Bondstrand 2425 Glassfiber Reinforced Epoxy (GRE) pipe systems for Marine and Offshore services for 25 bar pressure

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Eugene West
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Bondstrand 2425 Glassfiber Reinforced Epoxy (GRE) pipe systems for Marine and Offshore services for 25 bar pressure Uses and applications Ballast water Drilling muds Saltwater/seawater Cassions Fresh

1 Bondstrand 2425 Glassfiber Reinforced Epoxy (GRE) pipe systems for Marine and Offshore services for 25 bar pressure Uses and applications Ballast water Drilling muds Saltwater/seawater Cassions Fresh water Sanitary/sewage Cooling water Potable water Column piping Disposal Produced water Vent lines Drains Fire water A complete library of Bondstrand pipe and fittings in PDS and PDMS-format is available on CD-ROM; please contact NOV Fiber Glass Systems for details. For specific fire protection requirements, additional passive fire protection is available. For pipe systems with external pressure requirements, please contact your Bondstrand representative. Approvals ISO/FDIS is an international standard intended for offshore applications on oth fixed and floating topsides facilities. It is used as guidance for the specification, manufacture, testing and installation of GRE (Glassfiber Reinforced Epoxy) piping systems. The United Kingdom Offshore Operators Association (UKOOA) Document Suite, issued in 1994, formed the basis of the ISO standard. Bondstrand pipe series that are used in the offshore industry are designed in accordance with the above standards and/or type-approved by major certifying bodies. (A complete list is available, on request). Characteristics Maximum operating temperature: up to 121 C; Pipe diameter: 2-28 inch ( mm); Pipe system design for pressure ratings up to 25 bar; The pipe system is also available in lower and higher pressure classes (10 bar, up to 50 bar); ASTM D-2992 Hydrostatic Design Basis (Procedure B -service factor 0.5); ASTM D-1599 Safety factor of 4:1. Bondstrand 2400 ASTM D-2310 Classification: RTRP-11AW for static hydrostatic design basis. Joining Systems joint 2-28 Inch adhesive-bonded joint

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3 Table of Contents GENERAL DATA Adhesive Conversions Engineering design & installation data Hydrostatic testing Important notice Joining system and configuration... 3 Mechanical properties... 4 Physical properties... 4 Pipe series... 3 Pipe length... 4 Pipe dimensions and weights... 6 Pipe performance... 5 Span length... 7 Surge pressure FITTINGS DATA Couplings Deluge Couplings Elbows Flanges Joint dimensions Quick-Lock... 7 Joint dimensions... 7 Nipples Reducers Saddles Specials Stub-ends Tees

4 Pipe series Pipe Filament-wound Glassfiber Reinforced Epoxy (GRE) pipe for Bondstrand adhesive-bonding systems. MDA (diaminodiphenylmethane) or IPD (isophoronediamine) cured. Fittings A wide range of lined filament-wound Glassfiber Reinforced Epoxy (GRE) fittings for Bondstrand adhesive-bonding systems. For special fittings, not listed in this product guide, please contact your Bondstrand representative. Flanges Filament-wound Glassfiber Reinforced Epoxy (GRE) heavy-duty and stub-end flanges for Quick-Lock and adhesive bonding systems. Standard flange drilling patterns as per ANSI B16.5 (150 Lb). Other flange drilling patterns, such as ANSI B16.5 (> 150 Lb), DIN, ISO and JIS are also available. Bondstrand 2425/3425 Glassfiber Reinforced Epoxy (GRE) pipe system; MDA or IPD cured; Standard 0.5 mm internal resin-rich reinforced liner; Maximum operating temperature: 93 C (IPD) or 121 C (MDA); For higher temperatures, please contact NOV Fiber Glass Systems; Maximum pressure rating: 25 bar. Conductive Conductive pipe systems are available to prevent accumulation of potentially dangerous levels of static electrical charges. Pipe, fittings and flanges contain high strength conductive filaments. Together with a conductive adhesive this provides an electrically continuous system. Description Bondstrand Bondstrand Pipe Diameter 2-28 inch 2-28 inch Joining system Liner* 0.5 mm 0.5 mm Temperature** 121 C 93 C Cure MDA IPD Pressure rating 25 bar 25 bar * Also available without liner. ** Above 93 C, derate the pressure rating lineairly to 50% at 121 C. Joining system & configuration Pipe mm (2-28 inch): adhesive joint; End configuration: Integral Taper bell x shaved taper spigot. Fitting mm (2-28 inch): adhesive joint. End configuration: Integral Taper bell ends. Flange mm (2-28 inch): adhesive joint. End configuration: Integral Taper bell ends. Note: Pipe nipples, saddles and flanged fittings have different end configurations. 4

5 Typical pipe length Nominal Joining Approximate overall Length* System Pipe Size Europe Plant Asia Plant [mm] [inch] [m] [m] / / / / Typical physical properties Pipe property Units Value Method Thermal conductivity pipe wall W(m.K).33 NOV FGS Thermal expansivity (lineair) 10-6 mm/mm C 18.0 NOV FGS Flow coefficient Hazen-Williams 150 Absolute roughness 10-6 m 5.3 Density kg/m Specific gravity ASTM D-792 Typical mechanical properties Pipe property MDA cured Units 21 C 93 C Method Bi-axial Ultimate hoop stress at weeping N/mm2 250 ASTM D-1599 Circumferential Hoop tensile strength N/mm2 220 ASTM D-2290 Hoop tensile modulus N/mm ASTM D-2290 Poisson s ratio axial/hoop NOV FGS Longitudinal Axial tensile strength N/mm ASTM D-2105 Axial tensile modulus N/mm ASTM D-2105 Poisson s ratio hoop/axial ASTM D-2105 Axial bending strength 85 NOV FGS Beam Apparent elastic modulus N/mm ASTM D-2925 Hydrostatic Design Basis Static N/mm2 124* ASTM D-2992 (Proc. B.) 5

6 Typical pipe performance Bondstrand 2425 (MDA cured) at 21 C with integral (2-28 inch) socket ends for adhesive bonding. Nominal Internal *Ultimate STIS Stifness Pipe Pipe Pressure Collapse Factor Stiffness Size **Rating Pressure [mm] [inch] [bar] [bar] [N/m2] [lb.in] [psi] * No safety factor included; ** At 93 C using NOV Fiber Glass Systems approved adhesive. 6

7 Typical pipe dimensions and weights Bondstrand 2425 (MDA-cured) with integral (2-28 inch) socket ends for adhesive bonding. Nominal Pipe Minimum Average Designation per Pipe Inside Structural Wall Pipe ASTM Size Diameter Thickness [t] Weight D-2996 [ mm] [inch] [mm] [mm] [kg/m] (RTRP-11...) AW AW AW AW AW AW AW AW AW AW AW AW AW

8 dimensions Dimensions for adhesive Taper Spigots for adhesive joints. Nominal Taper Insertion Nominal Dia of Pipe Angle Depth Spigot Spigot Size Nose Thickn. at Nose X Ds nose Sd [mm] [inch] [degrees] [mm] [mm] [mm] Span length Bondstrand 2425 (MDA) at 21 C Nominal Single Continuous Pipe Span* Span* Size [mm] [inch] [m] [m] * Span recommendations are based on pipes filled with water having a density of 1000 kg/m3 and include no provisions for weights caused by valves, flanges or other heavy objects. At 93 C, span lengths are approx. 10% lower. 8

9 Elbows 90. Filament-wound 90 elbows with integral (2-28 inch) socket ends for adhesive bonding. Nominal Laying Overall Average Pipe Size Length (LL) Length (OL) Weight [mm] [inch] [mm] [mm] [kg] Elbows 45 Filament-wound 45 elbows with integral (2-28 inch) socket ends for adhesive bonding. Nominal Laying Overall Average Pipe Length Length Weight Size (LL) (OL) [mm] [inch] [mm] [mm] [kg]

10 Elbows 22½º Filament-wound 22½ elbows with integral (2-28 inch) socket ends for adhesive bonding. Nominal Laying Overall Average Pipe Length Length Weight Size (LL) (OL) [mm] [inch] [mm] [mm] [kg] Equal Tees Filament-wound equal Tee with integral (2-28 inch) socket ends for adhesive bonding. Nominal Laying Overall Laying Overall Average Pipe Length Length Length Length Weight Size total run total run branch branch (LL1) (OL1) (LL2) (OL2) [mm] [inch] [mm] [mm] [mm] [mm] [kg]

11 Reducing Tees standard fabricated Filament-wound standard and fabricated reducing tees with integral (2-28 inch) socket ends for adhesive bonding. Nominal Laying Overall Laying Overall Average Pipe Length Length Length Length Weight Size (LL1) (OL1) (LL2) (OL2) (runxrunxbranch) half run half run branch [mm] [inch] [mm] [mm] [mm] [mm] [kg] 80x80x50 3x3x x100x50 4x4x x100x80 4x4x x150x50 6x6x x150x80 6x6x x150x100 6x6x x200x2 8x8x x200x80 8x8x x200x100 8x8x x200x150 8x8x x250x50 10x10x x250x80 10x10x x250x100 10x10x x250x150 10x10x x250x200 10x10x x300x50 12x12x x300x80 12x12x x300x100 12x12x x300x150 12x12x x300x200 12x12x x300x250 12x12x x350x50 14x14x x350x80 14x14x x350x150 14x14x x350x200 14x14x x350x250 14x14x x350x300 14x14x x400x50 16x16x x400x80 16x16x x400x150 16x16x x400x200 16x16x x400x250 16x16x x400x300 16x16x x400x350 16x16x x450x50 18x18x x450x80 18x18x x450x200 18x18x x450x250 18x18x x450x300 18x18x x450x350 18x18x x450x400 18x18x x500x50 20x20x x500x80 20x20x x500x250 20x20x x500x300 20x20x x500x350 20x20x x500x400 20x20x x500x450 20x20x x600x50 24x24x x600x80 24x24x x600x300 24x24x x600x350 24x24x x600x400 24x24x x600x450 24x24x x600x500 24x24x x700x350 28x28x x700x400 28x28x x700x450 28x28x x700x500 28x28x x700x600 28x28x Note: Regular numbers are filament wound tees; italic numbers are fabricated tees

12 Fabricated Reducing Tees with Flanged Branch Fabricated reducing tees with integral (2-28 inch) socket ends and flanged branch. Nominal Laying Overall Laying Average Pipe Length Length Length Weight Size (LL1) (OL1) (LL2) (runxrunxbranch) half run half run branch [mm] [inch] [mm] [mm] [mm] [kg] 50x50X25 2x2x x80x25 3x3x x80X40 3x3x1½ x100x25 4x4x x100x40 4x4x1½ x150x25 6x6x x150x40 6x6x1½ x200x25 8x8x x200x40 8x8x1½ x200x50 8x8x x250x25 10x10x x250x40 10x10x1½ x250x50 10x10x x250x80 10x10x x300x25 12x12x x300x40 12x12x1½ x300x50 12x12x x300x80 12x12x x350x25 14x14x x350x40 14x14x1½ x350x50 14x14x x350x80 14x14x x400x25 16x16x x400x40 16x16x1½ x400x50 16x16x x400x80 16x16x x450x25 18x18x x450x40 18x18x1½ x450x50 18x18x x450x80 18x18x x500x25 20x20x x500x40 20x20x1½ x500x50 20x20x x500x80 20x20x x600x25 24x24x x600x40 24x24x1½ x600x50 24x24x x600x80 24x24x Deluge Couplings Filament-wound deluge couplings with O-ring sealed reversed taper bushings with ½ inch or ¾ inch threaded outlets with integral (2-24 inch) socket ends for adhesive bonding. Nominal Laying Overall Outside Average Pipe Length Length Diameter Weight Size (LL) (OL) (OD) [mm] [inch] [mm] [mm] [mm[ [kg] Note: Outlets are NPT or BSP, to be specified with order; Other configurations are available on request; Bushings to be specified with order.

13 Concentric Reducers Filament-wound concentric reducers with integral (2-28 inch) socket ends for adhesive bonding. Nominal Laying Overall Average Pipe Length Length Weight Size (LL) (OL) (runxrun) [mm] [inch] [mm] [mm] [kg] 80x50 3x x50 4x x80 4x x80 6x x100 6x x100 8x x150 8x x150 10x x200 10x x200 12x x250 12x x250 14x x300 14x x300 16x x350 16x x400 18x x400 20x x450 20x x400 24x x450 24x x500 24x x400 28x x450 28x x500 28x x600 28x

14 Eccentric Reducers Filament-wound eccentric reducers with (2-24 inch) socket ends for adhesive bonding. Nominal Laying Overall Eccentricity Average Pipe Size Length Length Weight (runxrun) (LL) (OL) (X)* [mm] [inch] [mm] [mm] [mm] [kg] 80x50 3x x50 4x x80 4x x80 6x x100 6x x100 8x x150 8x x150 10x x200 10x x200 12x x250 12x x250 14x x300 14x x300 16x x350 16x x350 18x x400 18x x400 20x x450 20x x400 24x x450 24x x500 24x Heavy-Duty Flanges Filament-wound heavy-duty flanges with integral (2-14 inch) socket end for adhesive bonding. Nominal Laying Overall Average Weight Pipe Length Length ANSI DIN Size (LL) (OL) B CL.300 PN25 [mm] [inch] [mm] [mm] [kg] [kg] Note: Other drillings may be possible. Please consult NOV Fiber Glass Systems; Full-face elastomeric gaskets may be used suitable for the service pressure, service temperature and fluid. Shore A durometer hardness of 60 ±5 is recom mended (3 mm thick). Compressed fibre gaskets (3 mm thick), compatible with pressure, temperature and medium may also be used. Mechanical properties should be in accordance with DIN 3754 (IT 400) or equal; For maximum bolt torque refer to the appropriate Bondstrand literature; A torque-wrench must be used, since excessive torque may result in flange damage.

15 Stub-ends Filament-wound stub-ends, O-ring sealed or flat faced, with integral (2-28 inch) socket, for adhesive bonding with loose steel ring flanges. Nominal Laying Overall Face Ring Average Pipe Length Length Diameter to Face Weight Size (LL) (OL) (RF) (H) Stub-end [mm] [inch] [mm] [mm] [mm] [mm] [kg] Note: Flat faced stub-ends can be sealed using reinforced elastomeric, compressed fiber or steel reinforced rubber gaskets, depending on size; Make sure that when using O-ring sealed stub-end, its counter flange is compatible, e.g. use a flat faced stub-end (without O-ring groove) or another flat surface flange as counter flange. Steel Ring Flanges for Stub-ends Nominal ANSI Average DIN 2634 Average Pipe B16.5 Weight PN25 Weight Size CLASS.300 (D) [mm] [inch] [mm] [kg] [mm] [kg] Note: Ring flanges will standard be made from galvanised steel. Other materials are available on request; Other drillings are available. Please consult NOV Fiber Glass Systems.

16 Couplings Filament-wound couplings with integral (2-28 inch) socket ends for adhesive bonding. Nominal Laying Overall Outside Average Pipe Length Length Diameter Weight Size (LL) (OL) (OD) [mm] [inch] [mm] [mm] [mm] [kg] Nipples Filament-wound nipples with integral (2-28 inch) male ends for adhesive bonding. Nominal Laying Gap Average Pipe Length + Weight Size (LL) [mm] [inch] [mm] [mm] [kg] Remaining gap after bonding (is distance between the edges of the socket ends).

17 Adhesive Number of Adhesive Kits per joint with integral (2-28 inch) socket ends for adhesive bonding. Nominal Required Minimum number Pipe Adhesive Kit of Adhesive Kits Size Size required per joint [mm] [inch] [cm3] [Oz] nr Note: Adhesive Kits should never be split. If remainder is not used for other joints made at the same time, the surplus must be discarded; Required adhesive for saddles is shown in the dimension table of the respective saddles; For type of adhesive to be used, please refer to the Bondstrand Corrosion Guide.

18 Engineering design & installation Consult de following literature for recommendations about design, installation and use of Bondstrand pipe, fittings and flanges: Marketing Bulletin Engineering and Design Support Services Assembly Instructions for Quick-Lock adhesive-bonded joints Assembly Instructions for adhesive-bonded joints Assembly Instructions for Bondstrand fiberglass flanges Bondstrand Corrosion Guide for fiberglass pipe and tubing Bondstrand Pipe Shaver Overview Bondstrand Marine Design Manual Please consult NOV Fiber Glass Systems for the current version of the above literature. Specials Note: Elbows with non-standard angles, non-standard drilled flanges, multi branch tees and special spools are available on request, please consult NOV Fiber Glass Systems. Field testing Bondstrand pipe systems are designed for hydrostatic testing with water at 150% of rated pressure. Surge pressure The maximum allowable surge pressure is 150% of rated pressure. Conversions 1 psi = 6895 Pa = kg/cm 2 1 bar = 10 5 Pa = 14.5 psi = 1.02 kg/cm 2 1 MPa = 1 N/mm 2 = 145 psi = 10.2 kg/cm 2 1 inch = 25.4 mm 1 Btu.in/ft 2 h F = W/mK C = 5/9 ( F-32)

20 National Oilwell Varco has produced this brochure for general information only, and it is not intended for design purposes. Although every effort has been made to maintain the accuracy and reliability of its contents, National Oilwell Varco in no way assumes responsibility for liability for any loss, damage or injury resulting from the use of information and data herein. All applications for the material described are at the user s risk and are the user s responsibility. All brands listed are trademarks of National Oilwell Varco. North America South America Europe Asia Pacific Middle East San Pedro Avenue Estrada de Acesso à Zona P.O. Box 6, 4190 CA No. 7A, Tuas Avenue 3 P.O. Box Suite 200 Industrial Portuária de Suape, s/no. Geldermalsen, The Netherlands Jurong, Singapore Dubai, UAE San Antonio, TX USA Recife, PE, Brazil Phone: Phone: Phone: Phone: Phone: fgspipe@nov.com 2012 National Oilwell Varco. All rights reserved. MOS2425 supersedes FP November 2012

Bondstrand 2000M/7000M for marine 1 to 6 inch (Quick-lock joint), 8 to 40 inch (Taper/Taper joint) with external pressure requirements

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