PARTS MANUAL PN and MICROFICHE PN /03. ATP 330 4x4 Model #A04JD32AA. E 2003 Polaris Sales Inc.

Transcription

1 PARTS MANUAL PN and MICROFICHE PN 0/0 ATP 0 x Model #A0JDAA E 00 Polaris Sales Inc.

2 TABLE OF CONTENTS ATP 0 x A0JDAA Parts Manual A A-ARM... B0 AIR BOX... B B BOX FRAME... C A CARBURETOR... D- CARBURETOR MOUNTING... B- CLUTCH COVER... C0 CONTROLS... B CONTROLS - FRONT BRAKE... C CONTROLS - MASTER CYLINDER/BRAKE LINE.. B CRANKCASE... D CRANKSHAFT and PISTON... D CYLINDER... D D DECALS... A DRIVE CLUTCH... C DRIVE SHAFT, FRONT... B DRIVEN CLUTCH... C E ELECTRICAL/TAILLIGHT... C ENGINE MOUNTING... B- EXHAUST SYSTEM... F B FOOTWELLS... A FRAME EXTENSION and MAIN FRAME.. A FRONT BRAKE CALIPER... C FRONT CAB... A0 FRONT HOUSING... C FRONT RACK and BUMPER MOUNTING. A FRONT STORAGE BOX... A FUEL PUMP... E FUEL TANK... B- G GEAR SELECTOR... GEARCASE... GEARCASE... H HANDLEBAR... I INTAKE and EXHAUST... M MAGNETO... O OIL COOLING... OIL PUMP and OIL FILTER... P PROP SHAFT, FRONT... R REAR AXLE... REAR BOX... REAR BRAKE... REAR CAB... REAR CARRIER... REAR WHEEL DRIVE... RECOIL STARTER... S SEAT... SHOCK MOUNTING... STARTING MOTOR... STEERING POST... STRUT MOUNTING... STRUT, FRONT... SWING ARM/REAR AXEL MOUNTING... T TAILGATE... THROTTLE ASM.... TOOL KIT... TRANSMISSION MOUNTIN... W WHEEL, FRONT... C D D C D0 E A D B D A C,, A C C D A D E B B0 B D A B E D B The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

3 FRAME EXTENSION and MAIN FRAME ATP 0 x A0JDAA E 00 Polaris Sales Inc Extension, Frame Bolt 0 Washer, Flat Nut, Nylok Bolt Bolt 0-0 Frame, Main 00 Clip 000 AR Line Clamp, Hose Asm., Gearcase, Front 0 Washer, Lock Screw 00 Guard, Rock 0 Washer, Skid Plate Screw 0 Washer /0 A

4 BOX FRAME ATP 0 x A0JDAA E 00 Polaris Sales Inc. 0 Screw 00 Ring, Tie Down 0-0 Frame, Box 0 Bumper, Rubber 0-0 Latch, Box, Rear Nut, Nylok 0 Washer Bolt Bushing, Box, Latch 0 0 Pin, Clevis Pin, Hitch 0 Shock, Dump Box Pin, Clevis 0 Spring Nut, Flange Screw /0 A

5 REAR BOX ATP 0 x A0JDAA E 00 Polaris Sales Inc., Screw 0-00 Tiedown, Side 0-00 Tiedown, Front 0-00 Fender, Rear Box, LH 00 Nut, Speed Screw 0-00 Box, Base, Rear 0-00 Fender, Rear Box, RH -0 Bracket, Rear Corner, RH 0 0 Screw Taillight, Harness 0 0 Asm., Taillight Housing, LH Asm., Taillight Housing, RH A 0 0 Asm., Taillight, LH (Incl. -) Asm., Taillight, RH (Incl. -) 00 Bulb, Tail, Upper 00 Bulb, Stop, Lower 0 Screw Washer Support, Tailgate, LH Support, Tailgate, RH Screw 0 00 Latch, Tailgate Screw -0 Bracket, Rear Corner, LH /0

6 TAILGATE ATP 0 x A0JDAA E 00 Polaris Sales Inc. 0 0 Asm., Tailgate (Incl. All Except,) Screw Screw 0-00 Tailgate, Inner 0 Rod, Latch, Tailgate 0-00 Tailgate, Outer Screw 0 Cable, Tailgate 0-0 Tube, Pivot, Tailgate 0 Latch, Paddle, Tailgate 0 Screw Washer, Nylon Pin, Hitch 0 Bumper (If built after //0) 0 Screw /0 A

7 REAR CAB ATP 0 x A0JDAA E 00 Polaris Sales Inc Bolt Retainer, Seat Latch Washer Nut, Nylok -0 Support, Compartment Screw Nut, Flanged, Nylok 0 Foil, Rear Cab, Inside Screw Guard, Mud, Rear, LH Guard, Mud, Rear, RH Screw 00 Nut, Speed 0 0 Compartment, Rear, Cab, LH Compartment, Rear, Cab, RH Plug, Compartment 0 Grommet, Rubber, Mount 0 Screw Plate, Spear Pin, Latch Cover, Compartment, Cab, LH Cover, Compartment, Cab, RH 0 0 Foil, Rear Cab, Outside Foil, Compartment, RH 0 Foil Tape (If built before /0/0) Foil Tape (If built after /0/0) 00 Decal, Stroke, Carb/Filter Info -00 Asm., Rear Cab Washer Screw /0 A

8 FOOTWELLS ATP 0 x A0JDAA E 00 Polaris Sales Inc. 0 Screw 0 Screw Washer Nut, Nylok Footwell, LH Footwell, RH Nut, Nylok Washer Grommet, Foot Pad Screw 0 Nut, Flanged, Nylok Washer, Flat /0 A

9 SEAT ATP 0 x A0JDAA E 00 Polaris Sales Inc. Backrest Nut, Nylok, Flanged 0 Brkt., Lever Retainer 0 Rivet 00 Seat Latch 00 Spring, Latch 0 Bumper, Rubber Asm., Seat Covering, Seat /0 A

10 FRONT CAB ATP 0 x A0JDAA E 00 Polaris Sales Inc. 0 Foil, Side Panel, Gen IV, RH Foil, Side Panel, RH Asm., Panel w/foam, LH, Camo Green Asm., Panel w/foil, RH, Camo Green Foam, Panel, Side, LH Foam, Panel, LH 0 Screw Guard, Mudflap, Front, LH Guard, Mudflap, Front, RH 0 Foam, Cab, Front Cover, Front, Camo Green (If built before /0/0) Cover, Front, Camo Green (If built after /0/0) 0 00 Clip, Spring, Trim (If built before /0/0) -00 Asm., Cab, Foam/Front, Camo Green (Incl. Warning Decals) 00 Nut, Speed, U-Type Bolt Shield, Splash, LH Guard, Splash, RH Nut, Nylok Washer, Flat 0 Nut, Speed Screw /0 A0

11 FRONT RACK and BUMPER MOUNTING ATP 0 x A0JDAA E 00 Polaris Sales Inc. 0 Screw Support, Front Rack, LH Support, Front Rack, RH 0 Plug, Frame Screw Mount, Rack, LH Mount, Rack, RH Asm., Headlight, Side Mount, LH Asm., Headlight, Side Mount, RH Bulb, Replacement, 0W Nut, Nylok Washer Screw 0 0 Screw -00 Bumper 0-0 Guard, Brush 00 Nut, U-Type 0 Screw Shield, Radiator Side, LH Shield, Radiator Side, RH Extension, Frame, LH Extension, Frame, RH Bolt 0 Washer, Flat /0 A

12 FRONT STORAGE BOX ATP 0 x A0JDAA E 00 Polaris Sales Inc. 0 Asm., Front Cover (Incl. -,,) Screw 00 Ring, Tie Down Latch, Wire 0 Screw Seal, Front Compartment 0 0 Latch,/Turn,RH Latch,/Turn,LH Nut, Nylok Screw 0 Washer Pin, Hinge, Front 0-00 Base, Front Box Nut, Nylok Washer 0 Bolt Plug, Compartment Channel, Lid 0 Screw 0 Cable, Lid, Front /0 A

13 DECALS ATP 0 x A0JDAA E 00 Polaris Sales Inc. LH 0 0 RH Decal, Amber, Reflector, LH Decal, Amber, Reflector, RH 0 Decal, Foot Brake 00 Decal, Warning, Override, AWD 0 Decal, Age Warning,, ATV 0 Decal, Reflect Red, LH Decal, Reflect Red, RH Decal, Tire Pressure/Load 0 Decal, Lower, Side Panel, x, LH Decal, Lower, Side Panel, x, RH Decal, Warning, Discretionary, Drum Shift 00 Decal, Warning, General, CPSC 0 Decal, Warning, Container/Passenger Decal, All Terrain Pick Up Decal, Versa, Trac (Located on Rear Housing) 0 Decal, Drain Recoil Decal, Arrow, Container, LH Decal, Arrow, Container, RH 00 Decal, MacPherson Strut Decal, Warning Front Rack 0 Logo, Polaris Star 0 Urocal, Front Cover, POLARIS 00 Decal, Warning, AWD Switch 0 Decal, 0 ATP Tankside, LH Decal, 0 ATP Tankside, RH Decal, Upper, Side Panel, LH Decal, Upper, Side Panel, RH /0 A

14 OIL COOLING ATP 0 x A0JDAA E 00 Polaris Sales Inc. 0 0 Hose, Cooler, Threaded 0 Degree 0 Screw 00 Clamp, Hose Screw 0 Nutsert -0 Bracket, Oil Cooler, Top Nut, Nylok 0 0 Asm., Bracket, Lower Nut, Rivet Mount, Rubber 0 Screw 0 Motor, Fan 0 U-Clip Shroud 00 Thermister 00 Jumper, Thermistor, Offset 0 Washer, Flat 0 Washer, Spring Lock 0 Screw 0 Cooler, Oil 0 00 Cable Tie /0 A

15 ENGINE MOUNTING ATP 0 x A0JDAA E 00 Polaris Sales Inc B

16 ENGINE MOUNTING ATP 0 x A0JDAA 000- AR Line, Fuel 00 Fitting, Tee Engine 0 Nut, Flange Lock Bracket, Motor Mount 0 Washer, Spring Lock Screw 00 Cable, Ground Engine Bolt 0 Mount, Rubber Washer, Flat Boot, Clutch Intake 00 Clamp, Narrow Band AR Line, Fuel 0-0 Mount, Engine, Rear Screw 0 Mount, Rubber, Rear Washer Screw 0 Mount, Lower Front Engine 0 Mount, Rubber, Engine 0 Bushing 0 Washer, Flat 0 Washer, Interlock Bolt 000 Cable, Battery/Engine 000 Filter 00 AR Hose, Fuel 000 Line Clamp, Hose 0 Nut, Nylok /0 B

17 FUEL TANK and CARBURETOR MOUNTING ATP 0 x A0JDAA E 00 Polaris Sales Inc B

18 FUEL TANK and CARBURETOR MOUNTING ATP 0 x A0JDAA Bolt Washer, Flat 0 Nut 0 Washer, Lock -0 Bracket, Carburetor Support 000 Mount, Carburetor 0 Nutsert -0 Mount, Carb Bracket, Fuel Cover Mount, LH Bracket, Fuel Cover Mount, RH 0 Cap w/fuel Gauge Gasket, Fuel Cap AR Line, Fuel 0 0 Asm., Fuel Tank (Incl.,,) (If built before //0) Asm., Fuel Tank (Incl.,,) (If built after //0) 0 Screw Knob, Fuel Valve Nut, Fuel Valve 0 Valve, -Way 00 Clip, Routing 0000 Clamp, Hose, Red 0 00 AR Line, Fuel 0 Fitting, Fuel Outlet, Main (For use with 0)(If built before //0) 0 Fitting, Fuel Outlet, Reserve (For use with 0)(If built after //0) 0 Fitting, Res., Press In (For use with 0)(If built after //0) 00 Fitting, Main, Press In (For use with 0)(If built after //0) 00 Grommet (If built after //0) 0 Vent, Tank 0 Washer, Flat Bolt Seal, Foam 0 00 Screw and Washer /0 B

19 EXHAUST SYSTEM ATP 0 x A0JDAA E 00 Polaris Sales Inc. 0 0 Nut, Nylok Washer, Flat 0 Washer, Rubber Dampener, Vibration 00 Bushing Bolt, Carriage -0 Silencer 0 Washer, Clean Out Bolt 0 00 Spring, Exhaust Seal, Exhaust -0 Headpipe 0 Spring, Exhaust 00 Mount, Torque Stop 0 Nut 00-0 Manifold 0 Gasket, Exhaust /0 B

20 AIR BOX ATP 0 x A0JDAA E 00 Polaris Sales Inc Screw 0 Washer, Flat 0 Seal, Intake 0 Duct, Inlet Screw 0 Pad, Fuel Tank Bracket Cover, Air Box Seal, Air Box Cover 0 Clip 0 0 Collar, Carb Inlet 00 Clamp, Hose 0 Cap, Rubber Hose, Breather B 00 Clamp, Hose, Spring 00 Clamp, Narrow Band Boot, Carburetor 00 Clamp, Narrow Band 0 Duct, Carb Inlet 0 Gasket, Carb Inlet 0 Box, Air Intake, Stroke 0 Spacer Plug, Trap Foil, Air Box, RH AR Line 000 Clamp, Hose Asm., Filter /0

21 FRONT DRIVE SHAFT ATP 0 x A0JDAA E 00 Polaris Sales Inc. 00 Circlip, Drive Shaft 0 Joint, CV 00 Kit, Boot Replacement (Incl. Clamps and Grease) 0 Shaft, Drive (Incl. ) 00 Kit, Cross and Bearing, Nongrease 0 Asm., Drive Shaft, Front /0 B

22 FRONT PROP SHAFT ATP 0 x A0JDAA E 00 Polaris Sales Inc. 0 Yoke, Front Gearcase 00 Kit, Cross and Bearing, Nongrease 0 Shaft, Prop 0 Yoke, Prop Shaft, Transmission 0 O-Ring 00 Fitting, Lubrication 0 Asm., Prop Shaft, Front Pin, Spring /0 B

23 FRONT WHEEL ATP 0 x A0JDAA E 00 Polaris Sales Inc. 0 Bolt Disc, Brake Stud 0 Hub, Wheel, AWD 00 Washer 0 Nut, Slotted 0 Pin, Cotter Hub, Dust Cover 0- Rim, Front 0 Nut, Flange 0 Tire, Front (x-) 0 Valve, Rim /0 B

24 A-ARM/STRUT MOUNTING ATP 0 x A0JDAA E 00 Polaris Sales Inc Joint, Ball Bracket, Ball Joint 0 Boot, Rubber Screw Nut, Castle 0 Pin, Cotter Shield, CV Joint, LH Shield, CV Joint, RH 0 Screw 0 Bolt 0 0 Washer, Flat Nut, Lock Boot, Seal, Rod End 00 Rod End Nut 00 Rod, Tie 0 Nut, Jam, LH 00 Rod, End, LH 0 Boot, Seal, Rod End Screw 0 00 Asm., Tie Rod (Incl. -) Nut, Nylok Screw 0 Washer, Spring Lock Washer 0 Shaft, A-Arm Bushing, A-Arm, Long Kit, A-Frame, LH (Incl.,,,,) Kit, A-Frame, RH (Incl.,,,,) Asm., Hubstrut (See Front Strut Pg. B, Ref. ) /0 B0

25 FRONT STRUT ATP 0 x A0JDAA E 00 Polaris Sales Inc Nut, Nylok Washer 0 Spacer, Rubber Ball, Pivot, Top 0 Spacer, Strut Ball, Pivot, Bottom Retainer, Spring, Strut 0- Spring, Coil, Silver 0 Bumper 0 Bolt 0 0 Washer, Flat 0 0 Support, Hubstrut, LH Support, Hubstrut, RH B Bearing, Hubstrut 00 Ring, Retaining 000 Fitting, Lubrication w/ball Asm., Front Brake Caliper, LH (See Front Brake Caliper Pg. C for Details) 0 Washer, Spring Lock Screw Nut, Nylok 0 00 Clamp, Cable Washer 0 Strut, Front /0

26 CONTROLS - THROTTLE ASM. ATP 0 x A0JDAA E 00 Polaris Sales Inc. Cover, Throttle Control O-Ring 00 Asm., Throttle Control (Incl.) 00 Asm., Throttle Clamp /0 B

27 STEERING POST ATP 0 x A0JDAA E 00 Polaris Sales Inc Post, Steering Bracket, Upper, Steering Post, Bushing Bolt, Carriage Nut, Nylok Bushing, Steering, Upper Bushing Flangette Bearing Nut, Slotted Hex 0 Pin, Cotter 0 Washer, Flat /0 B

28 CONTROLS - MASTER CYLINDER/BRAKE LINE ATP 0 x A0JDAA E 00 Polaris Sales Inc Asm., Dual Master Cylinder, Foot (See Rear Brake Pg. C, Ref. 0) 0 Clamp, Brake Line 0 Screw Screw 00 Clamp, Rubber Coated 0 Line, Brake, JB to FT, M/C 00 Clamp, Nylon, Cable Rivet 00 Line, Brake, Stainless Steel 0 0 Fitting, Cross 0 Line, Brake, Right Front Stainless Steel 00- Tubing, Convoluted 00 Cable Tie 0 Line, Brake, Left Front Stainless Steel 0 Screw 0 Switch Boot, Brake Line, Rubber 0 Bolt, Banjo 0 Seal 0 00 Asm., Master Cylinder LH (See Controls - Front Brake Pg C for Details) /0 B

29 REAR BRAKE ATP 0 x A0JDAA E 00 Polaris Sales Inc. 0 0 C

30 REAR BRAKE ATP 0 x A0JDAA Caliper (See Rear Brake Pg. C) 0 Screw 0 Clamp, Brake Line 0 Line, Brake, R JB to Right Rear 00 Clamp, Nylon, Cable Rivet 0 Tee, Fitting, Brake 0 Screw 0 Line, Brake R JB to Left Rear 0 0 Asm., Reservoir, Brake, Rear Screw 0000 Clamp, Hose Hose, Reservoir Line, Brake, JB to FT, M/C (See Controls - Master Cylinder/Brake Line Pg. B) 0 Screw 0 Washer, Flat Nut, Nylok 0 Bolt 00-0 Mount, Brake 0 0 Asm., Dual Master Cylinder, Foot 0 Seal 0 Bolt, Banjo 0 Line, Foot Brake, Rear, Master Cyl. 00 Spring, Gear Selector Lockout Washer Bushing, Pedal Pivot 0 Pin, Cotter 00-0 Rod, Brake 00 Spring, Torsion, Brake /0 C

31 CONTROLS - FRONT BRAKE ATP 0 x A0JDAA E 00 Polaris Sales Inc. Screw, Torx 0 Kit, Master Cylinder Cap (Incl. Cap, Screws, Sight, Gasket) 0 Kit, Master Cylinder Park Brake Lever (Incl. Lever, Spring) 0 Kit, Master Cylinder Clamp (Incl. Clamp, Screws) 0 Kit, Master Cylinder Lever (Incl. Pin, Lever, Clip) 00 Asm., Master Cylinder /0 C

32 HANDLEBAR ATP 0 x A0JDAA E 00 Polaris Sales Inc. 0 0 Plug, Hole, Indicator Panel (If built before //0) Screw Switch, Ignition Cover, Key Blank, Key, Series 000, 00, 00 Blank, Key, Series 00, 00, 00, 00. NOTE: Your key can be duplicated only by obtaining a key blank from Polaris and having it cut by mating it with your existing key. Nut, Ignition Block, Handlebar, Pegged Block, Handlebar Asm., Throttle Control (See Controls - Throttle Asm. Pg. B, Ref. ) 00 Tie, Cable 00 Clip, Cable Retaining Nut, Nylok 0 Screw 00 Sensor, Hall Effect Cap, Hall Sensor -0 Tube, Handlebar Screw 0-0 Bracket, Instrument Panel Asm., Master Cylinder (See Control - Master Cyl./Brake Line Pg. B for Details) 0 Spacer, Switch, LH 00 Switch, Handlebar, LH, Hi/Lo, Mode Screw 0 Plug, Hole -00 Grip, Handlebar 000 Cable, Choke 00 Nut, Choke Panel, Instrument (If built before //0) Panel, Instrument (If built after //0) Mount, Rubber 00 Instrument Cluster /0 C

33 FRONT BRAKE CALIPER ATP 0 x A0JDAA E 00 Polaris Sales Inc. 0 Screw, Socket Set 00 Screw, Bleeder 0 Caliper, LH Caliper, RH Kit, Front Brake Boot 0 Boot, Bushing 0 Boot, Pin Seal 0 0 Asm.,BrakeCaliper,LH(Incl.-,-) Asm.,BrakeCaliper,RH(Incl.-,-) 0 Piston, Caliper 0 Asm., Caliper Mount 0 Kit, Asm., Front Brake Pad 0 Seal, Caliper, Outer Seal, Caliper, Inner 0 0 Screw Washer, Flat Washer, Lock /0 C

34 REAR BRAKE ATP 0 x A0JDAA E 00 Polaris Sales Inc Screw, Bleeder Screw, Socket Set 0 Caliper, LH Caliper, RH Kit, Boot Front Brake 0 Boot, Pin Seal 0 0 Asm.,Caliper,Brake,Rear,LH (Incl. -,-) Asm.,Caliper,Brake,Rear,RH (Incl. -,-) Seal, Caliper, Inner Seal, Caliper, Outer 0 Piston, Caliper 0 Asm., Caliper Mount 0 0 Kit, Asm., Front Brake Pad 0 Screw Washer, Lock 0 Boot, Bushing /0 C

35 ELECTRICAL/TAILLIGHT ATP 0 x A0JDAA E 00 Polaris Sales Inc. 0 0 Harness, Main 00 Kit, Circuit Breaker, 0 AMP 00 Cable Tie 00 Mount, Cable Tie (If built before /0/0) 00 Clip, Rosebud Screw Washer -0 Strap, Battery 0 Pad 0 00 Kit, Battery Bolt, Short 00 Battery 000 Cable, Black 0 Kit, Circuit Breaker, Fan 0 Screw 0 Jumper, Harness (If built to //0) 00 Cable, Inch, Battery/Solenoid Nut, Nylok 0 Washer 00 Bolt Module, Electronic Control (If built to //0) Module, Electronic Control (If built from //0) 0 Screw Control, Dif Lock LR (If built before /0/0) Control, Dif Lock LR (If built after /0/0) /0 C

36 DRIVE CLUTCH ATP 0 x A0JDAA E 00 Polaris Sales Inc. 0 Asm., Drive Clutch, ATV-0 (Incl. All Less,) 0 Screw 0 Washer, Multilube Roller and Bushing Button, Clutch AR AR AR AR Spacer (.00) Spacer (.0) Spacer (.0) Spacer (.00) Weight, Shift, 0-0 Bolt, Shoulder 0 Nut, FLEXLOC 0 0 Bearing, Moveable 00 Pin, Roller 00 Spring, Clutch 0 Cover, Bearing /0 C

37 DRIVEN CLUTCH ATP 0 x A0JDAA E 00 Polaris Sales Inc. 0 0 AR Bushing 0 Washer, Domed 0 Washer, Spring Lock Bolt Asm., Driven Clutch (Incl. -) 0 Belt, Drive 0 Button, Ramp Bolt 0 Ring, Retaining 0 Spacer 0 Ramp, Stationary 0 Spring, Clutch Bearing, Moveable ( Inch) 0 Bearing, Moveable (/ Inch) 0 AR Washer (.00) 0 AR AR Washer (.00) Washer (.0) /0 C

38 CLUTCH COVER ATP 0 x A0JDAA E 00 Polaris Sales Inc. 0 0 Screw Foam, Clutch Air Inlet 0 Kit, Inner Clutch Cover Duct, Inlet Bolt and Washer 000 Clamp, Narrow Band Seal, Clutch Cover -00 Cover, Clutch, Outer 0 Screw 0 0 O-Ring Plug 0 Decal, Automatic Transmission 0 Decal, Warning, Clutch Cover Boot, Duct 000 Clamp, Narrow Band 0 Washer, Flat Duct, Air Outlet Screw and Washer (See Crankcase Pg. D, Ref. ) 0 Bracket, Clutch Seal 0 0 Seal, Cover Case Stopper, Inner Clutch Cover /0 C0

39 REAR WHEEL DRIVE ATP 0 x A0JDAA E 00 Polaris Sales Inc. 0 0 Pin, Cotter 0 Hub, Wheel Stud Bolt Disc, Brake, Rear Washer, Cone 00 Nut, Castle Cover, Dust, Hub 0- Rim, Rear 0 0 Valve, Rim Nut, Flange Tire, x- /0 C

40 FRONT HOUSING ATP 0 x A0JDAA E 00 Polaris Sales Inc. 0 0 Kit, Minor Repair (Incl. O-Rings and Seals) Asm., Cover Plate (Incl. Output Cover, Insert and Coil) Kit, Shim Set (Incl. Shims) Bearing, Roller Ball Asm., Race/Output Hub (Incl. ) Pin, Dowel Bearing, Roller Ball Clutch Housing/Ring Gear Asm., Roll Cage (Incl. Spring and Roll Cage) Spring 0 Kit, Roll Ring, Retaining, Wire Form Bushing Kit, Bolt Cover, Input Bearing, Roller Ball Shaft, Pinion, T Bushing Gearcase, LH Plug, Oil Fill 0 Asm., Drain Plug (Incl. Plug and Washer) Bearing, Needle, Roller Thrust Asm., Clutch (Incl. -) Plate Armature 0 Asm., Front Gearcase (Incl. -,-,0-) Asm., Gearcase (Incl.,,) /0 C

41 REAR CARRIER ATP 0 x A0JDAA 0 E 00 Polaris Sales Inc Seal, Oil, Pinion Nut, Pinion Bearing, Cone, Pinion Bearing, Cup, Pinion AR Spacer, Pinion Spacer, Bearing, Pinion Plug, Drain 00 Seal, Oil, Shaft O-Ring 0 Housing, Half, Carrier Plug, Fill, Check Washer, Thrust, Side Gear Gear, Side, Diff Gear, Pinion, Mate, Diff. Washer, Thrust, Pinion Cover, Half, Diff. Case AR Spacer, Bearing, Diff. Bearing, Tapered Roller O-Ring, Housing Halves 0 Shaft, Pivot, Shift Yoke Screw, Set Nut, Hex, Flanged, Hitch 0 Asm., Hitch Bolt, Hex Flanged, Hitch 0 Vent, Tube Cover, Half, Carrier Bolt, Hex, Flanged Gear, Clutch Yoke, Shift 0 00 Spring, Lever, Shift 0 Lever, Shift 00 Spring, Return, Shift Bolt, Hex, Ring Gear Case, Half, Diff. Pin, Cross, Diff. Pin, Roll, Diff. AR Spacer, Pinion Asm., Hypiod Gear AR Spacer, Bearing, Diff. 0 Bearing, Diff. Bearing, Cone, Diff. /0 C

42 GEAR SELECTOR ATP 0 x A0JDAA E 00 Polaris Sales Inc Cover, Drum Shift 0 Screw, Torx 00 Knob, Gear Selector Shift 0-0 Selector, Gear 0 Screw Nut, Nylok 0 Washer 0 Mount, Gear Selector Screw 0 Nut, Nylok Asm., Linkage Rod /0 C

43 GEARCASE ATP 0 x A0JDAA E 00 Polaris Sales Inc D

44 GEARCASE ATP 0 x A0JDAA Nut, Lock 0 Bellcrank Screw Cover Pawl, Detent O-Ring Shaft, Shift Gear, T Seal, Triple Lip 0 Washer Plug, Oil Fill Gearcase, Main Tube, Vent 0 Drum, Shift 0 Bearing, Ball 0 Chain, Silent 0 Input, Sub. Asm. 0 Bearing, Ball Pipe, Knock 0 Cover, LH Screw, Tapping Seal, Dual Lip Pin, Dowel Fork, Shift 0 Rail, Shift Shaft Plate 00 Dog, Engagement Spring, Wave Dog, Engagement 0 0 Ring, Retaining Washer 0 Gear, T Bearing, Needle Shaft, Reverse Sprocket, T Washer Gear, 0T Gear, T Gear, 0T 0 0 Screw 0 Cover, Bearing Center Drive 0 Ring, Retaining Spacer 0 Bearing, Ball 0 Shaft, 0T Plug Washer Cover, Output, Front Shim 0 Button, Thrust Shim Shaft, Output, Rear Gear, T Washer, Thrust Sprocket, T/T Chain, Silent Shaft, Output Asm., Gearcase Sprocket, T/T 0 Bearing 0 Clamp, Tie Lockout, Park O-Ring Gear, T Disc, Lockout 0 Star, Detent 0 O-Ring 0 Spring, Compression Switch 0 Ring, Retaining /0 D

45 SHOCK MOUNTING ATP 0 x A0JDAA E 00 Polaris Sales Inc. Nut, Nylok Screw 0 Retainer, Spring 0- Spring, Compression, Rear, Cld. Silver Sleeve, Shock Protector 0 Cam, Adjusting, Spring 0 Shock, Axle, Rear 0 Screw /0 D

46 TRANSMISSION MOUNTING ATP 0 x A0JDAA E 00 Polaris Sales Inc. 0 Nut, Flange Screw Screw 00 Fitting, Tee, Barbed 000 AR Line 000 Clamp, Hose Washer, Flat Mount, Rear Transmission 0 Nut, Flange, Lock Asm., Main Gearcase (See Gearcase Pg. D for Details) Screw 0-0 Mount, Rear Engine Bolt 0 Washer, Spring Lock 0-0 Mount, Transmission /0 D

47 REAR AXLE ATP 0 x A0JDAA E 00 Polaris Sales Inc Decal, Hitch Asm., Carrier w/hitch 0 Screw 00 Clamp, Brake Line, Rear 00 Ring, Retaining 0 O-Ring Bearing, Hubstrut Spacer, Bearing Shaft, Axle, Right 0 0 Asm., Tube, Right Bolt, Hex, Tubes O-Ring, Tube Right Bushing, Dowel 0 Solenoid, Differential Lock 00 Seal, Oil, Shaft 0 Asm., Tube, Left Shaft, Axle, Left /0 D

48 SWING ARM/REAR AXLE MOUNTING ATP 0 x A0JDAA E 00 Polaris Sales Inc Clip 000 Line 000 Clamp, Hose Bolt -0 Plate, Skid, Rear Housing Screw (If built before /0/0) Screw (If built after /0/0) Nut, Nylok Bearing, Tapered Roller Cup Pivot, Threaded, Swingarm, RH 0 Bearing, Tapered Roller Cone Foam, Swingarm Pivot Plug, Swingarm Pivot 0 O-Ring Pin, Spring 0 Asm., Propshaft, Rear Nut, Jam, Swingarm Pivot Pivot, Threaded, Swingarm, LH Asm., Swing Arm (Incl.,0-) /0 D

49 CRANKCASE ATP 0 x A0JDAA E 00 Polaris Sales Inc. 0 0 Bushing, Starter 0 Pin, Dowel 0 Asm., Crankcase (Incl. -,,,,,) 0 Plug, Blind 0 Pin, Dowel 0 Bearing, Ball 0 Knock, Pipe 00 Screw and Washer 0 Seal, Oil 0 0 Gauge, Oil 00 O-Ring 00 Union 0 Plug, Flange 0 Union, Oil Pump 0 Bolt, Flange 0 Plug 0 Gasket 0 Bolt, Flange 0 Bolt, Flange /0 D

50 CYLINDER ATP 0 x A0JDAA 0 0 E 00 Polaris Sales Inc. 0 0 Cover, Valve 0 O-Ring 0 Bolt, Flange 0 Bolt, Flange 0 Plug, Cylinder Block 00 Cover, Breather 00 Pipe 00 Gasket, Cover 0 Seal, Intake Valve 0 0 Guide, Valve 0 Fin Damper A 0 Seal, Exhaust Valve 0 Bolt and Washer 0 Asm., Cylinder Head (Incl.,,0-,,) D 0 Gasket, Exhaust 0 Stud 000 Washer, Lock 0 Nut 0 Knock, Pipe 0 00 Gasket, Cylinder 0 Cylinder, Unit 0 Gasket, Head 0 Gasket, Cam 000 Adapter 0 Asm., Adapter Band (Incl. ) 0 Screw 0 Bolt, Socket, Head 0 Knock, Pipe 00 Bolt, Flange /0

51 CRANKSHAFT and PISTON ATP 0 x A0JDAA E 00 Polaris Sales Inc Piston Ring Set (STD) Piston Ring Set (0. O/S) Piston Ring Set (0.0 O/S) Piston Set (STD)(Incl.,) Piston Set (0. O/S)(Incl.,) Piston Set (0.0 O/S)(Incl.,) 0 Pin, Piston 0 Clip, Piston Pin 00 Bolt, Connecting Rod 0 Asm., Connecting Rod (Incl.,) 0 Crankshaft, Complete (Incl. ) 0 Key, Woodruff Spacer Spacer Spacer Spacer 0 0 Sprocket 0 Nut, Slit 0 Washer 00 Nut, Lock Bearing (STD) Bearing (0.0) Bearing (0.) 0 Nut 0 Bearing, Ball /0 D

52 INTAKE and EXHAUST ATP 0 x A0JDAA E 00 Polaris Sales Inc Screw, Adjusting 0 Nut 00 Asm., Rocker Arm (Incl.,) 00 Shaft, Rocker 0 Washer, Wave 00 Collet, Valve 00 Retainer, Spring, Valve 0 Spring, Valve 0 Lever, Release 0 00 Spring, Return 0 Camshaft (Incl.,0,) 0 Pin, Dowel 0 Valve, Intake 0 Valve, Exhaust D0 0 Guide, Chain 0 Chain, Timing 0 Gasket, Tensioner 0 Asm., Tensioner 0 Pin 0 0 Spring 00 Gasket 0 Plug 0 Asm., Bolt and Washer 0 Sprocket 0 Washer 0 Bolt, Flange 0 Lever 0 Bolt, Pivot /0

53 CARBURETOR ATP 0 x A0JDAA E 00 Polaris Sales Inc D

54 CARBURETOR ATP 0 x A0JDAA 00 Ring 00 E-Ring Needle, Jet 0 Ring 0 Asm., Diaphragm Jet, Needle 0 Screw 00 Washer, Spring 00 Asm., Jet Block 0 00 Washer Jet, Main (#.) 0 Seal 0 Packing 0 E-Ring 0 Cap 0 Pin, Float 0 Plate 0 O-Ring 00 Screw 0 00 Asm., Float Body 0 Screw 0 Asm., Float 0 Screw 0 Valve, Needle 0 O-Ring Jet, Pilot (#.) Screw, Adjust 0 Spring 0 Valve, Throttle (00) 0 0 Spring 0 Shaft 00 Screw 0 Asm., Throttle Shaft 0 Guide, Cable 0 Screw 0 Cover 0 Cap, Plunger 0 Spring Asm., Plunger 0 0 Jet, Air, Pilot (#0) Asm., Carburetor (Incl. -,-) 00 Asm., Screw and Washer Spring 00 Asm., Cover 0 Screw /0 D

55 RECOIL STARTER ATP 0 x A0JDAA E 00 Polaris Sales Inc. 0 0 Reel 0 Spring, Return 0 Ratchet 0 Spring, Friction 0 Plate, Friction 0 Asm., Bolt and Washer 0 Plug 0 Gasket 0 Bushing, Starter 0 0 Spring, Power 00 Bushing 00 Bolt, Flange 0 0 Asm., Recoil (Incl. -,-,,) Starter Case (Incl. ) 00 Asm., Rope /0 D

56 OIL PUMP and OIL FILTER ATP 0 x A0JDAA E 00 Polaris Sales Inc. 0 0 Plug 0 Gasket 0 Spring, Relief Valve 0 Valve, Oil Relief 0 Bolt, Flange 0 Unit, Strainer, Oil 0 Filter, Oil 0 Screw, Counter Sunk 00 Cover, Oil Pump 0 0 Rotor, Inner 0 Rotor, Outer /0 D

57 MAGNETO ATP 0 x A0JDAA E 00 Polaris Sales Inc Asm., Ignition Coil Coil, Ignition 00 Cap, Spark Plug 00 Plug, Spark 0 O-Ring 0 Asm., Plate 0 Asm., Bolt and Washer 0 Magneto, Complete 0 Switch, Magnetic 0 Bolt, Flange 0 00 CDI System /0 E

58 STARTING MOTOR ATP 0 x A0JDAA E 00 Polaris Sales Inc. 0 0 Asm., Motor, Starting (Incl. -,-) 0 Washer Set 0 Asm., Armature 00 Brush 0 Nut, Flange 00 O-Ring 00 Asm., Bolt and Washer 00 Cover, Rear 00 Asm., Front Cover (Incl. 0) E 0 0 O-Ring 0 Asm., Set Bolt (Incl. ) 00 Ring, Rubber 0 Washer, Gear Shaft 0 Clip 0 Spring, Weight 00 Spring, Return 00 Clip 000 Asm., Gear Shaft (Incl. -) /0

59 FUEL PUMP ATP 0 x A0JDAA E 00 Polaris Sales Inc. 0 Asm., Screw and Washer 0 Asm., Screw and Washer 0 Screw 00 Diaphragm, Gasket Set 0 Asm., Fuel Pump (Incl. -) /0 E

60 TOOL KIT ATP 0 x A0JDAA E 00 Polaris Sales Inc. 0 0 Gauge, Tire Pressure 000 Wrench, Open -0mm 000 Wrench, Open -mm 0 Wrench, Box 0 Puller, Spark Plug (Wrench Handle) 0 Screwdriver Pouch, Tool Kit 0 Kit, Tool (Incl. -) Lube, U-Joint, oz., Case 0 Owner s Manual, 0 ATP 0 x Wrench, Torx 0-0 Wrench, Spanner, Cam /0 E

61 PRINTED IN THE USA PARTS MANUAL PN and MICROFICHE PN 0/0

62 Changed pages in 0 A cover toc x x x x x B x C x x D x x E F G 0