipe ends. PVC-C PN6 [bar] PN10 [bar] PN16 [bar] DN DA x S1 DI S4 T S4 T S4 T [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] x 3,6 24,8 2,9 6, x 4,5 31 2,9 7, x 3,7 42,6 2,9 6, x 4,7 53,6 2,9 7, x 3,6 67,8 2,9 6, x 4,3 81,4 2,9 7, x 5,3 99,4 2,9 8,2 3,5 8, x 4,7 150,6 2,9 7,6 3,5 8,2 4,9 9, x 4, ,9 6,9 4,1 8,1 6,3 10, x 4,9 240,2 2,9 7,8 4,9 9,8 7,7 12, x 4, ,5 8,0 6,3 10,8 9,7 14, x 4, ,1 8,6 6,9 11,4 11,2 15, x 5, ,9 9,9 7,7 12,7 12,6 17, x 5, ,3 11,3 9,7 14,7 15,4 20, x 5, ,9 11,9 12,0 17,0 18,2 23, x 4, ,3 12,3 13,4 17, x 4, ,1 13,1 15,4 19, x 4, ,5 14,5 16,8 20, x 4, ,2 15,2 19,0 23,0 S1 = thickness of thermoplastic liner S4 = wall thickness of structural laminate Slab with longitudinal weld
10 Wall thickness for pipes Type BK PVDF - Liner 4150-WN-en UP resins based pipes, glass reinforced with thermoplastic liner. Wall thickness S4 [mm] according material certificate. Mechanical layer according pipe class BK (see 1270-WN). Complete pipe lengths are provided with 20 mm not laminated pipe ends. PVDF etched PN6 [bar] PN10 [bar] PN16 [bar] DN DA x S1 DI S4 T S4 T S4 T [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] x 2,4 27,2 2,9 5, x 2,4 35,2 2,9 5, x 3,0 44 2,9 5, x 3,0 57 2,9 5, x 3,0 69 2,9 5, x 3,0 84 2,9 5, x 3, ,9 5,9 3,5 6, x 3, ,9 5,9 4,1 7, x 3, ,9 5,9 3,5 6,5 4,9 7, x 3, ,9 5,9 4,1 7,1 6,3 9, x 3, ,9 5,9 4,9 7,9 7,7 10, x 4, ,5 7,5 6,3 10,3 9,7 13, x 4, ,1 8,1 6,9 10,9 11,2 15, x 5, ,9 9,9 7,7 12,7 12,6 17, x 3, ,3 9,3 9,7 12,7 15,4 18, x 3, ,9 9,9 12,0 15,0 18,2 21, x 3, ,3 11,3 13,4 16, x 3, ,1 12,1 15,4 18, x 3, ,5 13,5 16,8 19, x 3, ,2 14,2 19,0 22,0 S1 = thickness of thermoplastic liner S4 = wall thickness of structural laminate Slab with longitudinal weld
11 Pressed moulded DIN stub flange Type BK, Thermoplastic Liner-FRP 4210-WN-en Page 1 of Calculation of stub flanges according to DIN Possible stresses will not be considered. Safety factor AxS = 6. Flange connecting dimensions according to DIN 2501 Part 1 PN 10. Wall thickness DA x s1 and S4 according pipeline specification showed in the table below: Work standard Flange disc Flange disc Liner Type Pipeline edge raised welded WN 4110 PP backed > 300 WN 4120 PE backed > 300 WN 4130 PVC U * > 250 WN 4140 PVC C * > 250 WN 4150 PVDF etched * > 150 ECTFE * > 150 * DN 125 excepted (Flange disc welded) PN 4 PN 6 PN10 PN16 DN d4 d5 l1 h2 b3 b3 b3 b3 [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
12 Nozzle laminate Type BK, PN 10 DN WN-en Page 1 of DN2 Strag X1 SV Strag X1 SV X2 X2 S S DN1 DN1 DN 1 [mm] DN 2 [mm] S4 Typ 1 Typ 2 Wall thickness s4 [mm] according to WN-en Laminate thickness s v , ,5 2, ,5 2,5 2, ,5 2,5 2,5 2, ,5 2,5 2,5 2,5 2, ,5 2,5 2,7 2,8 3,1 3, ,6 2,8 3,0 3,3 3,5 3,8 4, ,9 3,2 3,5 3,7 4,1 4,4 4,6 4, ,3 3,6 3,8 4,2 4,6 4,9 5,3 5,6 5, ,9 4,2 4,5 4,9 5,4 5,8 6,3 6,8 7,2 7, ,4 4,8 5,2 5,6 6,2 6,7 7,3 7,8 8,3 9,1 9, ,9 5,3 5,8 6,2 6,9 7,4 8,1 8,8 9,4 10,3 11,0 11, ,5 5,9 6,3 6,8 7,5 8,1 8,9 9,7 10,3 11,4 12,2 12,9 13, ,0 6,4 6,9 7,4 8,1 8,8 9,6 10,5 11,2 12,4 13,4 14,2 14,8 15, ,4 6,9 7,4 7,9 8,7 9,4 10,3 11,2 12,0 13,4 14,5 15,3 16,1 16,7 17, ,9 7,4 7,9 8,5 9,3 10,0 10,9 11,9 12,8 14,3 15,5 16,5 17,3 18,0 18,6 19,1 S4 DN 1 [mm] DN 2 [mm] Laminate width X1 and X
13 Wall thickness for elbow 90 Type BK PP - Liner 4510-WN-en UP resins based elbow 90, glass reinforced with thermoplastic liner. Wall thickness S4 [mm] according material certificate. Mechanical layer according pipe class BK (see 1270-WN). R=DA S4 S1 DI T A Type 1 Type 2 PP fabric backed PN6 [bar] PN10 [bar] PN16 [bar] DN DA x S1 SDR DI A S4 T S4 T S4 T [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] x 2, , ,9 5, x 3, , ,9 6, x 4, , ,9 7, x 5, , ,9 8, x 4,3 17,6 66, ,9 7, x 5,1 17,6 79, ,9 8, x 6,3 17,6 97, ,9 9,2 3,5 9, x 7,1 17,6 110, ,9 10,0 4,1 11, x 4, , ,9 7,8 3,5 8,4 4,9 9, x 6, , ,9 9,1 4,1 10,3 6,3 12, x 7, , ,9 10,6 4,9 12,6 7,7 15, x 9, , ,5 13,2 6,3 16,0 9,7 19, x 8, , ,1 12,8 6,9 15,6 11,2 19, x 6,0 Lü.R. 388, ,9 10,9 7,7 13,7 12,6 18,6
14 Wall thickness for elbow 90 Type BK PE - Liner 4520-WN-en UP resins based elbow 90, glass reinforced with thermoplastic liner. Wall thickness S4 [mm] according material certificate. Mechanical layer according pipe class BK (see 1270-WN). R=DA S4 S1 DI T A Type 1 Type 2 PE fabric backed PN6 [bar] PN10 [bar] PN16 [bar] DN DA x S1 SDR DI A S4 T S4 T S4 T [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] x 2, , ,9 5, x 3, , ,9 6, x 4, , ,9 7, x 5, , ,9 8, x 4,5 17,6 66, ,9 7, x 5,4 17,6 79, ,9 8, x 6,6 17,6 96, ,9 9,5 3,5 10, x 7,4 17,6 110, ,9 10,3 4,1 11, x 4, , ,9 7,8 3,5 8,4 4,9 9, x 6, , ,9 9,1 4,1 10,3 6,3 12, x 7, , ,9 10,6 4,9 12,6 7,7 15, x 9, , ,5 13,2 6,3 16,0 9,7 19, x 8, , ,1 12,8 6,9 15,6 11,2 19, x 8,0 Lü.R. 380, ,9 12,9 7,7 15,7 12,6 20,6
15 Wall thickness for elbow 90 Type BK PVC-U red / grey - Liner 4530-WN-en UP resins based elbow 90, glass reinforced with thermoplastic liner. Wall thickness S4 [mm] according material certificate. Mechanical layer according pipe class BK (see 1270-WN). Type 1 Type 2 PVC-U Pipe PN6 [bar] PN10 [bar] PN16 [bar] red grey DN DA x S1 DA x S1 DI A S4 T S4 T S4 T [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] x 3,6 = 24, ,9 6, x 4,5 = ,9 7, x 3,7 = 42, ,9 6, x 4,7 = 53, ,9 7, x 3,6 = 67, ,9 6, x 4,3 = 81, ,9 7, x 5,3 = 99, ,9 8,2 3,5 8, x 4,7 = 150, ,9 7,6 3,5 8,2 4,9 9, x 4,0 = ,9 6,9 4,1 8,1 6,3 10, x 4,9 = 240, ,9 7,8 4,9 9,8 7,7 12, x 4,5 315 x 6, ,5 8,0 6,3 10,8 9,7 14, x 4,5 355 x 4, ,1 8,6 6,9 11,4 11,2 15, x 5,0 = ,9 9,9 7,7 12,7 12,6 17,6
16 Wall thickness for elbow 90 Type BK PVC-C - Liner 4540-WN-en UP resins based elbow 90, glass reinforced with thermoplastic liner. Wall thickness S4 [mm] according material certificate. Mechanical layer according pipe class BK (see 1270-WN). Type 1 Type 2 PVC-C PN6 [bar] PN10 [bar] PN16 [bar] DN DA x S1 SDR DI A S4 T S4 T S4 T [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] x 3,6-24, ,9 6, x 4,5-31, ,9 7, x 3,7-42, ,9 6, x 4,7-53, ,9 7, x 3,6-67, ,9 6, x 4,3-81, ,9 7, x 5,3-99, ,9 8,2 3,5 8, x 4,7-150, ,9 7,6 3,5 8,2 4,9 9, x 4,0-192, ,9 6,9 4,1 8,1 6,3 10, x 4,9-240, ,9 7,8 4,9 9,8 7,7 12, x 4,5-306, ,5 8,0 6,3 10,8 9,7 14, x 4,5-346, ,1 8,6 6,9 11,4 11,2 15, x 5,0-390, ,9 9,9 7,7 12,7 12,6 17,6
17 Wall thickness for elbow 90 Type BK PVDF - Liner 4550-WN-en UP resins based elbow 90, glass reinforced with thermoplastic liner. Wall thickness S4 [mm] according material certificate. Mechanical layer according pipe class BK (see 1270-WN). R=DA S4 S1 DI T A Type 1 Type 2 PVDF geätzt PN6 [bar] PN10 [bar] PN16 [bar] DN DA x S1 SDR DI A S4 T S4 T S4 T [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] x 2,4-27, ,9 5, x 2,4-35, ,9 5, x 3,0-44, ,9 5, x 3,0-57, ,9 5, x 3,0-69, ,9 5, x 3,0-84, ,9 5, x 3,0-104, ,9 5,9 3,5 6, x 3,0-119, ,9 5,9 4,1 7, x 3,0-154, ,9 5,9 3,5 6,5 4,9 7, x 3,0-194, ,9 5,9 4,1 7,1 6,3 9, x 3,0-244, ,9 5,9 4,9 7,9 7,7 10, x 4,0-307, ,5 7,5 6,3 10,3 9,7 13, x 4,0-347, ,1 8,1 6,9 10,9 11,2 15, x 5,0-390, ,9 9,9 7,7 12,7 12,6 17,6
18 Reducer ~22 concentric Type BK 4602-WN-en Page 1 of Reducer laminate wall thickness according wall thickness of the larger pipe diameter. See the work standards 4110, 4120,4130,4140 and 4150-WN-en. DN1 DN2 L DN1 DN2 L [mm] [mm] [mm] [mm] [mm] [mm]
19 Reducer ~31 eccentric Type BK 4628-WN-en Page 1 of Reducer laminate wall thickness according wall thickness of the larger pipe diameter. See the work standards 4110, 4120,4130,4140 and 4150-WN-en. DN1 DN2 L DN1 DN2 L [mm] [mm] [mm] [mm] [mm] [mm]
20 Blind flange Type BK Thermoplastic liner FRP 4710-WN-en Page 1 of Flange connecting dimensions according to DIN 2501 Part 1, PN10 PN 2, [bar] [bar] [bar] [bar] [bar] DN D k d2 Number b b b b b [mm] [mm] [mm] [mm] of drills [mm] [mm] [mm] [mm] [mm] In the specified wall thickness is 4 mm thick thermoplastic liner included.
21 Maximum allowable dimension tolerances 9201-WN-en Scope of application for FRP / Thermoplastic Linear measure: up to 1000 mm ± 1,5 up to 5000 mm ± 2,5 up to mm ± 4,0 up to mm ± 6,0 up to mm ± 10,0 Wall thicknesses: Laminate lengths: Gap widths and offset of edges: Indications generally are minimum wall thickness! Indications generally are minimum lengths! <= 2 mm generally Inside diameter for: Stub flange up to DN250 ± 1,5 Full faced flange up to DN400 ± 2,0 Blind flange up to DN800 ± 2,5 Backing flange up to DN1200 ± 3,5 > DN1200 ± 5,0 Outside diameter for: Stub flange up to DN250 ± 1,5 Full faced flange up to DN600 ± 2,5 Blind flange up to DN1200 ± 3,5 Backing flange > DN1200 ± 5,0 Length of: up to DN400 ± 3,0 Elbows up to DN800 ± 4,0 and tees > DN800 ± 5,0 Flange thickness: up to DN ,0/-0,0 up to DN ,0/-0,0 > DN ,0/-0,0 Bolt circle generally: ± 2,0 Perpendicularity / Flatness: according to DIN T7 Roundness of diameter: ± 2% Distance nozzle in vessel: ± 5 All indications are in mm!
22 Maximum allowable bolt tightening torques for flanges 9310-WN-en Page 1 of The following bolt tightening torques apply for FRP full faced flanges and for stub flanges. - The bolts must be greased - Thereby please pay attention that the screws are to be torqued across and in several steps DN Bolt tightening torque [Nm]
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