Steps for self-assembly 100 S C.08 Steps for self-assembly 100 L C.10 Steps for self-assembly 75 L C.12 Industrial ladders C.13

Transcription

1 Step system

2 Technical information Test marks Your Partner in matters of safety Founding member of the German Ladder and Mobile Scaffolding Association Founding member of the European Ladder Federation PROFI Ladder classifications PLUS STANDARD For continuous industrial operation better than DIN EN 131 For industry and the trade better than DIN EN 131 For the office, home and garden better than DIN EN 131 Order details: 1. Order No. ( ) 2. Additionally, when standard measurements do not apply, the vertical height, angle of incline and/or projection 3. Clear width 4. Special equipment 5. Customised and special production cannot be exchanged or returned. C.02 Prices are valid until We reserve the right increase prices from

3 Contents Assignment* Page TEST MARK C.02 SERVICE PACKAGE C.04 SERIES DESIGN FEATURES C.05 STEPS Steps for self-assembly 100 S C.08 Steps for self-assembly 100 L C.10 Steps for self-assembly 75 L C.12 Industrial ladders C.13 STEPS WITH PLATFORM Steps with platform, without support element 100 S C.14 Steps with platform, without support element 75 L C.16 Steps with platform with support element 100 S C.18 Steps with platform and castors, accessible from one side 100 S C.20 Steps with platform and castors, accessible from both sides 100 S C.22 BRIDGES Bridge 100 S C.23 WORKSTEPS Work steps 100 S C.24 Heavy duty work steps Typ 7671 C.26 Work steps Typ 7656 C.27 Work steps Typ 7657 C.28 Step Typ 3005 C.29 SPECIAL EQUIPMENT / ACCESSORIES C.30 CONNECTORS / SECTIONS 0301 range for tube Ø 30 mm C range for profile connectors C.38 *) Assignment for corresponding special equipment and spare parts/accessories C.03

4 HACA Vario-Step service package The new HACA service package: Planning HACA s own network of plant warehouses and field service throughout Germany provides help with planning solutions from our Vario-Step range. We will support you with measuring, planning and with obtaining the data necessary to process your enquiry. Please call us on 06434/25-0 or hallo@haca.com to arrange an appointment. Production We manufacture the ideal product to suit your requirements at our factory in Bad Camberg Delivery The standard scope of delivery of our product is:»pre-assembled, but dismantled into individual assembly groups for transport«we offer assembled delivery in our own truck with immediate effect for steps with a platform, steps with a platform on castors and bridges. In these cases we also offer final assembly (railings etc.) on site. Spare parts service Many years and decades since introduction of the first VARIO-STEP system components, we carry a wide range of spare parts which enable you to conduct repairs of all kinds. C.04

5 »100 S range«advantages n Suitable for outdoor use n Repair-friendly due to replaceable steps, railings, stringers and other accessories n All components are cut precisely to length, bundled together for transport and packed with accessories n Inexpensive self-assembly n Standard incline 45 /60 Stringers n Stringers made of very strong aluminium special section with integrated T-groove to fit steps, railings and fittings n Step stringer 104 x 30.5 mm n Platform stringer 145 x 30.5 mm Steps n Made from hot-dip galvanised perforated sheet with nonslip perforations right up to the edge of the step n Slip resistance R 11 n Step size: Clear width 600/800/1000 mm, 500 mm on request, Step depth at mm, at mm Railing n Made from hot-dip galvanised steel tubing Ø 30 mm with stable cast aluminium pipe connectors n Designed in accordance with DIN EN ISO for a horizontal force of 300 N/m n Steps less than 60 incline and platform railing with knee rail Vertical height (m) Special incline of and other vertical heights on request. Total load (dan ) guide values Coloured powder-coating or anodising on request C.05

6 »100 L range«advantages n Suitable for outdoor use n Repair-friendly due to replaceable steps, railings, stringers and other accessories n All components are cut precisely to length, bundled together for transport and packed with accessories n Inexpensive self-assembly n Standard incline 45 /60 Stringers n Stringers made of very strong aluminium special section with integrated T-groove to fit steps, railings and fittings n Step stringer 104 x 30.5 mm n Platform stringer 145 x 30.5 mm Steps n Made from special aluminium section with sealed surface and non-slip profile n Step chamfering angled inwards to protect heels n Step size: Clear width 600/800/1000 mm, other sizes on request, Step depth 250 mm Railing n Made from hot-dip galvanised steel tubing Ø 30 mm with stable cast aluminium pipe connectors n Designed in accordance with DIN EN ISO for a horizontal force of 300 N/m n Steps less than 60 incline and platform railing with knee rail Vertical height (m) Special incline of and other vertical heights on request. Total load (dan ) guide values Coloured powder-coating or anodising on request C.06

7 »75 L range«vorzüge n Suitable for outdoor use n Repair-friendly due to replaceable steps, railings, stringers and other accessories n Lighter design n All components are cut precisely to length, bundled together for transport and packed with accessories n Inexpensive self-assembly n Standard incline 60 Stringers n Stringers made of strong aluminium special section with integrated T-groove to fit steps, railings and fittings n Step and platform stringer 75 x 25 mm n Bottom stringer ends with plastic foot pads n Top stringer ends with hooks Steps n Made from special aluminium section with sealed surface and non-slip profile n Step chamfering angled inwards to protect heels n Step size: Clear width 500/600 mm, other sizes on request, Step depth 150 mm Railing n Made from hot-dip galvanised steel tubing Ø 30 mm with stable cast aluminium pipe connectors n Platform railing with knee rail Vertical height (m) Special incline of and other vertical heights on request. Total load (dan ) guide values Coloured powder-coating or anodising on request C.07

8 Steps for self-assembly»100 S range«assignment from Page C.03 Advantages n Steps up / down to intermediate floors, ramps, machines, stationary work platforms, basements, pits etc. for checking and maintenance work n Fixed installation n Delivery in set Stringers n Top stringer ends with hinge at top of stairs for securing to horizontal/vertical surfaces n Bottom stringer ends with bracket on bottom of stairs with drilled hole for fixed installation Railing n One-sided, can be mounted on left or right (railing on both sides or no railing possible on request) Special equipment (from Page C.30): n Perpendicular angled foot ends instead of inclined stringer ends n Foot pads instead of brackets on the bottom of stairs n Hooks instead of hinge at top of stairs n Intermediate platform n Self-closing gate Available on request: Completely assembled steps Steps for self-assembly with incline correspond to the workplace ordinance and workplace guidelines. Steps for self-assembly with incline in accordance with the workplace ordinance correspond to DIN EN ISO Steps for self-assembly with incline (for confined spaces) These constructions are generally referred to as stairs because of the large step depth and associated step safety. However they are stair-like ladders which are subject to regulations and standards applicable to step ladders (e.g. DIN EN 131). Railings are not stipulated here. Vertical height C.08 Projection Clear width

9 Steps for self-assembly»100 S range«incline 60 - with one railing Size Vertical Projection Clear width Clear width Clear width hieght 1 ) 600 mm p. 800 mm p mm p. m approx. m approx. Order No. set Order No. set Order No. set 3 0,75 0, ,00 0, ,25 0, ,50 1, ,75 1, ,00 1, ) 2,25 1, ,50 1, ,75 1, ) 3,00 1, ,25 2, ,50 2, ,75 2, ,00 2, ,25 2, ) 4,50 2, ,75 2, ,00 3, mm clear width on request Incline 45 - with one railing Size Vertical Projection Clear width Clear width Clear width hieght 1 ) 600 mm p. 800 mm p mm p. m approx. m approx. Order No. set Order No. set Order No. set 3 0,60 0, ,80 0, ,00 1, ,20 1, ,40 1, ,60 1, ) 1,80 1, ,00 2, ,20 2, ,40 2, ,60 2, ,80 2, ) 3,00 3, ,20 3, ,40 3, ) 3,60 3, ,80 3, ,00 4, mm clear width on request 1 ) From ground to top edge of intermediate floor (or similar) 2 ) With diagonal bracing from size 9. 3 ) Intermediate platforms are required under DIN EN ISO »Stationary accesses to mechanical installations «as from a vertical height of 3 m. The height may be increased to 4 m in the case of a single flight of steps. Intermediate platforms are required under BGR 234»Guidelines for warehouse facilities and equipment«as from 18 steps. Supports must be mounted as from size 18 see Accessories from Page C.30. Price for stairs with fixed sizes (intermediate sizes»vertical height...«): Price for the next size C.09

10 Steps for self-assembly»100 L range«assignment from Page C.03 Advantages n Steps up / down to intermediate floors, ramps, machines, stationary work platforms, basements, pits etc. for checking and maintenance work n Fixed installation n Delivery in set Stringers n Top stringer ends with hinge at top of stairs for securing to horizontal/vertical surfaces n Bottom stringer ends with bracket on bottom of stairs with drilled hole for fixed installation Railing n One-sided, can be mounted on left or right (railing on both sides or no railing possible on request) Special equipment (from Page C.30): n Perpendicular angled foot ends instead of inclined stringer ends n Foot pads instead of brackets on the bottom of stairs n Hooks instead of hinge at top of stairs n Intermediate platform n Self-closing gate Available on request: Completely assembled steps Steps for self-assembly with incline correspond to the workplace ordinance and workplace guidelines. Steps for self-assembly with incline in accordance with the workplace ordinance correspond to DIN EN ISO Steps for self-assembly with incline (for confined spaces) These constructions are generally referred to as stairs because of the large step depth and associated step safety. However they are stair-like ladders which are subject to regulations and standards applicable to step ladders (e.g. DIN EN 131). Railings are not stipulated here. Vertical height C.10 Projection Clear width

11 Steps for self-assembly»100 L range«incline 60 - with one railing Size Vertical Projection Clear width Clear width Clear width hieght 1 ) 600 mm p. 800 mm p mm p. m approx. m approx. Order No. set Order No. set Order No. set 3 0,75 0, ,00 0, ,25 0, ,50 1, ,75 1, ,00 1, ) 2,25 1, ,50 1, ,75 1, ) 3,00 1, ,25 2, ,50 2, ,75 2, ,00 2, ,25 2, ) 4,50 2, ,75 2, ,00 3, Incline 45 - with one railing Size Vertical Projection Clear width Clear width Clear width hieght 1 ) 600 mm p. 800 mm p mm p. m approx. m approx. Order No. set Order No. set Order No. set 3 0,60 0, ,80 1, ,00 1, ,20 1, ,40 1, ,60 1, ) 1,80 2, ,00 2, ,20 2, ,40 2, ,60 2, ,80 3, ) 3,00 3, ,20 3, ,40 3, ) 3,60 3, ,80 4, ,00 4, ) From ground to top edge of intermediate floor (or similar) 2 ) With diagonal bracing from size 9. 3 ) Intermediate platforms are required under DIN EN ISO »Stationary accesses to mechanical installations «as from a vertical height of 3 m. The height may be increased to 4 m in the case of a single flight of steps. Intermediate platforms are required under BGR 234»Guidelines for warehouse facilities and equipment«as from 18 steps. Supports must be mounted as from size 18 see Accessories from Page C.30. Price for stairs with fixed sizes (intermediate sizes»vertical height...«): Price for the next size C.11

12 Steps for self-assembly»75 L range«assignment from Page C.03 Advantages n Steps up / down to intermediate floors, ramps, machines, stationary work platforms, basements, pits etc. for checking and maintenance work n For hooking in n Delivery in set Railing n One-sided, can be mounted on left or right (railing on both sides or no railing possible on request) Special equipment (from Page C.30): n Perpendicular angled foot ends instead of inclined stringer ends n Brackets on the bottom of stairs instead of foot pads n Additional pair of hooks for parked position n Intermediate platform n Self-closing gate n Hooking mechanism Available on request: Completely assembled steps Vertical height Projection Clear width C.12

13 Selbstbautreppen»Serie 75 L«Size Vertical Projection Clear width Clear width Height 1 ) 500 mm p. 600 mm p. m. approx. m. approx. Order No. set Order No. set 3 0,75 0, ,00 0, ,25 0, ,50 0, ,75 1, ,00 1, ) 2,25 1, ,50 1, ,75 1, ) 3,00 1, ,25 1, ,50 2, ,75 2, ,00 2, ,25 2, ) 4,50 2, ,75 2, ,00 3, ) From ground to top edge of intermediate floor (or similar) 2 ) With diagonal bracing from size 9. 3 ) Intermediate platforms are required under DIN EN ISO »Stationary accesses to mechanical installations «as from a vertical height of 3 m. The height may be increased to 4 m in the case of a single flight of steps. Intermediate platforms are required under BGR 234»Guidelines for warehouse facilities and equipment«as from 18 steps. Supports must be mounted as from size 18 see Accessories from Page C.30. Price for stairs with fixed sizes (intermediate sizes»vertical height...«): Price for the next size Industrial ladders Steel, hot-dip galvanised n Ladders for checking and maintenance of intermediate floors etc. n All parts made from steel, hot-dip galvanised n Stringers made from steel with steps welded in n Steps with non-slip perforation n With railings on both sides n Dimensions: Incline 60 Depth of step 150 mm Vertical distance between steps 235 mm n EN 131 Size 9 Type clear width 500 mm with railings on both sides Size Vertical Projection Total weight Pre- height 1 ) incl. railings assembled m. approx. m. approx. kg approx. Order No. per set 5 1,20 0, ,44 0, ,68 0, ,92 1, ,16 1, ,40 1, ,64 1, ) From the floor to the top edge of the intermediate floor or similar C.13

14 Steps with platform, without support element»100 S range«assignment from Page C.03 Advantages n Ladders to higher parts of buildings, to machines, installations and storage facilities n Fixed installation n Pre-assembled, but dismantled into individual assembly groups for transport Stringers n Top stringer ends with hinge at front of platform for securing to vertical surfaces n Bottom stringer ends with bracket on bottom of stairs with drilled hole for fixed installation n Platform stringer with integrated 100 mm high base board Railing n On both sides of the ladder n On both sides of the platform so that exit is at the front (other versions possible at the request of the customer) Dimensions n Platform length 1000 mm n Platform railing height 1100 mm Special equipment (from Page C.30): n Platform size extension / reduction n Perpendicular angled foot ends instead of inclined stringer ends n Foot pads instead of brackets on the bottom of stairs n Intermediate platform n Self-closing gate n Side exit Platform length Vertical height C.14 Projection Clear width

15 Steps with platform, without support element»100 S range«incline 60 Size Vertical Projection Clear width Clear width Clear width height 1 ) 600 mm p. 800 mm p mm p. m. approx. m. approx. Order No. set Order No. set Order No. set 4 1,00 1, ,25 1, ,50 1, ) 1,75 1, ,00 2, ,25 2, ,50 2, ,75 2, ) 3,00 2, ,25 2, ,50 2, ,75 3, ,00 3, Incline 45 Size Vertical Projection Clear width Clear width Clear width height 1 ) 600 mm p. 800 mm p mm p. m. approx. m. approx. Order No. set Order No. set Order No. set 4 0,80 1, ,00 1, ,20 2, ) 1,40 2, ,60 2, ,80 2, ,00 2, ,20 3, ,40 3, ,60 3, ,80 3, ) 3,00 3, ,20 4, ,40 4, ) 3,60 4, ,80 4, ,00 4, ) From ground to top edge of intermediate floor (or similar) 2 ) With diagonal bracing from size 7. 3 ) Intermediate platforms are required under DIN EN ISO »Stationary accesses to mechanical installations «as from a vertical height of 3 m. The height may be increased to 4 m in the case of a single flight of steps. Intermediate platforms are required under BGR 234»Guidelines for warehouse facilities and equipment«as from 18 steps. Supports must be mounted as from size 18 see Accessories from Page C.30. Price for stairs with fixed sizes (intermediate sizes»vertical height...«): Price for the next size C.15

16 Steps with platform, without support element»75 L range«assignment from Page C.03 Advantages n Ascent/descent to intermediate floors, ramps, to machines, fixed work platforms, basement, pits etc. n Fixed installation n Pre-assembled, but dismantled into individual assembly groups for transport Stringers n From size 13, with bracket on bottom of stairs with drilled hole for fixed installation n Platform stringer with integrated 48 mm high base board Railing n On both sides of the ladder n On both sides of the platform so that exit is at the front (other versions possible at the request of the customer) Dimensions n Platform length 450 mm n Platform railing height 1100 mm Special equipment (from Page C.30): n Platform extension n Perpendicular angled foot ends instead of inclined stringer ends n Brackets on the bottom of stairs up to size 12 instead of foot pads n Intermediate platforms n Self-closing gate n Hooking mechanism Platform length Vertical height Projection Clear width C.16

17 Steps with platform, without support element»75 L range«incline 60 - platform length approx. 450 mm with railings on both sides of steps and platform Size Vertical Projection Clear width Clear width height 1 ) 500 mm p. 600 mm p. m. approx. m. approx. Order No. set Order No. set 3 0,75 0, ,00 1, ,25 1, ,50 1, ) 1,75 1, ,00 1, ,25 1, ,50 1, ,75 2, ) 3,00 2, ) 3,25 2, ,50 2, ,75 2, ,00 2, ,25 2, ) 5 ) 4,50 3, ,75 3, ,00 3, ) From ground to top edge of intermediate floor (or similar) 2 ) With diagonal bracing from size 7. 3 ) Intermediate platforms are required under DIN EN ISO »Stationary accesses to mechanical installations «as from a vertical height of 3 m. The height may be increased to 4 m in the case of a single flight of steps. Intermediate platforms are required under BGR 234»Guidelines for warehouse facilities and equipment«as from 18 steps. Supports must be mounted as from size 18 see Accessories from Page C ) From size 13 with connecting elements for fixed installation, steel parts hot-dip galvanised 5 ) Supports must be mounted as from size 18 see Accessories from Page C.30. Price for stairs with fixed sizes (intermediate sizes»vertical height...«): Price for the next size C.17

18 Steps with platform, with support element»100 S range«assignment from Page C.03 Advantages n Ladders for operating and inspecting machinery etc. n Fixed installation (only secured to the floor) n Pre-assembled, but dismantled into individual assembly groups for transport Stringers n Bottom stringer ends with bracket on bottom of stairs with drilled hole for fixed installation n Platform stringer with integrated 100 mm high base board Railing n On both sides of the ladder n On three sides of the platform (other versions possible at the request of the customer) Support element n Made from aluminium section with cast aluminium connectors n Screwed to stairs and platform n With bracket, incl. drilled hole for fixed installation Dimensions n Platform length 1000 mm n Platform railing height 1100 mm Special equipment (from Page C.30): n Platform size extension/reduction n Perpendicular angled foot ends instead of inclined stringer ends n Intermediate platform n Self-closing gate Platform length Vertical height C.18 Projection Clear width

19 Steps with platform, with support element»100 S range«incline 60 Size Vertical Projection Clear width Clear width Clear width height 1 ) 600 mm p. 800 mm p mm p. m. approx. m. aprrox. Order No. set Order No. set Order No. set 5 1,25 1, ,50 1, ) 1,75 1, ,00 2, ,25 2, ,50 2, ,75 2, ,00 2, Incline 45 Size Vertical Projection Clear width Clear width Clear width height 1 ) 600 mm p. 800 mm p mm p. m. approx. m. aprrox. Order No. set Order No. set Order No. set 4 0,80 1, ,00 2, ,20 2, ) 1,40 2, ,60 2, ,80 2, ,00 3, ,20 3, ,40 3, ,60 3, ,80 3, ) From ground to top edge of platform (or similar) 2 ) With diagonal bracing from size 7. Price for stairs with fixed sizes (intermediate sizes»vertical height...«): Price for the next size C.19

20 Steps with platform and castors,»100 S range«accessible from one side Assignment from Page C.03 Advantages n Ladders for machines, storage facilities, installations, containers etc. n Pre-assembled, but dismantled into individual assembly groups for transport Stringers n Bottom stringer ends with foot pads n Platform stringer with integrated 100 mm high base board Railing n On both sides of the ladder n On three sides of the platform (other versions possible at the request of the customer) Support element n Made from aluminium section with cast aluminium connectors n Screwed to stairs, platform and cross braces Castors n Polyurethane castors mounted on roller bearings with excellent running properties and high safety standard n Type / with a projecting cross brace on the support element can therefore be moved like a wheelbarrow with fixed castors for heavy loads n Type / Mwith two non-projecting cross braces suitable for narrow corridors both guided castors on the climbing element cross brace are braked by actuating the central brake lever support element cross brace with castors for heavy loads standard safety is guaranteed by ballast Type / Dimensions n Platform length 800 mm n Platform railing height 1100 mm n Incline 45 Sonderausstattung (siehe ab Seite C.30): n Platform extension n Perpendicular angled foot ends instead of inclined stringer ends (only and ) n Handles for Type / n Lever rollers for Type / n Self-closing gate Available on request: n Casters with total stop n Casters with direction lock n Central braking castors Ø 200 mm n 4 castors centrally braked Type / C.20

21 Steps with platform and castors,»100 S range«accessible from one side Size Vertical Outer dimensions Clear width Outer dimensions Clear width height 1 ) TB x SL 600 mm p. TB x SL 800 mm p. m. approx. m. approx. Order No. set m. approx. Order No. set 6 1,20 1,20 x 1, ,46 x 1, ,40 1,20 x 2, ,46 x 2, ) 3 ) 1,60 1,20 x 2, ,46 x 2, ,80 1,20 x 2, ,46 x 2, ,00 1,20 x 2, ,46 x 2, ,20 1,20 x 2, ,46 x 2, ,40 1,46 x 3, ,46 x 3, ,80 1,46 x 3, ,66 x 3, ,20 1,46 x 3, ,66 x 3, Size Vertical Outer dimensions Clear width Outer dimensions Clear width height 1 ) TB x SL 800 mm p. TB x SL 1000 mm p. m. approx. m. approx. Order No. set m. approx. Order No. set 6 1,20 0,90 x 1, ,10 x 1, ,40 0,90 x 2, ,10 x 2, ) 3 ) 1,60 0,90 x 2, ,10 x 2, ,80 0,90 x 2, ,10 x 2, ,00 0,90 x 2, ,10 x 2, ,20 0,90 x 2, ,10 x 2, ,40 0,90 x 3, ,10 x 3, ,80 0,90 x 3, ,10 x 3, ,20 0,90 x 3, ,10 x 3, ) From the floor to the top edge of platform. 2 ) With diagonal bracing from size 8. 3 ) From this size it is advisable to use a lever roller or to fit the platform steps with four castors. (See special equipment and accessories from Page C.30). Clear width 2 ) Vertical height Projection (SL) Clear width Cross brace width (TB) Type / Clear width 2 ) Vertical height Type / Projection (SL) Clear width C.21

22 Steps with platform and castors,»100 S range«accessible from both sides Zuordnung von Seite C.03 Advantages n Ladders for shelves, for operating and inspecting machinery etc. n Pre-assembled, but dismantled into individual assembly groups for transport Stringers n Bottom stringer ends with foot pads n Platform stringer with integrated 100 mm high base board 2 ) Railing n On both sides of the ladder n On both sides of the platform (other versions possible at the request of the customer) Support element n Made from aluminium section with cast aluminium connectors n Screwed to stairs and cross braces Castors n Polyurethane castors mounted on roller bearings with excellent running properties and high safety standard n With two projecting cross braces n Fitted with four castors with total stop for size 4 and 5 n With two castors with total stop and two casters with direction lock from size 6 2 ) Clear width Dimensions n Platform length 800 mm Projection n Platform railing height 1100 mm n Incline 60 2 ) 2 ) Special equipment (from Page C.30): n Platform extension n Self-closing gate Projection (SL) Available on request: n Central braking n Four casters with total stop from size 6 Size Vertical Outer dimensions Clear width p. height 1 ) TB x SL 600 mm set m. approx. m. approx. Order No. 4 1,00 0,94 x 1, ,25 0,94 x 1, ,50 1,12 x 2, ,75 1,12 x 2, ) 2,00 1,12 x 2, ,25 1,12 x 3, ,50 1,12 x 3, ,00 1,46 x 4, Clear width Vertical height C.22 1 ) From the floor to the top of the platform 2 ) With one diagonal brace per climbing element from size 8. Cross brace width (TB)

23 Bridges»100 S range«accessible from both sides Assignment from Page C.03 Advantages n Bridges over machines, conveyor belts, pits, containers etc. n Fixed installation (secured to the floor) n Pre-assembled, but dismantled into individual assembly groups for transport Stringers n Bottom stringer ends with bracket on bottom of stairs with drilled hole for fixed installation n Platform stringer with integrated 100 mm high base board 2 ) 2 ) Railing n On both sides of each ladder n On both sides of the platform (other versions possible at the request of the customer) Dimensions n Platform length 800 mm n Platform railing height 1100 mm n Incline 60 LH Clear height 2 ) 2 ) LPU Clear access at bottom SL Step length Special equipment (from Page C.30): n Platform enlargement n Perpendicular angled foot ends instead of inclined stringer ends n Self-closing gate Available on request: Clear width Other vertical heights Vertical height Vertical height Clear width Size Vertical Step Clear access dimensions Clear width p. Clear width p. height 1 ) length top x bottom x height 600 mm unit 800 mm unit m. approx. m. approx. m. approx. Order No. Order No. 4 1,00 1,90 0,55 x 1,64 x 0, ) 1,25 2,20 0,55 x 1,93 x 1, ,50 2,50 0,55 x 2,22 x 1, ,75 2,75 0,55 x 2,51 x 1, ,00 3,05 0,55 x 2,80 x 1, ,25 3,35 0,55 x 3,09 x 2, ,50 3,60 0,55 x 3,38 x 2, ,75 3,90 0,55 x 3,76 x 2, ) From the floor to the top of the platform 2 ) With one diagonal brace per climbing element from size 5. Price for stairs with fixed sizes (intermediate sizes»vertical height...«): Price for the next size C.23

24 Work steps»100 S range«assignment from Page C.03 Advantages n Ladders for machine installation etc. n Transportable n Assembled n The step can be placed directly against the front of the object n Load up to 500 kg Stringers n Bottom stringer ends with foot pads n Platform stringer with integrated 100 mm high base board 500 kg Support element n Made from aluminium section with cast aluminium connectors n Screwed to stairs and platform n With support element foot pads Dimensions n Platform length 400 mm n Step depth 200 mm n Incline 45 n An incline of up to 78 is possible on request Special equipment (from Page C.30): n Platform extension n Railing n Screw-on bracket for fixed installation instead of foot pads n Perpendicular angled foot ends instead of inclined stringer ends n Set of castors n Handles n Self-closing gate when using railing Individual incline up to 78 possible on request Vertical height Projection Clear width Size Vertical Projection Clear width p. Clear width p. Clear width p. Height 1 ) 600 mm unit 800 mm unit 1000 mm unit m. approx. m. approx. Order No. Order No. Order No. C ,40 0, ,60 0, ,80 1, ,99 1, ) From the floor to the top of the platform

25 Vario-Step Examples of customised design systems There is a solution to suit every requirement HACA has decades of experience in the area of customised design. We developed the VARIO-STEP range precisely to be able to respond individually to customer wishes. We are happy to meet customer challenges according to the motto»nothing is impossible«. Contact us: on the basis of diagrams, photos and measurements, our Sales Department and Technical Team will be pleased to suggest solutions. In-situ appointments can be arranged at any time. We present our suggestions using 3D drawings. C.25

26 Steps» range«n Heavy duty work steps n Load 300 kg n For continuous commercial use n DIN EN C n Incline 45 n Very heavy base (approx. 500 x 400 mm) n Welded, very stable and warp resistant rectangular tube design n High degree of step safety due to 200 mm deep, non-slip steps n Step chamfering angled inwards, no risk of injury from sharp edges 300 kg Type With handrail on both sides Type 7671 standard version with screwed, easily replaceable ladder feet Type With handrail left Type With handrail right Type With handrail on both sides Lifting castor fitting with 2 castors Ø 125 mm for subsequent fitting. Recommended for size Order No p. set Ball joint base plates for subsequent fitting on site, e.g. with grating etc. (1 set consists of 4 units) Order No p. set Size Vertical Base area Weight Type height W x D 7671 p. m. approx. m. approx. kg approx. Order No. unit 2 0,40 0,57 x 0,71 6, ,60 0,61 x 0,95 10, ,80 0,65 x 1,19 12, ,00 0,69 x 1,43 16, Size Vertical Base area Weight Type Type Type height W x D p p p. m. approx. m. approx. kg approx. Order No. unit Order No. unit Order No. unit C ,60 0,61 x 0,95 11,2 (12,4) ,80 0,65 x 1,19 14 (15,2) ,00 0,69 x 1,43 17,7 (18,9)

27 Steps Aluminium work steps n Load 150 kg n DIN EN C 150 kg n Large stand surface (approx. 500 x 280 mm) n Stable, warp resistant, welded design for high continuous load n Feet placed at an angle to prevent steps lifting up during use n 200 mm deep, non-slip steps n Step chamfering angled inwards, therefore no risk of injury n Available with steps with grating on request Type With handrail on both sides Type 7656 With screwed, easily replaceable ladder feet Type With handrail on one side (can be used on the right or left) Type With handrail on both sides Lifting castor fitting with 2 castors Ø 125 mm for subsequent fitting. Recommended for size Order No p. set Ball joint base plates for subsequent fitting on site, e.g. with grating etc. (1 set consists of 4 units) Order No p. set Size Vertical Base area Weight Type Type Type height W x D 7656 p p p. m. approx. m. approx. kg approx. Order No. unit Order No. unit Order No. unit 1 0,20 0,57 x 0,35 2, ,40 0,62 x 0,55 4, ,60 0,66 x 0,77 7, ,80 0,70 x 1,00 9, ,00 0,74 x 1,22 13, C.27

28 Steps Aluminium work steps n Load 150 kg n DIN EN C n Large stand surface (approx. 500 x 250 mm) n Stable, warp resistant, welded design for high continuous load n Feet placed at an angle to prevent steps lifting up during use n 200 mm deep, aluminium, grating steps n Extremely non-slip steps (R13) Type 7657 Size Vertical Base area Weight Type Type Type height W x D ) p ) p ) p. m. approx. m. approx. kg approx. Order No. unit Order No. unit Order No. unit 1 0,20 0,57 x 0,35 2, ,40 0,62 x 0,55 5, ,60 0,66 x 0,77 7, ,80 0,70 x 1,00 9, ,00 0,74 x 1,22 11, ) Type 7657 with screwed, easily replaceable ladder feet 2 ) Type with handrail on one side (can be used on the right or left) 3 ) Type with handrail on both sides 150 kg C.28

29 Grating step Aluminium grating step KF n Load 300 kg n Dimensions as requested by the customer n Aluminium grating n Extremely non-slip stand surface (R13) 150 kg n Accessories/special equipment Floor attachment accessories pack Order No Connector to bridge (to connect two grating steps) Order No Type 3005 Type 3005 Type 3005 clear width 500 mm Vertical height Outer dimensions Order mm approx. Width x length m. approx. No. per unit x x x x x x x x Type 3006 clear width 600 mm Vertical height Outer dimensions Order mm approx. Width x length m. approx. No. per unit x x x x x x x x Other dimensions available on request C.29

30 Special equipment (In conjunction with an order for a Vario-Step design) Article Assigne- Order Additional ment*) No. charge Hooks, with 50 mm Ø instead of hinge at top of stairs None Hooks, with 50 mm Ø as accessory for parked position Stringer and support element ends for fixed installation of the work step S 100 S on the floor (without dowel and screw) instead of foot pads Caster Ø 200 mm Total stop (4 units) Can be used from size 7. The ladder has a cross brace with total stop castors. The support element cross brace is also fitted with total stop castors instead of fixed castors for heavy loads. With these caster fittings the wheel running and pivot movement are jointly blocked or released by lever pressure. This permits the step to be moved in the smallest area Caster Ø 200 mm Total stop (2 units) Castors with direction lock (2 units). Can be used from size 7. The ladder has a cross brace with total stop castors. Support element cross brace with castors with direction locks. Better movement of the platform step in the desired direction Perpendicular angled foot ends, 100 S + L range Space-saving. There are no inclined stringer ends as potential tripping points. The projection is reduced by approx. 90 mm with 60 incline and by approx. 120 mm with 45 incline. (For 2 stringers) Perpendicular angled foot ends, 75 L range Space-saving. There are no inclined stringer ends as potential tripping points. The projection is reduced by approx. 90 mm with 60 incline. (For 2 stringers) Platform enlargements for platform steps (without support element) and bridges 100 S range In 200 mm grid up to max mm. Longer platforms on request. Lichte Weite 600 mm Lichte Weite 800 mm Lichte Weite 1000 mm C.30 *) Assignment to the corresponding product (see Page C.03)

31 Special equipment (In conjunction with an order for a Vario-Step design) Article Assigne- Order Additional ment*) No. charge *) Assignment to the corresponding product (see Page C.03) Platform enlargements for platform steps (without support element) 75 L range In 150 mm grid up to max mm. Longer platforms on request (for fixed installation). Clear width 500 mm Clear width 600 mm Platform enlargements for platform steps (with support element) 100 S range In 200 mm grid up to max mm. Longer platforms on request. Clear width 600 mm Clear width 800 mm Clear width 1000 mm Platform enlargements for work steps 100 S range In 200 mm grid up to approx mm. Longer platforms on request (for fixed installation). Clear width 600 mm Clear width 800 mm Clear width 1000 mm Set of castors To move the steps like a wheelbarrow. From Size 3. Assembled Bracket on bottom of stairs hot-dip galvanised, for fixed installation of stairs on the floor (without dowel and screws) instead of foot pads in 75 L range Foot pads Screwed-on with fixing screws to prevent damage to floor. Instead of the standard brackets on the bottom of stairs with fixed installation. For 60 incline For 45 incline For perpendicular angled foot ends For all other angles Additional railing At the front and on the right Exit left (in upwards direction). Including release mechanism on the left. Railing on both sides on the ladder Additional railing At the front and on the left Exit right (in upwards direction). Including release mechanism on the right. Railing on both sides on the ladder C.31

32 Special equipment (In conjunction with an order for a Vario-Step design) Article Assign- Order Additional ment*) No. charge End cap For step stringer in the 100 S/L range Stringer dimension 104 x 30.5 mm (2-unit set) End cap For platform stringer in the 100 S/L range. Stringer dimension 104 x 30.5 mm (2-unit set) End cap For stringer in the 75 L range Stringer dimension 75 x 25 mm (2-unit set) Aluminium step, 100 L range With 4 fixing screws Step size 600 x 250 mm Step size 800 x 250 mm Step size 1000 x 250 mm Aluminium step, 75 L range With 4 fixing screws Step size 500 x 150 mm Step size 600 x 150 mm Castors for heavy loads Ø 200 mm Complete with screws for fixing to cross brace, for Type / Hooks, Ø 50 mm Hooks Hook mechanism, hot-dip galvanised (2 units) to hook in the hooks for the 75 L/100 S + L range Railing Made from hot-dip galvanised steel tubing, with knee rails, platform railing height 1100 mm, entry on ladder and platform Railing Made from hot-dip galvanised steel tubing, for the front of the platform, comprising handrail, knee and foot rail, height 1100 mm Threaded rods (20 units) With hexagon socket and cup point, for securing the end caps Threaded rods (20 units) With hexagon socket and cup point, for securing the railing tubes with tube connectors from the 0301 range C.32 *) Assignment to the corresponding product (see Page C.03)

33 Special equipment (In conjunction with an order for a Vario-Step design) Article Assign- Order Additional ment*) No charge *) Assignment to the corresponding product (see Page C.03) Handle Simplifies lifting and moving the work steps in the 100 S range (set = 2 units) Stainless steel T-bolt M8 x 18 m (set = 4 units), to secure the steps, tube connector and fittings on the stringer Lever roller To lift the stairs. With storage mechanism directly on the stairs. Recommended from size Stringer and support element ends For fixed installation. With screw-on brackets on the support and climbing element (without dowel and screw). In the case of subsequent modification, the vertical height is reduced by 20 mm Caster Ø 200 mm With total stop locks, complete with screws to secure to the cross brace, for Type / Caster Ø 200 mm With direction locks, complete with screws to secure to the cross brace, for Type / Caster Ø 125 mm With total stop locks, complete with screws to secure to the cross brace, for Type , size 4/ Perforated sheet steps, hot-dip galvanised, 100 S range With 4 fixing screws, Step dimension 500 x 200 mm Step dimension 500 x 225 mm Step dimension 600 x 200 mm Step dimension 600 x 225 mm Step dimension 800 x 200 mm Step dimension 800 x 225 mm Step dimension 1000 x 200 mm Step dimension 1000 x 225 mm Perpendicular/horizontal supports for steps, 100 S/L range Positioned perpendicular on the ground or horizontally on a wall. Adjustment range approx m Perpendicular/horizontal supports for steps, 75 L range Positioned perpendicular on the ground or horizontally on a wall. Adjustment range approx m C.33

34 Special equipment (In conjunction with an order for a Vario-Step design) Article Assign- Order Additional ment*) No. charge Caster fitting (2 units) To move the step like a wheelbarrow. From size 3. Not assembled Angled supports, 100 L/S range With bracket for wall-side stair or platform stringers, made from special aluminium section, connecting elements steel/hot-dip galvanised For steps, clear width 600 mm For steps, clear width 800 mm For steps, clear width 1000 mm For steps, clear width 600 mm For steps, clear width 800 mm For steps, clear width 1000 mm Angled supports, 75 L range With bracket for wall-side stair or platform stringers, made from special aluminium section, connecting elements steel/hot-dip galvanised For steps For platforms Gate Self-closing, pre-assembled as guard. A platform enlargement of at least one grid position is needed for platform steps with clear width 800/1000 mm, and railing must be present on one side. Clear width 500 mm Clear width 600 mm Clear width 800 mm Clear width 1000 mm Additional pair of hooks, 75 range For space-saving vertical hanging of steps when not in use Cylinder screw With hexagon socket, with nut and snap ring, to connect individual tube connectors from the 0301 range C.34 *) Assignment to the corresponding product (see Page C.03)

35 »0301 range«for tube Ø 30 mm Tube connector for light constructions n DIN EN ISO n Cast aluminium, untreated surface, DIN EN n T-bolts, swivel screws and tube clamping bolts made from stainless steel n Use For light constructions and horizontal forces of up to 30 dan/m in accordance with DIN EN ISO »Stationary work platforms including means of access«for the inspection and maintenance areas. With connection elements for the VARIO-STEP range. Any coloured finish must be applied by the customer. n Installation Screw connections using screws with cup point. Tubes with an outer diameter of mm made from aluminium, electro galvanised steel tubing (unsuitable for outdoor use) or hot-dip galvanised steel tubing, galvanised in blast procedure (see Type , , Page C.37), can be used. Conventional hot-dip galvanised tubes are unsuitable due to the thick layer of zinc. Aluminium tubes must have a minimum wall thickness of 2.5 mm irrespective of their structural design so that they can be correctly connected. If railing tubing is provided by the customer, corresponding proof of structural stability certificate must be obtained. The tightening torque of adjuster bolts is 40 Nm. Order No Stair stringer adapter to fit stringers in the Vario-Step 100 range, with T-bolts. 1 Order No Stair stringer adapter with hinge, for stringers in the Vario-Step 75 range, with T-bolts. 2 Order No Stair stringer adapter with hinge, for stringers in the Vario-Step 100 range, with T-bolts. 3 Order No Stair stringer adapter 4 Order No Floor/wall plate, small. 5 Order No ,0 Floor/wall plate, small, 6 with hinge, for stringers in the with hinge connector. Vario-Step 75 range, with T-bolts. 7 Order No Order No , 8 Order No Floor/wall plate, large, with Wall plate Tee mounting plate, Ø 80 mm, for lateral connection. to be screwed to support crosswise by the customer. C.35

36 »0301 range«for tube Ø 30 mm Order No Cross piece 10 Order No Order No Angle with hinge adapter. Tee with hinge adapter. Order No Corner hinge with passage. 13 Order No Order No Corner hinge, closed. End piece with hinge adapter. 20 Order No Passage piece with hinge adapter 16 Order No Hinge joint piece, universal. 17 Order No Angle piece, Order No Angle piece, Order No Order No Angle piece, 135. Roller bearing connector, infinitely adjustable. C.36 Order No Tee, 2-shell 22 Order No Order No Double clamp, 2-shell Tube connector, straight, infinitely adjustable

37 »0301 range«for tube Ø 30 mm Accessories Order No Steel tubing Ø30x1,5 +0,15 0,20 mm, hot-dip galvanised in blasting procedure, in manufactured lengths of approx. 6 m. per linear metre Order No As above but cut to fixed lengths and deburred per linear metre Please note! Order No Plastic caps (set of 10) for tube, Ø 30 mm. per set 1. Under DIN EN ISO , stationary steps over 500 mm must have a handrail on at least one side. 2. In the case of stairs with more than 4 steps and stairs with a width of more than 1.50 m, handrails must be used on both sides. 3. Railings must be fitted for all work areas and thoroughfares with a fall height of over 500 mm and all areas with danger to life and health. 4. Railing height under DIN EN ISO : 1.10 m. 5. To prevent falling through the railing, at least one knee rail with a maximum distance to the next component of 500 mm and a base board of at least 100 mm must be attached to platforms, work platforms etc. Examples Handrail End support Knee tubing Middle support Corner support 20 for for and 21 for all other angles Please note! Railings are used with or without base board depending on purpose, e.g. barricades, guards etc. The respective applicable safety requirements must be considered during their design. C.37

38 »0303 range«for HACA section 50 x 30 mm 9, Order No Adapter, short. 1 Order No Order No Adapter, long. Floor adapter Order No T-bolt made from stainless steel (V4A) M8 x 18 (set = 4 units) per set Order No Tee Adapter flat. 4 Order No Tee Adapter upright. 5 Order No Corner connector (as shown) right, with triple bar 6 connector. Order No Corner connector left (otherwise as above). 6a Order No Pivoting adapter for bar connector. 7 Order No Adapter, flat, for bar connector. 8 Order No Adapter, upright, for bar connector. 9 C.38 Order No Cylinderscrew with nut and cup point (for No. 7, 8 and 9)

39 0303 range Accessories for section connectors Wx = 3,75 cm 3 Wy = 7,52 cm 3 G = 1,52 kg/m Order No Support element section made from aluminium in manufactured length of approx. 6,0 m. per linear m Wx = 5,9 cm 3 Wy = 3,6 cm 3 G = 1,87 kg/m Order No Support elemen section with screw channels, made from aluminium in manufactured lengths of approx. ca. 6,0 m. per linear m Order No Stainless steel T-bolt, M 8 x 18 mm (set = 4 units) per set 3 6a 3 Example of application C.39