USING EXABOND TECHNOLOGY LINER PIPE

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William Ramsey
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1 LINER PIPE Inside Diameter Liner Thickness DN - Nominal diameter S 1 - Liner wall thickness d 2 - Outside diameter of liner Liner material density for PVC: 1.38g/cm 3 Liner material density for PVC-C: 1.5g/cm 3 Liner material density for PPH & PPH2222: 0.91g/cm 3 Liner material density for PVDF: 1.79g/cm 3 Liner material density for ECTFE: 1.82g/cm 3 DN PVC-U PVC-EN LINER PIPE PPH & PPH2222 in mm d 2 S 1 ID S 1 ID S 1 ID S 1 ID S 1 ID S 1 ID 1" /2" " " " " " " " " " " " " " " " " PVC-C PVDF ECTFE Liner Pipe 1 of 20 January 2009

2 LAMINATED PIPE Structural part is based on premium grade epoxy vinylester resin. Design in compliance to DIN part 2 TypeB S 2 - Bonding layer thk. (max.1mm) S 3 - Structure laminate thk. S 3 = S 4 - S 2 S 4 = S 3 + S 2 d 3 - Pipe outside diameter Mass of glass content S 3 : 60% ± 5% PN- Nominal pressure (bar) Material density of FRP is 1.9g/cm3 For S 1 thickness refer to Liner Pipe Section - 1 Values have been determined in accordance with DIN7151, IT 16 and rounded to the nearest 0.1mm DN PN 6 PN 10 PN 16 in mm d 2 S 4 Dev. 1 d 3 Weight (kg/m) S 4 Dev. 1 d 3 Weight (kg/m) S 4 Dev. 1 d 3 Weight (kg/m) 1" /2" " " " " " " " " ,9 16" ,9 18" ,9 20" ,9 +1,1 24" , " , " , " ,9 +0, " Designation example for type B glass fiber reinforced vinylester resin pipe, nominal size DN250, for nominal pressure PN6 and with CPVC liner : DIN16965-B250-6CPVC Laminated Pipe 2 of 20 January 2009

3 PIPE LENGTHS Structural part is based on premium grade epoxy vinylester resin. Standard Pipe Length Dimension SL0 PVC-U: 6.0 m PVC-EN: 6.2 m PVC-C: 5.0 m PPH: 6.2 m PVDF: 5.0 m ECTFE: 5.0 m Minimum Spool Lengths DN SL1 SL2 SL3 in mm mm mm mm 1" /2" " " " " " " " " " " " " " " " " Pipe Lengths 3 of 20 January 2009

4 PIPE SUPPORT SPAN ρ - Fluid density T - Temperature application Design temperature is 50 o C Wind loads and seismic are not taking into account For 20" Ø and greater contact ACP Maximum allowable support spacing L in meters for pipe type B according to DIN16965 part2; without insulation DN PN 6 PN 10 Gas Liquids Gas Liquids Gas PN 16 Lined Steel Comparison in mm ρ=0 ρ=1 ρ=1.5 ρ=1.8 ρ=0 ρ=1 ρ=1.5 ρ=1.8 ρ=0 ρ=1 ρ=1.5 ρ=1.8 ρ=1 1" /2" " " " " " " " " " " Nom. Pressure Operating pressure gauge to DIN 16867:Pipe - 20 o C to + 50 o C + 51 o C to + 80 o C PN 16 PN 16 PN 10 PN 10 A PN 10 B PN 6 PN 6 PN 6 PN 4 Application range -A- to DIN T<50 o C PN 16 Liquids Pipe Support Span 4 of 20 January 2009

5 45 & 90 ELBOWS For Material density see Liner Pipe - 1 Elbows are injection molded or mitered up to 8in, 10in and up are mitered - 2 Elbows are injection molded or mitered up to 6in, 8in and up are mitered Type E1 : 90 o Elbow Type E2 : 45 o Elbow Unlaminated fittings are prepared with knitted glass bonding layer except PVC-U, -EN, -C (Grinded surface only) DN C to F S 1 in mm E1 E4 d 2 PVC-U 1 PVC-EN 1 PVC-C 1 PPH&PPH PVDF 2 ECTFE 2 1" /2" " " " " " " " " " " " " " " " " Designation of a 90 o elbow E1 corresponding to type B pipes of nominal size DN80 and for a nominal pressure PN6, with type L laminated ends and a PVDF lining: Elbow DIN16966-E1B80-6L-PVDF Elbow Section 5 of 20 January 2009

6 USING EXABOND TECHNOLOGY CONCENTRIC REDUCER For Type 2 S 1 see Elbow S 1 L 1 : Reducer length Type 1 - is a thermo formed reducer Type 2 - is a injection molded reducer (up to 6"Ø) Unlaminated fittings are prepared with knitted glass bonding layer except PVC-U, -EN, -C (Grinded surface only) Type 1 reducer avalable in other sizes, to find the dimension use R3=2.5 x (DN1-DN2) DN1 DN2 d 1 d 2 R1 R3 S 1 in mm in mm mm mm mm mm PVC-U PVC-EN PVC-C PPH&PPH2222 PVDF ECTFE 1-1/2" 40 1" " /2" " " 80 1" /2" " " 100 2" " " 150 3" " " 200 3" NA " " " 250 4" NA " " " 300 6" " " " 350 8" " " " " " " Concentric Reducer 6 of 20 January 2009

7 USING EXABOND TECHNOLOGY ECCENTRIC REDUCER Unlaminated fittings are prepared with knitted glass bonding layer except PVC-U, -EN, -C (Grinded surface only) EC Reducer type - is a injection molded or thermoformed reducer up to 4"Ø, 6"Ø and above is thermoformed Eccentric reducer avalable in other sizes, to find the dimension use R5=(DN1-DN2) 2 DN1 DN2 d 1 d 2 R3 R5 S 1 in mm in mm mm mm mm mm PVC-U PVC-EN PVC-C PPH & PPH2222 PVDF ECTFE 1-1/2" 40 1" " /2" " " 80 1" /2" " " 100 2" " " 150 3" " " 200 3" " " " 250 4" " " " 300 6" " " " 350 8" " " " " " " Designation of a type X 4 Eccentric reducer corresponding to type B pipes, reduced from nominal size DN250 to nominal size DN200, for nominal pressure PN6 with plain end and with CPVC liner : Reducer DIN16966-X 4 B250x200-6CPVC Eccentric Reducer 7 of 20 January 2009

8 REDUCED AND EQUAL TEE / TIE-IN REINFORCEMENT Structural part is based on premium grade epoxy vinylester resin. Design in compliance to DIN part 2 TypeB & DIN Part 8-1 Equal tee are may be injection molded (up to 2"Ø) PVC-U, PVC-EN, PVC-C and PPH&PPH Liner thickness is 3.5 mm - 3 Liner thickness is 4.6 mm - 4 Liner thickness is 4 mm - Otherwise, liner thickness is the same as on laminated pipe section. Mass of glass content S 5 : 30% ± 5% Stand alone tee's are supplied without FRP Unlaminated fittings are prepared with knitted glass bonding layer except PVC-U, -EN, -C (Grinded surface only) S 5 - Structure laminate thk.hlu Use DN1 in Laminated Joint Section S 4 - Structure laminate thk.filiment Wound See Laminated Pipe Section Other Tees are available on request. DN1 DN2 Type of DN1 DN2 Type of in mm in mm T1 Support T6 T7 in mm in mm T1 Support T6 T7 1" 32 1" Wrap " Wrap ½" 50 1-½" Wrap " Wrap " Wrap " Wrap " Wrap " Wrap " 250 2" 63 1-½" Wrap " Ring 80 1" Wrap " Ring 80 3" Wrap ½" Ring 80 3" 90 2" Wrap " Ring 50 1-½" Wrap " Wrap " Ring 50 10" Wrap " Wrap " Wrap " Wrap " Wrap " 110 2" Wrap " 315 4" Ring 80 1-½" Wrap " Ring 80 1" Ring 50 2" Ring 80 6" Wrap ½" Ring 80 4" Wrap " Ring 50 6" 160 3" Wrap " Wrap " Ring 50 12" Wrap ½" Ring 50 10" Wrap " Ring 50 8" Wrap " Wrap " Wrap " 355 6" Wrap " Ring 80 4" Wrap " Ring 80 8" 200 3" Wrap " Ring 80 2" Ring 80 1-½" Ring 80 1-½" Ring 80 1" Ring 50 1" Ring 50 a PVDF lining: Tee DIN16966-T1B80-6L-PVDF Designation of tee with reduced branch T2 corresponding to type B pipes, nominal size of run DN 1 =400, nominal size of branch DN 2 =80, for type L laminated ends and PVDF lining: Tee DIN16966-T2B400x80-6L-PVDF Tee Reinforcement 1 of 2 8 of 20 January 2009

9 REDUCED AND EQUAL TEE / TIE-IN REINFORCEMENT Structural part is based on premium grade epoxy vinylester resin. Design in compliance to DIN part 2 TypeB & DIN Part 8 DN1 DN2 Type of DN1 DN2 Type of in mm in mm T1 Support T6 T7 in mm in mm T1 Support T6 T7 16" Wrap " Ring " Wrap " Ring " Wrap " Ring 80 10" Wrap " Ring 80 28" 700 8" Wrap " Ring 80 16" 400 6" Wrap " Ring 80 4" Ring 80 1-½" Ring 80 3" Ring 80 1" Ring 50 2" Ring 80 32" Wrap ½" Ring Wrap " Ring 50 24" Wrap " Wrap " Wrap " Wrap " Wrap " Wrap " Wrap " Wrap " Wrap " Wrap " Ring " 800 8" Wrap " Ring " 450 6" Ring 80 8" Ring 125 4" Ring 80 6" Ring 80 3" Ring 80 4" Ring 80 2" Ring 80 3" Ring 80 1-½" Ring 80 2" Ring 80 1" Ring 50 1-½" Ring 80 20" Wrap " Ring 50 18" Wrap Wrap " Wrap " Wrap " Wrap Wrap " Wrap " Wrap " Wrap " Wrap " 500 8" Wrap " Wrap " Ring 80 16" Wrap " Ring 80 14" Ring 180 3" Ring " Ring 150 2" Ring 80 10" Ring ½" Ring 80 8" Ring 125 1" Ring 50 6" Ring 80 24" Wrap " Ring 80 20" Wrap " Ring 80 18" Wrap " Ring 80 16" Wrap ½" Ring 80 14" Wrap " Ring 50 12" Wrap Wrap " " Wrap Wrap " Ring " Wrap " Ring Wrap " Ring 80 24" Wrap " Ring 80 20" Wrap " Ring 80 18" Wrap ½" Ring 80 16" Wrap " Ring 50 14" Ring Wrap " Ring " Wrap " Ring " Wrap " Ring " " Wrap " Ring 80 16" Wrap " Ring 80 14" Wrap " Ring 80 12" Wrap " Ring 80 1-½" Ring 80 1" Ring 50 Tee Reinforcement 2 of 2 9 of 20 January 2009

10 REDUCED AND EQUAL TEE / TIE-IN PRE-LAMINATED Structural part is based on premium grade epoxy vinylester resin. Design in compliance to DIN part 2 TypeB & DIN Part 8-1 Equal tee are may be injection molded (up to 2"Ø) PVC-U, PVC-EN, PVC-C and PPH&PPH Liner thickness is 3.5 mm - 3 Liner thickness is 4.6 mm - 4 Liner thickness is 4 mm - Otherwise, liner thickness is the same as on laminated pipe section. Mass of glass content S 5 : 30% ± 5% T 1 is the minimum length. Stand alone tee's are supplied with FRP Reinforcment on Tee less than 4"Ø is obtained from joint lamination Unlaminated fittings are prepared with knitted glass bonding layer except PVC-U, -EN, -C (Grinded surface only) S 5 - Structure laminate thk.hlu Use DN1 in Laminated Joint Section S 4 - Structure laminate thk.filiment Wound See Laminated Section Other Tees are available on request. DN1 DN2 Type of DN1 DN2 Type of in mm in mm T1 Support T4 T5 in mm in mm T1 Support T4 T5 1" 32 1" " Wrap ½" 50 1-½" " Wrap " " Wrap " " Wrap " 250 2" 63 1-½" " Ring 80 1" " Ring 80 3" ½" Ring 80 3" 90 2" " Ring 80 1-½" " Wrap " " Wrap " " Wrap " " Wrap " 110 2" " 315 4" Ring 80 1-½" " Ring 80 1" " Ring 80 6" Wrap ½" Ring 80 4" Wrap " Ring 80 6" 160 3" Wrap " Wrap " Ring 50 12" Wrap ½" Ring 50 10" Wrap " Ring 50 8" Wrap " Wrap " Wrap " 355 6" Wrap " Ring 80 4" Wrap " Ring 80 8" 200 3" Wrap " Ring 80 2" Ring 70 1-½" Ring 80 1-½" Ring 70 1" Ring 80 1" Ring 70 a PVDF lining: Tee DIN16966-T1B80-6L-PVDF Designation of tee with reduced branch T2 corresponding to type B pipes, nominal size of run DN 1 =400, nominal size of branch DN 2 =80, for type L laminated ends and PVDF lining: Tee DIN16966-T2B400x80-6L-PVDF Tee Laminated 1 of 2 10 of 20 January 2009

11 REDUCED AND EQUAL TEE PRE-LAMINATED Structural part is based on premium grade epoxy vinylester resin. Design in compliance to DIN part 2 TypeB & DIN Part 8 DN1 DN2 Type of DN1 DN2 Type of in mm in mm T1 Support T4 T5 in mm in mm T1 Support T4 T5 16" Wrap " Ring 90 14" Wrap " Ring 80 12" Wrap " Ring 80 10" Wrap " Ring 80 28" 700 8" Wrap " Ring 80 16" 400 6" Wrap " Ring 80 4" Ring 80 1-½" Ring 80 3" Ring 80 1" Ring 80 2" Ring 80 32" Wrap ½" Ring Wrap " Ring 80 24" Wrap " Wrap " Wrap " Wrap " Wrap " Wrap " Wrap " Wrap " Wrap " Wrap " Ring " 800 8" Wrap " Ring 90 18" 450 6" Ring 80 8" Ring 80 4" Ring 80 6" Ring 80 3" Ring 80 4" Ring 80 2" Ring 80 3" Ring 80 1-½" Ring 80 2" Ring 80 1" Ring 80 1-½" Ring 80 20" Wrap " Ring 80 18" Wrap Wrap " Wrap " Wrap " Wrap Wrap " Wrap " Wrap " Wrap " Wrap " 500 8" Wrap " Wrap " Ring 80 16" Wrap " Ring 80 14" Ring 125 3" Ring " Ring 125 2" Ring 80 10" Ring 90 1-½" Ring 80 8" Ring 80 1" Ring 80 6" Ring 80 24" Wrap " Ring 80 20" Wrap " Ring 80 18" Wrap " Ring 80 16" Wrap ½" Ring 80 14" Wrap " Ring 80 12" Wrap Wrap " " Wrap Wrap " Ring 80 32" Wrap " Ring Wrap " Ring 80 24" Wrap " Ring 80 20" Wrap " Ring 80 18" Wrap ½" Ring 80 16" Wrap " Ring 80 14" Ring Wrap " Ring " Wrap " Ring 90 20" Wrap " Ring 80 28" " Wrap " Ring 80 16" Wrap " Ring 80 14" Wrap " Ring 80 12" Wrap " Ring 80 1-½" Ring 80 1" Ring 80 Tee Laminated 2 of 2 11 of 20 January 2009

12 BACK RING FOR LOOSE FLANGES 1"Ø to 24"Ø ANSI B # Drill Pattern Only 28"Ø to 40"Ø ANSI B # Drill Pattern Only DN25 to DN1000 DIN 2501 PN10 Drill Pattern Only N: Number of Bolts K - Bolt circle diameter d - Hole diameter Drawing shows both split ring and solid back ring, top view for split ring only Material of Construction Available: Aluminum Carbon Steel Painted Dimension B6 Carbon Steel Galvanized Dimension B6 Stainless Steel (Choice of 300 series) FRP (Unsaturated Polyester) Dimension B5 DN Flange information ANSI Drilling Pattern DIN Drilling Pattern in mm PN B1 B2 B3 B4 B5 B6 B7 K d N K d N 1" /2" " " " " " " " " NA NA 388 NA " NA NA 441 NA " NA NA 491 NA " NA NA 546 NA " NA NA 650 NA " NA NA 760 NA NA " NA NA 860 NA NA " NA NA 962 NA NA " NA NA 1062 NA NA Back Ring 12 of 20 January 2009

13 LOOSE FLANGE Structural part is based on premium grade epoxy vinylester resin. Design in compliance to DIN16966 part 6 Type B2 L1 - Hub length L2 - Flange face lamination thickness L3 - Outside flange diameter L4 - Hub diameter Mass of glass content S 3 : 30% ± 5% L6=1/2 B5 from Back Ring d2 for PPH = 630mmØ Liner=3mm for PVDF Liner=2.3mm for ECTFE Liner=6mm ±1mm for PVC-U, PVC-EN, CPV-C and PPH & PPH2222 * = DIN L3 dim, for ANSI 12"Ø L3 = 398mm DN LINER S 1 Flange information in mm d 2 PVC-U PVC-EN PVC-C PPH & PPH2222 PVDF ECTFE PN S 5 L L1 L2 L3 L4 L5 1" /2" " " " " " " " * " " " " " " " " " Designation of a type B2 formed collar appropriate for pipe type B, nominal size DN150, for nominal pressure PN 10 : Collar DIN16966-B2B Loose Flange 13 of 20 January 2009

14 USING EXABOND TECHNOLOGY FULL FACE FLANGE Structural part is based on premium grade epoxy vinylester resin. Design in compliance to DIN16966 part 6 Type V3 up to DN300 F1- Hub length F2 - Flange thickness F3 - Hub diameter F4 - Washer Spot Face C - Outside flange diameter Mass of glass content S 3 : 30% ± 5% Type1 flange is without groove Type2 flange is with groove Liner=3mm for PVDF Liner=2.3mm for ECTFE Liner=6mm ±1mm for PVC-U,PVC-EN,CPV-C and PPH&PPH2222 Higher pressure ratings available on request Liners 6"Ø & below are injection molded for PVC-EN, PVC-C & PPH / PPH 2222 DN Flange information ANSI Drilling Pattern DIN Drilling Pattern in mm d 2 PN S 5 F F1 F2 F3 F4 C K d N C K d N 1" ½" " " " " " " " " " " " " " " " " Designation of a type V3 formed integral flange, nominal size DN700, flange connecting dimensions in accordance with PN10, for pipes for nominal pressure PN 2.5 : DIN16966-V Full Face Flange 14 of 20 January 2009

15 LAMINATED JOINT & CONTACT MOULDED STRUCTURAL THICKNESS Structural part is based on premium grade epoxy vinylester resin. Design in compliance to DIN Part 8 Lamination thickness S5 is the HLU structural thickness Lamination thickness S4 is the Filament Wound or Ortho structural thickness Mass of glass content S 3 : 35% ± 5% Material density of FRP is 1.9g/cm3 DN PN 6 PN 10 PN 16 in mm d2 S5 LO S5 LO S5 LO 1" /2" " " " " " " " " " " " " " " " " Designation example for type B glass fiber reinforced vinylester resin pipe, nominal size DN250, for nominal pressure PN6 and with CPVC liner : DIN16965-B250-6CPVC Laminated Joint 15 of 20 January 2009

16 LOOSE FLANGE FOR UNION ADAPTERS WITH VALVE U- Manufactured Length U1 - Hub length U2 - Flange face lamination thickness U3 - Outside flange diameter U4 - Hub diameter Liner=3mm for PVDF Liner=2.3mm for ECTFE Liner=5mm ±1mm for PVC-U,PVC-EN,CPV-C and PPH&PPH2222 * For PVC-U,PVC-EN,CPV-C and PPH&PPH2222 VALVE AVAILABLE: PVC, PVC-C, PPH and PVDF. DN LINER S 1 Stub Flange information in mm d 2 PVC-U PVC-EN PVC-C PPH & PPH2222 PVDF ECTFE PN S 5 U U1 U2 U3 U4 U5 U6 1" /2" " " " Union Adapter Valve 16 of 20 January 2009

17 LOOSE FLANGE FOR UNION ADAPTERS WITHOUT VALVE U, U4, U5, U6 Same as Type A Valve Union DN LINER S 1 Stub Flange and Union information in mm d 2 PVC-U PVC-EN PVC-C PPH & PPH2222 PVDF ECTFE PN U8 U1 U11 U14 U9 U12 x U7 1" M /2" M " M " M " M Union Adapter 17 of 20 January 2009

18 RECOMMENDED TORQUE VALUES FOR FLANGES - DN : Nominal diameter Contact AC plastiques in the following cases Dia. Exceeding 20" Gasket selection differs from table here below For PTFE coated A193 B7 bolts Notes to follow in conjunction with table below : 1- Always use flat washers on both sides of the connection 2- Tighten the flange bolts with a torque wrench, using a crisscross pattern as above illustration 3- Retorque to recommended value 24 hours to allow for relaxation of the bolts 4- Values here below are based on lightly oiled A193 B7 bolts & A194 2H nuts 5- Recommended torque values based on use of EPDM gasket 5- For PTFE coated A193 B7 bolts, contact ACP DN PN2.5 PN4 PN6 PN10 EPDM PTFE Coated Garlock Stress Saver 370 Maximum Torque in mm Ft.Lbs N.m Ft.Lbs N.m Ft.Lbs N.m Ft.Lbs N.m Ft.Lbs N.m Ft.Lbs N.m Ft.Lbs N.m 3/4" " /2" " " " " " " " " NA NA " NA NA " NA NA NA NA " NA NA NA NA Torque Table 18 of 20 January 2009

19 BOLT LENGTH d 2 - Outside diameter of liner T - Flange face lamination thickness T FRP - FRP back ring thickness T Steel - Steel back ring thickness t - Flange face liner thickness d b - bolt diameter N - Number of holes t=4.5mm ±2.5mm Gaskets are 3mm thk. Loose flange with loose flange (steel back ring and FRP back ring) Full face with full face or full face with blind flange Loose flange with full face or with blind flange (steel back ring and FRP back ring) FRP BACK RING STEEL BACK RING DN FF&BF VS Bolts VS#VS FF#FF FF#VS VS#VS FF#VS d 2 PN T PN T T FRP T STEEL d b N L 11 L 12 L 13 L 11 L 13 in mm mm mm mm mm mm mm mm in mm mm mm mm mm mm 1" / /2" / " / " / " / " / " / " / " / " " " / " / " / " N/D /4 28 N/D 169 N/D " N/D /2 28 N/D 184 N/D " N/D /2 32 N/D 190 N/D " N/D /2 36 N/D 200 N/D Bolt length 19 of 20 January 2009

STANDARD FLANGED FITTINGS Reference Chart for Dual Laminate Fittings in Accordance with Plastic Lined Steel Fittings Dimensions of Flange in compliance to ANSI B16.1 or 16.

20 STANDARD FLANGED FITTINGS Reference Chart for Dual Laminate Fittings in Accordance with Plastic Lined Steel Fittings Dimensions of Flange in compliance to ANSI B16.1 or 16.5 Size 90 Elbow, Tee 45 Elbow Reduced Tee Inch A B inch mm inch mm inch mm Major Size Minor Size Concentric Reducer Eccentric Reducer C inch mm inch mm inch mm Standard Flanged Fittings 20 of 20 January 2009

GRP backing flanges DIN 2501 Flange connecting dimension PN10 WORK STANDARD. GRP backing flanges made of Polyester resin.

GRP backing flanges DIN 2501 Flange connecting dimension PN10 1310-WN-en 06 10.2002 GRP backing flanges made of Polyester resin. D 45 e d2 d1 b1 k Flange connecting dimensions according to DIN 2501 Part