RiLine mm system technology for the global market

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1 60 system technology for the global market

2 02 RiLine60

3 Busbar systems 3 and 4 pole Support + bars + contact hazard protection Flat copper bar system, see 276 in HB 33 PLS busbar system, see 278 in HB 33 Accessories, see 310 in HB 33 Connection system 3 and 4 pole Busbar connection adaptor, see 280 in HB 33 Connection clamps, see 316 in HB 33 Connection block, see 317 in HB 33 Accessories, see 310 in HB 33 Component adaptors 3 and 4 pole OM adaptor, see in HB 33 Circuit-breaker component adaptor, see 287 in HB 33 Accessories, see 318 in HB 33 Fuse elements 3 pole Bus-mounting fuse bases, see 294 in HB 33 NH fuse-switch disconnectors, see 296 in HB 33 NH slimline fuse-switch disconnectors, see 306 in HB 33 Accessories, see 323 in HB 33 Rittal Power Engineering , see 523 in HB 33 Configuration RiLine60 busbar system Simple component selection, integral switchgear database Automatic calculation rated currents and heat losses RiLine60 03

4 RiLine60 busbar system for flat copper bars (3/4-pole) For feeder-circuits UL 508A, file E Designation Version Bar centre distance For busbars Busbar support 3-pole x 5 30 x 10 4 Busbar support 4-pole x 5 30 x Busbar support 30 x 10 PLUS 4-pole x System components Designation Base tray for Length 3-pole 4-pole Base tray for Base tray for Cover section, * Base tray infill * Support panel for cover section End covers for End covers for End covers for The use a base tray is compulsory for UL applications. *UL approval not available RiLine60 busbar system PLS 800 (3-pole) For feeder-circuits UL 508A,, file E Designation Busbar support PLS 800 System components Designation Base tray Cover section Version Bar centre distance For PLS busbars 1) Cross-section * 3-pole Length * Base tray infill Support panel for cover section End covers for ) 5 bar thickness The use a base tray is compulsory for UL applications. *UL approval not available 04 RiLine60

5 RiLine60 busbar system PLS 1600 (3/4-pole) For feeder-circuits UL 508A,, file E Designation Busbar support PLS 1600 Busbar support PLS 1600 PLUS System components Designation Base tray Cover section Version Bar centre distance For PLS busbars 1) Cross-section 2 3-pole * pole Length 3-pole 4-pole * Base tray infill Support panel for cover section End covers for busbar supports ) 10 bar thickness The use a base tray is compulsory for UL applications. *UL approval not available Busbar connection adaptor (3/4-pole) For feeder-circuits UL 508A,, file E current up to 3-pole operating voltage 60 A 600 V~ 125 A 600 V~ 250 A 600 V~ 600 A 600 V~ 4-pole 125 A 600 V~ 250 A 600 V~ Connection round conductors 2 (AWG) 6 16 (AWG 10 AWG 6) (AWG 6 AWG 2) (AWG 2 MCM 250) (AWG 3/0 MCM 600) (AWG 6 AWG 2) (AWG 2 MCM 250) Clamping area for laminated copper bars Outlet at top/bottom Outlet at top Outlet at bottom x * x x * x x Cata.33, / / /281 current up to 3-/4-pole operating voltage 800 A 600 V~ Connection round conductors 2 (AWG) (AWG 3/0 MCM 600) Clamping area for laminated copper bars for 5 bar thickness for 10 bar thickness Outlet at top/bottom Busbar connection adaptor (3 x 1-pole) Expansion set for 4-pole configuration 33 x x 22 1 set ) 1600 A 600 V~ 65 x x 22 1 set ) 1) = 1 *UL approval not available RiLine60 05

6 OM adaptor/om support (3-pole) For feeder-circuits UL 508A,, file E Version OM adaptor OM Premium adaptor OM support Accessories Construction width current up to operating voltage Connection cables 1) Connection round conductors 2 Support rails Height A 600 V~ AWG A 600 V~ AWG A 600 V~ AWG A 600 V~ AWG A 600 V~ AWG A 600 V~ AWG A 600 V~ AWG A 600 V~ AWG A 600 V~ AWG A 600 V~ AWG A 600 V~ AWG A 600 V~ AWG A 690 V~ AWG A 690 V~ AWG Qty A 690 V~ A 600 V~ A 600 V~ A 600 V~ V~ V~ Connection pin Insert strip ) AWG = American Wire Gauges AWG12 = AWG10 = AWG 08 = AWG 06 = ) 3) 4) 5) 6) Without support frame With pin block Without support frame, with insert strips With sub-unit and pin block With connector outlet A 690 V~ AWG V~ ) ) ) ) ) ) ) ) ) Circuit-breaker component adaptor (3-pole) For feeder-circuits UL 508A,, file E Construction width current up to operating voltage A 600 V~ A 600 V~ A 600 V~ A 600 V~ Connection round conductors 2 (AWG) (AWG 6 AWG 2) (AWG 2 MCM 250) ( AWG 2 MCM 250) (AWG 2 MCM 250) Clamping area for laminated copper bars Cable outlet top 1) Cable outlet bottom 1) 10 x x x * * 18.5 x A 600 V~ 32 x 10 2) Accessories Insert strip 25, for / ) ) Switch outlet or outgoing cable 2) Via M10 screw terminal 3) 1 set *UL approval not available 06 RiLine60

7 Circuit-breaker component adaptor (4-pole) For feeder-circuits UL 508A,, file E Construction width current up to operating voltage A 600 V~ A 600 V~ 1) Switch outlet or outgoing cable Connection round conductors 2 (AWG) (AWG 2 MCM 250) (AWG 2 MCM 250) Clamping area for laminated copper bars Cable outlet top 1) Cable outlet bottom 1) 18.5 x x Busbar connectors For connecting square busbars, no drilling required Top part: St 37, nickel-plated surface finish Contact plate: E-Cu, nickel-plated surface finish For busbars A Single connection Application / Top part: Sheet steel, zinc-plated, passivated Contact plate: E-Cu, silver-plated Bayed connection 1) Tightening torque x 5 15 x Nm/15 Nm 2) x 5 30 x 10 1) From enclosure to enclosure 2) Hex socket Screw M8 = 5 Nm Grub screw M8 = 15 Nm 2 20 Nm Nm M8 2 M8 3 M8 A = max. 10 M8 PLS busbar connectors For connecting the PLS special busbars; no drilling required. E-Cu, nickel-plated A B A B Application A Single connection From enclosure to enclosure (TS 8) for system PLS 800 PLS B Baying connection 1) Tightening torque 1) Nm Nm RiLine60 07

8 RiLine accessories Busbars Busbars E-Cu To DIN EN Length: 2400 /bar. Technical information: E-Cu Dimensions Page 12 x A X x A 175 A x A 230 A x A 290 A x A 350 A x A X x A 350 A x A 465 A x A 700 A x A x A x A x A x A E-Cu tin-plated 1) Accessories 30 x 5 Yes x 10 Yes Busbar connectors for busbars Busbar cover section for busbars 1) Extended delivery times. current up to 1) current for UL 508 applications 12 x 5 15 x 10 (single connection) x 5 30 x 10 (single connection) x 5 30 x 10 (bayed connection) /15 x /15 x x 5 30 x x Busbar cover sections Contact hazard protection via covering the busbars. May be cut to required length. Length: 1000 /section. Thermally modified hard PVC. Fire protection corresponding to UL 94-V0 Colour: RAL 7035 Contact hazard protection, for more solutions see. Detailed drawings: For busbars Approvals 12/15 x /15 x x 5 30 x x Inserted screw nuts M12 Self-holding nuts with knurled ring for busbars E-Cu. Hole diameter: RiLine60

9 RiLine accessories Busbars PLS special busbars E-Cu Technical information: For system PLS 800, bar thickness 5, bar cross-section For enclosure width Length E-Cu tin-plated 1) Approvals Yes Yes Yes Yes variable variable 2400 Yes Accessories PLS busbar connector (single connection) PLS busbar connector (bayed connection) PLS expansion connectors ) Extended delivery times. Page For system PLS 1600, bar thickness 10, bar cross-section For enclosure width Length E-Cu tin-plated 1) Approvals Yes Yes Yes Yes variable variable 2400 Yes Accessories PLS busbar connector (single connection) PLS busbar connector (bayed connection) PLS expansion connectors ) Extended delivery times. Page Connection system Conductor connection clamps Sheet steel, zinc-plated, passivated ( ) Brass ( / ) Accessories: Laminated copper bars, see 314. Technical information: Detailed drawings: For bar thickness Connection round conductors 1) 2 Clamping area for laminated copper bars W x H Approvals x x x x x x x x RiLine60 09

10 RiLine accessories Busbar supports/base isolators Busbar supports 1- and 2-pole 1 Polyamide (PA 6.6). Fire protection corresponding to UL 94-V0 Colour: RAL 7035 Supply includes: Including raised section for stepped configuration the PLS busbars / The busbar supports may be bayed with 60 bar centre distance for the configuration multipole systems. Technical information: Detailed drawings: 2 3 Design Number poles 1-pole 1-pole 2-pole Bar centre distance 60 For busbars E-Cu PEN/N/PE support N/PE support 1) If 12 x 5/10 busbars are used, the spacer is additionally required. PLS ) For attaching the busbar support to the TS frame section and punched sections with mounting flanges with rectangular system punchings 12.5 x x 5/10 1), 12 x 5 30 x x 5 30 x Accessories Spacers Captive nuts M5 2) Base isolators For configuring busbar systems with any given bar centre distances and for assembling insulated PE or PEN bars. Duroplastic polyester (UP resin) Technical information: Detailed drawings: operating voltage 1 kv 1 kv Tensile strength 12 kn 13 kn Torsional strength 75 Nm 90 Nm Bending strength 6 kn 6 kn Height Thread M10 M Spacers for RiLine60 busbar supports (flat busbar system) For adapting 12 x 5 and 12 x 10 size busbars. For busbar supports (1-pole), see /.010 (3-pole), see (4-pole), see Polyamide (PA 6.6). Fire protection corresponding to UL 94-V0 Colour: RAL RiLine60

11 RiLine accessories Laminated copper bars Laminated copper bars Length: 2000 /bar. Cu lamina High-purity electrolyte copper F20 Insulation High-strength vinyl compound Expansion 370% Temperature range: 30 C to +105 C Fire protection corresponding to UL 94-V0 Dielectric strength: 20 kv/ Short-circuit resistance diagram: Technical information: Configuration 1) I n for 70 K 2) I n for 50 K 2) I n for 30 K 2) 8 x 6 x A 165 A 125 A x 9 x A 240 A 180 A x 15.5 x A 275 A 210 A x 15.5 x A 350 A 265 A x 15.5 x A 480 A 365 A x 20 x A 435 A 330 A x 24 x A 510 A 385 A x 24 x A 770 A 585 A x 32 x A 645 A 485 A x 32 x A 965 A 730 A x 40 x A 780 A 590 A x 40 x A 1145 A 865 A x 50 x A 940 A 710 A x 50 x A 1365 A 1030 A x 63 x A 1610 A 1230 A ) Number lamina x lamina width x lamina thickness 2) The conductor temperature the laminated copper bar is derived from the sum total the ambient temperature and the temperature increase. Example: carrying 220 A, i.e. the temperature increases by 30 K. At an ambient temperature 35 C, this produces a resultant conductor temperature 35 C + 30 K = 65 C. Universal support For the attachment laminated copper bars from 5 x 20 x 1 to 10 x 63 x 1. Fibreglass-reinforced, thermoplastic polyester (PBT) Fire protection corresponding to UL 94-V0 Colour: RAL 7035 Supply includes: Screws and U nuts for mounting on PS punched rails. Accessories: PS punched rails, see 651. Short-circuit resistance diagram: Detailed drawings: RiLine60 11

12 Enclosures Power Distribution Climate Control IT Infrastructure Stware & Services RITTAL India Pvt Ltd. No. 23 & 24 KIADB Industrial Area Veerapura Doddaballapur Bengaluru District Tel: +91(0) Fax: +91(0) info@rittal-india.com Website:

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