TITGEMEYER Gruppe50GB(0317)1. Construction elements

Transcription

1 TITGEMEYER Gruppe50GB(037)

2 All rights reserved. The technical data quoted in this catalogue, performance descrip - tions, recommendations and instructions e.g. for the installation of the components available from us, are without liability. These are based on our experience. Claims against us as a consequence are expressly excluded as much of the application of our goods remains outside our direct influence. It is a fundamental obligation of the user to ascertain and to decide wether the goods provided by us are appropriate for a particular application. This catalogue is our intellectual property! Disclosure to third parties is prohibited. Reproduction even in part as well as use of our illustrations and TITGEMEYER part-numbering systems is only permitted with our express permission in writing. Subject to change. Supply of goods is in conformity with our delivery and payment conditions. Gebr. TITGEMEYER GmbH & Co. KG Osnabrück

3 L Over 00 years of tradition and expertise At the turn of the century, an ironware wholesale business was established by the two Titgemeyer brothers, Adolf and Fritz, in their hometown of Melle. A few years later, offices were opened in the neighbouring town of Osnabrück. Since then, the business enterprise group TITGEMEYER has continuously developed and is totday a leader in the fields of fastening technology and commercial vehicle equipment. The medium sized family organization is now led by the third generation - always with the aim of supplying the optimum solution for the customer - from single fixings, right up to complex vehicle systems. Fastening Technology The more varied the requirements, the more individual our solution is. The result: an extensive product range of fastening technology systems and solutions. New products are constantly being developed, as the manufacturing industry demands specially designed solutions. TITGEMEYER introduced the POP blind rivet to the German market. Its application revolutionised traditional fastening technology. The TITGEMEYER fastening technology product range Blind Rivets Threaded Inserts Assembly Systems Installation Tools Sealants and Adhesives Vehicle components with style The ideas and wishes of our customers are our benchmark. That is why we carefully develop approved products and systems for the manufacture of modern commercial vehicles. Safety, cost effectiveness and the environment these requirements are all satisfied by our product range. The original and innovative body kit system, GETO Van, is only one of many system solutions available from TITGEMEYER today. The TITGEMEYER commercial vehicle product range Body Kits Chassis Technology Bodywork Components Bodywork Systems Gruppe50GB(037) L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com 3

4 4 L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com Gruppe50GB(037)

5 Content Vehicle fittings Rails Sheets Sealing strips Insulation Side underrun systems Underrun protection device Flashing and flats Side panel flashings Beadings, fixing and angle profiles Rain strips Filler profiles, blade shoe, wide footing Loading bay rub rails Split tubes, inserts KR-program Top hat sections Tracking and rollers Tailgate seals Aluminium sheets Aluminium sheets large (floors) PVC sealing strips in hard/soft combination Edge protection Styropor-hard foam SIDELINE SIDELINE Type VA Stainless steel SIDELINE Type VA Steel galvanized / Steel powder coated, black SIDELINE Rail components SIDELINE Installation instructions Lighting support Underrun protection support GETO Fender underrun protection device support Brackets Gruppe50GB(037) L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com 5

6 Content L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com Gruppe50GB(037)

7 L Rails Flashing and flats / / / , / / Aluminium flashing and flats Dimensions [mm] Material Surface Weight approx. [kg/m] 20 x 4 x x 4 x x 4 x 5000 EN AW-6060 T66 (AlMgSi) EN AW-6060 T66 (AlMgSi) EN AW-6060 T66 (AlMgSi) mill finish anodized mill finish anodized mill finish anodized mill finish anodized mill finish anodized E6/EV (natural colour) Gruppe50GB(037) L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com

8 Rails Side panel flashings Rub rails and side panel flashings Filler profiles Endpieces for profile combination ,3 0,5 25 ~ / ,3 6, ,3 0, ,5 0, ~ / / , ~ Rub rails and side panel flashings with insert With fixing groove for countersunk and concealed fixing Dimensions [mm] 25 x 6.3 x x 6.3 x x 0 x 5000 Material EN AW-6060 T66 (AlMgSi) EN AW-6060 T66 (AlMgSi) EN AW-6060 T66 (AlMgSi) Surface mill finish anodized mill finish anodized mill finish anodized Weight approx. [kg/m] Filler profile E6/EV (natural colour) 2 Endpiece made from polyurethane-elastomer (on a polyurethane-basis). With pocket hole as a retainer for the insert section. 3 Blade shoe, wide footing, filler profile see page Endpiece Blade shoe Wide footing L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com Gruppe50GB(037)

9 Rails Beadings, fixing and angle profiles 6,3 2, / ,7 0,5 Combined beading With channel (and drilled groove) for covered fastening Dimensions [mm] Material Surface Weight approx. [kg/m] Filler profile 2 Blade shoe 2 s.o. x 5000 EN AW-6060 T66 (AlMgSi) mill finish anodized E6/EV (natural colour) 2 Blade shoe, filler profile see page s 2 3 a / , ,5 a Fixing and angle profiles Dimensions a x s x L [mm] Wx / Wy [cm 3 ] Material Surface Weight approx. [kg/m] s.o. x x 20 x 2 x x 30 x 2 x x 40 x 3 x EN AW-6060 T66 (AlMgSi) EN AW-6060 T66 (AlMgSi) EN AW-6060 T66 (AlMgSi) EN AW-6060 T6 (AlMgSi) mill finish anodized mill finish anodized mill finish anodized mill finish E6/EV (natural colour) 2 Blade shoe, filler profile see page Gruppe50GB(037) L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com

10 Rails Rain strips ,6 3, , , ,5 26, , , / / / / ,5, , / Rain strips Dimensions outside [mm] 9 x 26.5 x x 33.5 x x 34 x x 40 x x 30 x x 36 x 6000 E6/EV (natural colour) Material EN AW-6060 T66 (AlMgSi) EN AW-6060 T66 (AlMgSi) EN AW-6060 T66 (AlMgSi) EN AW-6060 T66 (AlMgSi) EN AW-6060 T66 (AlMgSi) EN AW-6005 A T66 (AlMgSi [A]) Surface mill finish anodized mill finish anodized mill finish anodized mill finish anodized mill finish anodized anodized Weight approx. [kg/m] Filler profile 2 Blade shoe 2 Wide footing Blade shoe, wide footing, filler profile see page L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com Gruppe50GB(037)

11 Rails Filler profiles, blade shoe, wide footing , Filler profiles Type Suitable for profiles Layout in rolls approx. [m] Material Colour Weight approx. [kg/m] Decorative insert section Bumper insert /3 000/50 000/5 000/ /42 000/ / Soft-PVC Rubber black black Blade shoe The base insert widens the equivalent aluminium profile on one side by approximately 2,5 mm and on both sides by approximately 5 mm. The end inserts also suits the sections when the base insert is fitted. Layout: Cut to length on request Material: Soft-PVC Colour: black Weight: approx kg/m ,2 2,2 B ca. 2,5 Wide footing They widen the equivalent aluminium profile by approximately 5 mm. Rail end inserts can also be placed underneath. Interior Width B [mm] Layout in rolls approx. [m] Material Colour Weight approx. [kg/m] Rubber Rubber black black Profile cross-sections on a scale of : Gruppe50GB(037) L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com

12 Rails Loading bay rub rails 2, ~ 37 2, / Endpiece Loading bay rub rails Dimensions [mm] 00 x 0 x 5000 Material EN AW-6060 T66 (AlMgSi) Surface mill finish anodized Weight approx. [kg/m] E6/EV (natural colour) 2 Endpiece made from synthetic material, black. Weight approx. 0.0 kg. The loading bay rub rail will be lapped about 2 mm. Endpiece DISCONTINUED PRODUCT While stocks last L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com Gruppe50GB(037)

13 Rails Split tubes, inserts 0 2 H / / (Height 30 mm) (Height 40 mm) ,5 2, , ~ / Split tubes Dimensions H x L [mm] Material Surface Weight approx. [kg/m] Endpiece 2 Wide footing 3 30 x x x 5000 Steel EN AW-6060 T66 (AlMgSi) Steel EN AW-6060 T66 (AlMgSi) EN AW-6060 T66 (AlMgSi) EN AW-6060 T66 (AlMgSi) sendzimir galvanised mill finish sendzimir galvanised mill finish mill finish anodized Inserts suitable for the above profiles Layout approx. [m] E6/EV (natural colour) Material Rubber Rubber Colour black black Hardness Shore A 70 ± 5 75 ± 5 Weight approx. [kg/m] Endpieces made from polyurethane-elastomer (on a polyurethane basis). 5 00/020 with shaft for insertion (self-securing), 5 99 with aluminium attachment element (2 x ø 5 mm fixing holes). 3 Wide footing see page Gruppe50GB(037) L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com

14 Rails Split tubes, inserts L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com Gruppe50GB(037)

15 L Rails KR-program TITGEMEYER's KR range comprises a variety of profiles for connecting and locking, covering and framing vehicle bodies in the vehicle manufacturing and body building sectors, for body kits, box bodies, delivery vans, tanks and containers and other means of transport with panelled walls made of plastics, sandwich panels, plywood, etc. KR edge and cover profiles are universally usable and can also be supplied with holes on request. Gruppe50GB(037) L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com

16 Rails KR-program Connection and cover angle Suitable as cantrail and angular column R , / R , Dimensions [mm] Material Surface Weight approx. [kg/m] 50 x 90 x 7500 EN AW-6063 T66 (AlMg 0.7 Si) mill finish anodized x 50 x 7500 EN AW-6063 T66 (AlMg 0.7 Si) mill finish E6/EV (natural colour) L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com Gruppe50GB(037)

17 Rails KR-program Connection and cover angle With large radius ,5 R , / R Dimensions [mm] Material Surface Weight approx. [kg/m] 90 x 90 x 7500 EN AW-6063 T66 (AlMg 0.7 Si) mill finish anodized x 40 x 8500 EN AW-6063 T66 (AlMg 0.7 Si) mill finish E6/EV (natural colour) 40 PVC-corner For KR-profile and / 226 Material: PVC, with rough edges to be cut to suit. Smooth external and internal surface, white Material thickness: approx. 2.5 mm Gruppe50GB(037) L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com

18 Rails KR-program Side rave profile Wide floor support. 00 mm long flange ensures secure connection of superstructure to baseframe (base assembly, outer frame, etc.) and for the stable connection of body with the substructure. The wall-cover flange may be delivered pre-drilled on request (drilling groove, dimension 3 mm). Please enquire for further information. Length: 7500 mm Material: EN AW-6063 T66 (AlMg 0.7 Si) Surface: mill finish Weight: approx. 2.0 kg/m ,5 2 R Flange extension Length: 8500 mm Material: EN AW-6063 T66 (AlMg 0.7 Si) Surface: mill finish Weight: approx. 0.8 kg/m Side rave profile Together with the flange extension , provides a floorsupporting surface (horizontal flange) of approx. 7 mm and, at the same time, a bearing on the substructure of approx. 07 mm. Vertical flange for external covering of substructure (base assembly, side raves, etc.), and for the stable connection of the superstructure to the substructure, 00 mm long. Length: 8500 mm Material: EN AW-6063 T66 (AlMg 0.7 Si) Surface: mill finish Weight: approx..9 kg/m ~ , ,5 R 3 0, ,5 ~ , ,5 59,5 2, ,5 3, L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com Gruppe50GB(037)

19 Rails KR-program Upper kick strip Length: 7500 mm Material: EN AW-6063 T66 (AlMg 0.7 Si) Surface: anodized E6/EV Weight: approx kg/m , Lower kick strip Length: 7500 mm Material: EN AW-6060 T66 (AlMgSi) Surface: anodized E6/EV Weight: approx..47 kg/m ,5 80 R 3 2,5 30 Gruppe50GB(037) L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com

20 Rails KR-program L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com Gruppe50GB(037)

21 L Rails Top hat sections Buttress post Length: 5000 mm Material: EN AW-6063 T66 (AlMg 0.7 Si) Surface: mill finish Weight: approx kg/m Wx: 5.87 cm 3 Wy: 3.33 cm This section is also available with pre-riveted aluminium bolts. Length: 5000 mm Gruppe50GB(037) L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com

22 Rails Top hat sections L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com Gruppe50GB(037)

23 L Rails Tracking and rollers Track (C-profile) Bottom section tapered to ensure free rolling. Length: 6000 mm Material: Stainless steel Steel, galvanized Section modulus: Wx cm Wx 3.00 cm Weight: approx kg/m approx kg/m Stainless steel Steel, galvanized 40 2, / Track rollers in pairs Ball bearing, dust-protected steel roller with bracket. Material: Steel, galvanized Weight: approx kg/each x 45 8, x 45 ø Track rollers in double pairs Ball bearing, dust-protected steel roller with bracket. Material: Steel, galvanized Weight: approx kg/each Gruppe50GB(037) L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com

24 Rails Tracking and rollers Track (C-profile) lightweight Material: Steel, galvanized Section modulus: Wx.45 cm 3 Weight: approx..52 kg/m mm long mm long Track rollers in pairs, lightweight Ball bearing, dust-protected steel roller with bracket Material: Steel, galvanized Weight: approx kg/each , ø 24 Track rollers in double pairs, lightweight Ball bearing, dust-protected steel roller with bracket Material: Steel, galvanized Weight: approx kg/each ø , L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com Gruppe50GB(037)

25 Rails Tailgate seals This profile combination was developed as a sealing system for tailgates and taillifts. The seal, , is recessed in the support rail, , easy and quick to insert. The retaining strip itself can be secured by means of tack welding. Seal profile, rubber Hardness: approx. 60 +/- 5 Shore A Layout: In rolls of approx. 25 m Material: Rubber, black Weight: approx kg/m Seal support rail (C-profile) Length: 2500 mm Material: Steel, sendzimir galvanised Weight: approx kg/m , , ,5 Seal Retaining strip Gruppe50GB(037) L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com

26 Rails Tailgate seals L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com Gruppe50GB(037)

27 Sheet type Dimensions t x B x L [mm] Material Surface Weight approx. [kg/each] Aluminium sheets, smooth Quintet tread plate.2 x 250 x x 500 x x 250 x x 250 x x 000 x x 250 x x 500 x x 250 x 2500 EN AW-5754 H22/32 (AlMg 3) EN AW-5754 H22/32 (AlMg 3) EN AW-5754 H22/32 (AlMg 3) EN AW-5754 H22 (AlMg 3) EN AW-5754 H4 (AlMg 3) EN AW-5754 H4 (AlMg 3) EN AW-5754 H4 (AlMg 3) EN AW-5754 H4 (AlMg 3) rolled rolled rolled rolled rolled rolled rolled rolled Sketch of a 5x button plate (with groups of five marks), similar 2x button plate (with two marks). Dimensions as per DIN Base thickness t [mm] Rib height h [mm].5.5 h t L Sheets Aluminium sheets Gruppe50GB(037) L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com

28 Sheets Aluminium sheets large (floors) Design: barley seed Dimensions Strength x B x L [mm] Material Euro-Norm Surface Weight approx. [kg/plate] 2.7/3.2 x 2500 x /3.2 x 2500 x /3.2 x 2500 x /3.2 x 2500 x 8500 EN AW-5086 H244 (AlMg4Mn) EN AW-5086 H244 (AlMg4Mn) EN AW-5086 H244 (AlMg4Mn) EN AW-5086 H244 (AlMg4Mn) rolled, back face is primered rolled, back face is primered rolled, back face is primered rolled, back face is primered Barley seed Large sheeting can be cut to the required size. L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com Gruppe50GB(037)

29 L Sealing strips PVC sealing strips in hard/soft combination The basic panel components, (plywood, plastic sandwich constructions etc.) are enclosed all the way round with the hard PVC U-profile. The soft PVC lips at either end of the U-profile serve as a tight seal to the enclosed elements. They mould themselves to the outer surface of the components. This is an important advantage of the PVC seals in hard / soft combination from TITGEMEYER. The panel components are naturally protected against the pene - tration of dampness. The long soft PVC lip forms the outer seal, and the shorter the inner seal. To ensure that the soft lips operate at their most efficient when opening and shutting, an appropriate clearance between seal and frame parts is necessary. inner sealing lip soft-pvc mid grey outer sealing lip soft-pvc mid grey U surround hard-pvc light grey sealing tips soft-pvc mid grey Fig. This essential clearance is to be taken into account when preparing the appropriate panel components. The measurements given by us (0 and 3 mm) are non-binding suggestions. In each case you should calculate the essential clearance yourself. Outer 0 0 upper frame part Inner lower frame part Fig. 3 sealant Inner Rahmenteil rechts/links z. B. Heckportal-Ecksäule left-hand door Outer right-hand door overlap Fig. 2 Gruppe50GB(037) L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com

30 Sealing strips PVC sealing strips in hard/soft combination Productin length: Configuration: Material: Width clearance, U-profile [mm] 2700 mm supplied as bars Polyvinyl chloride (PVC) hard / soft combination hard-u lock, light grey sealing lips and grooves, medium grey Seal type Weight approx. [kg/m] Manufactured length [mm] 8,5 3, ,2 9 Hard-PVC 9 2, lip -lip 2-lip -lip 2-lip Hard-PVC 8 Inner 2,2 9 left-hand door right-hand door overlap Fig. 4 5 Types 2, 2 lips ( ) and lip ( ) belong as a system, just as directly together as the other models with an interior width of 27 mm ( and ). The sealing principle is as shown in Fig ,2 3, , Hard-PVC cover 8, Hard-PVC / sealant Fig. 5 27, We supply the following products for gluing the cover strips to outside and inside mitres: Special adhesive, sufficient for approx. 4 6 door panels Plastigum PVC special adhesive, 250 ml can with application brush 3, L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com Gruppe50GB(037)

31 Sealing strips PVC sealing strips in hard/soft combination Configuration: Material: supplied as bars Polyvinyl chloride (PVC) hard / soft combination hard-u lock, light grey sealing lips and grooves, medium grey Hard-PVC Width clearance, U-profile [mm] Seal type 2-lip 2-lip 2-lip 2-lip Without sealing grooves on the hard-u lock! Weight approx. [kg/m] Manufactured length [mm] ,2 6,5 33 3, , / Hard-PVC Inner 8 left-hand door right-hand door overlap Fig. 6 A single-lip seal can also be readily created from these types. This involves cutting off the long sealing lip. 3 The sealing principle is as shown in Fig cover sealant Fig , ,7 2,2 6,5 Hard-PVC We supply the following products for gluing the cover strips to outside and inside mitres: Special adhesive, sufficient for approx. 4 6 door panels Plastigum PVC special adhesive, 250 ml can with application brush 2,2 6,5 33 3, Gruppe50GB(037) L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com

32 Sealing strips PVC sealing strips in hard/soft combination PVC seal In hard / soft combination. 3 lips, inner width U-profile 65 mm. Without sealing nose on the hard U-surround. Production length: 2700 mm Configuration: supplied as bars Material: Polyvinyl Chloride (PVC) hard / soft combination Colour: hard-u lock light grey sealing lips medium grey Weight: approx kg/m Hard-PVC ,2 6,5 66, PVC seal In hard / soft combination. 3 lips, inner width U-profile 85 mm. Production length: 2700 mm Configuration: supplied as bars Material: Polyvinyl Chloride (PVC) hard / soft combination Colour: hard-u lock light grey sealing lips and grooves medium grey Weight: approx kg/m These 2 seals offer an especially good guarantee for a tight seal due to the three sealing lips ,5 Hard-PVC We supply the following products for gluing the cover strips to outside and inside mitres: Special adhesive, sufficient for approx. 4 6 door panels Plastigum PVC special adhesive, 250 ml can with application brush 2,2 6,5 3,2 PVC masking strips Configuration: roll, continuous, m. Material: Polyvinyl Chloride (PVC), soft Colour: medium grey Weight: approx kg/m , R 0 0,3 L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com Gruppe50GB(037)

33 Sealing strips PVC sealing strips in hard/soft combination Method of assembly and repair An assembly frame (e.g. rear gate) of the exact size, clean cut and rigid, is the basis for an easy assembly, and optimal functioning of the complete sealing system. At the same time, the cut of the component, door, flap, lid, which is surrounded by the seal, as regards parallelism and cleanness of the cut, is very important. Fig. 8 Cut the seal for the bevel clean and as close as possible to 45 degrees. Acknowledge the essential space of approx. 2 to 3 mm. 2 3 mm Sealing substance Outer sealing lip U-surround Panel Fig. 8 Fig. 9 The panel component to be surrounded with the seal should be, especially with respect to the core, dry, flat and dust-free. Put the sealing substance, as in diagram 9, onto the inner surface of the U-profile flange and approximately in the middle of the inner surface and U-shaped at the profile end. U-surround Fig. 9 Fig. 0 Put sealing substance on the corners of the panel components. Put the seal around and press down. Generate additional pressure, e.g. on plywood, by using extra nails or clamps at appropriate intervals. For metal components, pressure can be exerted by blind rivets. For sandwich components, (foam core), instead of the standard sealing substance, a sealing substance with the same adhesive force or a similar adhesive can be used. Sealing substance Panel Fig. 0 Fig. and 2 Cut masking strip , apply adhesive, stick on and press down, trim with a sharp knife, press down again (possibly using a screw clamp). Put sealing substance on the lower end of the covering in order to seal the bevel chink. No stress should be exerted on the joint until at least 24 hours later. Cover We supply the following products for gluing the cover strips to outside and inside mitres: Special adhesive, sufficient for approx. 4 6 door panels Plastigum PVC special adhesive, 250 ml can with application brush Cover Fig. Panel The instructions, information and suggestions are not binding. They are in accordance with the extent of our knowledge at the time of print of this product information, and are passed on as we believe to be applicable. Please carry out your own tests in each case. This is not only in relation to the suggestions mentioned, but also to the suitability of our product for each case. Fig. 2 Gruppe50GB(037) L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com

34 Sealing strips PVC sealing strips in hard/soft combination PVC Pressure seal Base is hard PVC with soft standardized seal reinforcement, with fluted points for a good seal. Production length: 2500 mm Configuration: supplied as bars Material: Polyvinyl Chloride (PVC) hard / soft combination Colour: mounting basis light grey seal reinforcement white Weight: approx. 0.6 kg/m ,5 R 8 30 Hard-PVC 3 L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com Gruppe50GB(037)

35 Sealing strips Edge protection Edge protection profile made from plastic with embedded metal clamp fittings 0 Minimum quantity [m] Colour Material Clamp width [mm] Weight approx. [kg/m] 25 black PVC Edge protection profile made from plastic With sealing lip Clamp width: mm Colour: black Material: PVC with steel clamp fittings Weight: 0.87 kg/m Gruppe50GB(037) L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com

36 Sealing strips Edge protection L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com Gruppe50GB(037)

37 L Insulation Styropor-hard foam Styropor-hard foam Insulation plates on styrol basis, white, class PS5SE. Insulation resistance according to German Industrial Standards (DIN) 8 64 and 408. Thermal conductivity group 040 at 30 mm plate thickness / / 30 =.087 W m 2 K 35 5 Weight: = volume weight approx. 5 kg/m Styropor-hard foam Special cuts and cutouts are suitable for the profile version of the GETO Van super structures and similar body designs. s = Thickness [mm] Dimensions [mm] 000 x x 600 suitable for construction model GETO Van 2000 GETO Van 2000 for insertion in Wall Roof Part No Gruppe50GB(037) L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com

38 Insulation Styropor-hard foam L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com Gruppe50GB(037)

39 L Side underrun systems SIDELINE SIDELINE options at a glance SIDELINE mountings Type VA, for all vehicles and superstructures, without bracing, rigid and hinged version available. Installation on the external frame, on the floor, on the transverse rail. All SIDELINE mountings are inspected together with our rail sections as one system in accordance with Regulation ECE-R73. ECE type approval number E 73R Type VA SIDELINE profiles Rail profiles suitable for all mounting systems in 3200, 3600, 4000, 5200, 6000 mm length. End profiles and caps are also available. Gruppe50GB(037) L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com

40 Side underrun systems SIDELINE Type VA Stainless steel max. 375 max max. 250 Type VA A B vehicle Aufbau construction 28 A9 max max max B A2 A3 A4 450 B2 A A6 A A9 A2 A7 A4 A3 A8 L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com Gruppe50GB(037)

41 Side underrun systems SIDELINE Type VA Stainless steel Side impact protection for commercial vehicles In acc. with Regulation ECE-R73 ECE type approval number E 73R-0005 Type VA stainless steel mounting components Design: Fixing kit on body, folding Complete equipment for vehicle Components Description [Piece] A 4 Reversing fixture, installation by screw 4 Accessory bag for component A B 4 U-profile vertical 700 mm B 4 U-profile vertical 450 mm (alternative) Weight [complete/kg] Items supplied and spare parts Position Description [Piece] Material Dimensions [mm] Reversing fixture and accessory bag (component A) Items supplied with each group of components A A 2 A 3 A 4 A 5 A 6 A 7 A 8 A Reversing fixture Hexagon screw Washer Locknut Lock washer Cap nut Plate Hexagon screw Spring plug bolt Stainless steel A 2 / 70 A 2 A 2 / 70 A 2 / 70 A 2 / 70 dacromet-coated A 2 / 70 galvanized.5 / 57 / 30 / 63 M 0 x 70 2 M 2 0 M 0 M 2 x 35 0 x 70 U-profile (component B) Items supplied with each group of components B B 2 Grid profile 700 mm Grid profile 450 mm Stainless steel Stainless steel.2 / 50 / 60 / / 50 / 60 / 450 Norm EN 2404 EN ISO 7090 EN ISO 05 DIN 27 DIN 587 EN Gruppe50GB(037) L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com

42 Side underrun systems SIDELINE Type VA Steel powder coated, black max. 750 max max. 250 Type VA A B vehicle Aufbauconstruction max. 350 A9 B2 A9 A A2 A3 A4 B2 A4 A3 A2 max. 760 max A4 A3 A8 B L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com Gruppe50GB(037)

43 Side underrun systems SIDELINE Type VA Steel powder coated, black Side impact protection for commercial vehicles In acc. with Regulation ECE-R73 ECE type approval number E 73R-0005 Type VA steel mounting components Design: Fixing kit on body, folding Complete equipment for vehicle Components [Piece] Description Weight [complete/kg] Steel, galvanised Steel, powder-coated black A B Reversing fixture Accessory bag for component A U-profile vertical Accessory bag for component B * * * galvanised to DIN EN ISO 208, stress level 3, NSS 92 h Items supplied and spare parts Position Description [Piece] Steel galvanised / Steel powder-coated, black Material Dimensions [mm] Reversing fixture and accessory bag (component A) Items supplied with each group of components A A 2 A 3 A 4 A 8 A Reversing fixture Hexagon screw Washer Locknut Hexagon screw Spring plug bolt Steel Steel 8.8. galvanised Steel, galvanised Steel, galvanised Steel 8.8. galvanised Steel, galvanised 3 / 59 / 50 / Article 225 No. M 2 x Steel, 80 galvanised EN ISO x 24 x EN 000 ISO 7090 M EN 000* ISO 05 M 2 x EN 000 ISO x U-profile and accessory bag (component B) Items supplied with each group of components B Snap-in profile Steel B 2 4 Headed bush Plastic 3 / 50 / 50 / 698 Norm Gruppe50GB(037) L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com

44 Side underrun systems SIDELINE Rail components G2 H E G E E R20 30, ,7 30,6 9 8,5 62, ,8 35 8,5 0, L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com Gruppe50GB(037)

45 Side underrun systems SIDELINE Rail components Side-protection device for commercial vehicles Rail components Profiles Position [Piece] Description Material Dimensions [mm] Norm Weight [each/kg] mill finish silver anodized black anodized E E 2 F G G 2 H Rail section End caps Fixing set Screwed plate (E) Hexagon screw (E) Washer (E) Radius profile Radius profile Cap Radius section Aluminium Aluminium Aluminium Aluminium Aluminium Plastic black Steel galvanised Steel galvanised Steel galvanised Aluminium Aluminium Plastic black Plastic black x 8 x 8 M 8 x x 7 x EN 2407 EN ISO Spare part Plastic pin for fixing end caps and ø 7 00 Cap ,5 34,5 End cap ø 7 9,3 24,3 Fixing set (Pos. F) ø 8 ø Gruppe50GB(037) L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com

46 Side underrun systems SIDELINE Installation instructions Side impact protection for Class N2, N3, O3 and O4 vehicles Installation instructions approved to Regulation ECE-R73 ECE type approval number E 73R-0005 Special approvals may be given for: Semitrailer trucks, trucks for the transport of long, indecom - po sable goods (for example timber trucks and special trucks, concrete trucks), as well as vehicles which a protective side guard cannot be built on for practical reasons. The protective side guard may consist of a continuous, plane sur - face, plank profiles or a combination of the two. The external sur - faces have to be even, stable on the most essential parts, firmly installed at the vehicle, and consist of metal or other appropriate material. Under usual conditions vibration etc. should not influence the well-seating of the protective side moulding on the vehicle. Add-on parts of the vehicle, like fuel and air tanks and tool cases, can be integrated as part of the protective side guard, provided their dimensions and characteristics comply with the above mentioned recommendations. It is not allowed to fix brake, air and hydraulic lines on the protective side guard. The installation should meet the following requirements:. The protective side guard must not pass over the outline of a vehicle. 2. The distance of the lower flange of the deflector elements to the road surface should be max. 550 mm. 3. The s.g.f. being installed inside of the outline of the vehicle, the distance between the surface of the deflector profile and the outline of the vehicle must not exceed 20 mm. 4. The protective side guard extends over the area between the front and the rear axle of a vehicle. It begins max. 300 mm behind the front tyre profile and ends max. 300 mm in front of the rear tyre profile. 5. If the distance of 300 mm to the front tyre profile incorporates a part of the driver s cabin, the corner profile should begin directly behind it. An additional space of 00 mm is only permitted for tilt or elastic mounted cabins. If the width of the driver s cabin exceeds the outline of the superstructure resp. the surface of the protective side moulding, the protective side guard should be directed to the inside in an angle of If the corner profile begins at a position which would usually be open space, and if the protective side guard consists of more than one profile, they have to be closed in the front area by vertical profiles of at least 00 mm thickness to the inside. 7. The surface of the deflector profiles must principally be even, but they may have for example reinforcing flanges and be interrupted by fasteners like screws or rivets which should not jut out more than 0 mm. 8. If the protective side guard consists of more than one longi - tudinal profiles, there should not be more than 25 mm space between these elements. Overlappings, if necessary, should be made in driving direction. 9. Any elements of the protective side guard directing to the outside have to be smoothed-off by at least R2,5. 0. The protective side guard may consist of several deflector profiles mounted one below the other. Following minimum heights are required for the different vehicle classes: N2 and O3: 50 mm N3 and O4: 00 mm. The deflector profiles have to be fixed well-seated. Hinged or detachable elements are allowed as far as they meet the requirements of stability. 2. The protective side guard guarantees a max. deflexion of 50 mm at a test load of 000 N. On the last 250 mm the deflection should be less than 30 mm. The test load has to be applied by a stamp of 20 to 230 mm diameter. L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com Gruppe50GB(037)

47 Side underrun systems SIDELINE Installation instructions Haubenhalter Instructions for the installation of the protective side guard on vehicle classes O3 and O4 (trailers and semi trailers of more than 3,5 t up to 0 t gross weight rating or of more than 0 t gross weight rating). max. 250 max. 250 max max max. 750* max. 300 * These dimensions are only valid when using TITGEMEYER SSV brackets Instructions for the installation of the protective side guard on vehicle classes O3 and O4 (trailers and saddle trailers of more than 3,5 t up to 0 t gross weight rating or of more than 0 t gross weight rating). max. 500 max. 300 max. 300 Instructions for the installation of the protective side guard on vehicle classes N2 (trucks of more than 3,5 t up to 2 t gross weight rating) and N3 (more than 2 t gross weight rating). max. 300 max. 350 max. 300 min. 00 max. 550 max. 300 Gruppe50GB(037) L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com

48 Side underrun systems SIDELINE Installation instructions L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com Gruppe50GB(037)

49 2,5 L Underrun protection device Lighting support ,5 2,5 2, , SL lighting support Description Length [mm] Material Surface Weight [kg/each] Support Steel EN AW 6063 T66 (AlMg 0.7 Si) sendzimir galvanised anodized E6/EV End caps for SL lighting support, complete with fasteners Description Material Colour Weight [kg/each] without sidelight with sidelight with side-marking light PUR hard foam PUR hard foam PUR hard foam black black black Gruppe50GB(037) L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com

50 Underrun protection device Lighting support L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com Gruppe50GB(037)

51 4 L Underrun protection device Underrun protection device support , , / EU underrun protection support For vehicles with a gross vehicle weight of up to 60 t. Description Length [mm] Material Surfacen Weight [kg/each] Underrum protection device without test mark S355MC (QStE380 TM) S355MC (QStE380 TM) EN AW 6063 T66 (AlMg 0.7 Si) raw galvanised anodized E6/EV End caps for underrun protection system, complete with fasteners Description Material Colour Weight [kg/each] without sidelight with sidelight with side-marking light PUR hard foam PUR hard foam PUR hard foam black black black Gruppe50GB(037) L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com

52 Underrun protection device GETO Fender underrun protection device support GETO Fender underrun protection system with hole pattern For EasyConn lighting and wiring system For own installation of the lighting and wiring system The surface treatment is applied after the holes have been drilled Items supplied: Underrun protection system GETO Fender underrun protection system with hole pattern Description Material Surface Weight [kg/each] Underrun protection, steel high-strength steel Final powder coat in white RAL Other RAL colours available on request Underrun protection system accessories Description Length [mm] Material Surface Weight [kg/each] Brackets 625 S 355 MC KTL-coated, black The pattern of holes in the support is designed for the installation of: Marker lights with bulb holders ( / / / ) Marker lights with partial LED function ( / ) Registration plate illumination lights with bulb holders ( ) Registration plate illumination lights with LED function ( , ) Optional reversing lights (Artcile No ) Screw brackets for attachment to the chassis, compatible with various longitudinal support centre clearances Type-approval sign e as per European Directive 2006/20/EC2. The foil type approval plate is covered with a protective film, which can removed after the finish has been applied. 2 The type approval sign applies only to the device as a whole (i.e. the support with brackets L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com Gruppe50GB(037)

53 Underrun protection device GETO Fender underrun protection device support Hole pattern for underrun protection support without weight limitation 35 22,5 2,9 33,5 9,5 ø ø 6, ø 5,5 ø 6, ø ,4 2,4 F 237, ,5 ø 0 ø 5 E D C A 4x ø 5, , G 309,5 37,5 R 5, (225) B ø 5, ,5 2,9 9,5 ø 6, End cap for underrun protection device support Scope of delivery: end cap ( ), packed in polythene bag, fastener elements included, 4 TIFAS clic rivets, ø 5 mm, shaft length 8.5 mm ( ) Material and colour: End cap plastic, PA 6, black TIFAS clic rivet PA 6.6 A 3 K, black Weight: approx. 0. kg/each Gruppe50GB(037) L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com

54 Underrun protection device Brackets Brackets for attaching the chassis to the underrun protection support x 60 (= 360) Brackets for underrun protection support Description Length [mm] Material Surface Weight [kg/each] Brackets 625 S 355 MC KTL-coated, black Other surfaces available on request L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com Gruppe50GB(037)

55 Underrun protection device Brackets TITGEMEYER rear underrun protection devices are tested and approved as free-standing technical items in accordance with European Directive 70/22/EEC of , including all changes as per Amendment Directive 2006/20/EC for vehicles with a total mass (total weight) of up to 60 tonnes. Type approval marks have been issued by the German Federal Motor Transport Authority (KBA) in this respect. We will be pleased to provide copies of the expert reports on request. A device consists of one support, two brackets and two support endcaps. The supports carry the mark of approval in the form of a self-adhesive sign covered with protective film. The protective foil can be removed after the finish has been applied to the device and/or vehicle. Please note that the type approval sign applies only to the device as a whole (i.e. the support with brackets). max ,5 e ,4 max. 370 max x 60 (= 360) , max. 625 EC type-approval mark as per SK ,5 45 Underrun protection support EC type approval mark with protective film Underrun protection support, steel Gruppe50GB(037) L Phone: +49 (0)5 4/ Fax: +49 (0)5 4/ export@titgemeyer.com