01 Product overview KT series order picking trolleys MultiPick trolley Pick and Pack Order picking container

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1 01 Product overview KT series order picking trolleys 01 KT1 02 KT2 03 KT3 04 KT4 05 KT DRIVE 06 KT3-KOMBI 07 KT ALU 08 KT-R 09 KT-B MultiPick trolley Pick and Pack 10 MULTIPICK TROLLEY 11 PICK AND PACK Order picking container 600 X 600 X X 700 X X 800 X X 800 X and many more models Lithium polymer batteries 13 LITHIUM POLYMER BATTERIES Individual solutions ORDER PICKING TROLLEYS FOR LINGERIE ITEMS ORDER PICKING TROLLEYS FOR SPORTING GOODS ORDER PICKING TROLLEYS FOR SMALL ITEMS LIGHTWEIGHT ORDER PICKING TROLLEYS 10

2 01 Order picking 11

3 01.01 KT1 order picking trolley An order picking trolley and transporter in one > Hitch enables interconnection > Plug-in side panels > Modular structure KT1-600 KT1-400 Standard equipment: Metal chassis. Support surface made from a fine-mesh grate with basic dimensions of 400 x 600 mm or 600 x 800 mm. Optional side panels made of square tube frame with wire grate, including fixed pole. With 1 wire shelf as standard. Castors: 2 fixed castors and 2 swivel castors or 4 swivel castors, Ø 100 mm, elastic tread Finish: High-gloss galvanised and chrome-plated. Technical specifications: Mesh size of the chassis 100 x 145 mm Mesh size of the side panels 75 x 100 mm Total load capacity 150 kg 12

4 01.01 KT1 order picking trolley The KT1 order picking trolley is ideal for narrow aisles and can be pulled easily in tugger trains. The side panels can be easily dismounted to create a standalone transporter for boxes or packages in a single action. Hitch The folded-up drawbar is flush with the outer contours. The chassis is also available without hitch. Standard boxes The KT1 can also easily transport standard boxes. Wire shelf Additional shelves are available as an accessory and can be attached at height increments of 75 mm. KT1-400 KT1-600 C A 400 B Basic model order no A, length (mm) B, width (mm) C, height (mm) 1,275 1,275 Accessories Wire tray for small items W 235 x D 170 x H 135 mm, mesh size 5 x 5 mm, plastic coated, in RAL 9005 jet black Wire shelf, attachable, with all-round connecting wire, prevents standard boxes from slipping

5 01.02 KT2 order picking trolley Light and compact > Only 40 cm wide perfect for narrow aisles > Load capacity up to 150 kg KT2 basic model with accessories Standard equipment: Chassis made of square tubing with welded bottom tray. Side panels made of square tubing frame with wire grate, inserted into chassis and riveted into place. Castors: 2 fixed castors, 2 swivel castors, Ø 100 mm. Rubber tread. Finish: High-gloss galvanised and chrome-plated. Technical specifications: Mesh size of the side panels 50 x 50 mm Total load capacity 150 kg Load capacity per shelf 35 kg 14

6 01.02 KT2 order picking trolley Standard boxes The KT2 can also easily transport standard boxes. Hitch (optional) The hitch enables interconnection of several order picking trolleys. Wire tray (optional) Thanks to the narrow mesh size of 5 x 5 mm, your small items are safe here. Writing board (optional) The coated metal plate can be written on with a piece of chalk. 640 KT Basic model order no Length (mm) 690 Width (mm) 405 Height (mm) 1,560 Accessories Writing board Coated, metal board with deep black surface, which can be written on Side panel with welded writing board Profile tube frame with wire grate, welded writing board with clamping strip Pushing handle (pair) Steel tube screwed in place, in plastic casing, RAL 3000 in flame red Wire tray for small items W 235 x D 170 x H 135 mm, mesh size 5 x 5 mm, plastic coated, in RAL 9005 jet black Wire shelf, attachable W 568 x D 370 mm, mesh size 160 x 18 mm, with all-round connecting wire, prevents standard boxes from slipping Wire shelf, attachable, two raised edges W 568 x D 370 mm, mesh size 160 x 18 mm, with raised edge of 100 mm on both sides Divider for wire shelves Attachable in variable positions, at 18 mm intervals Fixed pole Steel tube, screwed into place Hitch Drawbar can be locked when not in use

7 01.03 KT3 order picking trolley The all-round talent > System design with individual structure > Versatile equipment > Load capacity up to 300 kg KT3 Basic model with accessories Dimensions (mm): L 900 x W 467 x H 1,630 Standard equipment: Chassis made of square tubing with welded bottom tray. Side panels made of square tube frame with wire grate, inserted into chassis and screwed into place. Shelves can be screwed in at height increments of 100 mm. Castors: 4 Wanzl swivel castors, Ø 125 mm, rubber tread. Optional: 5th castor Ø 125 mm, fitted in the centre for easy manoeuvrability. The order picking trolley can turn on the spot. Finish: High-gloss galvanised and chrome-plated. Technical specifications: Length (mm) 900 1,297 1,713 Total load capacity (kg) Basic model with rear panel Basic model without rear panel Load capacity per shelf (kg)

8 01.03 KT3 order picking trolley Wide range of accessories The KT3 order picking trolley is the basis for many picking jobs. The optional fifth castor makes it particularly agile and easy to manoeuvre. Whether handle, writing board or wire tray, wire or wooden shelves, you are always best equipped with the KT3. KT3 as a table trolley with height of 1,230 mm Dimensions (mm): L 900 x W 625 x H 1,230 KT3 with inclined shelf and 2 high shelves Ladder (optional) The hinged ladder is equipped with a non-slip chequered rubber surface. Note holder (optional) Notes or documents can be attached to the metal plate using a fastening clip. 5th castor (optional) Mechanical version. The trolley can be rotated 360 on the spot. Antistatic strap as accessory. Clothes rail (optional) Transport of clothes is no problem with the KT3. Door and rear panel (optional) The wire door and rear panel secure your goods against unauthorised access. Noise reduction Plastic parts for securing and noise reduction are included as standard in the scope of delivery of the hook-in grate. Pat. pend. 17

9 01.03 KT3 order picking trolley D KT3 with width of 900 mm C Forklift loops for the KT3 with a length of 1,297 mm and 1,713 mm 205 A Basic model order no A, length (mm) 900 B, width (mm) C, height (mm) 1,630 1,830 1,230 1,630 1,830 D, platform length (mm) Structural elements Rear panel grate Screwed on, mesh size 50 x 50 mm B Wire mesh door 2-leaf with locking mechanism, mesh size 50 x 50 mm Static elements 1 Connection tube To stabilise the side panels Wire shelf, screw-on Mesh size 100 x 30 mm Wire shelf, screw-on Mesh size 100 x 30 mm, with raised edge of 25 mm on both sides Wooden shelf, screw-on With connection tubes between the side panels for fastening Shelves Wire shelf, attachable Mesh size 100 x 30 mm Wire shelf, attachable Mesh size 100 x 30 mm, with raised edge of 25 mm on both sides Wire shelf, attachable Mesh size 100 x 30 mm, with raised edge of 100 mm on both sides Divider For wire shelves with raised edge of 100 mm Wooden shelf, attachable Between the side panels for fastening Accessories Pushing handle (pair) made of plastic-coated steel tubing in RAL 5002 ultramarine blue or RAL 3000 flame red Writing board Coated metal board with deep black surface Writing board Attachable, adjustable angle, with clamping strip Wire tray for small items Plastic-coated in RAL 9005 jet black W 235 x D 170 x H 135 mm, mesh size 5 x 5 mm Antistatic strap for reliable conductive discharge On the chassis or on the 5th castor 5th castor Mechanical, Ø 125 mm Clothes rail Attachable, made of flat oval tubing Note holder, screw-on Plastic-coated metal board with clamping strip Ladder Folding, 3 levels with non-slip chequered rubber surface Drawbar set For interconnecting several order picking trolleys (1 handle, horizontal) Chassis with forklift loops On request On request Other accessories available on request. 1 A static element must be used with loads of 50 kg or more or when using a ladder. 18

10 01.03 KT3 order picking trolley KT3 with width of 1,297 mm KT3 with width of 1,713 mm , ,630 1,830 1,630 1,830 1,250 1,250 1,250 1, , ,630 1, ,830 1,666 1,666 1,666 1, (depending on quantity) (depending on quantity) (depending on quantity) (depending on quantity) (depending on quantity) (depending on quantity) (depending on quantity)

11 01.04 KT4 order picking trolley Robust and extremely durable > Load capacity up to 600 kg > Matched to Euro standard box > System design with individual structure KT4 basic model with accessories Dimensions (mm): L 1,306 x W 806 x H 1,650 Standard equipment: Chassis made of square tubing with non-slip wooden support. Side panels made of square tube frame with wire grate, inserted into chassis and screwed into place. Wooden shelves can be screwed in at height increments of 100 mm. Castors: 2 fixed castors and 2 swivel castors Ø 160 mm, optionally with brake or central brake. Elastic tread. Finish: High-gloss galvanised and chrome-plated. Technical specifications: Total load capacity 600 kg Load capacity of chassis 200 kg Load capacity per shelf 150 kg 20

12 LOGISTICS + INDUSTRY 01 ORDER PICKING KT4 order picking trolley Transport with forklift The optional forklift loops enable labour saving transportation in combination with most forklift models. Note: Forklift insertion on the short side is only possible in conjunction with castor set Ø 125 mm and additional insertion aid for forklift trucks (available on request) Forklift loops, dimensions in mm 280 utility mod. pend. KT4 B C A shelf (accessories) Basic model order no. For KT4 with height (C) of 1,650 For KT4 with height (C) of 1,850 A x B, length x width (mm) x x x x x x x x Structural elements Rear panel grate Riveted on, mesh size 75 x 100 mm For KT4 with height (C) of 1,650 For KT4 with height (C) of 1,850 Shelves Shelf With non-slip wooden support, screw-in Useful area W x D in mm (without rear panel) Anti-slip guard For shelf and chassis, 10 mm projection Accessories Pushing handle made of plastic-coated steel tube in RAL 5002 ultramarine blue or RAL 3000 flame red Writing board Coated metal board with clamping strip, jet black surface Writing board Attachable, adjustable angle, with clamping strip Forklift loops With underbody protection Ladder Folding, 3 levels with non-slip chequered rubber surface Wire tray for small items, plastic-coated in RAL 9005 jet black, W 235 x D 170 x H 135 mm, mesh size 5 x 5 mm Coupling/drawbar system available on request Castor sets Castor set Ø 160 mm 2 swivel castors, incl. 1 with brake + 2 fixed castors Castor set Ø 160 mm 2 swivel castors, with central brake + 2 fixed castors Castor set Ø 125 mm for forklift insertion on short side 2 swivel castors + 2 fixed castors, with guidance device for forklift available on request 21

13 01.05 KT drive order picking trolley Transportation made easy > Electric motor with speed up to 6 km/h > Easy handling thanks to 5th castor Forward and reverse movement is controlled via a rocker switch integrated in the handle. KT3 DRIVE Equipment example Dimensions without attachments L 1,297 x W 625 x H 1,830 mm Can be rotated 360 on the spot Standard equipment KT3 drive : Chassis made of square tubing with welded bottom tray. Side panels made of square tube frame with wire grate, inserted into chassis and screwed into place. Handle with emergency off-switch and speed level switch on the right. Lithium polymer battery attached to side panel. Castors: 4 Wanzl swivel castors, Ø 125 mm, with bumper. Rubber tread. 5th wheel with integrated electric drive feature. Finish: High-gloss, galvanised, chrome-plated. Standard equipment KT4 drive : Chassis made of square tubing, with wooden support on request. Side panels made of square tube frame with wire grate, inserted into chassis and screwed into place. Wooden shelves can be screwed in at height increments of 100 mm. Handle with emergency cut-out in the centre and speed level switch on the right or left. Lithium polymer battery attached to side panel. Castors: 4 Wanzl swivel castors, Ø 160 mm, with bumper. Rubber tread. 5th wheel with integrated electric drive feature. Finish: High-gloss galvanised and chrome-plated. 22

14 01.05 KT drive order picking trolley Order picking is often extremely hard work strength and concentration are hard to sustain over long periods, but the work must be completed flawlessly and efficiently. Here at Wanzl, we have designed electrically driven order picking trolleys that will enable you to meet these requirements. The battery required to drive the trolley can be easily replaced using a coupling mechanism. This ensures that the trolley is always ready for operation. KT4 DRIVE Dimensions without attachments L 1,306 x W 806 x H 1,650 mm Lithium polymer batteries with capacity indicator The quick-change battery pack system ensures multi-shift operation! Battery box 25.2 V/10 Ah/max. 30 A Battery box 25.2 V/20 Ah/max. 30 A Ideal for heavy loads An electric motor is integrated in the hub of the 5th castor, providing the driving force and ensuring effortless track precision and safe manoeuvring. The speed (max. 6 km/h) is controlled via a 5-position toggle switch. Technical specifications Motor (maintenance-free) 24 V DC Max. rated speed (rpm) 125 Nominal performance (W) 150 Max. torque (Nm) 11.5 Motor brake (max. holding torque, Nm) 50 Basic model KT3 drive KT4 drive Length (mm) 1,297 1,713 1,206 1,306 1,706 Width (mm) Height (mm) 1,830 1,830 1,650 1,850 1,650 1,850 1,650 1,850 Load capacity (kg) Chassis load capacity (kg) Load capacity of shelf (kg)

15 01.06 KT3-Kombi order picking trolley For the transport of clothing > Hinged shelves for the transport of accessories > Can be rotated 360 on the spot Integrated clothes rail for trouble-free hanging of clothing Load secured using safety belts KT3-KOMBI with shelves folded up for the transportation of hanging goods Can be rotated 360 on the spot Standard equipment: Chassis suitable for conveyance technology, modified 5th castor, square tube frame with wire grate, 1 centre section, 6 folding shelves made from wire grate, 1 clothes rail, 2 safety belts KT3-Kombi Castors: 4 swivel castors, rubber tread. 5th castor, fitted in the centre for better manoeuvring. Finish: High-gloss galvanised and chrome-plated Order no Length x width x height (mm) 1,300 x 550 x 1,800 Mesh size (mm) 100 x 100 Castor Ø (mm) 125 Total load capacity (kg) 250 Load capacity per shelf (kg) 25 Weight (kg) 68 24

16 01.07 KT Alu order picking trolley Easy to use and ergonomic > Only 46 cm wide perfect for narrow aisles > Easy handling thanks to low weight Comfort handle The forward-angled handle ensures optimal positioning of the wrist. Shelves adjustable in increments of 10 cm Functional parts made of robust steel KT ALU basic model Standard equipment: Side panels, shelf frames and chassis frame made of aluminium. 3 shelves with platform made from aluminiumplastic composite material, can be bolted on at 10 cm intervals. Ergonomic comfort handle. Functional parts made of steel for optimum stability. Castors: 4 swivel castors, including 2 with brake. Rubber tread. Finish: Plastic powder coating. C 1011 A D 1334 E B KT Alu 454 KT Alu 654 Order no A x B, length x width (mm) 1,517 x 454 1,517 x 654 C, height (mm) 1,645 1,645 D x E, useful area of the shelves (mm) 1,250 x 445 1,250 x 645 Castor Ø (mm) Total load capacity (kg) Load capacity per shelf (kg) Weight (kg)

17 01.08 KT-R order picking trolley Slide-in of boxes on roller tracks > For European standard boxes measuring 600 x 400 mm > Height-adjustable shelves Easy loading The boxes can be pushed effortlessly into the trolley thanks to roller tracks that slope slightly backwards. Securing of boxes A rubber stop brakes the box and prevents items falling out unintentionally during transport. Roller tracks KT-R Supplied without standard boxes Thanks to individually mounted rollers that move with ease boxes are extremely easy to move. Standard equipment: Chassis made of square tube with welded bottom tray. Side panels made of square tube frame with wire grate, inserted into chassis and screwed into place. 4 attachable grate shelves with backwardsloping roller tracks, with wire shelves and anti-slip guard for the boxes on the handle side, and with bumper and rubber stop for securing the boxes at the rear. 1 pair of pushing handles. Castors: 4 Wanzl swivel castors, Ø 125 mm, rubber tread. Finish: High-gloss galvanised and chrome-plated KT-R Order no V001 Length (mm) Width (mm) 663 Height (mm) 1,630 Castor Ø (mm) 125 Total load capacity (kg) 200 Load capacity per shelf (kg) 50 Weight (kg) 36 26

18 01.09 KT-B order picking trolley Perfectly adapted for European standard boxes > Low net weight at 30 kg > Load capacity up to 150 kg KT-B Supplied without standard boxes KT-B Standard equipment: 2 side panels, chassis with grate, 3 wire shelves with 25 mm raised edge, inclined drop, upper tray shelf. 1 pair of pushing handles and clipboard fitted on the side Castors: 4 Wanzl swivel castors, rubber tread,, including 2 with brake. Finish: Chassis with plastic powder coating in titanium Tray shelf, clipboard and pushing handle with plastic powder coating in RAL 5002 ultramarine blue Order no Length (mm) 710 Width (mm) 755 Height (mm) 1,480 Castor Ø (mm) 125 Total load capacity (kg) 150 Load capacity per shelf (kg) 50 Weight (kg) 30 27

19 01.10 MultiPick trolley For order picking with European standard boxes > Holds up to 6 boxes > With small item basket Bottom tray for small items Deflector rings to protect against damage to the trolley and fixtures Can be rotated 360 on the spot MULTIPICK TROLLEY Standard equipment: Frame made of square tubing. Side panel with small items basket made of wire and horizontal pushing handle. 4 deflector rings on the chassis. 6 compartments for European standard boxes measuring 600 x 400 mm. Castors: 4 swivel castors, elastic tread. Incl. 5th castor, fitted in the centre for easy manoeuvring. Finish: High-gloss galvanised and chrome-plated. Special version for 8 boxes also available MultiPick Trolley Order no V004 Length (mm) 1, Width (mm) 650 Height (mm) 1,038 Castor Ø (mm) 125 Load capacity per shelf (kg) 100 Total load capacity (kg) 200 Weight (kg)

20 01.11 Pick and Pack Collect goods from the warehouse and pack directly into the shipping box > Acceleration of throughput times, as goods no longer need to be repacked Perfect for smaller shipping orders Can be rotated 360 on the spot PICK AND PACK Shipping boxes are not included in the scope of delivery! Standard equipment: Frame made from heat-resistant steel, shelves made from aluminium. Ergonomically shaped handle, suitable for both pulling and pushing. Shelves can be screwed in at height increments of 50 mm. Note: with Pick & Pack 2000, steel tubes are used in the shelves. Castors: 4 Wanzl swivel castors, rubber tread. Optional: 5th castor, fitted in the centre for easy manoeuvring. This enables the trolley to turn on the spot. Finish: Coloured plastic powder coating. D Pick and Pack 950 Pick and Pack 1250 Pick and Pack 1550 Pick and Pack 2000 C 1270 A B Order no V V V A x B x C, length x width x height (mm) 1,227 x 868 x 1,475 1,527 x 868 x 1,475 1,827 x 868 x 1,475 2,277 x 868 x 1,475 D, length of loading surface (mm) 950 1,250 1,550 2,000 Castor Ø (mm) Max. angle of the shelf (in degrees) +/-5 +/-5 +/-5 +/-5 Total load capacity (kg) Load capacity per shelf (kg) Max. load of the box (kg) Standard box dimensions (L x W x D mm) 400 x 300 x x 300 x x 300 x x 300 x 300 Weight (kg)

21 01.12 Order picking container The right solution for every application > Mobile containers in numerous variants and dimensions > Bolted design for ideal material flow in intralogistics > Load capacity up to 500 kg ORDER PICKING CONTAINERS Basic model with accessories Dimensions (mm): W 1,200 x D 800 x H 1,635 Standard equipment: Sturdy, mobile chassis made of square tubing, wire bottom tray with spot-welded wire mesh. Side panels made of square tube with welded wire grate. Two-part rear panel (closing grate). 1 connection tube at height of 1,635 mm, mounted in centre. Hook-in grate can be hooked in various positions at an interval of 110 mm. Castors (basic model): 4 Wanzl swivel castors Ø 100 mm made of polyamide, available with brakes on request. For alternative castor fittings, see accessories. Finish: High-gloss galvanised and chrome-plated. Technical specifications: Total load capacity Load capacity per shelf 200 kg 75 kg 30

22 01.12 Order picking container Wanzl order picking containers are available in a wide range of variants and dimensions. Thanks to the extensive range of accessories and the bolted design they are perfect for your logistics environment and help you to pick orders more quickly and more efficiently. ORDER PICKING CONTAINERS Basic model with accessories Dimensions (mm): W 1,200 x D 700 x H 1,100 ORDER PICKING CONTAINERS Basic model with accessories Dimensions (mm): W 600 x D 600 x H 1,635 Bolted design The bolted designs are ideal for the material flow in intralogistics. Noise reduction Plastic parts for securing and noise reduction are included as standard in the scope of delivery of the hook-in grate. Pat. pend. 5th castor (optional) Mechanical design, simplifies steering and manoeuvring of the container. Antistatic strap as accessory. Note holder (optional) Notes or documents can be attached to the metal plate using a clamping strip. 31

23 01.12 Order picking container D Order picking container with width of 600 mm C 170 A B Basic model order no A, length (mm) 600 B, width (mm) C, height (mm) 1,100 1,635 D, length of loading surface (mm) Accessories Hook-in grate straight, depth 540 mm Hook-in grate straight, depth 640 mm Hook-in grate straight, depth 740 mm Hook-in grate angled 25 mm, depth 540 mm Hook-in grate angled 25 mm, depth 640 mm Hook-in grate angled 25 mm, depth 740 mm Hook-in grate angled 100 mm, depth 540 mm Hook-in grate angled 100 mm, depth 640 mm Hook-in grate angled 100 mm, depth 740 mm Hook-in grate double wire edge 2 x 6.8 mm, depth 540 mm Hook-in grate double wire edge 2 x 6.8 mm, depth 640 mm Hook-in grate double wire edge 2 x 6.8 mm, depth 740 mm Closing grate, front Adjustable height* Closing grate, front Height 215 mm, for front anti-slip guard Scanner rail for angled hook-in grate Height 40 mm, transparent Horizontally fitted handle (only for bolted design!) Steel tube, plastic-coated in red, green or blue Vertically fitted handle (only for bolted design!) Steel tube, plastic-coated in red, green or blue Note holder W 223 x H 120 mm, made of metal, with clamping strip Writing board W 313 x H 160 mm, coated metal board, black Writing board, attachable Adjustable angle, with clamping strip for formats up to DIN A4 Wire tray for small items, plastic-coated in black, W 235 x D 170 x H 135 mm, mesh size 5 x 5 mm Anti-static band for reliable conductive discharge mounted on chassis or on 5th castor 5th castor for castor set Ø 100 mm Simplifies steering and manoeuvring of the container Sets of castors 100 PA (black) Swivel castor set Ø 100 mm 4 swivel castors Swivel castor set Ø 100 mm 4 swivel castors, incl. 2 with brake Sets of castors 100 elastic (blue) Swivel castor set Ø 100 mm 4 swivel castors Swivel castor set Ø 100 mm 4 swivel castors, incl. 2 with brake * Height adjustable Height of the closing grate of the basic model

24 Order picking container with width of 960 mm Order picking container with width of 1,200 mm (900) ,100 1, , ,100 1,635 1,140 1,

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