mk Systems Profile Technology

Transcription

1 PROFILE SYSTEMS mk Systems Profile Technology

2 How to use the Catalog Series Icons The following symbols identify the suitability of a particular component to its respective Profile Series. Any component not so identified is typically usable in all Profile Series. for Profile Series 25 for Profile Series for Profile Series, limited use in Series 50 for Profile Series 50, limited use in Series for Profile Series 50 for Profile Series 60 Cross-Reference between Sections The following symbol denotes that there is further relevant component information to be found on the referenced page. Further information on this chapter can be found in another section. See more Information page XXX Further information on this component can be found in another section. Pg. XXX Profile Descriptions and Ident- or Order-Numbers The numbering system is used to identify cut-tolength as well as stock length profiles. Description Profile mk Order Number * Profile number in the series Series description, Series Denotes Profile System 2000 Append the order number (four-digit) with the length in mm Profile number in the series Profile Series The Profile System 2000 The Profile System 2000 consists of 4 compatible Profile Series. Selection of the appropriate system is primarily dependant on the desired application as well as requirements such as load capacity, design or available space. Series 25 Typical applications of the mk Profile System 2000 Series 25 are for trade shows, electronics and small equipment. From light frames, displays, cabinets and shelving to prototypes, measurement and test equipment, control panels and electronic enclosures. Series As the most extensive system, Series is the basis for lighter machine frames, enclosures and guarding, workstations and our GTP system (Railings, Stairs and Platforms). Series 50 The structural profiles of Series 50 are designed for higher static loads in such areas as machine building, heavy machine frames and other load bearing structures. Series 60 The profiles of Series 60 were designed for applications which were historically the realm of steel construction. Using M12 connectors, the rigidity and load capacity of this series can be fully utilized. 14 mk Systems Profile Technology

3 Index General Information 16 mk Structural Profiles 18 mk Function Profiles 94 mk Assembly Components 1 mk Accessory Components 208 mk Assemblies 292 mk Examples of Customer Applications 304 mk Partners and Support 312 Component Index 318 Profile Index by Ident-Nr. 320 mk Systems Profile Technology 15

4 General Information Product Philosophy The product focus of mk is on supplying the highest quality profile technology, based on rigidity and functionality, to provide solutions for demanding production environments. The philosophy behind our assembly components is stability to prevent the overall structural integrity of the design from being limited because of its connections. mk offers 250 system profiles made of high-quality alloys, strength-oriented connecting components using 8 proven methods and a wide-ranging selection of accessories using readily available hardware. With four aluminum profile series identified by their base dimensions of 25,, 50, 60 the ideal system is available for any application. Profile Geometry The geometry of the mk Profile Technology System has been designed so that no gaps or exposed edges are visible when connecting profiles. As a result, areas where dirt can accumulate are minimized, as well as reducing the potential for cuts and injuries. The resulting assembly also looks markedly cleaner and more professional. Others mk Services Products mk offers everything from individual parts and components to assemblies all the way to complete design solutions using mk system components. Service Sales Our sales team can meet with you at your company or at ours. We also offer workshops and product training on a regular basis. Design Qualified engineers are available to support planning, layout and design throughout your entire project cycle. Transport Shipping mk guarantees world-wide shipments. Delivery times are minimized through the use of optimized processes in sales and production, as well as selected carriers. Packaging mk packages its products using environmentallyfriendly or recyclable materials ranging from small boxes to overseas containers. Special packaging is available at the customer's request. 16 mk Systems Profile Technology

5 Advantages of Profile Technology Shortened planning, design and assembly times Easily disassembled components can be reused Clean designs High strength-to-weight ratio using mk Profile Technology No Painting... because the system profiles have a smooth surface offer a good finish require no touchups No Grinding or Polishing... because beams can easily be added, removed or relocated no marks remain after assembly changes are made No Cutting or Welding... because all connections are bolted disassembled profiles and components can be reused Advantages of mk Profile Technology Most wide-ranging Profile System in the marketplace Machine building focused product philosophy (form follows function) Mature, stability-oriented connection methods Compatible technologies: Profile-, Conveyor-, Linear Technology and Factory Equipment from a single source Competent advice from mk sales engineers Customer aids including CAD library, electronic catalog and technical documentation System compatible components and hardware Use of high-quality materials mk supplies components, kits and assemblies Assembly mk Profile Technology systems are assembled without the need for extensive tools or services. Besides cutting the profiles, the most sophisticated tool required is a standard drill. Most connections, though, can be made without this. Naturally we can provide all these services for you. mk Systems Profile Technology 17

6 mk Structural Profiles Quick-Reference Structural Profiles 20 Standards, Norms and Calculations 24 System 2000 Series System 2000 Series 37 System 2000 Series System 2000 Series Profile Supports Combi-Profiles 74 Foamed Profiles 76 Profile Ties 82 Profile Lattices 83 Profile Services Bent Profiles 84 Angle Braces 86 End Services 87 Threads and Inserts 91 Profile Ties 92 mk Systems Profile Technology 19

7 Quick-Reference Structural Profiles...* Profile length in mm Series 25 Series mk * Page 31 mk * Page 33 mk * Page 41 mk * Page 43 mk * Page 31 mk * Page 31 mk * Page 31 mk * Page 31 mk * Page 32 mk * Page 32 mk * Page 32 mk * Page 33 mk * Page 33 mk * Page 33 mk * Page 33 mk * Page 33 mk * Page 33 mk * Page 34 mk * Page 34 mk * Page 34 mk * Page 35 mk * Page 35 mk * Page 35 mk * Page 41 mk * Page 41 mk * Page 41 mk * Page 42 mk * Page 42 mk * Page 42 mk * Page 42 mk * Page 42 mk * Page 42 mk * Page 43 mk * Page 43 mk * Page 44 mk * Page 44 mk * Page 44 mk * Page 44 mk * Page 45 mk * Page 45 mk * Page 33 mk * Page 33 mk * Page 35 mk * Page 42 mk * Page 45 mk * Page mk Systems Profile Technology

8 Series Series 50...* Profile length in mm mk * Page 45 mk * Page 49 mk * Page 51 mk * Page 59 mk * Page 45 mk * Page 49 mk * Page 51 mk * Page 59 mk * Page 45 mk * Page 45 mk * Page 45 mk * Page 49 mk * Page 50 mk * Page 50 mk * Page 50 mk * Page 52 mk * Page 52 mk * Page 52 mk * Page 52 mk * Page 53 mk * Page 59 mk * Page 59 mk * Page 60 mk * Page 60 mk * Page 45 mk * Page 46 mk * Page 46 mk * Page 50 mk * Page 50 mk * Page 53 mk * Page 54 mk * Page 60 mk * Page 46 mk * Page 46 mk * Page 49 mk * Page 49 mk * Page 50 mk * Page 54 mk * Page 54 mk * Page 54 mk * Page 60 mk Systems Profile Technology 21

9 Quick-Reference Structural Profiles...* Profile length in mm Series 50 Series 60 Profile Supports mk * Page 60 mk * Page 60 mk * Page 61 mk * Page 67 mk * Page 67 mk * Page 67 mk * Page 69 mk * Page 69 mk * Page 71 Combi-Profile Page 74 Foamed Profile Page 76 mk * Page 62 mk * Page 71 mk * Page 62 mk * Page 68 mk * Page 71 Profile Tie Page 82 mk * Page 71 mk * Page 68 Profile Lattice Page 83 mk * Page mk Systems Profile Technology

10 Standards, Norms and Calculations mk profiles are extruded aluminum and are available in standard lengths of 5100 mm. Profiles are available cut to length. Longer lengths may also be available on request. All structural profiles are chemically etched per E6, whereby surface grooves and roughnesses are removed. As a surface treatment the profiles are anodized with appx. 10µm of tint C0 (natural). This surface finish is alkaline and acid resistant (alkalines to PH 9.5 and acids to PH 4). The following tables show the allowable dimensional deviations from standard with maximum values indicated. Alloys of mk Profiles Per DIN Precision Profiles mk uses primarily two alloys for all profile series. For Series 25 and, for Series 50 and 60, AlMgSi 0.7 F28, which has a higher strength. 6063T6 6005T AlMgSi 0.7 F28 Density 2.7 kg/dm kg/dm 3 E-Modulus N/mm N/mm 2 Rm 245 N/mm N/mm 2 Rp N/mm N/mm 2 Reduction of Area 10 % 8 % Hardness HB Linear Expansion /K /K Thermal Conductivity W/(m K) W/(m K) Electrical Conductivity m/(ω mm 2 ) m/(ω mm 2 ) Squareness of cross-section all values in mm D W over Width W Range to Deviation from square of cross-section D mk Systems Profile Technology

11 Straightness in extruded direction The deviation h1 for a given length may not exceed the chart values. In addition, any 300 mm long section may not exceed 0.3 mm from true. All values in mm. h1 L Length L to 1000 to 2000 to 3000 to 00 to 5000 to 6000 over 6000 Tolerance h Twist all values in mm W L H Width W Allowable twist H per Length L over 1000 over 2000 over 3000 over 00 over 5000 over 6000 over to to 1000 to 2000 to 3000 to 00 to 5000 to per quote mk Systems Profile Technology 25

12 f f Relative deflection of base profiles Load at Center Maximum Stress: F L M M bmax = σ b = bmax R S = p0.2 4 W x,y σ b Maximum Deflection R p0.2 = 195 N/mm 2 () F L f = F L 3 48 E I x,y 225 N/mm 2 (AlMgSi 0.7 F28) Uniform Load Maximum Stress: q L M bmax = 2 M σ b = bmax R S = p0.2 R p0.2 = 8 W x,y σ b 195 N/mm 2 () Maximum Deflection 5 q L 225 N/mm f = E I x,y (AlMgSi 0.7 F28) L q Deflection comparison of Base Profiles Series 25,, 50 and 60 L[mm] 6000 for F = 100 N at Center 5000 Series Series Series 2000 Series F[mm] mk Systems Profile Technology

13 System 2000 Series 25 Series 25 Dimensions and Threads Series 25 is designed on a 25 x 25 mm base dimension. The 6 mm T-slots are spaced at 25 mm. Threads can be cut into the extruded holes. Info regarding end services see page 87 Angle 15, SHCS DIN 6912, M5 x 8, 8.8 Zn, D Ribbed Washer ø 5.3 Zn, K Nut M5, Steel Zn Profile ends can be tapped directly. M5 Recommended screw length = 2. dn M10 Different sizes possible with threaded inserts. Ensat M3 K M3 Ensat M6 K Helicoil M4 K Helicoil M8 K M8 M6 M4 d N = Thread diameter mk Systems Profile Technology 27

14 Determining the Deflection of the System Profiles The Deflection of the mk Structural Profiles can be ascertained mathematically as well as through the use of the ensuing logarithmic charts. Using the graphs is the fastest way of determining deflection. This method can also help recommend a profile given allowable deflection under a particular length/load situation. Using the given equation is recommended to determine exact deflection. The examples shown here are limited to profiles supported at both ends with a single load at the center an evenly distributed load As the weight of the beam itself can be considered an evenly distributed load, the deflection due to this can be taken from the graph Deflection due to evenly distributed load, or calculated as shown in the example equation. To determine the total deflection of overlapping profiles the deflection of the individual beams may be added (note to include the applied load as well as the weight of the beam). Consider the following application: A machine frame is constructed using Profile mk , oriented vertically, as the top beams. This frame is 1525 mm long on one side. A surface plate is placed on these beams, which exerts a force of 237 N/m (distributed load) on this profile. A piece of equipment is placed onto the surface plate, which exerts an additional force of 750 N (point load) on the beam. This example is shown in the calculations at right. Caution! Die examples shown are only valid for in relation to beam lengths relatively small deflections! Example: Series 25 Deflection calculation using point load and weight of beam Load: f Point = 250 N q Distr. = 237 N/m L = 1585 mm Profile: mk (25 x 50 vertical) Using: I X = cm 4 =^ mm 4 q Beam = 1.35 kg/m =^ 13.2 N/m E = N/m 2 (E-Modulus Alu) Deflection due to point load using the graph on page 29 f Point = 2.4 mm using the formula f f Point = Point L 3 = 250 N mm 3 48 E I X N/mm mm 4 f Point = 2.43 mm Deflection due to distributed weight of beam using the graph on page 30, with q = q Distr. + q Beam = 250 N/m = 2.4 mm f Distr. using the formula 5 q L 4 f Distr. = = N/mm mm E I x N/mm mm 4 f Distr. = 2.4 mm Total Deflection f Total = f Point + f Distr. = 2.4 mm mm f Total = 4.8 mm Caution! Ensure correct use of units. To be safe, compare calculations with the examples shown above. 28 mk Systems Profile Technology

15 Deflection of Load at Center Series 25 Example: Profile mk (high) I = cm 4 F = 250N L = 1585 mm f = 2.4 mm F[N] 1000 I[cm 4 ] mk (high) mk (high) mk mk (high) mk (flat) 9.58 mk (flat) mk (flat) mk L[mm] f F f/mm L mk Systems Profile Technology 29

16 Deflection of Distributed Load Series 25 q Example: Profile mk (high) I = cm 4 q = 250 N/m L = 1585 mm f = 2.4 mm f/mm L 1000 I[cm 4 ] mk (high) mk (high) mk mk (high) mk (flat) mk (flat) mk (flat) mk L[mm] f q[n/m] q of Profile [N/m] 30 mk Systems Profile Technology

17 ...* Profile length in mm System 2000 Series 25 Series Profile mk * 2.55 kg/m A mm 2 Ix cm 4 Iy 6.44 cm 4 Wx 17. cm 3 Wy 5.15 cm ø Profile mk * 0.75 kg/m A mm 2 ø 8.5 Ix 1.73 cm 4 Iy 1.73 cm 4 Wx 1.38 cm 3 Wy 1.38 cm Profile mk * 3.75 kg/m A mm 2 Ix cm 4 Iy 9.58 cm 4 Wx cm 3 Wy 7.66 cm 3 Profile mk * 1.35 kg/m A mm 2 Ix cm 4 Iy 3.30 cm 4 Wx 4.87 cm 3 Wy 2.64 cm Profile mk * 2.21 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx 8.90 cm 3 Wy 8.90 cm 3 mk Systems Profile Technology 31

18 ...* Profile length in mm System 2000 Series 25 Series 25 with closed T-slots In addition to the standard system T-slot, the profiles of Series 25 with closed T-slots have a second, smaller slot which can accept paneling. This paneling can be recessed or reworked to be flush with the framing. Profile mk * 0.77 kg/m Alucobond 4 mm with serviced edges A mm 2 Ix 1.73 cm 4 Iy 1.62 cm 4 Wx 1.42 cm 3 Wy 1.29 cm 3 Profile mk * 0.75 kg/m A mm 2 Ix 1.71 cm 4 Iy 1.68 cm 4 Wx 1.38 cm 3 Wy 1.34 cm 3 ex. steel 2.5 mm thick Seal Strip, mk 3027, EPDM Profile mk * 0.79 kg/m A mm 2 Ix 1.52 cm 4 Iy 1.48 cm 4 Wx 1.27 cm 3 Wy 1.25 cm 3 ex. steel 2.5 mm thick 32 mk Systems Profile Technology

19 ...* Profile length in mm Profile mk * 0.73 kg/m A mm 2 Ix 1.32 cm 4 Iy 1.28 cm 4 Wx 1.14 cm 3 Wy 1.12 cm 3 Profile mk * 1.30 kg/m A mm 2 Ix 9.99 cm 4 Iy 9.99 cm 4 Wx 3.76 cm 3 Wy 3.76 cm Profile mk * 1.29 kg/m A mm 2 Ix 3.22 cm 4 Iy cm 4 Wx 2.60 cm 3 Wy 4.81 cm ø 8.5 Profile mk * 1.13 kg/m A mm Profile mk * 1.25 kg/m A mm 2 Ix 3.12 cm 4 Iy cm 4 Wx 2.58 cm 3 Wy 4.81 cm Profile mk * 1.24 kg/m A mm 2 Profile mk * 1.02 kg/m A mm 2 R25 Profile mk * 1.1 kg/m A 7.28 mm 2 Ix 2.05 cm 4 Iy 9.44 cm 4 Wx 1.81 cm 3 Wy 3.77 cm Profile mk * 1.23 kg/m A mm mk Systems Profile Technology 33

20 ...* Profile length in mm System 2000 Series 25 Series Profile mk * 2.26 kg/m A mm 2 Ix cm 4 Iy 5.84 cm 4 Wx cm 3 Wy 4.67 cm Profile mk * 2.12 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx 6.20 cm 3 Wy 5.45 cm 3 70 Profile mk * 2.98 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 70 Tension Plug B mk Systems Profile Technology

21 ...* Profile length in mm System 2000 Series 25 Profiles 25/ One side features T-slots for Series 25, the other for Series. This allows for a variety of combinations between Series 25, and even 50. The profiles are also ideal for situations requiring the installation of valves, sensors and switches. Profile mk * 2.86 kg/m M8 Ensat Insert (see page 91) K A mm 2 Ix cm 4 Iy 4.44 cm 4 Wx cm 3 Wy 4.37 cm 3 20 M8 M12 x Profile mk * 1.02 kg/m A mm 2 Ix 6.20 cm 4 Iy 1.49 cm 4 Wx 3.10 cm 3 Wy 1.39 cm 3 Profile mk * 1.94 kg/m A mm 2 Ix cm 4 Iy 2.97 cm 4 Wx cm 3 Wy 2.88 cm Profile mk * 3.77 kg/m A mm 2 Ix cm 4 Iy 5.90 cm 4 Wx cm 3 Wy 5.86 cm 3 mk Systems Profile Technology 35

22 System 2000 Series Series Dimensions and Threads Series is designed on a x mm base dimension. The 10 mm T-slots are spaced at mm. Threads can be cut into the extruded holes. Info regarding end services see page Angle E25, SHCS DIN 912, M8 x 16, 8.8 Zn, D Ribbed Washer ø 8.4 Zn, K Nut 1 M8, Steel Zn Profile ends can be tapped directly. M12 Recommended screw length = 2. dn Different sizes possible with threaded inserts. Ensat M8 K M10 M8 Helicoil M10 K d N = Thread diameter mk Systems Profile Technology 37

23 Determining the Deflection of the System Profiles The Deflection of the mk Structural Profiles can be ascertained mathematically as well as through the use of the ensuing logarithmic charts. Using the graphs is the fastest way of determining deflection. This method can also help recommend a profile given allowable deflection under a particular length/load situation. Using the given equation is recommended to determine exact deflection. The examples shown here are limited to profiles supported at both ends with a single load at the center an evenly distributed load As the weight of the beam itself can be considered an evenly distributed load, the deflection due to this can be taken from the graph Deflection due to evenly distributed load, or calculated as shown in the example equation. To determine the total deflection of overlapping profiles the deflection of the individual beams may be added (note to include the applied load as well as the weight of the beam). Consider the following application: A machine frame is constructed using Profile mk 20.02, oriented vertically, as the top beams. This frame is 2500 mm long on one side. A surface plate is placed on these beams, which exerts a force of 315 N/m (distributed load) on this profile. A piece of equipment is placed onto the surface plate, which exerts an additional force of 750 N (point load) on the beam. This example is shown in the calculations at right. Caution! Die examples shown are only valid for in relation to beam lengths relatively small deflections! Example: Series Deflection calculation using point load and weight of beam Load: f Point = 750 N q Distr. = 315 N/m L = 2500 mm Profile: mk ( x 80 vertical) Using: I x = cm 4 =^ mm 4 q Beam = 3.62 kg/m =^ 35.5 N/m Deflection due to point load using the graph on page 39 f Point = 4 mm using the formula f Point L 3 = 750 N mm f 3 Point = 48 E I x N/mm mm 4 f Point = 4.2 mm Deflection due to distributed weight of beam using the graph on page, with q Total = q Distr. + q Beam = 350 N/m = 3 mm f Distr. using the formula 5 q L f Distr. = 4 = N/mm mm E I x N/mm mm 4 f Distr. = 3.05 mm Total Deflection f Total = f Point + f Distr. = 4.2 mm mm f Total = 7.25 mm Caution! Ensure correct use of units. To be safe, compare calculations with the examples shown above. 38 mk Systems Profile Technology

24 Deflection of Load at Center Series f F L f/mm F[N] I[cm 4 ] mk mk (high) mk (high) mk (high) 4.69 mk (flat) mk (high) mk (flat) mk mk (high) mk (flat) mk (flat) mk (flat) mk L[mm] mk Systems Profile Technology 39

25 Deflection of Distributed Load Series q L I[cm 4 ] mk mk (high) mk (high) mk (high) mk (flat) mk (high) mk (flat) mk mk (high) mk (flat) mk (flat) mk (flat) mk (flat) L[mm] f f/mm q[n/m] q of Profile [N/m] mk Systems Profile Technology

26 ...* Profile length in mm System 2000 Series Series Profile mk * 2.00 kg/m A mm 2 ø10 Ix cm 4 Iy cm 4 Wx 6.06 cm 3 Wy 6.06 cm 3 Profile mk 20. (light) * 1.64 kg/m standard profiles cut thread A mm 2 Ix cm 4 Iy cm 4 Wx 5.26 cm 3 Wy 5.26 cm 3 light profiles cut thread Profile mk (extra light) * 1.50 kg/m A mm 2 Ix 9.66 cm 4 Iy 9.66 cm 4 Wx 4.82 cm 3 Wy 4.82 cm 3 extra light profiles ø 7.4 M8 form thread 80 Profile mk * 3.62 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 mk Systems Profile Technology 41

27 System 2000 Series Series 80 Profile mk (light) * 2.85 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy 9.33 cm 3...* Profile length in mm Profile mk * 4.69 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 Profile mk (extra light) * 2.59 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy 8.68 cm 3 Profile mk * 6.26 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm Profile mk * 5.57 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 Profile mk (light) * 4.75 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 Profile mk * 6.96 kg/m A mm 2 Ix 4.69 cm 4 Iy cm 4 Wx cm 3 Wy cm 3 42 mk Systems Profile Technology

28 ...* Profile length in mm 160 Profile mk * 9.46 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 80 Profile mk * 8.26 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 Profile mk * 11. kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 mk Systems Profile Technology 43

29 ...* Profile length in mm System 2000 Series Series with closed T-slots In addition to the standard system T-slot, the profiles of Series with closed T-slots have a second, smaller slot which can accept paneling. This paneling can be recessed or reworked to be flush with the framing. Profile mk * 1.84 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx 5.42 cm 3 Wy 5.10 cm 3 Profile mk * 1.88 kg/m Alucobond 4 mm reworked, ex. alu. sheet, t = 2.5 mm A mm 2 Ix cm 4 Iy cm 4 Wx 5.50 cm 3 Wy 5.50 cm 3 15 Profile mk * 1.62 kg/m Seal Strip mk 3021, EPDM 15 ø 10 A mm 2 Ix 8.30 cm 4 Iy 8.30 cm 4 Wx 4.75 cm 3 Wy 4.75 cm 3 ex. alu. sheet, t = 2 mm ø 10 Profile mk * 1.51 kg/m A mm 2 Ix 7.85 cm 4 Iy 7.85 cm 4 Wx 4.54 cm 3 Wy 4.54 cm 3 44 mk Systems Profile Technology

30 ...* Profile length in mm 80 Profile mk * 3.43 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 Profile mk * 3.61 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy18.80 cm Profile mk * 3.43 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 Profile mk * 2.25 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx 8.30 cm 3 Wy cm 3 Profile mk * 5.44 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 Profile mk * 5.32 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 60 ø10 70 ø Profile mk * 2.64 kg/m A mm 2 Profile mk * 2.45 kg/m A mm 2 Pg. 191 Profile mk * 2.54 kg/m A mm 2 Pg. 191 Profile mk * 2.62 kg/m A mm 2 Pg. 191 mk Systems Profile Technology 45

31 System 2000 Series Flat Finish Profiles Series...* Profile length in mm Profile mk * 1.72 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx 5. cm 3 Wy 5. cm 3 Plug, K SHCS DIN 6912, M8 x 20, Stainless Steel D A2 Spring Washer, ø 8.4, Stainless Steel D A2 Ensat M8, Stainless Steel K Profile mk * 1.72 kg/m A mm 2 Ix 11. cm 4 Iy cm 4 Wx 5.73 cm 3 Wy 5.28 cm 3 End Cap, mk 2507 with rework End Cap Clamp, M6 K FH-SHCS DIN 7991, M6 x 12, Stainless Steel D A2 Tension Plug, Stainless Steel B Profile mk * 1.75 kg/m A mm 2 Ix cm 4 Iy 11. cm 4 Wx 5.41 cm 3 Wy 5.74 cm 3 Profile mk * 1.25 kg/m A mm 2 Ix 5.28 cm 4 Iy 6.22 cm 4 Wx 2.87 cm 3 Wy 3.11 cm 3 46 mk Systems Profile Technology

32 Drill System 2000 Series Flat Finish Profiles Series These profiles are identified by their smooth exterior surfaces. The absence of any gaps leaves contaminants no place to accumulate. The profiles are further designed to be completely standard system profiles, which is to say that they can be used with all assembly components. The T-slot can be opened, either partially or completely, with very little effort. In this instance, the T-slot cover can be removed with the parting tool. Designed exclusively for use with mk profiles, very little force is required. If a partial removal of the cover is desired, we recommend placing a drilled hole at the exact location using our drill fixture. Part Drill Fixture Flat Finish B Parting Tool B Deburr Deburring Block K mk Systems Profile Technology 47

33 System 2000 Series Telescoping Profiles Series In combination with base Profile x mm, height adjustment for workstations and frames is quickly and simply accomplished. Profiles can be serviced to your request (cut, drill, punch or mill). SHCS M8 x 16 D , 8.8 Zn Plate left right Nut 1 PE M SHCS M8 x 16 D , 8.8 Zn FBH-Screw M8 x 16 D , 8.8 Zn Guide mk 2575 Ribbed Washer ø 5.3 K , Steel Zn SHCS M5 x 16 D , 8.8 Zn Adjustable Handle, Plastic K SHCS M8 x 16 D , 8.8 Zn Angle E Nut 1 PE M mk Systems Profile Technology

34 ...* Profile length in mm Profile mk * 1.17 kg/m A 426. mm 2 Ix 2.74 cm 4 Iy cm 4 Wx 1.09 cm 3 Wy 9.73 cm 3 Profile mk * 3.5 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 Profile mk * 2.52 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 Profile mk * 3.01 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 Profile mk * 3.00 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 mk Systems Profile Technology 49

35 System 2000 Series Profiles for Desks and Workstations...* Profile length in mm ø Profile mk * 4.36 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx.20 cm 3 Wy cm ø ø ø10 Profile mk * 1.61 kg/m A mm 2 Ix 3.16 cm 4 Iy cm 4 Wx 2.50 cm 3 Wy 6. cm Profile mk * 4.81 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm ø Profile mk * 3.56 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 Profile mk * 3.16 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy 9.66 cm ø Profile mk * 5.59 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm mk Systems Profile Technology

36 ...* Profile length in mm System 2000 Series Profiles Series for Partitions Profiles mk and are often used in the manufacture of partitions and paneling. Gaps resulting from the use of the profile connectors provide an ideal conduit for electric or pneumatic services. For further information see pages 53 and Profile mk * 1.83 kg/m A mm 2 Ix cm 4 Iy 2. cm 4 Wx 9.06 cm 3 Wy 2.76 cm Profile mk * 2.90 kg/m A mm 2 Ix cm 4 Iy 4.12 cm 4 Wx cm 3 Wy 4.47 cm 3 15 Profile Connector 3, B Profile mk 20.80, * mk Systems Profile Technology 51

37 ...* Profile length in mm System 2000 Series Profiles Series as Covers Used to aesthetically enhance profile constructions for offices, trade shows or partitions. The covers are clipped into the profile T-slots without additional hardware. 11 Profile mk * 0.41 kg/m R 31.7 A mm R Profile mk * 0.68 kg/m A mm R 127 Profile mk * 0.85 kg/m A mm Profile mk * 1.26 kg/m A mm 2 52 mk Systems Profile Technology

38 ...* Profile length in mm System 2000 Series Profiles Series as Covers The profiles mk and are used as covers for structural profiles of Series. T-slots can be covered to prevent dirt from accumulating. The structure of the profiles prevents them sliding if they are used in tread applications. Also, using them as covers of wireways is quick and easy. The profiles do not require additional hardware to install Profile mk * 0.78 kg/m A mm Profile mk * 0.93 kg/m A 344. mm mk Systems Profile Technology 53

39 ...* Profile length in mm System 2000 Series Profiles 25/ One side features T-slots for Series 25, the other for Series. This allows for a variety of combinations between Series 25, and even 50. The profiles are also ideal in situations requiring the installation of valves, sensors and switches. Profile mk * 2.86 kg/m M8 Ensat Insert (see page 91) K M8 M12 x Profile mk * 1.02 kg/m A mm 2 Ix 6.20 cm 4 Iy 1.49 cm 4 Wx 3.10 cm 3 Wy 1.39 cm 3 Profile mk * 1.94 kg/m A mm 2 Ix cm 4 Iy 2.97 cm 4 Wx cm 3 Wy 2.88 cm A mm 2 Ix cm 4 Iy 4.44 cm 4 Wx cm 3 Wy 4.37 cm 3 Profile mk * 3.77 kg/m A mm 2 Ix cm 4 Iy 5.90 cm 4 Wx cm 3 Wy 5.86 cm 3 54 mk Systems Profile Technology

40 System 2000 Series 50 Series 50 Dimensions and Threads Series 50 is designed on a 50 x 50 mm base dimension. The 10 mm T-slots are spaced at 50 mm. Threads can be cut into the extruded holes. Info regarding end services see page Angle B25, SHCS DIN 912, M8 x 20, 8.8 ZN, D Ribbed washer ø 8.4 spring st. ZN, K Nut 1 M8, Steel ZN Profile ends can be tapped directly. M8 Recommended screw length = 2. dn Different sizes possible with threaded inserts. M5 Ensat M5 K M6 Helicoil M6 K d N = Thread diameter mk Systems Profile Technology 55

41 Determining the Deflection of the System Profiles The Deflection of the mk Structural Profiles can be ascertained mathematically as well as through the use of the ensuing logarithmic charts. Using the graphs is the fastest way of determining deflection. This method can also help recommend a profile given allowable deflection under a particular length/load situation. Using the given equation is recommended to determine exact deflection. The examples shown here are limited to profiles supported at both ends with a single load at the center an evenly distributed load As the weight of the beam itself can be considered an evenly distributed load, the deflection due to this can be taken from the graph Deflection due to evenly distributed load, or calculated as shown in the example equation. To determine the total deflection of overlapping profiles the deflection of the individual beams may be added (note to include the applied load as well as the weight of the beam). Consider the following application: A machine frame is constructed using Profile mk 2004, oriented vertically, as the top beams. This frame is 2500 mm long on one side. A surface plate is placed on these beams, which exerts a force of 315 N/m (distributed load) on this profile. A piece of equipment is placed onto the surface plate, which exerts an additional force of 750 N (point load) on the beam. This example is shown in the calculations at right. Caution! Die examples shown are only valid for in relation to beam lengths relatively small deflections! Example: Series 50 Deflection calculation using point load and weight of beam. Load: f Point = 750 N q Distr. = 315 N/m L = 2500 mm Profile: mk 2004 (50 x 100 vertical) Using: I x = 199 cm 4 =^ mm 4 q Beam = 4.75 kg/m =^ 46.6 N/m Deflection due to point load using the graph on page 57 f Point = 1.7 mm using the formula f Point L 3 = 750 N mm 3 f Point = 48 E I x N/mm mm 4 f Point = 1.75 mm Deflection due to distributed weight of beam using the graph on page 58 with q Total = q Distr. + q Beam = 362 N/m = 1.3 mm f Distr. using the formula 5 q L 4 = N/mm mm f 4 Distr. = 384 E I x N/mm mm 4 f Distr. = 1.32 mm Total Deflection f Total = f Point + f Distr. = 1.75 mm mm f Total = 3.07 mm ² 3.0 mm Caution! Ensure correct use of units. To be safe, compare calculations with the examples shown above. 56 mk Systems Profile Technology

42 Deflection of Load at Center Series 50 F[N] I[cm 4 ] mk 2008 (high) mk mk mk 2004 (high) mk 2008 (flat) mk 2004 (flat) mk L[mm] f F L f/mm mk Systems Profile Technology 57

43 Deflection of Distributed Load Series 50 q L I[cm 4 ] mk 2008 (high) mk mk mk 2004 (high) mk 2008 (flat) mk 2004 (flat) mk L[mm] f f/mm q[n/m] q of Profile [N/m] 58 mk Systems Profile Technology

44 ...* Profile length in mm System 2000 Series 50 Series 50 Profile mk * 1.49 kg/m AlMgSi 0.7 F28 A mm 2 Ix cm 4 Iy 2.67 cm 4 Wx 5.70 cm 3 Wy 1.82 cm 3 The load capacity of beams can be significantly increased by inserting steel bar stock into several of the structural profiles. The attachment is accomplished through foaming, for example. Vertical posts can also benefit from this feature ø 7 Profile mk * 2.85 kg/m AlMgSi 0.7 F28 A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 Bar stock 10 x x Length, K Profile mk * 1.75 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx 7.83 cm 3 Wy 7.83 cm 3 Profile mk * 4.87 kg/m AlMgSi 0.7 F A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 50 Bar stock 10 x 70 x Length, K mk Systems Profile Technology 59

45 ...* Profile length in mm Profile mk * 7.00 kg/m AlMgSi 0.7 F28 A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm Profile mk * 9.09 kg/m AlMgSi 0.7 F28 A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 Profile mk * 9.70 kg/m 50 AlMgSi 0.7 F28 A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 Profile mk * 4.62 kg/m AlMgSi 0.7 F28 A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 Profile mk * 6.42 kg/m AlMgSi 0.7 F28 A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm Profile mk * 2.00 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx 6.49 cm 3 Wy 6.49 cm 3 60 mk Systems Profile Technology

46 System 2000 Series 50 Series 50 Profile with closed T-slots...* Profile length in mm Profile mk 2016 has been designed to be a completely standard system profile, which is to say that it can be used with all assembly components. The T-slot can be opened, either partially or completely, with very little effort. In this instance, the T-slot cover can be removed with the parting tool. Designed exclusively for use with mk profiles, very little force is required. If a partial removal of the cover is desired, we recommend placing a drilled hole at the exact location. Closed Profile Parting Tool B Profile mk * 3.13 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 Deburring Block K mk Systems Profile Technology 61

47 ...* Profile length in mm System 2000 Series 50 Series 50 Telescoping Profiles In combination with the base Profile mk 2000 (50 x 50 mm), height adjustment for workstations, conveyors and subframes is easily accomplished. These profiles are available with services to your specifications (cut, drilled, milled). Nut 1 M8, Steel ZN, Flanged Button-Head M8x16, 10.9 ZN, K SHCS DIN 912, M8 x 16, 8.8 ZN, D Hex Head Screw DIN 933, M8 x 16, 8.8 ZN D Profile mk * 1.50 kg/m AlMgSi 0.7 F28 A mm 2 Ix 5.22 cm 4 Iy cm 4 Wx 4.94 cm 3 Wy 9.24 cm 3 51 Profile mk * 2.85 kg/m AlMgSi 0.7 F28 A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 Adjustable Handle, Cast Zinc, K Nut 1 M8, Steel ZN, mk Systems Profile Technology

48 System 2000 Series 60 Series 60 Dimensions and Threads Series 60 is designed on a 60 x 60 mm base dimension. The 14 mm T-slots are spaced at 60 mm. Threads can be cut into the extruded holes. Info regarding end services see page Profile ends can be tapped directly. M12 Recommended screw length = 2. dn Reduced load capacity with M16 thread M16 Different sizes possible with threaded inserts. Ensat M8 K M8 Ensat M12 K Helicoil M10 K M10 M12 d N = Thread diameter mk Systems Profile Technology 63

49 Determining the Deflection of the System Profiles The Deflection of the mk Structural Profiles can be ascertained mathematically as well as through the use of the ensuing logarithmic charts. Using the graphs is the fastest way of determining deflection. This method can also help recommend a profile given allowable deflection under a particular length/load situation. Using the given equation is recommended to determine exact deflection. The examples shown here are limited to profiles supported at both ends with a single load at the center an evenly distributed load As the weight of the beam itself can be considered an evenly distributed load, the deflection due to this can be taken from the graph Deflection due to evenly distributed load, or calculated as shown in the example equation. To determine the total deflection of overlapping profiles the deflection of the individual beams may be added (note to include the applied load as well as the weight of the beam). Consider the following application: A machine frame is constructed using Profile mk , oriented vertically, as the top beams. This frame is 2500 mm long on one side. A surface plate is placed on these beams, which exerts a force of 630 N/m (distributed load) on this profile. A piece of equipment is placed onto the surface plate, which exerts an additional force of 1500 N (point load) on the beam. This example is shown in the calculations at right. Caution! Die examples shown are only valid for in relation to beam lengths relatively small deflections! Example: Series 60 Deflection calculation using point load and weight of beam Load: f Point = 1500 N q Distr. = 630 N/m L = 2500 mm Profile: mk (60 x 120 vertical) Using: I x = 4 cm 4 =^ 000 mm 4 q Beam = 6.95 kg/m =^ 68.2 N/m Deflection due to point load using the graph on page 65 f Point = 1.7 mm using the formula f Point L 3 = 1500 N mm f 3 Point = 48 E I x N/mm mm 4 f Point = 1.73 mm Deflection due to distributed weight of beam using the graph on page 66, with q Total = q Distr. + q Beam = N/mm = 1.3 mm f Distr. using the formula f Distr. = 5 q L 4 = N/mm mm E I x N/mm mm 4 = 1.25 mm f Distr. Total Deflection f Total = f Point + f Distr. = 1.73 mm mm f Total = 2.98 mm ² 3.0 mm Caution! Ensure correct use of units. To be safe, compare calculations with the examples shown above. 64 mk Systems Profile Technology

50 Deflection of Load at Center Series 60 F[N] I[cm 4 ] f/mm mk (high) 86.0 mk (high) mk (high) mk (flat) mk (flat) mk (high) mk mk (high) mk (flat) mk (flat) mk (flat) mk L[mm] mk Systems Profile Technology 65

51 Deflection of Distributed Load Series 60 I[cm 4 ] q of Profile [N/m] mk (high) mk (high) mk (high) mk (flat) mk (flat) mk (high) mk mk (high) mk (flat) mk (flat) mk (flat) mk L[mm] f/mm q[n/m] mk Systems Profile Technology

52 ...* Profile length in mm System 2000 Series 60 Series 60 Profile mk * 4.31 kg/m AlMgSi 0.7 F28 A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 The load capacity of beams can be significantly increased by inserting steel bar stock into several of the structural profiles. The attachment is accomplished through foaming, for example. Vertical posts can also benefit from this feature. Profile mk * 6.95 kg/m AlMgSi 0.7 F28 A mm 2 Ix 4.43 cm 4 Iy cm 4 Wx cm 3 Wy cm 3 Bar stock 10 x 110 x Length, K Profile mk * 9.57 kg/m AlMgSi 0.7 F28 A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 mk Systems Profile Technology 67

53 ...* Profile length in mm System 2000 Series 60 Series 60 Profile mk * kg/m AlMgSi 0.7 F28 A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 Profile mk * kg/m A mm 2 Ix cm 4 Iy cm 4 Wx 3.50 cm 3 Wy cm 3 Profile mk * kg/m AlMgSi 0.7 F28 A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 68 mk Systems Profile Technology

54 ...* Profile length in mm System 2000 Series 60 Series 60 Cover and Adapter Profiles The cover profile mk closes open T-slots for applications in the food industry, for example. With profile mk , 10 mm thick paneling can be fixed in the profile T-slots. In addition, this profile serves as an adapter profile for series and 50 keyed angles. mk * Cover profile mk * Adapter profile mk * Profile mk * 0.14 kg/m Profile mk * 0.21 kg/m SHCS DIN 912 M8x20, 8.8 ZN, D Nut 1 M8, Steel ZN Adapter profile mk * mk Systems Profile Technology 69

55 ...* Profile length in mm System 2000 Series 60 Series 60 Corner and Cover Profiles Even heavy industrial frames may require a certain aesthetic element. We offer several corner covers for this application. Screw connections or possible wiring/tubing can also be hidden. In addition, Profile mk can accept a variety of decorative sheets to not only accent the frame, yet identify potential wire and tubing locations. Profile mk Decorative sheet Spring Washer SHCS DIN 6912 M12x25, 8.8 ZN, D Nut 1 M12, Steel ZN mk Systems Profile Technology

56 ...* Profile length in mm Profile mk * 1.20 kg/m A mm 2 Profile mk * 6.05 kg/m AlMgSi 0.7 F28 A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 Profile mk * 1.22 kg/m A mm 2 Profile mk * 2.14 kg/m A 797. mm 2 mk Systems Profile Technology 71

57 Profile Supports Combi-Profile Foamed Profile Profile Lattice Profile Tie mk Systems Profile Technology 73

58 Profile Supports Combi-Profile With combination profiles mk and mk 2068 the structural profiles of series and 50 can be combined to manufacture very compact structural framing elements. The resulting cavities can be used to contain parts or wiring, which can also be attached to the available interior T-slots. Decorative paneling can be slid into the small exterior slots, to identify the contents for example. Linear Technology also benefits from using combiprofiles as a way of increasing load capacity over long lengths. Ribbed Washer ø 8.4, Spring steel Zn, K SHCS M8 x 16, DIN 912, 8.8 Zn, D Nut 1 M8, Steel Zn, Nut 1 M5, Steel Zn, FH-SHCS M5 x 25, DIN 7991, 8.8 Zn, D mk Systems Profile Technology

59 ...* Profile length in mm Profile mk * 2.2 kg/m A mm 2 Ix cm 4 Iy 0.59 cm 4 Wx cm 3 Wy 0.93 cm 3 Profile mk * 4.47 kg/m AlMgSi 0.7 F28 A mm 2 Ix cm 4 Iy 2.29 cm 4 Wx cm 3 Wy 2.72 cm Profile mk * 1.93 kg/m AlMgSi 0.7 F28 A mm Ix cm 4 Iy 0.79 cm 4 Wx cm 3 Wy 1.34 cm 3 17 mk Systems Profile Technology 75

60 76 mk Systems Profile Technology Profile Supports Foamed Profile A technological advantage unto itself, profile supports using this foam process create beams with enormous stability. They are heavily used as columns or supporting beams for mezzanines and machine frames. Foamed profiles are normally available in lengths of up to 5000 mm. On request, special lengths may be possible. Basically, this process is available to all profiles of series, 50 and 60. They are manufactured to customer specifications. Once foamed, the profiles can no longer be disassembled, and can also be used where dynamic loads are present.

61 Examples Series Series 50 Series 60 mk 20.06/mk 20.90/mk lx cm 4 Wx cm 3 ly cm 4 Wy cm 3 m kg/m S cm 2 mk 2005/mk 2067/mk 2004 lx cm 4 Wx cm 3 mk /mk 2060./mk lx cm 4 Wx cm 3 ly cm 4 Wy cm 3 ly cm 4 Wy cm 3 m kg/m S cm 2 m kg/m S cm 2 mk 20.05/mk 20.72/mk lx cm 4 Wx cm 3 ly cm 4 Wy cm 3 m kg/m S cm 2 mk 2011/mk 2067/mk 2011 lx cm 4 Wx cm 3 mk /mk 2060./mk lx cm 4 Wx cm 3 ly cm 4 Wy cm 3 ly cm 4 Wy cm 3 m kg/m S cm 2 m kg/m S cm 2 mk 20.06/mk 20.72/mk lx cm 4 Wx cm 3 mk 2008/mk 2067/mk 2008 lx cm 4 Wx cm 3 mk /mk /mk lx cm 4 Wx cm 3 ly cm 4 Wy cm 3 ly cm 4 Wy cm 3 ly cm 4 Wy cm 3 m kg/m S cm 2 m kg/m S cm 2 m kg/m S cm 2 mk Systems Profile Technology 77

62 Profile Supports Foamed Profile Series...* Profile length in mm Profile mk * 3.09 kg/m A mm 2 Ix cm 4 Iy 3.99 cm 4 Wx cm 3 Wy 3.99 cm 3 Profile mk 20.72, * Profile mk * 3.64 kg/m A mm 2 Ix cm 4 Iy 4.71 cm 4 Wx cm 3 Wy 4.31 cm mk Systems Profile Technology

63 Profile Supports Foamed Profile Series 50...* Profile length in mm Profile mk * 2.48 kg/m AlMgSi 0.7 F28 A mm 2 Ix cm 4 Iy 2.25 cm 4 Wx cm 3 Wy 2.79 cm 3 Profile mk 2067, * mk Systems Profile Technology 79

64 Profile Supports Foamed Profile Series 60 Profile mk , * Profile mk 2060., * Profile mk , * Profile mk , * 80 mk Systems Profile Technology

65 ...* Profile length in mm Profile mk * 4.10 kg/m A mm 2 Ix cm 4 Iy 8.27 cm 4 Wx 31. cm 3 Wy 6.63 cm 3 Profile mk * 4.31 kg/m A mm 2 Ix 2.56 cm 4 Iy cm 4 Wx 33. cm 3 Wy 9.29 cm 3 Profile mk * 6.05 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 Profile mk * 6.26 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 mk Systems Profile Technology 81

66 ...* Profile length in mm Profile Supports Profile Tie If the values and heights indicated below are acceptable, profile ties are a cost-effective alternative to lattices. Profile Ties see page 92 Profile mk 2000 Profile Tie 1 B Profile mk * 4.09 kg/m A mm 2 Ix cm 4 Iy 2.43 cm 4 Wx cm 3 Wy 2.16 cm 3 Connecting Height H Series / 152 mm Series / mm Series 50/ mm Profile Tie 3 B Profile mk Profile mk * 4.77 kg/m A mm 2 Ix cm 4 Iy 2.48 cm 4 Wx cm 3 Wy 2.20 cm 3 Connecting Height H Series / 202 mm Series / mm Series 50/ mm 20 H 82 mk Systems Profile Technology

67 Profile Supports Profile Lattice mk profile lattices can be manufactured using a variety of profile combinations. Inform us of your particular application, and we will provide you with a suitable lattice including the specific calculations. Further information on request. Profile Wedges see page 195 Example: Lattice H L Upper and lower runner mk Brace profile mk Box Lattice Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 Brace length = 2 (H-31.7) with -series brace = 2 (H-22.3) with 25-series brace mk Systems Profile Technology 83

68 Profile Services Bent Profiles Our ability to bend profiles is especially helpful in manufacturing special conveyors, turntables, etc. Curves in a variety of angles and radii can be made to specification. For all applications requiring curves, bends and rings, for example, we are limited only by the indicated minimum radius (vertical orientation). Profile Dimensions min. Radius mk x 25 mm 250 mm mk x 50 mm 250 mm mk x 100 mm 250 mm mk x 150 mm 250 mm Rmin mk x 100 mm 275 mm mk x mm 250 mm mk x 80 mm 250 mm mk x 120 mm 250 mm 84 mk Systems Profile Technology

69 Profile Dimensions min. Radius Profile Dimensions min. Radius mk x 160 mm 250 mm mk x 20 mm 150 mm mk x mm 600 mm mk x 80 mm 600 mm mk x 80 mm 250 mm mk x 120 mm 250 mm mk x 50 mm 0 mm mk x 50 mm 1200 mm mk x 100 mm 1200 mm mk x 100 mm 550 mm mk x 120 mm 1300 mm mk x 30 mm 150 mm mk Systems Profile Technology 85

70 ...* Profile length in mm Profile Services Angle Braces mk Braces offer the ability to easily add stiffness to a heavily loaded profile frame. Using slot nuts makes later installation effortless. Stock lengths 200, 300, 0 and 500 mm. L Brace 01 (mk 20.01) 51CC...* L Brace (mk 20.) 54CC...* Nut 1 M8, Steel Zn, Ribbed Washer ø 8.4, Spring Steel Zn, K SHCS M8 x 20, DIN 912, 8.8 Zn, D mk 20.02, 52CA...* mk Brace 02 (mk 20.02) 52CA...* L 86 mk Systems Profile Technology

71 ...* Profile length in mm Profile Services End Services End Services include cutting, milling, drilling and tapping. Our production capabilities allow us to provide these services in a timely and cost-effective manner. The following descriptions and part numbers are just a portion of available services. Customer services to drawings are also available. For angled cuts, please indicate the following: Please indicate the requested drilling locations for Tension Plugs. A A B B C α α β L L C D mk Profile Services Series 25 mk one end angle cut α 2501AE.* both ends angle cut α and β 2501AF.* Profile faced 2501AI.* one end thread M AA.* both ends thread M AB.* one end drill ø 5.8 for Tension Plug 2501BA.* both ends drill ø 5.8 for Tension Plug 2501BB.* one end threaded insert Ensat M6 B * both ends threaded insert Ensat M6 B * one end threaded insert Helicoil M8 B * both ends threaded insert Helicoil M8 B * mk one end angle cut α 2502AE.* both ends angle cut α and β 2502AF.* one end angle cut α (long side) 2502AG.* both ends angle cut α and β (long side) 2502AH.* Profile faced 2502AI.* one end 2 x thread M AC.* mk Systems Profile Technology 87

72 ...* Profile length in mm mk Profile Services Series 25 mk both ends 2 x thread M AD.* one end 2 x drill ø 5.8 for Tension Plug 2502BA.* both ends 2 x drill ø 5.8 for Tension Plug 2502BB.* one end 2 x threaded insert Ensat M6 B * both ends 2 x threaded insert Ensat M6 B * one end 2 x threaded insert Helicoil M8 B * both ends 2 x threaded insert Helicoil M8 B * mk Profile Services Series mk one end angle cut α 51AE.* 54AD.* both ends angle cut α and β 51AF.* 54AC.* Profile faced 51AI.* 54AI.* one end thread M12 51AA.* 54AA.* mk 20. both ends thread M12 51AB.* 54AB.* one end drill ø 10 for Tension Plug 51BA.* 54BA.* both ends drill ø 10 for Tension Plug 51BB.* 54BB.* one end drill ø 9 for Economy Fastener 51BE.* 54BE.* both ends drill ø 9 for Economy Fastener 51BF.* 54BF.* one end threaded insert Ensat M8 B * B * both ends threaded insert Ensat M8 B * B * one end threaded insert Helicoil M10 B * B * both ends threaded insert Helicoil M10 B * B * mk one end angle cut α 52 AG.* 5441AG.* both ends angle cut α and β 52 AH.* 5441AH.* one end angle cut α (long side) 52AE.* 5441AA.* both ends angle cut α and β (long side) 52AF.* 5441AF.* mk Profile faced 52AI.* 5441AI.* one end 2 x thread M12 52AA.* 5441AC.* both ends 2 x thread M12 52AB.* 5441AB.* one end 2 x drill ø 10 for Tension Plug 52BA.* 5441BA.* both ends 2 x drill ø 10 for Tension Plug 52BB.* 5441BB.* one end 2 x drill ø 9 for Economy Fastener 52BE.* 5441BE.* both ends 2 x drill ø 9 for Economy Fastener 52BF.* 5441BF.* one end 2 x threaded insert Ensat M8 B * B * both ends 2 x threaded insert Ensat M8 B * B * one end 2 x threaded insert Helicoil M10 B * B * both ends 2 x threaded insert Helicoil M10 B * B * 88 mk Systems Profile Technology

73 mk Profile Services Series mk one end angle cut α 53AE.* 5445AE.* both ends angle cut α and β 53AF.* 5445AF.* Profile faced 53AI.* 5445AI.* one end 4 x thread M12 53AA.* 5445AA.* both ends 4 x thread M12 53AB.* 5445AB.* mk one end 2 x drill ø 10 for Tension Plug 53BA.* 5445BA.* both ends 2 x drill ø 10 for Tension Plug 53BB.* 5445BB.* one end 2 x drill ø 9 for Economy Fastener 53BE.* 5445BE.* both ends 2 x drill ø 9 for Economy Fastener 53BF.* 5445BF.* one end 4 x threaded insert Ensat M8 B * B * both ends 4 x threaded insert Ensat M8 B * B * one end 4 x threaded insert Helicoil M10 B * B * both ends 4 x threaded insert Helicoil M10 B * B * mk Profile Services Series 50 mk 2000 one end angle cut α 5100AE.* both ends angle cut α and β 5100AF.* Profile faced 5100AI.* one end 2 x thread M8 diagonal 5100AA.* both ends 2 x thread M8 diagonal 5100AB.* one end 4 x thread M8 5100AC.* both ends 4 x thread M8 5100AD.* one end drill ø 10 for Tension Plug 5100BF.* both ends drill ø 10 for Tension Plug 5100BG.* mk 2004 one end angle cut α 5104BG.* both ends angle cut α and β 5104BH.* one end angle cut α (long side) 5104AE.* both ends angle cut α and β (long side) 5104AF.* Profile faced 5104AI.* one end 2 x thread M8 diagonal 5104AB.* both ends 2 x thread M8 diagonal 5104AG.* one end 4 x thread M8 5104AA.* both ends 4 x thread M8 5104AC.* mk 2005 one end angle cut α 5105AE.* both ends angle cut α and β 5105AC.* Profile faced 5105AI.* one end 2 x thread M8 diagonal 5104AF.* both ends 2 x thread M8 diagonal 5105AG.* one end 4 x thread M8 5105AB.* both ends 4 x thread M8 5105AA.*...* Profile length in mm mk Systems Profile Technology 89

74 ...* Profile length in mm mk Profile Services Series 60 mk one end 4 x thread M AA.* both ends 4 x thread M AB.* one end 1 x thread Ensat M12 B both ends 1 x thread Ensat M12 B one end angle cut α 6001AE.* both ends angle cut α and β 6001AF.* mk one end 4 x thread M AA.* both ends 4 x thread M AB.* one end 2 x thread Ensat M12 B both ends 2 x thread Ensat M12 B one end angle cut α 6002AG.* both ends angle cut α and β 6002AH.* one end angle cut α (long side) 6002AE.* both ends angle cut α and β (long side) 6002AF.* mk one end 4 x thread Ensat M12 B both ends 4 x thread Ensat M12 B one end angle cut α 6005AE.* both ends angle cut α and β 6005AF.* one end 4 x thread M AA.* both ends 4 x thread M AB.* 90 mk Systems Profile Technology

75 Profile Services Threads and Inserts For servicing the holes at the profile ends. The installation tools are for manual operation. Service for ø Hole Tools Req. Order-Nr. Order-Nr. Series thread Tools Threaded length Insert thread M mm Tap M5 15 mm K thread M mm Tap M8 25 mm K thread M mm Tap M10 30 mm K thread M mm Tap M12 35 mm K thread M mm Tap M12 35 mm K thread M mm Tap M16 45 mm K Ensat M mm Tap M5x0.5 mm, 10 mm K K Installation Tool K Ensat M mm Tap M8x1 mm, 15 mm K K Installation Tool K Ensat M mm Tap M9x1 mm, 15 mm K K Installation Tool K Ensat M mm Tap M12x1.5 mm, 20 mm K K Installation Tool K Ensat M mm Tap M12x1.5 mm, 20 mm K K Installation Tool K Ensat M mm Tap M16x1.5 mm, 25 mm K K Installation Tool K Helicoil M mm Helicoil Tap M4 mm, 10 mm K K Installation Tool K Helicoil M mm Helicoil Tap M6 mm, 15 mm K K Installation Tool K Helicoil M mm Helicoil Tap M8 mm, 15 mm K K Installation Tool K Helicoil M mm Helicoil Tap M10 mm, 20 mm K K Installation Tool K Helicoil M mm Helicoil Tap M10 mm, 20 mm K K Installation Tool K mk Systems Profile Technology 91

76 Profile Services Profile Ties More Information see page 83 Profile Tie 5156BA0100 Profile mk Profile Tie 5156BB0200 Hex Nut M8, D09348 Clamp, SHCS DIN 912, M8 x 30, 8.8 Zn, D Ribbed Washer ø 8.4 St Zn, K Profile mk Profile Tie 5156BC00 Profile Tie 5156CA mk Systems Profile Technology

77 Profile Tie 5156CB0080 Profile Tie 5157CA0100 Profile Tie 5157BA0100 Profile Tie 5157CB0080 Profile Tie 5157BB0200 Profile Tie 5157BC00 Tie Clamp 1 B complete Tie Clamp 3 B mk Systems Profile Technology 93

78 mk Function Profiles Quick-Reference Function Profiles 96 Linear Technology 101 Conveyor Technology 109 Triggers and Sliders 118 Planning and Information Boards 119 Drawing Holders '' Rack 121 Cover and Connection Profiles 122 Partitions 124 Swing Door Stops 125 Guarding 126 Steps, Flooring and Facades 127 Windows 128 Wireways 130 Profiles for Rework 131 mk Systems Profile Technology 95

79 Quick-Reference Function Profiles...* Profile length in mm Linear Technology mk * Page 102 mk * Page 102 mk * Page 103 mk * Page 103 mk * Page 103 mk * Page 103 mk * Page 103 mk * Page 103 mk * Page 103 mk * Page 103 mk * Page 103 mk * Page 103 mk * Page 104 mk * Page 104 mk * Page 104 mk * Page 104 mk * Page 104 mk * Page 104 mk * Page 104 mk * Page 105 mk * Page 105 mk * Page 105 mk * Page 106 mk * Page 106 mk * Page 106 mk * Page 107 mk * Page 107 mk * Page 107 mk * Page 107 mk * Page 107 mk * Page 107 mk * Page 107 Conveyor Technology mk * Page 110 mk * Page 110 mk * Page 111 mk * Page 111 mk * Page 112 mk * Page 112 mk * Page 112 mk * Page 113 mk * Page mk Systems Profile Technology

80 ...* Profile length in mm Conveyor Technology mk * Page 113 mk * Page 116 Triggers and Sliders mk * Page " Rack mk * Page 121 mk * Page 113 mk * Page 116 mk * Page 118 mk * Page 121 mk * Page 114 mk * Page 114 mk * Page 116 mk * Page 117 Planning and Information Boards mk * Page 114 mk * Page 117 mk * Page 119 mk * Page 115 mk * Page 115 mk * Page 115 mk * Page 116 mk * Page 117 mk * Page 119 mk * Page 120 mk * Page 120 mk * Page 116 mk * Page 116 mk Systems Profile Technology 97

81 Quick-Reference Function Profiles...* Profile length in mm Cover and Connection Profiles mk * Page 122 mk * Page 122 mk * Page 122 for Partitions mk * Page 124 mk * Page 124 mk * Page 124 Guarding mk * Page 126 mk * Page 126 mk * Page 126 for Steps, Flooring and Facades mk * Page 127 mk * Page 127 mk * Page 122 mk * Page 123 mk * Page 123 mk * Page 123 mk * Page 124 for Swing Doors mk * Page 125 mk * Page 127 mk * Page 123 mk * Page 125 mk * Page 123 mk * Page 123 mk * Page 123 mk * Page 123 mk * Page 123 mk * Page mk Systems Profile Technology

82 ...* Profile length in mm Windows Rework mk * Page 128 mk * Page 131 mk * Page 132 mk * Page 134 Wireways mk * Page 128 mk * Page 128 mk * Page 128 mk * Page 130 mk * Page 130 mk * Page 130 mk * Page 130 mk * Page 130 mk * Page 130 mk * Page 131 mk * Page 131 mk * Page 131 mk * Page 131 mk * Page 131 mk * Page 131 mk * Page 131 mk * Page 132 mk * Page 132 mk * Page 132 mk * Page 132 mk * Page 132 mk * Page 132 mk * Page 133 mk * Page 133 mk * Page 133 mk * Page 133 mk * Page 133 mk * Page 133 mk * Page 134 mk * Page 134 mk * Page 134 mk * Page 134 mk * Page 134 mk * Page 135 mk * Page 135 mk * Page 135 mk * Page 135 mk * Page 135 mk * Page 132 mk * Page 134 mk Systems Profile Technology 99

83 Quick-Reference Function Profiles...* Profile length in mm Rework Further mk * Page 135 mk * Page 135 mk * Page 135 mk * Page 136 mk * Page 136 mk * Page 136 mk * Page 136 mk * Page 136 mk * Page 136 mk * Page 136 mk * Page 136 mk * Page 137 mk * Page 137 mk * Page 137 mk * Page 137 mk * Page 137 mk * Page 137 mk * Page 137 mk * Page 137 mk * Page 138 mk * Page 138 mk * Page 138 mk * Page 138 mk * Page 138 mk * Page 139 mk * Page 139 mk * Page 139 mk * Page 139 mk * Page 139 mk * Page 139 mk * Page 139 mk * Page 139 mk * Page mk Systems Profile Technology

84 Function Profiles Linear Technology Linear Technology The mk Linear Technology System consists of glide, recirculating ball and dual-row grooved roller bearings. Just a few basic elements are required for the construction of precision tracks and carriages. Detailed information regarding the selection and design of linear systems is available on request. The profiles shown on the following pages are designed primarily for use with the grooved roller bearings. Hardened steel rods are securely clamped over their entire length using precision clamping profiles which ensure exact parallel. The load ratings of the systems are dependant on the rod diameter selected. mk offers four guide rod diameters for the four profile series. Guide Roller 6, K Guide Roller 10, K Guide Roller 16, K Guide Roller 20, K mk Systems Profile Technology 101

85 ...* Profile length in mm Function Profiles Linear Technology Linear Technology System Layout The guide track is mounted directly to the base supporting profile, whereby attention must be paid to using compatible profile series and systems. Available adapter profiles provide options for additional combinations. The selection of a linear system is based of the desired support profile and rollers. When selecting a support profile, calculate both the deflection and the strength of the profile. For proper operation of our linear modules, total deflection cannot exceed 1 mm/m. Standard mechanical calculations as shown in the respective profile sections of this catalog are sufficient. Further information is available on request. Series 25 Load specifications per roller ø 6 mm Series ø 6 mm ø 6 mm ø 10 mm ø 10 mm ø 16 mm Value Roller for Roller for Roller for Roller for rod rod rod rod ø 6 mm ø 10 mm ø 16 mm ø 20 mm so* F radial 175N 1000N 2000N 3250N F axial 60N 300N 500N 825N static load Cow 890N 5100N 9500N 16600N dynamic load Cw 1270N 8500N 16800N 29500N ø 6 mm ø 10 mm * static load safety factor with regard to plastic deformation of the roller at the rod contact point Series 50 mk * 0.44 kg/m AlMgSi 0.7 F28 Used with ø 10 mm ø 16 mm ø 20 mm Guide Rod ø 6 mm Series 60 mk * 0.79 kg/m AlMgSi 0.7 F28 ø 10 mm ø 16 mm ø 20 mm Used with Guide Rod ø 6 mm 102 mk Systems Profile Technology

86 ...* Profile length in mm mk * 1.07 kg/m AlMgSi 0.7 F28 Used with Guide Rod ø 10 mm mk * 1.36 kg/m AlMgSi 0.7 F28 Used with Guide Rod ø 10 mm mk * 1.37 kg/m AlMgSi 0.7 F28 Used with Guide Rod ø 10 mm mk * 3.09 kg/m AlMgSi 0.7 F28 Used with Guide Rod ø 16 mm mk * 3.97 kg/m AlMgSi 0.7 F28 Used with Guide Rod ø 20 mm mk * 0.88 kg/m AlMgSi 0.7 F28 Used with Guide Rod ø 6 mm mk * 2.09 kg/m AlMgSi 0.7 F28 Used with Guide Rod ø 10 mm mk * 3.62 kg/m AlMgSi 0.7 F28 A mm 2 Used with Guide Rod ø 16 mm mk * 2.96 kg/m AlMgSi 0.7 F28 Used with Guide Rod ø 16 mm mk * 4.60 kg/m AlMgSi 0.7 F28 A mm 2 Used with Guide Rod ø 20 mm mk Systems Profile Technology 103

87 ...* Profile length in mm Function Profiles Linear Technology Linear Technology Clamping One-Sided For linear applications which are subject to a large moment of inertia, an additional guide roller and track can be mounted between the carriage and the support profile. mk * 1.50 kg/m AlMgSi 0.7 F28 Used with Guide Rod ø 16 mm mk * 0.42 kg/m AlMgSi 0.7 F28 Used with Guide Rod ø 6 mm mk * 1.27 kg/m AlMgSi 0.7 F28 Used with Guide Rod ø 10 mm mk * 0.75 kg/m AlMgSi 0.7 F28 Used with Guide Rod ø 6 mm mk * 1.77 kg/m AlMgSi 0.7 F28 Used with Guide Rod ø 16 mm mk * 1.12 kg/m AlMgSi 0.7 F28 Used with Guide Rod ø 10 mm mk * 2.07 kg/m AlMgSi 0.7 F28 Used with Guide Rod ø 20 mm 104 mk Systems Profile Technology

88 ...* Profile length in mm Function Profiles Linear Technology Linear Technology Interior Guides mk * 3.41 kg/m AlMgSi 0.7 F28 Used with Guide Rod ø 6 mm, Guided inside Profile mk Carriage Plate Centric Guide Roller, B mk * 4.34 kg/m AlMgSi 0.7 F28 Used with Guide Rod ø 10 mm, Guided inside mk * kg/m AlMgSi 0.7 F28 A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 Used with Guide Rod ø 10 mm, Guided inside mk Systems Profile Technology 105

89 ...* Profile length in mm Function Profiles Linear Technology Linear Technology Adapter Profiles Adapter profiles are used in instances where a larger supporting profile is desired (or required) and the standard carriage interferes with such an arrangement. In addition, adapter profiles can be used to combine linear components with different profile series. mk * 0.46 kg/m AlMgSi 0.7 F28 Support Profile ex. mk 20.05, * Carriage LF101, B mk * 0.89 kg/m AlMgSi 0.7 F28 mk * 0.77 kg/m AlMgSi 0.7 F28 mk * 1.67 kg/m AlMgSi 0.7 F mk Systems Profile Technology

90 ...* Profile length in mm Function Profiles Linear Technology Linear Technology Adapter Profiles Function Profiles Linear Technology Linear Technology Profiles for Glides mk * 3.46 kg/m AlMgSi 0.7 F28 mk * 1.83 kg/m AlMgSi 0.7 F28 mk * 1.04 kg/m AlMgSi 0.7 F28 mk * 2.75 kg/m AlMgSi 0.7 F28 mk * 1.00 kg/m AlMgSi 0.7 F28 mk * 2.75 kg/m AlMgSi 0.7 F28 mk * 1.90 kg/m AlMgSi 0.7 F28 mk Systems Profile Technology 107

91 ...* Shaft lenght in mm Function Profiles Linear Technology Guide Rod Stock lengths for Cf 53 and X46 Cr13 is 00 mm, for Cf 53 (galvanized) is 3000 mm. Guide Rod kg/m Guide Rod kg/m Guide Rod kg/m Guide Rod kg/m Guide Rods Cf 53 Cf 53 X46 Cr (galvanized) ø 6 mm 7003AK...* 7003DC...* 7003EC...* ø 10 mm 7003AA...* 7003DH...* 7003EH...* ø 16 mm 7003AM...* 7003DP...* 7003EP...* ø 20 mm 7003CM...* 7003DT...* 7003ET...* 108 mk Systems Profile Technology

92 Function Profiles Conveyor Technology Modul-con with Profile mk 2060 Timing Belt conveyor with Profile mk 2010 Multiflex conveyor with Profile mk 2061 Accum. Roller Chain conveyor with Profile mk 2012 Roller conveyor with mk 2065 Wire Mesh Belt conveyor with Profile mk mk Systems Profile Technology 109

93 Function Profiles Conveyor Technology Profiles for Dual Lane Conveyors...* Profile length in mm Profile mk * 4.87 kg/m AlMgSi 0.7 F28 A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm Profile mk * 7.56 kg/m AlMgSi 0.7 F28 A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 for for Duplex Chain conveyor 1/2" Timing Belt conveyor for Belt Conveyor Option A Option B Wear Strip mk 1033 Wear Strip mk 1041 Wear Strip mk 1017 Wear Strip mk 1034 Wear Strip mk 1042 Wear Strip mk 1039 Wear Strip mk 1051 Accumulating Roller Chain Wear Strip mk 1050 Wear Strip mk 1048 Accumulating Roller Chain Wear Strip mk 1047 Wear Strip K102 29/.7 Wear Strip mk mk Systems Profile Technology

94 ...* Profile length in mm Function Profiles Conveyor Technology Profiles for Chain Conveyors Manufactured using a minimum of components, our Modul-con and Multiflex conveyors are ideal for industrial applications. The systems are tough and require a minimum of service once in operation. Typically used for parts transport between machines and operators, profiles mk 2060 and mk 2061 are the basis for extremely flexible modular conveyor systems Profile mk * 3.24 kg/m AlMgSi 0.7 F28 A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm Profile mk * 6.17 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm Wear Strip mk 1060, Single Strand Chain 1 /2" x 5 /16" Wear Strip mk 1022, Multiflex chain mk Systems Profile Technology 111

95 ...* Profile length in mm Function Profiles Conveyor Technology Profiles for Roller Conveyors Profile mk * 1.64 kg/m AlMgSi 0.7 F28 A mm 2 Profile mk * 1.68 kg/m AlMgSi 0.7 F28 A mm 2 75 Ix cm 4 Iy 4.23 cm 4 Wx cm 3 Wy 4.63 cm 3 25 SHCS DIN 912, M8 x 20, 8.8 Zn, D Gravity Roller type 3, Plastic Profile mk * 2.36 kg/m AlMgSi 0.7 F28 A mm 2 Ix cm 4 Iy 6.15 cm 4 Wx cm 3 Wy 6. cm mk Systems Profile Technology

96 ...* Profile length in mm Function Profiles Conveyor Technology Profiles for Roller Conveyors Profile mk * 2.72 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy 6.69 cm 3 Pg. 53 Sprocket driven roller 1/2", z = 14 Profile mk * 4.15 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 Drive Chain 1 /2" (Roller Chain) Wear Strip mk 10.94, Wear Strip mk 10.93, Profile mk * 2.72 kg/m A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy 8.86 cm 3 mk Systems Profile Technology 113

97 ...* Profile length in mm Function Profiles Conveyor Technology Frames for Belt Conveyors The profile is designed so that the belt return is protected on the frame's underside. The conveyor can thus be placed directly onto equipment. Profile mk * 2.24 kg/m AlMgSi 0.7 F28 A mm 2 Ix 6.81 cm 4 Iy cm 4 Wx 5.34 cm 3 Wy cm 3 Stainless steel slider bed t = 1 mm Profile mk * 2.65 kg/m AlMgSi 0.7 F28 A mm 2 Ix 8.00 cm 4 Iy cm 4 Wx 6.49 cm 3 Wy cm 3 Profile mk * 3.70 kg/m AlMgSi 0.7 F28 A mm 2 Ix cm 4 Iy cm 4 Wx 8.97 cm 3 Wy.90 cm mk Systems Profile Technology

98 ...* Profile length in mm Function Profiles Conveyor Technology Side Rails 50 Pg. 285 Profile mk * Used to clamp Ø 10 mm rods 25 Wear Strip mk 1043, * Wear Strip mk 1031, * Profile mk 2239, * Profile mk 2238, * Pg. 270 Profile mk * 0.4 kg/m A mm 2 Profile mk 2235, * (H = 25) Profile mk 2236, * (H = 50) Profile mk 2237, * (H = 75) Rod ø 10, 7000AB....* Profile mk 2234, * Profile mk 2080, * Pg. 270 Profile mk * 0.37 kg/m A mm 2 mk Systems Profile Technology 115

99 ...* Profile length in mm Function Profiles Conveyor Technology Side Rails Function Profiles Conveyor Technology Other Profile mk * 0.82 kg/m A mm 2 Profile mk * 6.42 kg/m AlMgSi 0.7 F28 A mm 2 Profile mk * 0.32 kg/m A mm Profile mk * 0.45 kg/m A mm 2 Profile mk * 3.62 kg/m AlMgSi 0.7 F28 A mm 2 Profile mk * 0.59 kg/m A mm mk Systems Profile Technology

100 ...* Profile length in mm Profile mk * 3.02 kg/m A mm Profile mk * 1.78 kg/m A mm 2 Profile mk * 2.08 kg/m A mm 2 mk Systems Profile Technology 117

101 ...* Profile length in mm Function Profiles Triggers and Sliders Profiles mk 22 and mk 2241 have multiple uses in Series and 50 applications. To install these profiles, countersunk holes must be placed at appx. 300 mm intervals. Application example for sliding door Profile mk * 0.47 kg/m A mm 2 Application example for triggers 7 16 Profile mk * 0.67 kg/m A mm 2 FH-SHCS M4 x12, DIN7991, D Nut 1 M4, Steel Zn, mk Systems Profile Technology

102 ...* Profile length in mm Function Profiles Planning and Information Boards Standard mk profile system components, in combination with profiles mk and mk 20.72, can be used to manufacture planning or information stations. Both profiles interlock and can be expanded as desired. When used with System and 50, the profiles are simply slid into the available T-slots. Profile mk * 1.57 kg/m A mm 2 Profile mk * 0.51 kg/m A mm 2 mk Systems Profile Technology 119

103 ...* Profile length in mm Function Profiles Drawing Holders mk drawing holders offer a clean and simple way to display technical drawings, large format layouts, or method and instruction sheets. By using just a handful of components, this information can be effectively organized, leaving an uncluttered operator workplace. Any size drawings can be inserted. They can be used singly or, for larger formats, used in combination by sliding them together. Depending on the profile selected, up to six rows can be utilized. Angel E25s , Al SHCS M8x16 DIN 912 D , 8.8 Zn Nut 1 PE M Profile mk * 0.48 kg/m A mm 2 Profile mk * 0.31 kg/m A mm 2 mk mk Drawing Rail B mk mk mk Systems Profile Technology

104 ...* Profile length in mm Function Profiles 19'' Rack Profiles to attach standard 19" electronic racks within frames and enclosures made with mk Profile Systems Profile mk * 1.76 kg/m A mm Nut 1 M6, Steel Zn, Hex Head Screw M6, D Telescoping Rail Profile mk * 1.28 kg/m A mm 2 mk Systems Profile Technology 121

105 ...* Profile length in mm Function Profiles Cover and Connection Profiles ex. for Alucobond panels Profile mk * 0.12 kg/m Profile mk * 0.14 kg/m Profile mk * 0.27 kg/m Profile mk * 0.28 kg/m 122 mk Systems Profile Technology

106 ...* Profile length in mm Profile mk * 0.19 kg/m Profile mk * 0.25 kg/m Profile mk * 0.25 kg/m Profile mk * 0.47 kg/m Profile mk * 0.47 kg/m 38 Profile mk * 0.48 kg/m Profile mk * 0.48 kg/m Profile mk * 0.62 kg/m Profile mk * 0.19 kg/m Profile mk * 0.62 kg/m mk Systems Profile Technology 123

107 ...* Profile length in mm Function Profiles Partitions Profile mk * 4.10 kg/m 80 A mm 2 Ix cm 4 Iy cm 4 Wx cm 3 Wy cm 3 80 Wireway ex. for partitions Profile mk * 0.36 kg/m A mm 2 8 Profile mk * 1.82 kg/m Spacer , Al Spring , Spring steel A mm 2 Ix 6.55 cm 4 Iy cm 4 Wx 2.37 cm 3 Wy cm 3 Profile for flush fit to floor, wall or ceiling Profile mk * 0.72 kg/m A mm mk Systems Profile Technology

108 ...* Profile length in mm Function Profiles Swing Door Stops With profiles mk and mk door stops can be placed into partitions or guarding systems for the two most common door styles. The profiles can be placed around the entire perimeter of the door, and the seal strips serve to both dampen and seal the door upon closing Profile mk * 0.67 kg/m A 247. mm 2 Seal Strip mk Profile mk * 0.50 kg/m A mm 2 Seal Strip mk mk Systems Profile Technology 125

109 ...* Profile length in mm Function Profiles Guarding Profile mk * 1.15 kg/m A mm 2 Light-duty fence clamping Profile mk * 0.13 kg/m A mm 2 Normal fence clamping Profile mk 20.60, Al Corner Clip , PE Fencing x x 4 or Paneling 5 mm Sheet Metal Screw ø 3.5 x 25 K , Steel (for sides over 1500 mm) Profile mk * 0.30 kg/m A mm mk Systems Profile Technology

110 ...* Profile length in mm Function Profiles Steps, Flooring and Facades Special profiles for the manufacture of steps, machine platforms and mezzanines as well as facades for office interiors and trade shows Profile mk * 2.37 kg/m A mm 2 ø Profile mk * 2.87 kg/m A mm 2 ø ø Profile mk * 3.78 kg/m A mm 2 mk Systems Profile Technology 127

111 ...* Profile length in mm Function Profiles Windows Through various combinations of panel profiles and seal strips, panels of various thicknesses can be installed. These profiles are used primarily with 80 mm wide Series structural profiles. The seal strips are silicone free. 7 Profile mk * 0.28 kg/m 5 25 A mm 2 17 Seal Strip mk 3020 for Gap 5-6 mm EPDM Profile mk * 0.31 kg/m A mm 2 Seal Strip mk 3021 for Gap mm 17 EPDM Seal Strip mk 3023 for Gap 10 mm EPDM Profile mk * 0.26 kg/m A mm 2 Seal Strip mk 3024 for Gap 12 mm EPDM Seal Strip mk 3033 for Gap 4 mm EPDM Profile mk * kg/m A mm mk Systems Profile Technology

112 Examples...* Profile length in mm Panel width 6 mm Panel width 18 mm Profile mk 20.80, * Profile mk 20.82, * Seal Strip, mk 3024 Paneling Profile mk 20.80, * Profile mk 20.82, * Seal Strip, mk 3020 Paneling Panel width 8 mm Profile mk 20.80, * Profile mk 20.82, * Seal Strip, mk 3024 Seal Strip, mk 3023 Paneling Panel width 20 mm Profile mk 20.80, * Profile mk 20.81, * Seal Strip, mk 3023 Paneling Panel width 10 mm Panel width 30 mm Profile mk 20.80, * Profile mk 20.82, * Seal Strip, mk 3023 Paneling Profile mk 20.80, * Profile mk 20.81, * Seal Strip, mk 3020 Paneling Panel width 12 mm Panel width 50 mm Profile mk 20.80, * Profile mk 20.82, * Seal Strip, mk 3021 Seal Strip, mk 3023 Profile mk 20.80, * Profile mk 20.81, * Seal Strip, mk 3021 Paneling Paneling Panel width 15 mm Panel width 74 mm Profile mk 20.80, * Profile mk 20.82, * Seal Strip, mk 3021 Profile mk 20.80, * Profile mk 20.59, * Paneling Paneling mk Systems Profile Technology 129

113 ...* Profile length in mm Function Profiles Wireways mk Wireways offer an alternative to the usual electronic and power supply covers. The are extremely functional and integrate neatly with mk profile systems. Further information can be found on page 256 Profile mk * 0.51 kg/m Profile mk * 0.67 kg/m Clip 01, Band, K Clip 02, 5449BA0030 Cable Tie, K Profile mk * 0.43 kg/m Profile mk * 0.56 kg/m 50 Profile mk * 0.30 kg/m Profile mk * 0.30 kg/m 130 mk Systems Profile Technology

114 ...* Profile length in mm Profiles for Rework Rework Profiles for rework are the raw material for many of our standard components. They are also available for use in manufacturing customer-specific components. As a rule, these profiles are not anodized. Profile mk * 1.30 kg/m AlMgSi 0.7 F28 A mm 2 Hinges Profile mk * 0.80 kg/m AlMgSi 0.7 F28 A mm 2 Profile mk * 0.89 kg/m AlMgSi 0.7 F28 A mm 2 Profile mk * 0.94 kg/m AlMgSi 0.7 F28 A mm ø 8 Profile mk * 0.68 kg/m AlMgSi 0.7 F28 A mm 2 Profile mk * 1.45 kg/m AlMgSi 0.7 F28 A mm 2 ø 15 Profile mk * 1.24 kg/m AlMgSi 0.7 F28 A mm Profile mk * 2.75 kg/m AlMgSi 0.7 F28 A mm mk Systems Profile Technology 131

115 ...* Profile length in mm Profiles for Rework Hinges Profile mk * 1.08 kg/m Profile mk * 2.94 kg/m AlMgSi 0.7 F28 A mm 2 AlMgSi 0.7 F28 A mm Profile mk * 6.21 kg/m AlMgSi 0.7 F28 A mm 2 50 Profile mk * 1.80 kg/m A mm Angles Profile mk * 1.08 kg/m AlMgSi 0.7 F28 A mm 2 Profile mk * 1.88 kg/m AlMgSi 0.7 F28 A mm ø7 Profile mk * 4.80 kg/m AlMgSi 0.7 F28 A mm 2 Profile mk * 2.68 kg/m AlMgSi 0.7 F28 A mm mk Systems Profile Technology

116 ...* Profile length in mm Profile mk * 3.91 kg/m AlMgSi 0.7 F28 A mm 2 Profile mk * 3.20 kg/m A mm 2 Profile mk * 6.45 kg/m AlMgSi 0.7 F28 A mm 2 Profile mk * 3. kg/m A mm 2 Profile mk * 8.97 kg/m AlMgSi 0.7 F28 A mm 2 Profile mk * 3.36 kg/m A mm 2 mk Systems Profile Technology 133

117 ...* Profile length in mm Profile for Swivels Profile for Wedges Profile mk * 3.02 kg/m AlMgSi 0.7 F28 A mm 2 80 Profile mk * 4.32 kg/m AlMgSi 0.7 F28 A mm 2 Further Profile for Carriage Wagons Profile mk * 3.86 kg/m AlMgSi 0.7 F28 A mm 2 Profile for Base Plates Profile mk * 6.48 kg/m AlMgSi 0.7 F28 A 2.00 mm 2 R20 Profile for Hand Rails 17.6 Profile mk * 1.46 kg/m AlMgSi 0.7 F28 A mm 2 10 Profile for Swivels Profile for Wedges 9 65 Profile mk * 2.64 kg/m AlMgSi 0.7 F28 A mm 2 55 Profile mk * 2.09 kg/m AlMgSi 0.7 F28 A mm mk Systems Profile Technology

118 ...* Profile length in mm Profile for Covers 6 10 Profile for Machining Table Profile mk * 1.30 kg/m A mm 2 Profile for Floor Brackets Profile mk * kg/m AlMgSi 0.7 F28 A mm 2 Profile mk * 3.67 kg/m 32 A mm 2 Profile for Clamps Profile mk * 0.97 kg/m A mm 2 Profile for Locks 15 Profile for Connectors 45 Profile mk * 1.51 kg/m A mm Profile mk * 0.72 kg/m A mm 2 ø ø 5 30 Profile for Height Adjustments Profile mk * 2.83 kg/m AlMgSi 0.7 F28 A mm Profile for Connectors Profile mk * 1.45 kg/m A mm 2 mk Systems Profile Technology 135

119 ...* Profile length in mm Profile for Connectors Profile for Couplings 88 Profile mk * 2.17 kg/m A mm 2 ø Profile mk * 2.94 kg/m AlMgSi 0.7 F28 A mm 2 15 Profile for Couplings Profile for Parallel Connectors Profile mk * 0.71 kg/m AlMgSi 0.7 F28 A mm 2 ø 80 ø 60 Profile mk * 6.95 kg/m AlMgSi 0.7 F28 A mm 2 Profile for Drums Profile for Handles Profile mk * 0.87 kg/m A mm 2 Profile mk * 4.61 kg/m AlMgSi 0.7 F28 A mm 2 Profile as C-channel Profile mk * 1.54 kg/m A mm 2 ø 100 Profile for Drums Profile mk * 5.77 kg/m AlMgSi 0.7 F28 A mm mk Systems Profile Technology

120 Further Function Profiles...* Profile length in mm Profile for Swivels Profile mk * 4.12 kg/m Profile for Clamps Profile mk * 1.6 kg/m AlMgSi 0.7 F28 A mm 2 A mm 2 Profile for Clamps Profile for Corner Block Profile mk * 3.50 kg/m Profile mk * 1.66 kg/m AlMgSi 0.7 F28 A mm 2 A mm 2 Profile for Clamps Profile mk * 0.89 kg/m A mm Profile for Stand Profile mk * 5.65 kg/m AlMgSi 0.7 F28 A mm Profile for Clamps Profile mk * 1.78 kg/m AlMgSi 0.7 F28 A mm 2 Profile for Pallets Profile mk * 0.95 kg/m AlMgSi 0.7 F28 A mm 2 mk Systems Profile Technology 137

121 ...* Profile length in mm Other Function Profiles Profile for Blinds Profile mk * 0.28 kg/m A mm 2 Profile for Surface Clamps Profile mk * 0.74 kg/m AlMgSi 0.5 F28 A mm Profile for Clamps Profile mk * 1.42 kg/m A mm 2 Profile for Conveyor Stands Profile mk * 1.06 kg/m AlMgSi 0.7 F28 A mm 2 Profile for Foot Rests Profile mk * 3.53 kg/m AlMgSi 0.7 F28 A mm mk Systems Profile Technology

122 ...* Profile length in mm 160 Profile for Pallets Profile mk * 4.66 kg/m A mm2 Profile mk * kg/m A mm Profile mk * kg/m AlMgSi 0.7 F28 A mm 2 Profile for Sound Damping 76 Profile mk * 1.14 kg/m A mm2 30 Profile mk * 0.38 kg/m 15 6 AlMgSi 0.7 F28 A mm 2 22 ø Profile mk * 1.83 kg/m AlMgSi 0.7 F28 A mm Profile mk * 0.43 kg/m AlMgSi 0.7 F28 A mm 2 80 ø22 Profile mk * 4.63 kg/m AlMgSi 0.7 F28 A mm Profile mk * 0.51 kg/m AlMgSi 0.7 F28 A mm mk Systems Profile Technology 139

123 mk Assembly Components Overview Connectors 142 Angles Consoles 165 General Information 144 Series Series 148 Series Series Adjustable Angles 162 Angle Positioner 164 Internal Fasteners 172 Plates 175 Corner Blocks 187 Parallel Connectors 196 Profile Connectors 197 Clamps 198 Nuts 200 Grounding 204 Screws, Nuts and Washers 205 mk Systems Profile Technology 141

124 Overview Connectors Angles Page 144 Adjustable Angles Page 162 Consoles Page 165 Tension Plugs Page 172 Economy Fastener Page 173 Swivel Tension Plugs Page mk Systems Profile Technology

125 Face Plates Page 175 Plates Page 176 Corner Blocks Page 187 Parallel Connectors Page 196 Profile Connectors Page 197 Clamps Page 198 mk Systems Profile Technology 143

126 General Information for Angles mk Angles mk Angles are manufactured from extruded aluminum profiles (AlMgSi 0.7 F28) and are milled perpendicular. They have a tumbled surface finish. We can also manufacture special angles using our angle profiles. mk Keyed Angles The keys in Angles Bs, Cs, Ds, Es, Fs, Gs and S firmly hold the angle in the T-slot, thus preventing any rotation of the profile. In an assembly you can be assured of exact 90 connection. mk Angles are our most popular components. They also offer the possibility of attaching profiles from different series. M8 threads can be cut into the extruded holes on the sides of most angles. (ex. Angle B to attach paneling) 144 mk Systems Profile Technology

127 Examples Angle Series 25 Profile mk , mk Angle A25//1 Series Profile mk Angle A25//2 Profile mk , Angle A25/15/2 Profile mk 20.02, Angle E80 Series 50 Profile mk Angle F80 Profile mk 20.04, Angle G Profile mk 2005, mk Angle B100 Series 60 Profile mk 2004 Angle D90/2 Profile mk 2072, mk 2000 Angle C/2 Profile mk , mk , Angle H100 Profile mk , Angle J100 Profile mk , mk Angle K100 mk Systems Profile Technology 145

128 Angles Series 25 with Rib Washer Angle Angle 15, Angle SHCS DIN 6912, M5 x Zn D Rib Washer, ø 8.4 K Nut M5, Steel Zn, Angle Angle mk Systems Profile Technology

129 Angle A25/15/ Angle S Angle A25// Angle S M5 Angle B25/15/ M8 Angle E25/20/ mk Systems Profile Technology 147

130 Angles Series Angle E ø7 Angle E Angle E Angle E25, SHCS DIN 912, M8 x Zn D Rib Washer, ø 8.4 K Nut 1 M8, Steel Zn, Angle E Angle E Angle E mk Systems Profile Technology

131 Angle Es Angle F 12.5 ø 8.4/13.5 Angle E25s Angle F ø 8.4/13.5 Angle Es Angle Es ø7 Angle F Angle E65s Angle F Angle E105s Angle F Angle E145s mk Systems Profile Technology 149

132 Angle Fs Angle G 10 12,5 79 Angle F25s Angle G , Angle F65s Angle G Angle G Angle Gs 12, Angle G Angle G , Angle G25s Angle G65s mk Systems Profile Technology

133 Angles Series und 50 Angles L, M and N are ideally suited for bracing machine frames. They are available in 30, 45 and 60 standards. Angle L Angle M Nut 1 M8, Steel Zn, Ribbed Washer, ø 8.4 K SHCS DIN 912, M8 x20, 8.8 Zn D e.g. Angle Angle N mk Systems Profile Technology 151

134 Angle L25s Angle M25s Angle N25s mk Systems Profile Technology

135 Angles Series 50 Angle A Angle A Angle B25, Angle A SHCS DIN 912, M8 x 20, 8.8 Zn D Rib Washer, ø 8.4 K Nut 1 M8, Steel Zn, Angle A Angle A mk Systems Profile Technology 153

136 Angle B ø 8.5/13.5 Angle B Angle B Angle B Angle B Angle B Angle B Angle B50/ Angle B Angle B50/ Angle B mk Systems Profile Technology

137 Angle Bs Angle Bs Angle C Angle B50s Angle B50s Angle C Angle B50s Angle C Angle C Angle C/ Angle C Angle C90/ mk Systems Profile Technology 155

138 Angle Cs Angle C1/ Angle C25s Angle C/ Angle Cs Angle C90/ Angle C90s Angle C1/ Angle C1s mk Systems Profile Technology

139 Angle D ø 8.4/13.5 Angle D Angle D90/ Angle D Angle D90/ Angle D/ Angle D Angle D/ Angle D Angle D1/ mk Systems Profile Technology 157

140 Angle D1/ Angle Ds Angle D25s Angle D90s Angle D1s mk Systems Profile Technology

141 Angles Series 60 Angle H Angle H Angle H, SHCS DIN 912, M12 x 25, 8.8 Zn D Angle H Rib Washer, ø 12.9 K Nut 1 M12, Steel Zn, Angle H mk Systems Profile Technology 159

142 Angle Hs Angle Hs Angle J Angle H100s Angle Js 60 Angle J Angle Js Angle J Angle J100s Angle J mk Systems Profile Technology

143 Angle K Angle K Angle Ks Angle K Angle K100s Angle K mk Systems Profile Technology 161

144 Angles Adjustable Angles allow the attachment of profiles at non-standard angles. If desired, the angles can be pinned to a preset position prior to assembly. Usable range is Adjustable Angle Wing A25/ Installation example Series Rib Washer ø 8.4 Zn, K Nut 1 M8, Steel Zn, Hex Head Screw, DIN 933, M8 x 20, 8.8 Zn, D Adjustable Angle Wing A25/ Adjustable Angle Wing B SHCS DIN 912, M8 x 12, 8.8 Zn, D Hex Nut M8 DIN 934, 8 Zn, (pressed in) D09348 *Spring Pin 4 x 24, DIN1481 D Adjustable Angle Wing D *Order separately. Angles can be pinned at pre-set positions. 162 mk Systems Profile Technology

145 35 60 ø Adjustable Angle A25/1 B as shown Adjustable Angle C25 B as shown B complete with attachment hardware B complete with attachment hardware Adjustable Angle A25/2 B as shown B complete with attachment hardware Adjustable Angle D25 B as shown B complete with attachment hardware Adjustable Angle A25/3 B as shown 25 B complete with attachment hardware 35 ø Adjustable Angle B25 B as shown B complete with attachment hardware mk Systems Profile Technology 163

146 Angles Angle Positioner When used with the Spindle and Anchor Block, Angle can be positioned over a range of 10 mm. This is helpful in applications requiring fine-tuning or exact placement of components or profiles. The Spindle thread is M8x1 which translates into 1 revolution = 1 mm horizontal travel. Angle Positioner B50s3 B complete with attachment hardware Angle, Range appx. 10 mm M8x1 Angle Nut 1 M8, M8x1 Spindel Steel Zn Anchor Bock, SHCS M8 x16, DIN 912, 8.8 Zn, D Anchor Block Spindle, mk Systems Profile Technology

147 Consoles Cast Consoles Series 50 For frames with high static loads, the mk Consoles are a sound alternative to the mk Angles. The Consoles are cast aluminum and milled square. Console Console 3/ undrilled Weight 0.65 kg Console Console 1/ undrilled Weight 0.25 kg Console Console Console 2/ undrilled Weight 0.50 kg Console 4/ undrilled Weight 0.35 kg mk Systems Profile Technology 165

148 Console Console 5/ undrilled Weight 0.70 kg Console 7 Keyed Weight 0. kg Console Console 6/ undrilled Weight 1.00 kg Console Console 17/ undrilled Weight 2.30 kg 166 mk Systems Profile Technology

149 Console Console 14/ undrilled Weight 0.70 kg Console 16/ Console Console 15/ undrilled Weight 1.20 kg Console Console 16/ undrilled Weight 1,60 kg mk Systems Profile Technology 167

150 Consoles Cast Consoles Series 60 For framing with high static loads, mk consoles are a heavier duty alternative to angles. They are made of cast aluminum and milled square. Console 60/ Cast alu Nut 1 M12, Steel Zn SHCS DIN 6912, M12 x Zn, D Rib Washer ø 12, Spring Steel Zn K Console 60/ Cast alu 168 mk Systems Profile Technology

151 Console 60/ Cast alu Console 60/ Cast alu Console 60/ Cast alu Console 60/ Cast alu mk Systems Profile Technology 169

152 Consoles Connecting Consoles As parallel connectors of load bearing beams, for example, mk Connecting Consoles provide a high load capacity. Console Weight 1.30 kg, Cast Aluminum Nut 3/50 M8, Rib Washer ø 8.4, Spring Steel Zn, K SHCS M8 x 20, DIN 912, 8.8 Zn, D Console Weight 1.90 kg, Cast Aluminum 170 mk Systems Profile Technology

153 Consoles Floor Consoles mk Floor Consoles ensure a stable base, or a secure attachment for frames to the shop floor, for example. Console 54 compensates for uneven flooring and has an adjustment range of +/- 18 mm. Console 54 B Weight 10 kg, Console Cast Iron, Pad Steel Console Weight 3 kg, Cast Aluminum mk Systems Profile Technology 171

154 Internal Fasteners Tools can be found on page 290 Tension Plug Series 25 Tension Plug Series 50 Tension Plug Series 25 B Steel Zn Tension Plug for mk 2000 B Tension Plug Series Drill Fixtures A Tension Plug Series B Steel Zn B Stainless Steel Drill Fixture D* A* Order-Nr. Series B Series B Series B *Values in mm 172 mk Systems Profile Technology

155 Internal Fasteners Economy Fastener The economy fastener allows users the option of assembling profile frames without any special connecting elements. All components are readily available DIN parts. The primary application of this fastener is in the areas of guarding and light-duty framing. SHCS D DIN 6912, 8.8 Zn D A2 DIN 6912, Stainless Steel SHCS DIN 6912, M8 x 20, Stainless Steel, D A2 Spring Washer ø 8.4, Stainless Steel, D A2 Ensat M8 Threaded insert, K , Stainless Steel Spring Washer D67968 St Zn D A2 Stainless Steel Drill Fixture Drill Fixture Flat Finish B mk Systems Profile Technology 173

156 Internal Fasteners Swivel Tension Plug Swivel Tension Plug Series B Steel Zn, B Stainless Steel, Swivel Tension Plug Series, Steel Zn, B Swivel Tension Plug Series 25 B Steel Zn Swivel Tension Plug Series 25, Steel Zn, B mk Systems Profile Technology

157 Plates Face Plates Connecting plates for assembly at profile ends Face plates are primarily used to mount profiles into existing framing. The plates feature keyways to prevent twist, and the included hardware is designed for drop-in use. Face Plate B AL tumbled, mounting hardware SHCS DIN 7984, 8.8 Zn, M8 x 20, D Plate, T-Nut M6, SHCS DIN 912, 8.8 Zn, M6 x 20, D Face Plate 50 B AL tumbled, for Profile mk 2000 incl. mounting hardware mk Systems Profile Technology 175

158 Plates Series ø 5.5 Straight Plate Flanged Button-Head SHCS M5 x 10, 10.9 Zn, K Nut M5, Steel Zn, Straight Plate T-Plate mk Systems Profile Technology

159 Angle Plate Plate Undrilled Junction Plate Plate Undrilled Plate Undrilled mk Systems Profile Technology 177

160 Plates Series and ø9 Straight Plate Nut 1 M8, Steel Zn, Flanged Button-Head SHCS M8 x 12, 10.9 Zn, K Straight Plate ø9 Straight Plate mk Systems Profile Technology

161 Straight Plate T-Plate Angle Plate Angle Plate Angle Plate Angle Plate mk Systems Profile Technology 179

162 Plate / Undrilled Plate / Undrilled Plate / Undrilled Plate / Undrilled 180 mk Systems Profile Technology

163 Plates /120 and /160 feature a key step, through with the plates remain aligned with the T-slots during installation. Plate / Undrilled Plate / , Key width 10 mm Plate / Undrilled Plate / , Key width 10 mm mk Systems Profile Technology 181

164 Plate Undrilled Plate Undrilled Plate Undrilled 182 mk Systems Profile Technology

165 Plate Undrilled Plate Undrilled Plate Undrilled Plate Undrilled mk Systems Profile Technology 183

166 Plate Undrilled Plate Undrilled Plate Undrilled 184 mk Systems Profile Technology

167 Plates Series 60 Plate 60/ Ribbed Washer ø 12 Spring Steel Zn, K SHCS DIN 912, M12 x Zn, D Nut 1 M12, Steel Zn Plate 60/ mk Systems Profile Technology 185

168 Plate 60/ Plate 60/ Plate 60/ mk Systems Profile Technology

169 Corner Blocks Series 25 A corner connection which provides a clean connection while increasing the aesthetic appeal of the frame. mk corner blocks are attached at the profile ends. Corner blocks using screws for attachment leave the full T-slots available. These attractive components are ideal for displays, furniture, guarding, etc. Corner Block Open Connection connects for ex. 2 x Profile mk order hardware separately Closed Connection Threaded insert Ensat M6, 9S20K, K Ribbed Washer ø 6, Spring Steel Zn, K SHCS M6 x 16, DIN 6912, 8.8 Zn, D Corner Block connects for ex. 3 x Profile mk order hardware separately Nut M6, Steel Zn, Set Screw M6 x 8, DIN 914, Steel Zn, D Tension Plug, Steel Zn, Corner Block 30 B connects for ex. 2 x Profile mk includes all hardware mk Systems Profile Technology 187

170 Corner Block 31 B connects for ex. 3 x Profile mk includes all hardware Corner Block 35 B connects for ex. 3 x Profile mk includes all hardware Corner Block 32 B connects for ex. 3 x Profile mk includes all hardware Corner Block 36 B connects for ex. 1 x Profile mk x Profile mk includes all hardware Corner Block 33 B connects for ex. 1 x Profile mk x Profile mk includes all hardware Corner Block 37 B connects for ex. 2 x Profile mk x Profile mk includes all hardware Corner Block 34 B connects for ex. 2 x Profile mk x Profile mk includes all hardware Corner Block 38 B connects for ex. 2 x Profile mk includes all hardware 188 mk Systems Profile Technology

171 Corner Blocks Series A corner connection which provides a clean connection while increasing the aesthetic appeal of the frame. mk corner blocks are attached at the profile ends. Corner blocks using screws for attachment leave the full T-slots available. These attractive components are primarily used for displays, furniture, guarding, etc. Open Connection Ribbed Washer ø 8.4, Spring Steel Zn, K Threaded insert Ensat M8, 9S20K, K SHCS M8 x 20, DIN 912, 8.8 Zn, D Nut M8, Steel Zn, Closed Connection 15 Set Screw M8 x 16, DIN 914, Steel Zn, D Tension Plug, Steel Zn, Tools required: Drill ø 10 or Tap M12 x 1.5 see Tools section Pg Drill Fixture B C45K mk Systems Profile Technology 189

172 Corner Block connects for ex. 2 x Profile mk Corner Block 42 B with Nut, Tension Plug and Set Screw connects for ex. 2 x Profile mk x Profile mk includes all hardware Corner Block connects for ex. 3 x Profile mk Corner Block 41 B with Nut, Tension Plug and Set Screw connects 3 x Profile mk includes all hardware Corner Block B with Nut, Tension Plug and Set Screw connects for ex. 2 x Profile mk includes all hardware Corner Block 43 B with Nut, Tension Plug and Set Screw connects 3 x Profile mk includes all hardware Corner Block 39 B with Nut, Tension Plug and Set Screw connects 3 x Profile mk Corner Block 44 B with Nut, Tension Plug and Set Screw connects for ex. 2 x Profile mk x Profile mk includes all hardware includes all hardware 190 mk Systems Profile Technology

173 Corner Blocks Angle Blocks In combination with profiles mk 20.18/19/20 the angles blocks ensure an aesthetically high quality connection. With the 120, 135 and 150 angles even complex frames are realizable. Further information can be found on page 45 M8 Angle Block 120 for Profile mk Set Screw M8 x 16, DIN 914, Steel Zn, D Nut M8, Steel Zn, Tension Plug, Steel Zn, Angle Block 47 B includes all hardware A View A-A M Angle Block 135 for Profile mk Angle Block 48 B includes all hardware 120 M8 A Threaded insert Ensat M8, 9S20K, K SHCS M8 x 20, DIN 912, 8.8 Zn, D Angle Block 150 for Profile mk Angle Block 49 B includes all hardware mk Systems Profile Technology 191

174 Corner Blocks Angle Blocks These Angle Blocks were designed especially to strengthen machine frames and bases, or any construction requiring lateral stiffness of the profiles. Advantages include the elimination of angled profile cuts as well as a key-step which fits firmly into the profile T-slots, preventing rotation. 30, 35 and 45 Angle Blocks are standard. 30 Angle Block ,3 10 Threaded insert Ensat M8, 9S20K, K Ribbed Washer ø 8.4, Spring Steel Zn, K SHCS M8 x 20, DIN 912, 8.8 Zn, D ,8 10 Angle Block Angle Block , SHCS M8 x 16, DIN 912, 8.8 Zn, D Ribbed Washer ø 8.4, Spring Steel Zn, K Nut 1 M8, Steel Zn, Angle Block mk Systems Profile Technology

175 Corner Blocks Series 50 A corner connection which provides a clean transition while increasing the aesthetic appeal of the construction. In combination with Profile mk 2000, Holder 5 must be installed. Profile mk 2003 requires an M8 thread. SHCS M8 x 20, DIN 912, 8.8 Zn, D Ribbed Washer ø 8.4, Spring Steel Zn, K Plug 5,, SHCS M6 x 12, DIN 912, 8.8 Zn, D Corner Block 4,, Corner Block 2,, SHCS M8 x 20, DIN 912, 8.8 Zn, D Ribbed Washer ø 8.4, Spring Steel Zn, K M6 MB Plug mk Systems Profile Technology 193

176 Corner Block connects for ex. 3 x Profile mk 2000 Corner Block connects for ex. 1 x Profile mk x Profile mk 2003 Corner Block connects 3 x Profile mk 2003 B with End Cap Corner Block connects for ex. 2 x Profile mk x Profile mk mk Systems Profile Technology

177 Corner Blocks Profile Wedges mk profile wedges aid in the construction of supporting structures of various heights. Depending on the profile selection, very long distances can be spanned, or high loads can be supported. Applications include mezzanines and trade show booths. Further information can be found on page 82 Profile Wedge Nut 1 M8, SHCS DIN 912, 8.8 Zn M8 x 30, D Profile Wedge SHCS DIN 912, 8.8 Zn M8 x 20, D M8 Ensat Threaded insert, 9S20K, K Nut 1 M12, SHCS DIN 912, 8.8 Zn M12 x 35, D Profile Wedge Profile Wedge mk Systems Profile Technology 195

178 Parallel Connectors Parallel Connector Series AlCuMgPb Parallel Connector Series B Series 50 B Series /50B Screw and Nut Steel, ZN 196 mk Systems Profile Technology

179 Profile Connectors Profile Connector 1 B Profile Connector 3 B Clamp, Clamp, Profile Connector 2 B Profile Connector 4 B Clamp, Clamp, mk Systems Profile Technology 197

180 Clamps Clamps Another method of fastening profiles is with the mk Clamps. Some clamps feature a key step, preventing rotation of the profile. Clamps without the key step allow profiles to be attached at various angles. Clamp 25/ Al F28 tumbled SHCS DIN 912, M8 x 20, 8.8 Zn, D Ribbed Washer ø 8.4 Zn, K Nut 1 M8, Steel Zn, Clamp 25/ Al F28 tumbled, Key width 6 mm Clamp 25/ Al F28 tumbled, Key width 6 mm Clamp / Al F28 tumbled, Key width 10 mm Clamp 5/ Al F28 tumbled 198 mk Systems Profile Technology

181 Clamp 6/ Al F28 tumbled, Key width 10 mm Clamp 1/ Al F28 tumbled Clamp 5/ Al F28 tumbled, Key width 10 mm Clamp 2/ Al F28 tumbled, Key width 10 mm 21, Clamp 6/ Al F28 tumbled, Key width 10 mm Clamp 2/ Al F28 tumbled, Key width 10 mm Clamp 7/ Al F28 tumbled Key width 10 mm 21, Clamp 3/ Al F28 tumbled, Key width 10 mm Clamp 1/ Al F28 tumbled Clamp 2/ Al F28 tumbled, Key width 10 mm Clamp 3/ Al F28 tumbled, Key width 10 mm mk Systems Profile Technology 199

182 Nuts Series 25 with T-Slot: 6 mm Series and 50 with T-Slot: 10 mm M5 Square Nut, Steel Zn M M M Nut 2/25, Steel Zn M M Nut 1, Steel Zn M M M M Nut 1, Stainless steel M M M M For T-Slot GUF-P Mini: 7 mm Profiles mk 2075, mk 2100 and mk 2150 Nut 2/25, Steel Zn M M M6 Nut 1, Steel Zn M Nut 1, Stainless steel M Nut 2/30, Steel Zn M M6 Nut 2/25, Steel Zn M M6 Nut 2/50, Steel Zn M Nut 2/35, Steel Zn M M6 Nut 3/25, Steel Zn M Nut 2/, Steel Zn M M6 Nut 2/75, Steel Zn M Nut 2/50, Steel Zn M mk Systems Profile Technology

183 Series 60 with T-Slot: 14 mm Nut 2/75, Steel Zn M Nut 1, Steel Zn M M M Nut 3/25, Steel Zn M Nut 2/60, Steel Zn M M Nut 3/60, Steel Zn M M Nut 3/, Steel Zn M mk Adapter Nut By using the adapter nut, keyed angles of series and 50 can be used with series 60 profiles. Adapter Nut 1, Al Keyed Angle Series 50 Nut 3/50, Steel Zn M Nut 4/50, Steel Zn M Adapter Nut 1, Al M M mk Systems Profile Technology 201

184 Nuts Nuts for last-minute Assembly The following components are designed to be inserted into the profiles after an assembly has been finished, or when the profile ends are inaccessible and the standard square nuts can no longer be slid into the T-slots. Flat-Head Inserts M5 Square Nut, Steel Zn M5 D05625 Nut S1 Steel Zn Slot Nut, Steel Zn M M ø23 10 T-Nut, Steel Zn M M M M Nut S2/ Steel Zn Slot Nut, Steel Zn M M M Slot Nut, Stainless steel M M Nut S2/50 Steel Zn Slot Nut, Steel Zn M M M Nut S2/100 Steel Zn Clip, plastic, Threaded insert Steel Zn M4 K M5 K M6 K M M M mk Systems Profile Technology

185 Nut Placement and Holding For the profile series 25, and 50 mk offers components to hold nuts in position when installed into vertical T-slots. This is a significant aid when mounting components at such locations Nut Stopper red M8/Series mk 2555 PE Nut Stoppers For use with our standard square nuts and slot nuts, the nut stoppers offer the ultimate in convenience. They are simply pushed onto the thread of the nut, which is then located where desired in the profile T-slot. When the screw is tightened it simply displaces the nut stopper. These are single-use components and made of soft PE. Nut Stopper yellow M6/Series 50 mk 2556 PE Nut Stopper blue M8/Series 50 mk 2557 PE Spring Clips Spring clips hold mk square nuts in vertical T-slots. These clips must be placed prior to beam assembly, and are reusable. Spring Clips for Square Nut M5/M Spring Steel Spring Clips for Nut 1/M8, M6, M5, M Spring Steel Nut Stopper green M5/Series 25 mk 2553 PE Nut Stopper white M6/Series mk 2554 PE mk Systems Profile Technology 203

186 Electricity and Grounding If assemblies are electrified (i.e. lighting, electrical outlets, etc.), VDE /413 requires that all conductive elements of the workplace must be connected via a common ground, so that the workplace remains safe in the case of an electrical short. As a rule, mk uses a grounding method in all it s standard workstation systems which is applied whether the workstation has electrical components or not. Connecting angles using our PE-Nuts, this grounding is accomplished without the use of additional wires. This means that in the case of later electric additions, the only the electric element itself must be connected with the workplace. Angle connection with PE-Nuts The nut is stamped to include protrusions which break through the anodized surface of the profile. This provides conductivity through the screw and thus ensures grounding of the connection. Grounding Nuts A defined grounding location of an mk workplace for attachment to a common ground. Groundconnection B Nut 1 M8 PE SHCS M8 x 16 DIN 912 D , 8.8 Zn Angle Al Grounding Nuts Square Nut PE M M Nut 1 PE M M Nut 2/25 PE M M5 204 mk Systems Profile Technology

187 Screws SHCS DIN 912, 8.8 Zn M4 x 6 D M4 x 8 D M4 x 10 D M5 x 8 D M5 x 10 D M5 x 12 D M5 x 16 D M6 x 10 D M6 x 12 D M6 x 16 D M6 x 20 D M8 x 12 D M8 x 16 D M8 x 20 D M8 x 25 D M8 x 30 D M8 x 35 D M8 x D09128 M10 x 20 D M10 x 25 D M10 x 30 D M12 x 20 D M12 x 25 D M12 x 30 D SHCS DIN 912, Stainless steel M6 x 10 D A2 M6 x 12 D A2 M6 x 16 D A2 M6 x 20 D A2 M8 x 12 D A2 M8 x 16 D A2 M8 x 20 D A2 M8 x 25 D A2 M8 x 30 D A2 M8 x 35 D A2 SHCS DIN 6912, 8.8 Zn M6 x 12 D M6 x 16 D M6 x 20 D M8 x 12 D M8 x 16 D M8 x 20 D M8 x 25 D M8 x 30 D M10 x 20 D M10 x 25 D M10 x 30 D M12 x 20 D M12 x 25 D M12 x 30 D SHCS DIN 6912, Stainless steel M8 x 12 D A2 M8 x 16 D A2 M8 x 20 D A2 FH-SHCS DIN 7991, 8.8 Zn M5 x 8 D M5 x 10 D M5 x 12 D M6 x 10 D M6 x 12 D M6 x 16 D M8 x 12 D M8 x 16 D M8 x 20 D M8 x 25 D M8 x 30 D M10 x 20 D M10 x 25 D M10 x 30 D M12 x 20 D M12 x 25 D M12 x 30 D FH-SHCS DIN 7991, Stainless steel M6 x 10 D A2 M6 x 12 D A2 M6 x 16 D A2 M6 x 20 D A2 M8 x 12 D A2 M8 x 16 D A2 M8 x 20 D A2 M8 x 25 D A2 M8 x 30 D A2 mk Systems Profile Technology 205

188 Screws and Square Nuts Hex Head Screw DIN 933, 8.8 Zn M4 x 6 D M4 x 8 D M4 x 10 D M5 x 8 D M5 x 10 D M5 x 12 D M5 x 16 D M6 x 10 D M6 x 12 D M6 x 16 D M6 x 20 D M8 x 12 D M8 x 16 D M8 x 20 D M8 x 25 D M8 x 30 D M8 x 35 D M8 x D09338 M10 x 20 D M10 x 25 D M10 x 30 D M12 x 20 D M12 x 25 D M12 x 30 D Hex Head Screw DIN 933, Stainless steel M6 x 10 D A2 M6 x 12 D A2 M6 x 16 D A2 M6 x 20 D A2 M8 x 12 D A2 M8 x 16 D A2 M8 x 20 D A2 M8 x 25 D A2 M8 x 30 D A2 Flanged Button-Head Screw, 10.9 Zn M6 x 10 K M6 x 12 K M6 x 16 K M6 x 20 K M8 x 12 K M8 x 16 K M8 x 20 K M8 x 25 K M8 x 30 K Set Screw DIN 914, 8.8 Zn M4 x 6 D M4 x 8 D M4 x 10 D M5 x 6 D M5 x 8 D M5 x 10 D M6 x 6 D M6 x 8 D M6 x 10 D M8 x 10 D M8 x 12 D M8 x 16 D M8 x 20 D Set Screw DIN 914, Stainless steel M6 x 6 D091466A2 M6 x 8 D091468A2 M6 x 10 D A2 M8 x 10 D A2 M8 x 16 D A2 Hex Nut DIN 934, 8 Zn M5 D09345 M6 D09346 M8 D09348 M10 D M12 D Hex Nut DIN 934, Stainless steel M5 D09345A2 M6 D09346A2 M8 D09348A2 206 mk Systems Profile Technology

189 Washers Rib Washer, Steel Zn ø 4.3 ø 5.3 ø 6.4 ø 8.4 ø 10.5 ø12 K K K K K K Rib Washer, Stainless steel ø 4.3 K ø 5.3 K ø 6.4 K ø 8.4 K ø 10.5 K ø12 K Washer 3, Steel Zn, DIN-Countersink 90 ø ø ø Washer 4, Steel Zn, DIN-Countersink 90 ø ø ø Washer 5, Steel Zn, DIN-Countersink 90 ø Spring Washer, Steel Zn ø 8.4 Stainless steel ø 8.4 D67968 D A2 Washer 6, Stainless steel ø Washer 1, Steel Zn, DIN-Countersink 90 ø ø ø Washer 2, Steel Zn, DIN-Countersink 90 ø ø ø mk Systems Profile Technology 207

190 mk Accessory Components Overview Accessory Components 210 Floor Mounting Floor Mounting Plates 212 Base Plates 215 Base Consoles 217 Pedestal Bases 218 Cast Bases 222 Leveling Pads and Components 223 Handles and Knobs Handwheels 230 Handles 231 Adjustable Handles 232 Grips and Knobs 233 Door Components External Locks 234 Internal Locks 235 Hinges 236 Hinges for Panels 2 Ball Latches 241 Closure and Seal Strips 242 Paneling and Accessories mk Systems Profile Technology

191 mk Accessory Components Rollers Mini-Rollers 246 Carriage Rollers 247 Guide Rollers 248 Furniture Casters 249 Fixed and Swivel Casters 250 Pneumatic Components 252 Electric Components Wireways 256 Sensor Brackets 260 End Caps 261 Wear Strips 265 Hoists 273 Swivel Joints 275 Ball Bases and Clamps 280 Ball Joints 286 Glides and Bushings 288 Bumpers 289 Tools 290 mk Systems Profile Technology 209

192 Overview Accessory Components Floor Mounting Page 212 Handles Page 230 and Knobs Door Page 234 Components Closure and Page 242 Seal Strips Paneling Page 244 and Accessories Rollers Page 246 Pneumatic Page 252 Components Electric Page 256 Components End Caps Page mk Systems Profile Technology

193 Wear Strips Page 265 Hoists Page 273 Swivel Joints Page 275 Ball Bases Page 280 Ball Joints Page 286 Glides and Page 288 Bushings Bumpers Page 289 Tools Page 290 mk Systems Profile Technology 211

194 Floor Mounting Floor Mounting Plates Floor mounting plates can be used to anchor equipment such as stands, guards, workbenches, frames, etc. firmly to the floor. Plate / Series SHCS M8 x 20, DIN 912, 8.8 Zn, D Ribbed Washer ø 8.4, Spring Steel Zn, K Threaded Insert Ensat M8, 9S20K, K Plate / Plate / Plate / mk Systems Profile Technology

195 Series 50 SHCS M8 x 20, DIN 912, 8.8 Zn, D Ribbed Washer ø 8.4, Spring Steel Zn, K Plate / Plate / Plate / Plate / Base Plate mk Systems Profile Technology 213

196 Base Plate Base Plate Base Plate Base Plate Base Plate 4a Base Plate Base Plate mk Systems Profile Technology

197 Floor Mounting Base Plates Floor mounting plates can be used to place equipment such as stands, guards, workbenches, frames, etc. directly onto the floor. They can also be used to attach profiles to each other. Base Plate / Ribbed Washer ø 8.4, Spring Steel Zn, K Threaded Insert Ensat M8, 9S20K, K SHCS M8 x 20, DIN 912, 8.8 Zn, D Base Plate / Base Plate / Base Plate / Base Plate / mk Systems Profile Technology 215

198 Series 60 Ribbed Washer ø 8.4 Spring Steel Zn, K Threaded Insert Ensat M8 9S20K, K SHCS M8 x 20 DIN 912, 8.8 Zn, D Base Plate 60/ Base Plate 60/ Base Plate 60/ Base Plate 60/ mk Systems Profile Technology

199 Floor Mounting Base Consoles mk Floor Consoles ensure a stable base, or a secure attachment for frames to the shop floor, for example. Console 54 compensates for uneven flooring and has an adjustment range of +/- 18 mm. Console 54 B Weight 10 kg, Console Cast Iron, Pad Steel Console Weight 3 kg, Cast Aluminum mk Systems Profile Technology 217

200 Floor Mounting Pedestal Bases mk Pedestal Bases ensure a stable platform for such things as frames, stands or guards. The can be used with all our profile series and have a clean design. By reinforcing the bases at their corners with more material, it is possible to machine threads or counter-bores at these locations. The bases are stocked in black (similar to RAL 9005), although other colors are available on request. Order either the individual plate or a complete assembly with included hardware (Anchor HST and Leveling Screws). 20x45 ø ø ø9 M16 Drill pattern example Leveling Screw DIN 916, 8.8 Zn, M16 x 60, D Anchor HST, M10 x 120, K H 25 10x On request we will rework the bases to your specifications (see drill pattern example). Please notice the location of the reinforcements (shown using centerlines) when specifying rework, as drilling through these reinforcements will adversely affect load capacity. 218 mk Systems Profile Technology

201 The centerlines denote the location of a reinforcment which runs on the underside of the plate Pedestal Base H=50 mm, planed Pedestal Base H=52 mm, not planed Painted matte black, Weight 10.5 kg Pedestal Base 6 B with anchors and leveling screws 500 Pedestal Base Painted matte black, Weight 13.7 kg, H=50 mm Pedestal Base 8 B with anchors and leveling screws, H=50 mm Pedestal Base H=50 mm, planed Pedestal Base H=52 mm, not planed Painted matte black, Weight 12.1 kg Pedestal Base 7 B with anchors and leveling screws Pedestal Base Painted matte black, Weight 28.6 kg, H=50 mm Pedestal Base 9 B with anchors and leveling screws, H=50 mm mk Systems Profile Technology 219

202 Floor Mounting Pedestal Bases mk Pedestal Bases ensure a stable platform for heavy machien frames, gantries and stands. The Bases are pre-drilled for attaching some of the basic system profiles and painted black (similar to RAL 9005). The undrilled bases merely show the drills and taps required for floor attachment or leveling. Reworking and painting bases to customer specifications is possible on request. Floor attachment: Anchor HST, M10 x 120, K Leveling Screw DIN 916, 8.8 Zn, M16 x, D M mk Systems Profile Technology

203 Pedestal Base Pre-drilled for mk 2000, mk 2004, mk 2005, mk 2011 Pedestal Base Pre-drilled for mk 2004, mk 2005, mk 2011 Undrilled Cast Iron, Painted matte black, 6.8 kg Undrilled Cast Iron, Painted matte black, 11.5 kg Pedestal Base Pre-drilled for mk 2000, mk 2004, mk 2005 Undrilled Cast Iron, Painted matte black, 8 kg Pedestal Base Pre-drilled for 2 x mk 2004, mk 2005, mk 2011 Undrilled Cast Iron, Painted matte black, 16.6 kg mk Systems Profile Technology 221

204 Floor Mounting Cast Bases Applications for mk Cast Bases include, for example, securing stands or pillars to the floor, or to other profiles. Cast Base 3 ø Cast Aluminum, 1.45 kg Cast Base Cast Aluminum, 0.8 kg Cast Base 4 ø Cast Aluminum, 1. kg Cast Base Cast Aluminum, 0.9 kg Cast Base Cast Aluminum, 1.35 kg 222 mk Systems Profile Technology

205 Floor Mounting Leveling Pads and Components The mk Leveling Pads with ball spindles compensate for uneven floors and provide height adjustment. To use leveling pads, attach mk Pad Plates to the profiles with M8 socket head cap screws, except for those attached directly into the profile ends. M10 M10 Leveling Screw M10 K Adj. range 10 mm, Load Capacity 1000 N Plastic/Steel Leveling Screw M8 K Leveling Pad KC M12 B Spindle length 50 mm, Adj. range 15 mm Leveling Pad KC M12 B Spindle length 75 mm, Adj. range 45 mm Leveling Pad KC M16 B Spindle length 85 mm, Adj. range 50 mm Load Capacity 1000 N Plastic Pad, Spindle Steel Zn Leveling Pad KA M10 B Adj. range 25 mm, Load Capacity 750 N Plastic Pad Spindle Steel Zn L Leveling Pad KB12 B Spindle length 50 mm, Adj. range 15 mm Leveling Pad KB M12 B Spindle length 75 mm, Adj. range 45 mm M12 Leveling Pad M12 B Adj. range 22 mm, Load Capacity 1000 N Plastic Pad Spindle Steel Zn Leveling Pad KB M16 B Spindle length 85 mm, Adj. range 50 mm Load Capacity 1500 N Plastic Pad, glass-fiber reinforced, Spindle Steel Zn mk Systems Profile Technology 223

206 M16 Leveling Pad EB M16 B Adj. range 50 mm Load Capacity N Stainless Steel Pad Stainless Steel , Spindle Steel Zn Leveling Pad GC M20 B Adj. range 80 mm Load Capacity N Cast Iron Pad, Spindle Steel Zn Leveling Pad GD M16 B Spindle length 85 mm, Adj. range 50 mm Leveling Pad GD M20 B Spindle length 120 mm, Adj. range 80 mm Load Capacity N Cast Iron Pad with Rubber Damping, Spindle Steel Zn Without Damping Leveling Pad GA M16 B Leveling Pad GA M20 B Leveling Pad GB M16 B Spindle length 85 mm, Adj. range 50 mm Leveling Pad GB M20 B Spindle length 120 mm, Adj. range 80 mm Load Capacity N Cast Iron Pad, Spindle Steel Zn Leveling Pad GE M20 B Spindle length 100 mm, Adj. range 60 mm Leveling Pad GE M20 B Spindle length 150 mm, Adj. range 100 mm Leveling Pad GE M24 B Spindle length 100 mm, Adj. range 60 mm Leveling Pad GE M24 B Spindle length 200 mm, Adj. range 1 mm Load Capacity N Cast Iron Pad, Spindle Steel Zn 224 mk Systems Profile Technology

207 Floor Mounting Leveling Pads and Components at Profile Ends Pad Plate I M Pad Plate I M For Profile mk 20.02, mk 20.41, mk Threaded Insert Heli-Coil M10, K Leveling Screw M10, K Leveling Screw M10, K Plug 7, Pad Plate J M Pad Plate J M Pad Plate J M For Profile mk 20.03, mk Adj. range +/ Threaded Insert Ensat M8, 9S20K, K Ribbed Washer ø 8.4, Spring Steel Zn, K SHCS M8 x 20, DIN 912, 8.8 Zn, D Pad Plate K M Pad Plate K M For Profile mk Pad Plate, Leveling Pad KB M16, B Pad Plate L M For Profile mk mk Systems Profile Technology 225

208 M10 M10 Pad Plate M For Profile mk Plug For Profile mk 2000 Pad Plate 60/4 M Pad Plate 60/5 M Pad Plate 60/6 M For Profile mk Pad Plate A M Pad Plate A M Pad Plate A M For Profile mk 2000 Pad Plate B M Pad Plate B M For Profile mk 2004 Pad Plate 60/8 M Pad Plate 60/9 M Pad Plate 60/10 M For Profile mk Pad Plate C M Pad Plate C M For Profile mk 2005, mk 2011 Pad Plate 60/13 M Pad Plate 60/14 M For Profile mk mk Systems Profile Technology

209 15 Adj. range +/- 10 Pad Block, Threaded Insert Ensat M8, K SHCS M8 x 25, DIN 912, 8.8 Zn, D Leveling Screw M10, K Floor Mounting Leveling Pads and Components Pad Block M , without Leveling Screw For Profile mk 20.01, mk 20., mk 20.31, at profile ends 80 Pad Block M , SHCS M8 x 16, DIN 912, 8.8 Zn, D Nut 2/25 M8, without Leveling Screw For Profile mk 20.02, mk 20.41, mk Pad Plate, Leveling Pad KB M12, B Pad Block M , without Leveling Screw For Profile mk 20.02, mk 20.41, mk Nut 2/25 M8, SHCS M8 x 16, DIN 912, 8.8 Zn, D Pad Block M , without Leveling Screw For Profile mk 2000 Pad Angle, B Leveling Pad KC M12, B M12 Pad Angle M12 B Pad Angle M16 B Steel Zn mk Systems Profile Technology 227

210 Pad Plate D M Pad Plate D M Pad Plate G M Pad Plate G M Pad Plate E M Pad Plate E M Pad Plate H M M12 Pad Plate F M M mk Systems Profile Technology

211 Floor Mounting Leveling Pads and Components Support Bracket Support Bracket Steel Zn Support Bracket Steel Zn Support Bracket 60/ Steel Zn mk Systems Profile Technology 229

212 Handles and Knobs Handwheels For attachment to spindles, for example, as shown on the linear positioning module. Handwheel K Duroplast Fs 31, black Handwheel K Duroplast Fs 31, black Handwheel K Duroplast Fs 31, black 230 mk Systems Profile Technology

213 Handles and Knobs Handles The variety of handles are suitable for carrying, opening and closing, pushing of frames, doors, enclosures, windows, etc. Please order screws and nuts separately. Handle K PA-GF L = 152 mm B = 28 mm H = 60 mm L Handle K PA-GF L = 122 mm B = 27 mm H = 52 mm B B H 20 L Handle K PP-GF L = 117 mm B = 26 mm H = 41 mm Handle K PP-GF L = 179 mm B = 28 mm H = 50 mm H Handle K PA-GF, Al 20 L L = 200 mm Handle K PA-GF, Al L = 300 mm Handle K PA-GF, Al L = 0 mm mk Systems Profile Technology 231

214 Handles and Knobs Adjustable Handles Adjustable Handle Cast Zinc A Stem Ident-Nr. 65 M6 x 15 K M6 x 20 K M6 x 25 K M8 x 15 K M8 x 20 K M8 x 25 K M10 x 20 K M10 x 25 K M10 x 30 K Adjustable Handle Plastic Adjustable Handle, Plastic K Nut 1 M8, Steel Zn, A Stem Ident-Nr. 65 M6 x 15 K M6 x 20 K M6 x 25 K M8 x 15 K M8 x 20 K M8 x 25 K M10 x 20 K mk Systems Profile Technology

215 Handles and Knobs Star Grips Handles and Knobs Palm Grips M8 Star Grip D6336K08 Thermoplast, black M8 Palm Grip K Thermoplast, black M8 Palm Grip K Thermoplast, black M10 Star Grip D6336K1050 Thermoplast, black M10 Palm Grip K Thermoplast, black M8 Star Grip K Thermoplast, black Handles and Knobs Knobs M10 Ball Knob D319E10 Duroplast Fs 31, M8 Star Grip K Thermoplast, black M8 black Ball Knob D319C830 Duroplast Fs 31, black M6 Ball Knob D319C625 Duroplast Fs 31, black mk Systems Profile Technology 233

216 Door Components External Locks Mounted to the door profile T-slot, the gap between the door and frame must be 24 mm. They are suitable for both swinging and sliding doors External Double-Bit Lock DIN-Right B DIN-Left B Swinging Door DIN-Right External Cylinder Lock DIN-Right B Swinging Door DIN-left DIN-Left B Sliding doors require special catch. Please inquire. Catch (complete w. set screw) B End Cap, mk 2507, PPN 6 M8 10 Catch Steel Zn Set Screw M8 x 10 D ø 16 ø 16 Insert for Double-Bit Lock K Cast Zinc Insert for Cylinder Lock K Cast Zinc Spacer Plate , Al Profile mk 20.31, L=100 mm 5431BN0100, Al Ribbed Washer ø 6.4 K , Steel Zn SHCS M6 x 45 DIN 912 D , 8.8 Zn M6 Keeper mk 2534 PA GF 30% black 234 mk Systems Profile Technology

217 ...* Profile length in mm Door Components Internal Locks Installed within door frame profile. The gap between the door and frame must be 5 mm. Cylinder Lock complete as shown B L = 42 mm Cylinder Lock complete as shown B L = 52 mm L Profile Cylinder K L = 42 mm Profile Cylinder K L = 52 mm Keeper mk 2533 PA GF 30% black Profile Rework for Profile mk BC....* Please advise overall length and L1 dimension mk Systems Profile Technology 235

218 Door Components Hinges The variety of standard hinge arms allow combinations between the various profile series. A frame constructed using series 50 profiles, for example, can include a door built using series 25 profiles. All components, such as the hinge arms for example, can be ordered separately. Combination Hinge 25-1/25-1 Mounting Example A Hinge 25-1/25-1 B complete Mounting Example B Combination Hinge 25-1/-1 Hinge 25-1/-1 B complete End Cap PE, mk 2558 Grooved Pin DIN x 36 - St, D Spring Washer K mk Systems Profile Technology

219 Combination Hinge -1/-1 and -1/-7/-1 Combination Hinge 50-1/50-1 and 50-2/50-2 Hinge -1/-1 B complete Hinge 50-1/50-1 B complete Hinge -1/-7/-1 B complete Hinge 50-2/50-2 B complete Combination Hinge -1/50-1 Combination Hinge 50-1/60-1 Hinge -1/50-1 B complete Hinge 50-1/60-1 B complete mk Systems Profile Technology 237

220 Combination Hinge 60-1/60-1 and 60-1/60-7/60-1 Combination Hinge 25-1/50-1 Hinge 60-1/60-1 B complete Hinge 25-1/50-1 B complete Combination Hinge -1/60-1 Hinge 60-1/60-7/60-1 B complete Hinge -1/60-1 B complete 238 mk Systems Profile Technology

221 Door Components Hinges Hinge 25 B Hinge body GD Zn black, complete as shown Flat Head M5 x 10, D Nut M5, Plastic Hinge B Hinge body plastic, complete as shown mk Systems Profile Technology 239

222 Door Components Hinges for Panels Hinge 25-1/25-3 B complete Panel Nut M6, SHCS DIN 912, 8.8 Zn, M6 x 12, D Panel Nut M8, SHCS DIN 912, 8.8 Zn, M8 x 16, D Hinge -1/-3 B complete Panel Nut M8, SHCS DIN 912, 8.8 Zn, M8 x 16, D Hinge 50-1/-3 B complete 2 mk Systems Profile Technology

223 Door Components Ball Latches B for Door gap 5 mm complete B for Door gap 24 mm complete Nut 1, M , Steel Zn FH-SHCS M6 x 12, DIN 7991, D , 8.8 Zn SHCS M6 x 12, DIN 912 D , 8.8 Zn Ribbed Washer ø 6.4, K , Steel Zn Ball Latches for Door gap 5 mm, B Door Stops Ball Latches for Door gap 24 mm, B Door Stop for Swing Doors (for 5 mm Door gap) Plastic PE Door Stop for Swing Doors (for 24 mm Door gap) Plastic PE mk Systems Profile Technology 241

224 Closure and Seal Strips Seal Strips firmly fix panels and/or plates which have been placed into the profile T-slots. These strips are designed for panel/plate thicknesses of mm. Seal Strip mk 3011 with lip is used primarily for doors. Closure Strips prevent dirt and other contaminants from accumulating in the T-slots. The available colors can be used as accent stripes, or to identify a particular beam as containing air or wiring, for example. Seal Strip mk 3030 closes floor gaps of 5-25 mm. As shown below, the height of this strip can be adjusted by peeling off pieces to the desired height. Gap 5-25 Gap Gap 242 mk Systems Profile Technology

225 Closure Strips Closure and Seal Strips Closure Strip mk 3026 black EPDM, Stock length 100 m Seal Strip mk 3011 black EPDM, Stock length 200 m Closure Strip mk 3010 black PVC-P (soft), Stock length 100 m Seal Strips Closure Strip mk 3012 black mk 3014 blue mk 3015 yellow mk 3016 green mk 3017 red mk 3019 gray PVC-U (hard), Stock length 2 m for Gap mm for Gap 4 mm Seal Strip mk 3027 black EPDM, Stock length 300 m Seal Strip mk 3033 black PVC-P, Stock length 200 m Closure and Seal Strips for Gap 5-6 mm Seal Strip mk 3020 black EPDM, Stock length 300 m Seal Strip mk 3025 black EPDM, Stock length 50 m Seal Strip mk 3032 black EPDM, Stock length 25 m for Profiles with closed T-slots for Gap mm for Gap 10 mm Seal Strip mk 3021 black EPDM, Stock length 200 m Seal Strip mk 3023 black EPDM, Stock length 200 m Seal Strip mk 3030 black EPDM, Stock length m for Gap 12 mm Seal Strip mk 3024 black EPDM, Stock length 200 m mk Systems Profile Technology 243

226 Paneling and Accessories Paneling The paneling shown here can be used with all frames and doors shown in this catalog. When ordering, please advise all relevant frame dimensions for confirmation. Metal panels painted per your specifications. Paneling Material and Sizing Material * Max Size* Color Thickness Ident-Nr. Ident-Nr. Cut Acrylic 3050 x 2050 mm clear 4 mm K01D (120 x 80 ) 5 mm K01D mm K01D Polycarbonate 3050 x 2050 mm clear 4 mm K01B (120 x 80 ) 5 mm K01B mm K01B x 2050 mm gray 4 mm K01B (120 x 80 ) 5 mm K01B mm K01B PETG 3050 x 2050 mm (120 x 80 )clear 6 mm K01P Fencing 3000 x 2000 mm Al x mm 4 mm K (118 x 78 ) St x mm 4 mm K Alucobond 2500 x 1250 mm silver anodized 4 mm K (98 x 49 ) 6 mm K Steel painted 2500 x 1250 mm specify 1.5 mm K (98 x 49 ) 2 mm K Stainless steel 2500 x 1250 mm 1.5 mm K (98 x 49 ) 2 mm K Aluminum 2500 x 1250 mm silver anodized 1.5 mm K (98 x 49 ) 2 mm K Sizing * Note: Paneling selection may vary subject to local and international standards and availability. Please confirm this prior to releasing any specifications. Installed using: Width Height Installed using: Width Height Seal Strip LM + 20 mm LH + 20 mm Angle LM LH Panel Clamp LM - 31 mm LH - 31 mm Fencing w. Clamp Profile LM + 10 mm LH + 10 mm Panel Block LM LH 244 mk Systems Profile Technology

227 Paneling and Accessories Paneling with Panel Blocks Paneling 2-6 mm Hex Nut M8 DIN 934 D09348, 8.8 Zn Panel Block mk 2552 Flanged Button Head Screw M8 x 12 K , 10.9 Zn Paneling and Accessories Paneling with Angles Panel clamps are used to mount 5-8 mm thick paneling onto assembled frames. For paneling attached directly to angles, panel blocks add additional support for lengths of over 600 mm. Nut 1 M , Steel Zn Flanged Button Head M8 x 16 K , 10.9 Zn Cover , Steel Zn black Angle with M8 thread Steel (1.5-2 mm) Ribbed Washer ø 8.4 K , Steel Zn SHCS M8 x 16 DIN 912 D , 8.8 Zn Paneling and Accessories Paneling with Panel Clamps Nut M8 DIN 934 D09348, 8.8 Zn Panel Block mk 2552 Flanged Button Head Screw M8 x 12 K , 10.9 Zn Paneling (5-8 mm) Panel Clamp B , PA6 30% GFK Panel Clamp B Panel Clamp 50 B Panel Block mk 2552 mk Systems Profile Technology 245

228 ...* Wear Strip length in mm Rollers Mini-Rollers Mini-Rollers are used, for example, for pallet runouts at workstations, transfer stations, etc. They can be attached to profiles of Series and 50. Roller spacing depends on the product conveyed. Stock length of mk Wear Strips is 2000 mm. mk mini-roller K Steel Zn M8 Step Washer Steel Zn Wear Strip mk 10.05, * mk mini-rollers B Complete as shown max. radial load 80N mk PE 1000 Nut 1 M8, mk PE 1000 Step Washer, Wear Strip mk 1008, * mk mini-roller, K mk Systems Profile Technology

229 Rollers Carriage Rollers Carriage Rollers can be used when frames or other equipment must travel in a linear direction, on either mk Profiles or tracks. M8 x16 Flange Roller A1 B Roll POM, Bushing Steel blackened max. radial load 200N M8 x16 Guide Roller A2 B Roll POM, Bushing Steel blackened max. radial load 200N M8 x16 Flat Roller A3 B Bushing Steel blackened, Roll POM max. radial load 200N Track B Bushing Steel blackened, Roll Steel max. radial load 1000N mk Systems Profile Technology 247

230 Rollers Guide Rollers Both roller types are used in combination with Series 50 profiles for simple guiding or transfer of workpieces. Flange Roller 1 B Roll Steel blackened, complete as shown max. radial load 500N Flange Roller 2 B Rolle POM, complete as shown max. radial load 200N Roller B Rolle Steel blackened, complete as shown max. radial load 1000N 248 mk Systems Profile Technology

231 Rollers Furniture Casters 54.5 Furniture Caster 1 K Load capacity 35 kg, Polypropylene 54.5 Furniture Caster 2 K Load capacity 35 kg, Polypropylene Stem 1 K Steel Zn 37 ø 4 Stem 2 K Steel Zn, Attaches to wood surface mk Systems Profile Technology 249

232 Rollers Fixed and Swivel Casters Type A The zinc plated steel housing of mk Casters Type A can be attached to either the profile T-slots or the profile ends. The casters feature rubber wheels for quiet travel and bearings for smooth operation. Swivel casters are supplied standard with a totallock brake. Pad Plate I M for Casters with thread M10 Pad Plate J M for Casters with thread M10 Fixed Caster (B) Designation Wheel ø Tread Load Overall Pinion ø Ident-Nr. D width capacity height (mm) (mm) (mm) (kg) H (mm) Pad Plate R for Casters with thread M10 BRA-VPA 50K K BRA-VPA 75K K BKRA-VPA 101K K BKRA-VPA 125K K Swivel Caster (FI) with Total-Lock LRA-VPA 50K FI K LRA-VPA 75K FI K LKRA-VPA 125K FI K mk Systems Profile Technology

233 Rollers Fixed and Swivel Casters Type B The zinc plated steel housing of mk Casters Type B are attached to profiles using the plates shown. The casters feature bearings and nylon wheels for smooth operation, and have a high load capacity. Swivel casters are supplied standard with a totallock brake. Pad Plate R Fixed Caster (B) Designation Wheel ø Tread Load Overall Pinion ø Ident-Nr. D width capacity height (mm) (mm) (mm) (kg) H (mm) Pad Plate R BH-SPO 125K x 110 K Swivel Caster (ST) with Total-Lock LH-SPO 125K ST x 110 K mk Systems Profile Technology 251

234 Pneumatic Components Using pneumatic components, profiles mk and mk can be pressurized to provide compressed air at desired locations. This structural beam feature eliminates the need for additional plumbing in frames made using mk profiles. The pneumatic plates can be attached to the profile ends as well as their T-slots. The system is designed for a maximum pressure of 6 bar. Further information on request. Hose coupling Ribbed Washer ø 8.4, Spring Steel Zn, K O-Ring ø 12 x 2, K SHCS M8 x 25, DIN 6912, 8.8 Zn, D Nut 1 M8, Hose coupling Ribbed Washer ø 8.4, Spring Steel Zn, K SHCS M8 x 25, DIN 6912, 8.8 Zn, D Seal threaded insert Ensat M8, 9S20K, K When attaching the distributor plate to the T-slot, the connection is sealed using O-rings. A seal ensures leak-proof attachment of plates to the profile ends. 252 mk Systems Profile Technology

235 Pneumatic Components End Plates Pneumatic Components Supply Plates End Plate A End Plate B Supply Plate A G1/2" NPT1/2" NPT1/4" Supply Plate C G3/4" Pneumatic Components Distributor Plates Distributor Plate A G1/4" NPT1/4" Distributor Plate A18 G1/8" NPT1/8" Distributor Plate A14 G1/4" NPT1/4" Supply Plate B G1/2" NPT1/2" Distributor Plate A28 G1/8" NPT1/8" Distributor Plate A24 G1/4" NPT1/4" mk Systems Profile Technology 253

236 Distributor Plate B18 G1/8" NPT1/8" Distributor Plate B14 G1/4" NPT1/4" Distributor Plate C18 G1/8" NPT1/8" Distributor Plate C14 G1/4" NPT1/4" Distributor Plate B28 G1/8" NPT1/8" Distributor Plate B24 G1/4" NPT1/4" Distributor Plate C28 G1/8" NPT1/8" Distributor Plate C24 G1/4" NPT1/4" Distributor Plate B38 G1/8" NPT1/8" Distributor Plate B34 G1/4" NPT1/4" Distributor Plate C38 G1/8" NPT1/8" Distributor Plate C34 G1/4" NPT1/4" Distributor Plate B48 G1/8" NPT1/8" Distributor Plate B44 G1/4" NPT1/4" Distributor Plate C48 G1/8" NPT1/8" Distributor Plate C44 G1/4" NPT1/4" d 254 mk Systems Profile Technology

237 Distributor Plate D18 G1/8" NPT1/8" Distributor Plate D14 G1/4" NPT1/4" Drill Fixture Drill Fixture B with drill bushings Distributor Plate D28 G1/8" NPT1/8" Distributor Plate D24 G1/4" NPT1/4" Seals End Seal A Klingerid Distributor Plate D38 G1/8" NPT1/8" Distributor Plate D34 G1/4" NPT1/4" End Seal B Klingerid Distributor Plate D48 G1/8" NPT1/8" Distributor Plate D44 G1/4" NPT1/4" O-Ring ø 12 x 2 mm K NBR 872 mk Systems Profile Technology 255

238 Electric Components Wireways Wireways offer an alternative to the usual electronic and power supply covers. The are extremely functional and integrate neatly with mk profile systems. Further information can be found on page CA CB0150 Clip 01, Band, K Clip 02, 5449BA0030 Cable Tie, K CA CB CA CB mk Systems Profile Technology

239 5450BA BB BA BF BA BF BB BE BA BB BA BC BA0100 mk Systems Profile Technology 257

240 5450BA BC BA0100 To protect the cable, the edge of the supporting profile must be rounded. 5450CC BA BG BA CC BB BF BB CC mk Systems Profile Technology

241 ...* Profile length in mm Electric Components Clips and Corner Guard Clip mk * 0.51 kg/m Clip BA0030 mk * 0.67 kg/m Clip Clip BA mk * 0.43 kg/m Clip mk 2550 PA 6 Corner Guard mk 2551 PPN 1060 mk * 0.56 kg/m 50 mk Systems Profile Technology 259

242 Electric Components Sensor Brackets Sensor Bracket C ø ø ø Steel Zn Sensor Bracket A ø ø R1/4'' Sensor Bracket D ø ø ø Steel Zn Sensor Bracket B ø ø Sensor Bracket E ø ø ø Steel Zn 260 mk Systems Profile Technology

243 End Caps End Caps of injection molded plastic (PPN 1060) cover the ends of the profiles and attach flush to the profile edges. The finish is matte black and add a pleasant aesthetic accent to frames. The end caps are simply pressed onto the profile. for Profile mk Series 25 for Profile mk Series Series 50 for Profile mk Series 60 for Profile mk mk Systems Profile Technology 261

244 for Profile mk for Profile mk x 80 mm mk 2508 for Profile mk for Profile mk 80 x 80 mm mk 2502 for Profile mk x mm mk 2507 for Profile mk mk mk Systems Profile Technology

245 for Profile mk mk 2524 for Profile mk 100 x 100 mm mk 2505 for Profile mk 50 x 50 mm mk 2500 for Profile mk 2001 mk 2501 for Profile mk 2004 mk 2504 for Profile mk 2030 mk 2503 mk Systems Profile Technology 263

246 Larger profiles can be covered by using a combination of end caps. As shown below, profile mk can be capped using one each End Cap mk 2507 and mk for Profile mk mk 2561 for Profile mk mk 2562 for Profile mk mk mk Systems Profile Technology

247 Wear Strips Slide- and Wear Strips from mk ensure low friction for a variety of applications. The Wear Strips are made with PE - UHMW (PE ) and are available exclusively in stock lengths of 2000 mm. Wear Strip mk Wear Strip mk Wear Strip mk Wear Strip mk mk Systems Profile Technology 265

248 Wear Strip mk Wear Strip mk Wear Strip mk Wear Strip mk Wear Strip mk Wear Strip mk Wear Strip mk Wear Strip mk Wear Strip mk Wear Strip mk Wear Strip mk Wear Strip mk mk Systems Profile Technology

249 Wear Strips Wear Strips Conveyor Systems Plastic Belt Conveyors for Conveyor System SBF-P2000 for Conveyor System SBF-P2000 Wear Strip mk Frame width 100 Wear Strip mk Frame width 130 for Conveyor System SBF-P2000 Wear Strip mk Frame width 205 for Conveyor System SBF-P2000 Wear Strip mk Frame width 100 for Conveyor System SBF-P2000 Wear Strip mk Frame width 130 for Conveyor System SBF-P2000 Wear Strip mk Frame width 205 mk Systems Profile Technology 267

250 Wear Strips Wear Strips Conveyor Systems Dual-Lane Conveyors More Information see page 110 for Conveyor System KTF-P2010 Wear Strip mk for Chain 1 / 2 " x 5 / 16 " single strand for Conveyor System DGF-P2100 Wear Strip mk for Conveyor System KTF-P2010 Wear Strip mk for Chain 1 / 2 " x 5 / 16 " single strand for Conveyor System ZRF-P2010 Wear Strip mk for Conveyor System ZRF-P2010 Wear Strip mk for Conveyor System KTF-P2010 Wear Strip mk for Chain 1 / 2 " x 5 / 16 " dual strand Wear Strip mk for Chain 1 / 2 " x 5 / 16 " dual strand 268 mk Systems Profile Technology

251 for Conveyor System SRF-P2010 Wear Strip mk for Conveyor System DGF-P2001 Wear Strip mk for Conveyor System SRF-P2010 Wear Strip mk for Conveyor System RRF-P2001 Wear Strip mk for Conveyor System SRF-P2012 Wear Strip mk for Conveyor System Modul-con Wear Strip mk for Chain 1 / 2 " x 5 / 16 " for Conveyor System SRF-P2012 Wear Strip mk for Conveyor System Modul-con Wear Strip mk for Chain 1" x 17 mm mk Systems Profile Technology 269

252 Wear Strips for Door Stops Wear Strips for Guides Wear Strip mk Wear Strip mk Wear Strips for Side Rails Profile mk 2239, * Wear Strip mk Profile mk 2238, * Wear Strip mk Wear Strip mk mk Systems Profile Technology

253 Wear Strips Wear Strips for Guides and Slides Wear Strip mk Wear Strip mk Wear Strip mk mk Systems Profile Technology 271

254 Hoists The Hoists can be attached to the ends of various profiles, as well as to profile T-slots. An excellent method of moving equipment, the maximum carrying capacity is directly related to the vertical load. Eye Bolt M16 DIN 580 D M20 DIN 580 D M16 C15 Zn Pad Plate I M , Load capacity 600 kg 80 for Profile mk ø 35 Rib Washer ø 8.4, Spring Steel Zn, K SHCS M8 x 20, DIN 912, 8.8 Zn, D Pad Plate J M , Load capacity 600 kg for Profile mk Pad Plate K M , Load capacity 415 kg threaded insert Ensat M8, 9S20K, K for Profile mk mk Systems Profile Technology 273

255 Hoists M20 Pad Plate 1 M Steel Zn, Load capacity 1200 kg for Profile mk 2000 Plate 4 M Steel Zn, Load capacity 1200 kg Pad Plate 3 M Steel Zn, Load capacity 1200 kg for Profile mk 2004 Plate 5 M Steel Zn, Load capacity 1200 kg Pad Plate 60/5 M Load capacity N Pad Plate I M Steel Zn, Load capacity 1200 kg for Profile mk 2005 Pad Plate 60/9 M Load capacity 10000N 274 mk Systems Profile Technology

256 Swivel Joints Series 50 To attach profiles at various angles. The joints can be locked in position by tightening the shoulder bolt. Max. load 300 kg. Joint Joint Joint Joint 1, Nut, Shoulder Bolt, Joint 1, Shoulder Bolt Steel blackened Nut Steel blackened mk Systems Profile Technology 275

257 Swivel Joints Series To attach profiles at various angles. The joints can be locked in position by tightening the shoulder bolt. Max. load 300 kg. Joint Hex Nut M8, D09348 Joint Joint 10, Profile mk Ribbed Washer ø 8.4, Spring Steel Zn, K SHCS M8 x 20, DIN 912, 8.8 Zn, D Joint Joint 10, Spacer, SHCS M8 x 35, DIN 912, 8.8 Zn, D Spacer for Joint AlCuMgPb mk Systems Profile Technology

258 Joint B21 B complete, as shown Joint B24 B complete, as shown Joint B22 B complete, as shown Joint B25 B complete, as shown Joint B23 B complete, as shown Joint B26 B complete, as shown mk Systems Profile Technology 277

259 Swivel Joints Series When tightened, the Swivel Joints with glide bushings remain movable. Max. load 300 kg. Swivel Joint Spacer, Swivel Joint 13, Profile mk Ribbed Washer ø 8.4, Spring Steel Zn, K SHCS M8 x 20, DIN 912, 8.8 Zn, D Swivel Joint Swivel Joint 13, Glide Bushing, K Bushing, FH-SHCS M8 x 16, DIN 7991, 8.8 Zn, D Swivel Joint mk Systems Profile Technology

260 Swivel Joint B41 B , with Glide Bushing Swivel Joint B01 B Swivel Joint B42 B , with Glide Bushing Swivel Joint B02 B Swivel Joint B03 B Swivel Joint B43 B , with Glide Bushing Swivel Joint B04 B Bushing for Swivel Joint Stainless Steel Swivel Joint B05 B Spacer St 50 K Swivel Joint B06 B mk Systems Profile Technology 279

261 Ball Bases and Clamps Ball Bases The Ball Bases are made of cast iron, and have a 60 range of motion. When at the desired angle, the position is maintained by tightening the included M8 x 25 SHCS. Spacer AlCuMGPb Ball Stainless Steel Base Plate, Clamp F GGG Spacer, Clamp C1, SHCS M8 x 25, DIN 912, 8.8 Zn, D Ball, Ribbed Washer ø 8.4, Spring Steel Zn, K SHCS M8 x, DIN 912, 8.8 Zn, D09128 Clamp C GGG 280 mk Systems Profile Technology

262 60 Base Plate Ball Base C1 B for mk 2000 Base Plate Base Plate Ball Base C2 B for mk 2004 Base Plate Base Plate Ball Base C3 B for mk 2005 and mk 2011 mk Systems Profile Technology 281

263 Ball Bases and Clamps Ball Bases Clamp B2, Ball, Rod M8, ø 12, 7000AA....* 55 Clamp Plate SHCS M8 x 20, DIN 912, 8.8 Zn, D Ball, Clamp B3 B x Clamp Plate 1, Screws, Ribbed Washers 282 mk Systems Profile Technology

264 ...* Rod length in mm Clamp Plate Clamp B Clamp B4 B x Clamp Plate 2, Screws, Nut, Ribbed Washers Clamp B Ball Stainless Steel Ball Stainless Steel Clamp Plate Ball Stainless Steel Rod M8, ø AA...* Stainless Steel , Thread M8 one end Stock lengths 50, 75, 100, 150 and 200 mm Clamp E3 B x Clamp Plate 3, Screws, Ribbed Washers Rod M8, ø AE...* Stainless Steel , Thread M8 one end Stock lengths 50, 75, 100, 150 and 200 mm mk Systems Profile Technology 283

265 ...* length in mm Ball Bases and Clamps Swivel Clamps mk Swivel Clamps are used heavily in the area of material handling side guides/rails. They allow guide rods to be positioned at various angles and heights. Clamp Stainless Steel, Clamp Plastic, mk 2522 SHCS M8 x 20, DIN 912, 8.8 Zn, D Rod M8 ø 12, 7000AA...* Clamp Stainless Steel, Clamp Plastic, mk 2522 Washer, Rod ø 10, 7000AB...* 284 mk Systems Profile Technology

266 ...* length in mm Clamp mk 2522 PA6GF 30%, Fiber-reinforced Clamp complete B Stainless Steel M8 Clamp Clamp Stainless Steel Clamp Stainless Steel Clamp , for T-slot 10 mm and Rod ø 12 mm Washer ø Stainless Steel Rod M8, ø AA...* Stainless Steel , Thread M8 one end Stock lengths 50, 75, 100, 150 and 200 mm Clamp complete B PA6GF 30%, Fiber-reinforced Rod ø AB...* Stainless Steel , chamfered Stock lengths 50, 75, 100, 150 and 200 mm mk Systems Profile Technology 285

267 Ball Joints These accessory components for rails are typically used in combination with profiles mk and mk They are aluminum, and feature a tumbled finish. Please note that they are not designed for exterior use. Swivel /H1 B complete as shown Swivel /H5 B Ensat threaded insert M8, 9520K, K SHCS DIN 912, 8.8 Zn, M8 x 60, D SHCS DIN 912, 8.8 Zn, M8 x 20, D Swivel /H2 B complete as shown T-Connector SHCS DIN 912, 8.8 Zn, M8 x 16, D Nut 1 M8, SHCS DIN 912, 8.8 Zn, M8 x 20, D Swivel /H4 B complete as shown 286 mk Systems Profile Technology

268 Swivel /H5 B complete as shown Wall attachment for Profile mk AL Swivel /H3 B complete as shown Wall attachment for Profile mk AL End Cap for Profile mk AL T-Connector for Profile mk AL mk Systems Profile Technology 287

269 Accessory Components Glides and Bushings The following components are often used in material handling applications as stops or singulators, for example. Using just a few elements, guides for a variety of tooling can be made as well. These components are designed for use with profile mk Bushing ø D =12 mm Shaft ø AF....* Shaft ø AA....* St50K h6 Bushing ø D =16 mm, Delrin M8 Shaft ø AE....* Shaft ø AB....* hardened h6 Stock lengths 150, 200, 250, 300, 350 and 0 mm Bushing Delrin M8 Shaft 0101AA....* Steel C45 polished h9 Stock lengths 150, 200, 250, 300, 350 and 0 mm Lager for Linear Bearing B Aluminum with Linear Bearing 16 /26 x 36 mm 288 mk Systems Profile Technology

270 Bumpers Elastomer, Shore 55 Bumper Type D D H Thread Ident-Nr M6 x 12 K M6 x 15 K M8 x 20 K M10 x 28 K Bumper Type D Hex Nut M6, D09346 Bumper Type K/D D H Thread Ident-Nr M6 x 18 K M10 x 28 K Bumper Type KP/D Nut 1 M8, Bumper Type KP/D D H Thread Ident-Nr M8 x 10 K M8 x 16 K M8 x 23 K mk Systems Profile Technology 289

271 Tools Taps and Threadformers Thread Type Order Number M 3 Blind Hole Tap K M 4 Blind Hole Tap K M 5 Blind Hole Tap K M 6 Blind Hole Tap K M 8 Threadformer K M 8 Blind Hole Tap K M 9 x 1 Blind Hole Tap K M 10 Blind Hole Tap K M 12 Blind Hole Tap K M 12 x 1,5 Blind Hole Tap K M 16 Blind Hole Tap K M 16 x 1,5 Blind Hole Tap K Thread Type Order Number M 2 Helicoil K M 2,5 Helicoil K M 3 Helicoil K M 4 Helicoil K M 5 Helicoil K M 6 Helicoil K M 8 Helicoil K M 10 Helicoil K M 12 Helicoil K Insert Tools for Ensat inserts Insert Tools for Helicoil inserts Thread Tool Length Type Order Number Thread Tool Length Type Order Number M3 58 H K M6 102 M K M3 82 M K M8 81 H K M4 65 H K M8 105 M K M4 83 M K M10 89 H K M5 69 H K M M K M5 101 M K M12 95 H K M6 74 H K M M K Type H=Hand operated, Type M=Machine operated Thread Type Order Number M3 H K M4 H K M5 H K M6 H K Type H=Hand operated Thread Type Order Number M8 H K M10 H K M12 H K Wrench Set The ball-end allows quick and easy installation of the screw. When tightening, the longer arm of the wrench provides a sufficient torque arm to set the fastener. The wrenches are made of Chrome-Vanadium Steel. Type Wrench Set 8-piece Order Number K mk Systems Profile Technology

272 Magnetic Holder for Nuts Used to grab or hold nuts in profile T-slots. Ideal for moving nuts into vertical positions. Features a chromeplated flexible brass tube and plastic handle. Type Magnetic Holder Order Number K Drill Fixtures for Tension Plugs These drill fixtures are used to drill holes in profiles for tension plugs. Made of hardened steel with detent. Drill Fixture D* A* Order Number Series 25 5,8 15 B Series und B * Values in mm Drill Fixture for Pneumatics These drill fixtures are used to drill holes in profiles for pneumatic adapter plates. Made of hardened steel with drill bushings. Drill Fixture for pneumatic components Order Number B Drill Fixture for Flat Finish Profiles These drill fixtures are used to drill holes in profiles in Flat Finish profiles. Drill Fixture for Flat Finish profiles Order Number B Parting Tool for Flat Finish Profiles To open T-slots on Flat Finish profiles. Type Order Number Parting Tool B mk Systems Profile Technology 291

273 mk Assemblies Turntables 294 Carriage Wagons 296 Carriages 298 Linear Modules 300 mk Systems Profile Technology 293

274 Turntables mk Turntables are most often used in the area of manual material handling. Heavier loads can be positioned effortlessly for assembly or machining operations. The turntable consists of a solid cast aluminum base with an aluminum surface plate. The surface plate is supported on 6 roller bearings and rotates centric to the base on another roller bearing. mk Turntables are available with either a ø 0 mm round or 0 x 0 mm square surface plate. In addition, the Indexing and Fixed versions are available with 2, 4 or 6 stop locations. Special versions please inquire. The maximum load rating is 100 kg. Do not drill/tap in this area! Fixed Version Indexing Version Example of a Special Version 294 mk Systems Profile Technology

275 Turntable with Index B Turntable with Fixed Stops B not shown Turntable without Index B Ordering example for above drawing: Please indicate surface plate type (round or square) and number of Indexing, i.e. Fixed stops. Turntable B Fixed Stops 6 Surface Plate round mk Systems Profile Technology 295

276 Carriage Wagons mk Carriage Wagons are used where equipment or machines are moved into position on tracks. The mk Carriage Wagons are available in stock lengths of 0, 500 and 600mm. Other versions please inquire. Please indicate roller version and wagon length when ordering. More Information page 247 Version Radiallast/Rolle Flange Roller, Steel N Flat Roller, POM 2 200N Guide Roller, Steel N Guide Roller, POM 4 200N Guide and Flat Roller, POM 5 0N 1 2 3/4 5 Carriage Wagon mk B Carriage Wagon mk B L L 296 mk Systems Profile Technology

277 Carriage Wagon mk 2004 B Carriage Wagon mk 2000 B L L Carriage Wagon mk 2005 B L 100 Roller Unit B mk Systems Profile Technology 297

278 Carriages Series mk Carriages offer simple linear motion for a variety of applications. The rollers are made of high quality plastic which houses a sealed roller bearing. Exact alignment and travel are aided through the use of excentric bushings. Carriage B complete Base Plate Alu, Steel Cover, painted black, 4 Rollers Load capacity max. 0 N Carriage 80 B complete Base Plate Alu, Steel Cover, painted black, 4 Rollers Load capacity max. 0 N Roller Bearing RS1 M8/16 deep M8/16 deep Roller B complete Roller Plastic, Bushing Steel, Roller Bearing RS1 Stainless Steel Roller excentric B complete Roller Plastic, Bushing Steel, Roller Bearing RS1 Stainless Steel 298 mk Systems Profile Technology

279 Carriages Series 50 Carriage 50 B complete Base Plate Alu, Steel Cover, painted black, 4 Rollers Load capacity max. 0 N Carriage 100 B complete Base Plate Alu, Steel Cover, painted black, 4 Rollers Load capacity max. 0 N M8/16 deep Roller B complete Roller Plastic, Bushing Steel, Roller Bearing RS1, Stainless steel Roller Bearing RS1 M8/16 deep Roller excentric B complete Roller Plastic, Bushing Steel, Roller Bearing RS1, Stainless steel mk Systems Profile Technology 299

280 Linear Modules mk Linear Positioning Modules are designed to solve adjustment and positioning tasks. Typical applications include measurement and test equipment, as well as labeling and packaging machinery. The supporting beams of the two basic sizes offered are our structural aluminum profiles. These profiles are reworked and subsequently hardcoated. This ensures a low friction surface with excellent durability. The internal trapezoidal spindle is protected from contaminants by polyamide covers. Adapter plates as well as customer specific versions are possible on request. Linear Module with two support plates, opposing travel Two Linear Modules for positioning in two axes Two Linear Modules for parallel adjustability Linear Module with one support plate Two Linear Modules with common base plate 300 mk Systems Profile Technology