MAGNUM 500 Model #A00CD50AA MAGNUM 500 EB Model #A00CD50AB 500 MAGNUM 4X4, HDS Model #A00CD50FA 500 MAGNUM 4X4, HDS II Model #A00CD50FB Rev.

Transcription

1 MAGNUM 00 Model #A00CD0AA MAGNUM 00 EB Model #A00CD0AB 00 MAGNUM X, HDS Model #A00CD0FA 00 MAGNUM X, HDS II Model #A00CD0FB Rev. 0 E 000 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /00

2 TABLE OF CONTENTS Magnum00A00CD0AAandMagnum00EBA00CD0ABand00MagnumXHDSA00CD0FAand 00 Magnum X HDS II A00CD0FB Parts Manual A-ARM/STRUT MOUNTING... AIR BOX... A C B B CARBURETOR... D- CLUTCH COVER... C CONTROLS - MASTER CYLINDER/BRAKE LINE... B CONTROLS - THROTTLE ASM./CABLE. B COOLING SYSTEM... A CRANKCASE... D0 CRANKSHAFT and PISTON... D CV JOINT - BTB... B CYLINDER... D- D DECALS... A0 DRIVE CLUTCH... C- DRIVEN CLUTCH... C E ELECTRICAL/TAILLIGHT... C ENGINE MOUNTING... A- EXHAUST SYSTEM... A FRONT BRAKE... FRONT CAB... FRONT HOUSING... FRONT RACK and BUMPER MOUNTING FRONT STRUT... FRONT WHEEL... FUEL PUMP... FUEL TANK... GEAR SELECTOR F G... B A C A B B E B C-D G GEARCASE SELECTOR MOUNTING... D H HANDLEBAR and HEADLIGHT POD... B- I INTAKE and EXHAUST M... D MAGNETO... E MAIN GEARCASE... C-0 OIL FILTER... OIL PUMP... OIL TANK... PROP SHAFT... O P R E D B B REAR BRAKE... C- REAR CAB and SEAT... A- REAR HOUSING... C- REAR RACK MOUNTING... A REAR WHEEL DRIVE... C RECOIL STARTER... D SHOCK MOUNTING... STARTING MOTOR... STEERING POST... SWING ARM/REAR GEARCASE MOUNTING... TOOL KIT... TRANSMISSION MOUNTING... WATER PUMP S T W... The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly. D E B0 D E D D

3 Type - Front Type - Rear Type - Auxiliary Type - Parking BRAKES CAPACITIES Coolant Capacity (quarts) Fuel Tank (gallon) Gearcase Oil (ounces) Engine Oil (quarts) 0W0 Engine Counter Balance Oil (quarts) Injector Rack, Front (pounds) Rack, Rear (pounds) Tongue Weight Tow Hitch Tow Weight Type DRIVE TRAIN DRIVE CLUTCH Drive System Type Center Distance (inches) Clutch Offset (inches) Clutch Weight (grams) Spring Color DRIVEN CLUTCH Helix Angle Outside Diameter (inches) Spring Position DIMENSIONAL FEATURES Approx. Turning Radius (inches) Box, Tool Volume (Cu. Inches) Box Dimensions (inches) Ground Clearance (inches) Height (inches) Length (inches) Seat Height (inches) Weight (dry) Wheel Base (inches) Width (inches) GEARCASE Trans. Number and Type Shift Type Gear Reduction - Low Gear Reduction - Reverse Gear Reduction - High Front Drive (ratio) Final Drive (ratio) Center Drive (ratio) Axle to Axle Chain Type TIRES&WHEELS Tire Manufacturer Tire Size - Front Tire Size - Rear Tire Size - Center Tire Pressure - Front Tire Pressure - Rear Tire Pressure - Center 000 MAGNUM 00 SPECIFICATIONS ENGINE Hydraulic Disc Hydraulic Disc Hydraulic Disc Hydraulic Lock, All Wheel.. 00 (ml) N/A N/A Standard 0 Shaft Ride System PVT 0 / 0 MH Blue/Green Compound (EBS). N/A N/A.. PRD Side Lever./././././ N/A N/A N/A Dunlop x- x-0 N/A N/A Engine Model Number Engine Type Lubrication Type Bore & Stroke (mm) Displacement (cc s) Compression Ratio Cooling Alternator Output (watts) Elec. Start w/recoil Back Up Carburetors (no. of/size) Main Jet Pilot Jet Needle Jet Cut Away Air Screw Jet Needle Ignition Ignition (Type & Deg. BTDC) Spark Plug Gap (inches) Spark Plug (Type) Exhaust GRAPHICS Bumper Caps/Polyprop. Cargo Box or Bed Fender, Front Fender, Rear Footwell Frame/Steel Front Cover Handlebar Cover Headlight/Dash Pod Rack, Front Rack, Rear Rims Seat Vinyl Side Panel Spring, Front Spring, Rear Tank Cover Tool Box Cover w/lettering Color ELECTRICAL Headlight - Handlebar(watts) Headlight - Front Hood (watts) Headlight - Grill (watts) Taillight (watts) Brake Light (watts) Indicator Bulb Battery SUSPENSION Front Type - Front Travel (inches) Rear Type - Rear Travel (inches) Shock Adjustment EH0PLE0 Cycle, Single Cylinder Dry Sump x 0: Full Stroke Liquid 0 Standard /BST (CV Type) 0 Q-0 N/A -/ HB0- CDI 0@00.0 NGKBKRE USFA Appr. Pending N/A N/A Eddie B. Green Eddie B. Green Black Black Eddie B. Green Black Eddie B. Green/Black Black Black Aluminum Black Eddie B. Green Black Black N/A N/A Single Beam/0 W N/A Single Beam/ W V/. W V/. W V/.0 W V/ AH MacPherson Strut. Progressive Rate Swing Arm. Gas Charged Monotube Cam Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products without notice.

4 000 ATV PUBLICATION NUMBERS MODEL MODEL NO. OWNER S MANUAL OWNER S MANUAL SUPPLEMENT PARTS MANUAL PARTS MICROFICHE ASSEMBLY INSTRUCTIONS Magnum 00 A00CD0AA 0 Magnum 00 EB A00CD0AB 0 00 Magnum X, HDS A00CD0FA 0 00 Magnum X, HDS II A00CD0FB 0

5 REAR CAB and SEAT MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB E 000 Polaris Sales Inc A

6 REAR CAB and SEAT MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 0 Rivet 0 Bolt Washer 0 Foil, Rear Cab, Rear 0 Grommet - Cab, Rear, E.B. Green Nut, Nylok Retainer, Seat Latch 0 Foil, Tape, Rear Cab 0 Screw Washer, Flat 0 Screw Box, Tool 0 Rivet 0 Bracket, Lever Retainer 00 Latch, Seat 00 Spring, Latch Seat Covering, Seat Foil, Seat Base, Large Foil, Seat Base, Small 0 Bumper, Rubber 0 Bolt/Washer Washer Cover, Tool Box 0 Cap, Drain -0 Guard, Clutch Rivet 0 Rivet, Plastic -0 Strap, Fuel Pump Asm., Gearcase (See Front Housing Pg. C for Details) 0 Washer 0 Screw Guard, Rock 0 Washer Screw 0 Washer Screw Nut, Nylok Mount, Rubber Screw 0-0 Frame, Main Footwell, LH, Black Footwell, RH, Black Foil, Foam, Rear Fender 0 Foil, Rear Cab, Front 0 Decal - Carb Information 0 Decal - Filter Element 0 Foil, Foam 00 Nut, U-Type Speed Guard, Mud, Rear, LH Guard, Mud, Rear, RH Kit-MudSkirt,FullSet /00 A

7 FRONT CAB MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 0 0 Foil, Side Panel, Gen. IV, RH 0 Foil, Foam, Side Panel Panel, Side, LH, E.B. Green (If built before //00) Panel, w/foam, LH, E.B. Green (If built after //00) Panel, Side, RH w/foil, E.B. Green 0 Screw 0- Cover, Front, E.B. Green 00 Clip, Spring 0- Cab, Front, E.B. Green 00 0 Nut, U-Type Speed 00 Nut, Push-on 0 Rivet Screw Guard, Mud, Front, LH Guard, Mud, Front, RH Nut, Nylok Washer 0 Screw AR Line, Breather Washer, Flat Nut, Nylok 0 Rivet, Plastic 0 Shield, Deflector /00 A

8 REAR RACK MOUNTING MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 0 Screw Screw 0 Asm., Rack, Rear (Incl. Ref. and Warning Decal) 000 Reflector, Red Support, Rear Rack Nut, Nylok 0 Washer, Flat 00 Nut, Chimney Bolt Spacer Screw Mount, Front, Rear Rack, LH Mount, Front, Rear Rack, RH / A

9 FRONT RACK and BUMPER MOUNTING MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 0 0 Screw 00 Asm., Rack, Front (Incl. Ref. and Warning Decal) 00 Reflector, Amber Screw 00 Kit - Front Rack Mount Nut, Nylok 0 Washer -00 Bumper Screw 0 0 Screw Washer Support, Front Rack, LH Support, Front Rack, RH Screw Headlight, LH Headlight, RH Bulb, Replacement, W Bolt 0 Washer, Flat 0 Plug, Frame Extension, Frame, LH (If built before /0/) Extension, Frame, RH (If built before /0/) Extension, Frame, LH (If built after /0/) Extension, Frame, RH (If built after /0/) -0 Guard, Brush Grill, Brush Guard 0 Rivet 00 Nut, U-Type 0 Screw Shield, Side, Radiator, LH Shield, Side, Radiator, RH /00 A

10 DECALS MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB RH 0 LH 0 Decal - Rack/Warning 00 Decal - Load Distribution, W 00 Decal - x, Side Panel, RH 0 Decal - POLARIS, Side Panel 0 Decal - Tank Side, RH 000 Decal - Headlight Adjustment 0 Decal - Warning, AWD Switch 0 0 Logo, th Anniversary (If built before //) Logo, Polaris Star (If built after //) 00 Decal - Macpherson Strut 0 0 Decal - Discretionary Warning 0 Decal - Drain Recoil Decal - 00 L/C, Stroke (AA)(AB) Decal - 00 Stroke HDS II (FB) 00 Decal - Warning, Override, AWD 0 Decal - Tank Side, LH 0 Decal - Age Warning, ATV 00 Decal - Passenger Warning 00 Decal - Tire Pressure 00 Decal - x, Side Panel, LH 0 Decal - Warning, General, CPSC 0/00 A0

11 COOLING SYSTEM MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB Clamp, Hose 00 Cap, Pressure Filler, Coolant 0-0 Bracket, Filler, Coolant Rivet 0 Flexguard Hose, Engine, Upper 00 Clamp, 0 Screw 0 Hose, Neck, Filler 00 Clamp Screw 0 Asm., Fan and Motor 0 U-Clip 0 Nutsert 0 Washer 00 Mount, Rubber 00 Spacer 0 Shroud, Fan 0 00 Sensor, Thermal 00 Radiator 0 Washer, Split Lock Screw Cover, Radiator 00 O-Ring 0 Valve, Drain O-Ring 0 Bushing, Mount 0-0 Bracket, Radiator, Lower Screw 0 Hose, Engine, Lower Guard, Hose 0-0 Bracket, Coolant Hose Mount 000 Clamp, Hose Screw (See Front Housing Pg C, Ref. ) 000- Line, Fuel 00 Fitting, Barbed, 0 Degree 0 Screw 0 Tank, Surge Plug, Cap 0 0 Gasket, Overflow Cap 0 Cap, Overflow, Drilled 00 Breaker, Circuit A /00

12 EXHAUST SYSTEM MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 0 0 (If built after /0/) Nut, Nylok Washer 0 Washer, Rubber Washer (If built before /0/) 00 Bushing (If built before /0/) Bushing (If built after /0/) Dampener, Vib. (If built before /0/) Dampener, Vib. (If built after /0/) Bolt, Carriage (If built before /0/) Bolt (If built after /0/) Screw, Carriage (If built after //) Silencer (If built before /0/) Silencer (If built after /0/) Bolt 0 00 Mount, Torque Stop 0 Nut 00 Spring, Exhaust 00 Spring, Exhaust (If built before /0/) (Only used if built after /0/) Headpipe (If built before /0/) Headpipe (If built after /0/) Manifold, Black (See Engine Mounting Pg. A Ref. ) Seal, Exhaust 0 Spring, Exhaust (If built after /0/) A /00

13 ENGINE MOUNTING MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB A

14 ENGINE MOUNTING MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 0 Nut, Nylok 0000 Clamp, Hose, Red AR Line, Fuel Asm., Carburetor (See Carburetor Pg. D, Ref. ) 000- AR Line, Fuel 00 Fitting, Tee AR Line, Breather 00-0 Bracket, Carb Mount Screw and Washer (See Crankcase Pg. D0, Ref. ) 0 0 Nutsert 00 Mount, Carburetor, Rubber 0 Washer 0 Bolt AR Line 00 Cable, Ground, Engine Bolt 0 Washer, Spring Lock 0 Nut, Flange Lock -0 Mount, Engine, Top 0 Washer 00 Spacer, Motor Mount, Top 0 Engine (EH0PLE0) NOTE: The Short Block assembly contains a crankcase assembly, cylinder & cylinder head assembly and a piston & crankshaft assembly. Prior authorization is required for warranty consideration. 00 Mount, Rubber 0 Washer, Flat 0 Nut, FLEXLOC Screw 000 Filter Gasket, Exhaust (See Cylinder Pg. D, Ref. 0) 0-0 Manifold Washer, Lock 00 Nut 00 Clamp, Hose 00 Mount, Rubber -0 Mount, Engine, Front Screw Bracket, Retainer, Seal (See Clutch Cover Pg. C, Ref. ) Asm., Drive Clutch, ATV-0 (See Drive Clutch Pg. C for Details) Bolt 0 Washer, Interlock 0 0 Washer, Flat 0 Bushing 0 Boot, Clutch Intake 00 Clamp, Narrow Band 00 Clamp, Spring Hose AR Hose, Breather (See Air Box Pg. B, Ref. ) Washer 00 0 Mount, Rubber (If built before /0/00) Mount, Rubber (If built after /0/00) Mount, Motor, Rear (See Transmission Mounting Pg. D, Ref.) Nut, Flange 0 Rivet 00 Clamp, Nylon /00 A

15 FUEL TANK MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB Cap, Gas Tank 0 Gasket, Fuel Cap AR Line, Fuel 0 Vent, Tank Bolt 0 Washer, Spring Lock 0 Washer, Flat -0-0 Bracket, Mounting, Rear, LH Bracket, Mounting, Rear, RH Spacer 0 0 Nutsert 0 Pad, Fuel Tank Bracket B 0 Screw Knob, Fuel Valve Nut, Fuel Valve AR Line, Fuel 0000 Clamp, Hose, Red 0 Valve, -Way Rivet 0-0 Bracket, Fuel Valve 0 00 Fitting, Fuel Outlet, Main 0 Fitting, Fuel Outlet, Reserve 0 Asm., Fuel Tank (Incl.,0,) Seal, Foam /

16 AIR BOX MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 0 0 Screw Duct, Inlet Gasket, Intake Cover, Air Box Seal, Cover 0 Screw 0 Washer, Flat 00 Clamp, Hose AR Tube, Breather, Engine 0 00 Filter, Breather 00 Clamp, Hose Hose, Breather 00 Clamp, Narrow band 0 Boot, Carb 00 Clamp, Narrow Band Duct, Carb, Inlet 0 Gasket, Duct Line, Breather (See Oil Tank Pg. B, Ref. ) Box, Air 0 Insulator 0 Foil, Air Box Plug 00-0 AR Line, Fuel 000 Clamp, Hose Clip 0 Collar, Carb Inlet 00 Filter, Air Filter, Precleaner Sleeve /00 B

17 CV JOINT - BTB MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB BTB 0 0 Asm., CV Housing w/sleeve Sleeve, Drive Shaft Seal 0 Clamp, CV Joint, Large 00 Circlip 0 Boot, CV Joint 00 Shaft Replacement (Incl. ) 00 Cardan Replacement (Incl.,,,) 00 Kit - Cross and Bearing 00 Yoke, Splined 0 Pin, Spring 00 Clamp, Small Band 00 Kit - Boot Replacement, CV Joint (Incl.,,) 00 Kit - Drive Shaft w/sleeve BTB / B

18 PROP SHAFT MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 0 Asm., Prop Shaft, Front (Incl. -) 0 Yoke, Gear Case, Front 00 Kit - Cross and Bearing Shaft, Prop 0 Yoke, Prop Shaft, Transmission 00 Fitting, Lubrication 0 O-Ring Pin, Spring / B

19 FRONT STRUT MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB Bumper 0 Strut, Front Washer 0 Washer 00 Clamp, Rubber Coated 0 Nut, FLEXLOC Screw 0 Retainer, Strut Casting Wire Asm., Front Brake Caliper, RH (See Front Brake Pg. B for Details) 0 0 Bearing, Tapered Roller 0 Bearing, Tapered Roller Cup Sleeve, Hubstrut Seal 000 Fitting, Lubrication 0 Coil, Magnetic 0 0 Asm., Hubstrut, Heavy, LH (mm) (Incl.,-,) Asm., Hubstrut, Heavy, RH (mm) (Incl.,-,) 0-0 Spring, Compression Retainer, Spring Ball, Pivot, Bottom Bolt 0 0 Spacer, Strut Kit - Drive Shaft w/sleeve (See CV Joint - BTB Pg. B, Ref. ) 00 Seal, Hubstrut Ball, Pivot, Top 0 Spacer, Rubber Washer 0 Nut, Nylok / B

20 FRONT WHEEL MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 0 0 Bolt Disc, Brake 00 Seal, Front Hub Plate, Armature 0 Clutch, Front Hub, Elec./Mech. 0 Bearing, Tapered Roller Cone 0 Bearing, Tapered Roller Cup Stud 0 Asm., Hub w/bearing Race (Incl.,,) 0 00 Cage, Roll 000 Roll 00 Spring, Garter Spacer B 000 Cam 00 Plug, Magnetic Drain 0 Tire (x-) 00 Washer 0 Nut, Slotted 0 Pin, Cotter 0 00 O-Ring Cap, Hub 0 Screw Nut, Lock 0- Rim, Front 0 Valve, Rim /

21 FRONT BRAKE MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 0 00 Asm., Front Brake Caliper, LH (Incl. -,,0) 00 Asm., Front Brake Caliper, RH (Incl. -,,0) 00 Screw, Bleeder Screw, Socket Set 0 Caliper,Brake,LH Caliper,Brake,RH Kit - Front Brake Boot 0 Kit - Piston and Seal (Incl. -) 0 Ring, Square, Molded (.0) 00 Ring, Square, Molded (.0 x.) Piston, Long Kit - Front Brake Pad, General Duty Kit - Front Brake Pad, Severe Duty 0 Kit - Front Brake Pad, Soft 0 0 Mount, Caliper (If built before /0/) Mount, Caliper, Front (If built after /0/) 0 0 Boot, Bushing 0 Boot, Pin Seal Screw (See Front Strut Pg. B, Ref. ) /00 B

22 CONTROLS - THROTTLE ASM./CABLE MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 0 Cover 0 O-Ring O-Ring 000 Cable, Throttle Control 00 Asm., Throttle Control (Incl.,,) 00 Asm., Throttle Clamp /00 B

23 CONTROLS - MASTER CYLINDER/BRAKE LINE MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB Asm., Master Cylinder (Incl. -) Kit - Master Cylinder Reservoir (Incl. -,) 0 Bolt 0 Cap, Reservoir 0 Diaphragm 000 Kit - Master Cylinder Clamp 0 Asm. Piston Master Cylinder 00 Rivet 00 Kit - Brake Lever w/parking Latch (Incl. -) Spring, Flat 000 Kit - Park Brake Lever (Incl.,) 0 00 Nut 0 Bolt 00 Bolt B Ring, Square, Reservoir Boot, Brake Line, Rubber 0 Seal 0 Switch 0 Line, Brake, Front Hand Rivet 00 Clamp, Nylon Conduit 0 Line, Brake, Left Front w/fittings 00 Cable Tie 0 Screw 00- Tubing, Convoluted 0 Line, Brake, Right Front w/fittings 0 Fitting, Cross 0 Line, Brake 0 Bolt, Banjo /

24 STEERING POST MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 0 0 Asm., Steering Post (Incl.,) Bushing, Steering, Upper 00 Fitting, Lubrication Bolt Washer 0 O-Ring Spacer, Steering Post 0 Nut B0 Pin, Cotter 0 0 Bushing, Steering, Lower Rivet Plug, Grease, Steering 00 Fitting, Lubrication Bushing, Steering, Console -0 Bracket, Upper Steering Bushing Nut, Nylok /

25 HANDLEBAR and HEADLIGHT POD MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB B

26 HANDLEBAR and HEADLIGHT POD MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 00 0 Speedometer Speedometer, Kilometers (FA) Plug, Indicator Hole Indicator, Hot Temperature Indicator, Neutral/Reverse Indicator, P, Park (FA) Screw 00 Nut, U-Type 0 00 Harness, Headlight Pod Harness, Headlight Pod (FA) Asm., Throttle Control (See Controls - Throttle Asm./Cable Pg. B, Ref. ) -0 Tube, Handlebar Washer, Flat Washer, Lock 0 Nut 0 Clamp Screw Asm., Master Cylinder (See Controls - Master Cylinder/Brake Line Pg. B for details) 0- Pod, Headlight, Upper, E.B. Green Spacer, Switch, LH 00 Switch, Handlebar Screw, Set Plug 00 Grip, Handlebar Kit - Handlebar Block (Incl. Blocks and,0,0) Block, Handlebar Retainer 0-0 Bracket, Pod Mounting Screw 00 Knob, Adjusting 0 Boot, Headlight 00 Collar, Locking 00 0 Lens and Reflector Bulb, Headlight, Halogen 00 Rod, Adjusting 0 O-Ring Cable, Choke w/adjuster Kit - Choke Lever Control 0 Nut, Nylok 00 Nut, U-Type 00 Clip, Cable Retaining 0 Screw -00 Pod, Headlight, Lower Caplug Cover, Key 00 Nut, Choke Slide Switch, Ignition (Incl. Key) Nut, Ignition Key, Blank, Series 000, 00, 00. NOTE: Your key can be diplicated only by obtaining a key blank from Polaris and having it cut by mating it with your existing key. Key, Blank, Series 00, 00, 00, 00. NOTE: Your key can be diplicated only by obtaining a key blank from Polaris and having it cut by mating it with your existing key Sensor (If built before /0/) Sensor (If built after /0/)(Incl. 0) 0 Cap (Used with 00 only) Screw 0/00 B

27 OIL TANK MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 0 0 Screw Plate, Vent, Oil Tank 00 Gasket, Oil Reservoir 0 Fitting 00- Line, Breather Dipstick 0 O-Ring 0 Bolt, Banjo Washer 0 00 Tube, Banjo Return Tank, Oil, LH 00 Fitting 0 Hose, Formed 00 Clamp, Hose B -0 Bracket, Oil Tank Support Screw 00 Screen, Oil Filter Nut, Nylok 0 Grommet 0 0 Grommet, Mounting, Reservoir 0 Bushing 0 Washer, Flat 0 Screw 0 Plug, Magnetic 0 Washer Screw Tank, Oil, RH /0

28 A-ARM/STRUT MOUNTING MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB Nut, FLEXLOC Bushing 0 00 Asm., Tie Rod (Incl. -)(If Built before //) Asm., Tie Rod (Incl. -)(If Built after //) Boot, Seal, Rod End 00 Rod End Nut 00 Tie Rod 0 Nut, LH Boot, Seal, Rod End Bolt (If Built after //) Nut 0 Pin, Cotter 00 Joint, Ball Bracket, Ball Joint Rod End, LH (If Built before //) Rod End, LH (If Built after //) Washer, Flat (If Built before //) Washer, Flat (If Built after //) Screw 0 Boot, Rubber Nut, Castle 0 0 Shield, CV Joint, LH Shield, CV Joint, RH 0 Screw 0 Bushing, A-Arm, Long 00 Bushing 00 Shaft, A-Arm B Kit - A-Frame, LH (If built before /0/) Kit - A-Frame, RH (If built before /0/) Kit - A-Frame, LH (If built after /0/) Kit - A-Frame, RH (If built after /0/) 00 Fitting, Lubrication Asm., Heavy Hubstrut (See Front Strut Pg. B, Ref. ) Screw 0 Washer, Spring Lock 0 Bolt Screw 0/00

29 DRIVE CLUTCH MAGNUM 00 A00CD0AA 0 Asm., Drive Clutch (Incl. -,-,) Screw 0 Washer, Spring Lock 0 Bearing, Cover 0 Spring, Clutch Button, Clutch, Stemless 00 Pin, Roller 0 Washer, Multilube Roller and Bushing AR AR AR AR Spacer (.00 ) Spacer (.0 ) Spacer (.0 ) Spacer (.00 ) 0 0 Bearing, Moveable, / 0 Nut, FLEXLOC 0 Weight, Shift, 0-MH Bolt, Shoulder / C

30 DRIVE CLUTCH MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 0 0 Clutch, One Way Drive 00 Washer Spacer 0 Nut, FLEXLOC Button, Clutch, Stemless 00 Pin, Roller Bearing 0 Nut, Jam 0 Cover, Bearing 0 0 Washer, Spring Lock Bolt 0 Spring, Clutch Roller and Bushing 0 Washer, Multilube Bolt, Shoulder 0 Weight, Shift, 0 MH 0 Asm., Drive Clutch, Braking (Incl. All Less,) 00 Washer 0/00 C

31 DRIVEN CLUTCH MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB A00CD0AA 0 0 A00CD0AB A00CD0FA A00CD0FB AR Bushing 0 Washer, Domed 0 Washer, Spring Lock Bolt Asm., Driven Clutch, Angle, Heavy (Incl. -)(A00CD0AA) 0 Belt, Drive 0 Button, Ramp Bolt 0 Ring, Retaining 0 0 Spacer 0 Spring, Clutch Bearing, Moveable ( ) 0 Bearing, Moveable (/ ) Ramp, Stationary (If built before /0/00) Ramp, Stationary (If built after /0/00) C 0 AR Washer (.00 ) 0 AR AR Washer, Spacer (.00 ) Washer, Spacer (.0 ) 0 Washer 00 Bushing 0 Ring, Retaining 0 0 Asm., Driven Clutch, Braking (Incl.,,0,,,,-)(AB)(FA)(FB) 0 Belt, Drive Screw Roller, Taper 0 Bearing Washer 0 Spring Ramp, Stationary 0/00

32 CLUTCH COVER MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB or Seal, Cover Case 0 Kit - Inner Clutch Cover (Incl.,,,)(If built before /0/00) 0 Kit - Inner Clutch Cover (Incl.,,)(If built after /0/00) 0 Bolt and Washer (With 00) Bolt/Washer (With 0) 0 Seal, Cover, Clutch 0- Cover, Clutch, Outer (If built before /0/00) Cover, Clutch, Outer (If built after /0/00) 00 Clip, Cover, Clutch (With 00) 0 Screw (With 00) 0 Decal - Warning, Clutch Cover 0 Decal - Engine/Clutch Modification 0 0 Decal - Automatic/EBS Clutch (AB)(FA)(FB) 0 Screw (Qty. with 00)(Qty. with 0) Boot, Duct 00 Cable Tie Screw (Use qty. with ) 0 Washer, Flat Duct, Air Outlet (If built before /0.) Duct, Air Outlet (If built after /0.) Screw and Washer (See Crankcase Pg. D0, Ref. ) 00-0 Bracket, Retainer, Seal 0 Seal, Cover Case 0 00 Clamp, Narrow Band Duct, Inlet, Down Tube /00 C

33 ELECTRICAL/TAILLIGHT MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB Harness, Main Wire (AA)(AB) Harness, Main Wire (FA) Harness, Main Wire (FB) 00 Kit - Circuit Breaker, 0 AMP 0 Kit - Circuit Breaker, 0 AMP 0 Asm., Taillight w/brake Light (Incl. -0) 00 Lens, Taillight 00 Screw, Taillight 000 Bulb, Taillight 00 Gasket, Taillight 00 Backing, Taillight/Brake Light 0 00 Nut, Speed Nut, Nylok 0 Washer 0 Screw 00 Pad, Battery 00 Switch, Horn (FA)(FB) 000 Horn (FA)(FB) 0 Screw (FA)(FB) C 000 Cable, Battery/Solenoid 00 Kit - Battery Bolt, Short Cable, Battery/Engine 000 Hook, Battery Strap 0 Strap, Battery Holddown 0 AR Tube, Battery Vent 000 Battery Cover, Battery 000 Cable, Solenoid/Starter 00 Bolt 0 Pad, Rack Mount Bracket, CDI 0 0 Screw 00-0 Trim, Edge 0 Sink, Heat 00 Rectifier, Regulator, LR 00 Clip, Rosebud 00 Clip, Routing /00

34 REAR WHEEL DRIVE MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 0 0 Pin, Cotter Nut Hub, Wheel, Rear Bolt 00 Pushnut 0 Tire, x-0 0 Valve, Rim 0- Rim, Rear, Silver Washer, Flat 0 Washer, Cone 00 Nut, Castle Cover, Dust, Hub / C

35 REAR BRAKE MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB C

36 REAR BRAKE MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB Kit - Brake Pad (Incl. Spacer and Pin) Spacer Pin Asm., Brake Caliper Piston, Rear Caliper Kit - Bleeder Replacement Kit - Caliper Seal 0 0 Screw 0 Washer, Flat 0 Seal 0 Line, Brake, Front Hand, Master Cyl. 0 Line, Brake, Rear Foot, Master Cyl. 00 Clamp, Rubber Coated Screw 0 00 Clip, Brake Line 0 Washer, Flat 0 Rivet (If built before //) 00 0 T-Clip, Dual (If built before //) Clip, Dual Retaining (If built after //) 0 Bolt, Banjo 0 Nut, FLEXLOC Nut, Flanged 0 Reservoir, Brake, Rear 0000 Clamp, Hose 0 Hose, Reservoir 0 Screw 0 Washer, Flat 0-0 Pivot, Mount, Brake, Rear Nut, Nylok 0 Bolt 0-0 Rod, Brake 00 Spring Washer Bushing, Pedal Pivot 00 Washer, Spring 0 0 Pin, Cotter 0 Master Cylinder, Foot /0 C

37 GEARCASE MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS II A00CD0FB C

38 GEARCASE MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS II A00CD0FB Asm., Gearcase, Main (Incl. -)(AA/ AB/FB)(See Gearcase Pg. E for FA Model Information) Seal Screw 0 Gearcase, LH Pipe, Knock 0 Bearing 0 Shaft, Input, T 0 Chain, Silent 0 Gear, T w/t Spline 0 Bearing 0 Bellcrank Nut 0 Ring, Retaining 00 Washer Screw Switch, Position Gearcase, RH 0 Vent, Tube 0 Ring, Retaining Gear 0 0 Bearing, Needle Shaft, Reverse 0 Bearing, Needle Sprocket, T 0 Ring, Retaining Engagement Dog, H/R, HLR Washer, Thrust 0 Gear, Helical, 0T Spacer 00 Gear, 0T 0 0 Washer Engagement Dog, Low Washer Switch, Position Shaft, Shift, H/R O-Ring Ring, Retaining Shaft, Shift 0 Fork, Shift, H/R 0 Fork, Shift, Low 0 Screw, Tapping 0 Bracket, Interlock 0 Spring 0 Pin, Interlock Gear, Helical, T 0 Screw 0 Cover, Bearing 0 Ring, Snap 0 Bearing, Ball 0 Shaft, 0T 0 Cover, Output Shim Button, Thrust Shim Shaft, Rear Output Gear, Spiral, Bevel, T 0 Sprocket, T w/t Spline Chain, Roller Plug Washer 0 Bushing, Garlock 0 Sprocket, T Shaft, Front Output Washer Plug, Drain /0 C0

39 FRONT HOUSING MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 0 0 Asm., Front Gearcase (Incl. -) Seal Screw Cover, Gearcase O-Ring Nut, Lock Bearing, Ball 0 Shaft Bushing 000 Clamp, Hose 0 00 Clip 000- AR Line, Vent Plug, Drain Washer Tube, Vent Housing, Front, Gearcase Bushing Gear, T, Bevel Shaft, Output, Front Housing 00 Bearing 0 Shim O-Ring Cover, Output, Gearcase Seal Shim Button, Thrust / C

40 REAR HOUSING MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB Asm., Gearcase, Rear (Incl. -0, -) (If built before //) Asm., Gearcase, Rear (Incl. -0, -) (If built between // and /0/) Screw Seal 0 Screw Cover, Gearcase, Output Pipe, Knock O-Ring Shim Bearing, Ball 0 Shaft, Rear Axle 0 Gear, Bevel, T, Rear 00 Clip 000- AR Line, Vent 000 Clamp,Hose Tube, Vent Gearcase, Rear Housing Plug Washer Bushing 0 Shaft, Pinion, 0T, Bevel, Rear (For Gearcase ) Shaft, Pinion, 0T, Bevel, Rear (For Gearcase 0) 0 Bearing, Ball Nut, Lock O-Ring Gearcase, Cover, Input Seal, Oil Button, Thrust Shim /0 C

41 REAR HOUSING MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 0 0 Asm., Rear Gearcase (Incl.,-)(If built after /0/) 0 Screw 00 Clip 000- AR Line, Vent 000 Clamp Tube, Vent O-Ring AR Shim Bearing, Ball 0 Gear, Bevel, T, Rear 0 Pipe, Knock Gearcase, Rear Housing Plug C Washer Seal Bushing Shaft, Pinion, 0T, Bevel, Rear Bearing. Ball Nut, Lock O-Ring 0 Gearcase, Input Cover Seal, Oil Button, Thrust AR Shim Cover, Gearcase, Output Screw /00

42 GEAR SELECTOR MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 0 0 Asm., Gear Selector (Incl. -)(AA)(CA)(FB) Asm., Gear Selector (Incl. -)(FA) Asm., Knob (AA)(CA)(FB) Asm., Knob (FA) 0 Screw Screw Strap, Wire Cover, Gear Selector Boot Handle, Gear Selector (AA)(CA)(FB) Handle, Gear Selector (FA) Sphere, Plastic Pin, Groove Pin, Dowel 0 Spring, Detent 00 Bullet, Detent 0 O-Ring Slide, Low (AA)(CA)(FB) 0 Slide, High/Reverse (FA use Qty. ) Body, Gear Selector Spring, Centering /00 C

43 GEARCASE SELECTOR MOUNTING MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 0 00 Rod End, LH 0 Nut, FLEXLOC 0 Nut, LH 00 Rod, Shift Linkage, Low 0 Nut 00 Rod End, RH 0-0 Bracket, Shifter 0 Screw Nut, Nylok 0 Bolt Washer Screw 00 Rod, Shift Linkage, High, Rev /00 D

44 SWING ARM/REAR GEARCASE MOUNTING MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB Hub, Brake Disc, Rear Axle Asm., Rear Brake Caliper (See Rear Brake Pg C, Ref. ) Bearing, Ball Shield, Brake Line 0 Bolt 0 Screw Washer 0 Nut, FLEXLOC Cap, Pivot, Swing Arm 0 Nut Pivot, Threaded 00 Seal, Pivot, Swing Arm 0 Bearing, Tapered Roller Cone 0 Bearing, Tapered Roller Cup 0 Seal, Pivot, Swing Arm Asm., Swing Arm (Incl.,) O-Ring 0 Asm., Prop Shaft, Rear 0 Bolt Coupling, Prop Shaft, Greased Fitting, Lubrication O-Ring 0 Ring, Retaining 0 Collar, Rear Axle Axle, Rear Screw 0-0 Asm., Skid Plate, Rear Plate, Skid, Rear Housing Pad, Rubber Asm., Gearcase, Rear (See Rear Housing Pg. C for Details) 0 O-Ring 0 Decal - Hitch 0 Pin, Spring 0 Washer, Split Lock Screw 0 Spacer, Bearing 0 Ring, Retaining 00 Seal, Axle, Rear Disc, Brake 0 O-Ring Tube, Axle, LH (If built before /0/00) Tube, Axle, LH (If built after /0/00) /00 D

45 SHOCK MOUNTING MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 0 Nut, Nylok Bushing Screw 0 Tube Retainer, Shock Spring, Compression (AA)(AB) Spring, Compression (FA)(FB) 0 Shock 0 Cam, Adjuster 0 Tube 0 Bushing Screw /00 D

46 TRANSMISSION MOUNTING MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB Asm., Main Gearcase (See Main Gearcase Pg. C0 for Details) Screw 0 Nut, Flange, Lock Screw Nut, Flange Washer, Flat -0 Mount, Rear Transmission D Screw 0 Washer, Spring Lock Bolt Mount, Transmission Mount, Rear Motor (If built before /0/00) Mount, Rear Engine (If built after /0/00) /00

47 CYLINDER MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB D

48 CYLINDER MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 0 Band, Adapter (Incl. ) 0 Screw 00 Bolt, Allen 0 Pin, Straight 0 Guide, Valve 0 Seal, Intake Valve 0 O-Ring 00 Adapter, Water Out 0 0 Bolt, Flange 0 0 Adapter, Camshaft 00 Gasket, Rocker Cover 00 Cover, Rocker 0 0 Bolt, Flange 0 Seal, Exhaust Valve 0 Bolt, Cylinder Head 00 Plug 0 Gasket 0 Plug, Blind 0 Bolt, Flange 0 00 Gasket, Exhaust 0 Stud 00 Nut 000 Washer, Lock 0 Bolt, Rocker Shaft 0 Bolt 0 Support, Valve Rocker Shaft (PTO) 0 Support, Valve Rocker Shaft (MAG) 0 Pin, Straight 0 Union, Oil Pump 0 0 Bolt, Flange 0 Cylinder (Incl. ) 00 Pipe, Elbow 00 Gasket, Cylinder 0 Cover, Camshaft 000 Gasket, Cover, Cam 0 Cylinder Head (Incl. -,,-,) 0 Gasket, Head 0 Adapter / D

49 CARBURETOR MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB D

50 CARBURETOR MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 00 Ring 00 E-Ring 0 Needle, Jet 0 Ring 0 Diaphragm 00 Jet, Needle (Q-0) 0 Screw 00 Washer, Spring 00 Asm., Jet Block 0 00 Washer 0 Jet, Main (#.) 0 Seal 0 Packing 0 E-Ring 0 Cap 0 Pin, Float 0 Plate 0 O-Ring 00 Screw 0 00 Asm., Float Body 0 Screw 0 Asm., Float 0 Screw 0 Valve, Needle (.) 0 O-Ring 0 Jet, Pilot (#0) 0 O-Ring 0 Washer 0 Spring 0 0 Adjuster 0 Screw, Adjust 0 Ring 0 Spring 00 Valve, Throttle (00) 0 Spring 0 Ring 00 Screw 0 Asm., Throttle Shaft 0 Guide, Cable 0 0 Screw 0 Cover 0 O-Ring 0 Holder, Guide 0 Spring 0 Asm., Plunger 0 Jet, Air (#0) Asm., Carburetor (Incl. -,-) 00 Screw and Washer 00 Spring 0 00 Asm., Cover 0 Screw / D

51 CRANKSHAFT and PISTON MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB Piston Ring Set (Std) Piston Ring Set (0. O/S) Piston Ring Set (0.0 O/S) Piston Set (Std) (Incl. -) Piston Set (0. O/S) (Incl. -) Piston Set (0.0 O/S) (Incl. -) Pin, Piston 0 Clip 0 Crankshaft 0 Pin, Crank 0 Rod, Connecting 000 Bearing, Large End 00 Ball, Steel Asm., Crankshaft (Incl. -,) Crankshaft 0 Gear, Balancer 00 Shaft, Balancer 0 0 Spacer (0.) Spacer (.0) 0 Spacer (.) Spacer (0.) Spacer (0.) Spacer (.0) Spacer (.) 0 Sprocket 0 Nut, Slit 00 Washer 00 Nut, Lock 0 Pin, Dowel 0 0 Key 000 Key, Woodruff / D

52 CRANKCASE MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB Bushing, Starter 0 Asm., Crankcase (Incl.,,,,0,,,,0,) 0 Pin, Straight 00 Bearing, Ball 00 Pin, Dowel 00 Screw and Washer 0 Seal, Oil 0 Pipe, Air Breather 0 Union 0 0 Bearing, Ball 0 Bearing, Ball D0 0 Plug 0 Gasket, Aluminum 0 Spring, Valve, One Way 00 Valve, One Way 0 0 Bolt, Flange 0 Gasket 0 Plug 0 Seal, Mechanical 0 0 Seal, Oil 0 O-Ring 000 Pin, Dowel /

53 INTAKE and EXHAUST MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB Plug 00 Gasket, Plug 0 Spring, Tensioner 0 Asm., Tensioner (Incl. -) 0 Gasket, Tensioner 00 Asm., Intake Rocker Arm (Incl.,) 0 Asm., Exhaust Rocker Arm (Incl.,) 0 Nut 0 Screw, Adjusting 0 00 Shaft, Rocker 00 Collet, Valve 00 Retainer, Spring 00 Spring, Valve 0 Camshaft (Incl. -) D 0 Pin, Dowel 0 Lever, Release 00 Spring, Return 0 Pin, Dowel 0 Sprocket 0 0 Bolt and Washer 0 Guide, Chain 0 Chain, Timing 0 Bolt, Pivot, Lever 0 Lever 0 Valve, Intake 00 Valve, Exhaust 0 Bolt, Flange /

54 RECOIL STARTER MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 0 0 Reel 0 Spring, Return 0 Ratchet 0 Spring, Friction 0 Plate, Friction 0 Bolt and Washer 0 Plug 0 Gasket D 0 Bushing, Starter 0 0 Spring, Spiral 00 Bushing 0 Gasket, Recoil 0 Bolt, Flange 0 0 Asm., Recoil (Incl. -,-,,) Starter Case (Incl. ) 00 Asm., Rope /

55 WATER PUMP MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 0 00 Thermostat 0 Switch, Thermostat 0 Clamp, Hose 0 Hose, Main 0 Bolt, Flange 0 Gasket, Aluminum 0 Cover, Water Pump D 0 Gasket, Water Pump 00 Nut, Self Lock 0 0 Gasket 0 Impeller 0 Washer, Seal 0 Bolt, Flange /

56 OIL PUMP MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 0 0 Case, Oil Pump 0 Rotor, Outer Feed 0 Rotor, Inner Feed Screw 0 Pin, Dowel 0 Pin, Dowel 0 Washer 0 Bolt and Washer Asm., Oil Pump (Incl. -,0-) Case, Oil Pump D 0 0 Case, Oil Pump 00 Rotor, Inner 0 Rotor, Outer 0 Strainer, Oil 00 Screw and Washer 0 Shaft, Pump 0 Gear, Pump AR AR AR Spacer (0.) Spacer (.0) Spacer (.) /

57 OIL FILTER MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 0 Filter, Oil 0 Gasket, Aluminum 0 Bolt, Banjo 0 Pipe, Oil Delivery 0 Pipe, Oil Delivery / E

58 MAGNETO MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB Asm., Ignition Coil (Incl.,) Coil, Ignition 00 Cap, Plug, Spark 00 Plug, Spark 0 O-Ring 0 Metal, Bearing Asm., Plate (Incl.,,-,,) (Up to S#00-0) Plate (Up to S#00-0) Asm., Plate (Incl.,,-,,) (S#00-0 & after) Plate (S#00-0 & after) 0 0 Bolt and Washer 0 Seal, Oil 0 0 Stator (Incl. )(Up to S#00-0) Stator (Incl. )(S#00-0 & after) E Screw and Washer (Up to S#00-0) Screw and Washer (S#00-0 & after) 0 Band, Pulse 0 Screw and Washer 00 Coil, Pulser 0 Clamp 0 Screw and Washer Nut 000 Washer, Spring 0 Switch, Magnetic CDI System (Up to S#00-0) CDI System (S#00-0 & after) Flywheel w/ring Gear (Up to S#00-0) Flywheel w/ring Gear (S#00-0 & after) /

59 STARTING MOTOR MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 0 0 Motor, Starting (Incl. -,-) 0 Washer Set 0 Asm., Armature 00 Brush, Carbon 0 Nut, Flange 00 O-Ring 00 Bolt and Washer 00 Asm., Rear Bracket 00 Asm., Front Bracket (Incl. 0) E 0 0 O-Ring 0 Asm., Set Bolt (Incl. ) 00 Ring, Rubber 0 Washer, Gear Shaft 0 Clip 0 Spring, Weight 00 Spring, Return 00 Clip 0 Asm., Gear Shaft (Incl. -) /

60 FUEL PUMP MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 0 Asm., Fuel Pump (Incl. -) 0 Screw and Washer 0 Screw and Washer 0 Screw 0 Diaphragm Gasket Set / E

61 TOOL KIT MAGNUM 00 A00CD0AA and MAGNUM 00 EB A00CD0AB and 00 MAGNUM X, HDS A00CD0FA and 00 MAGNUM X, HDS II A00CD0FB 0 0 Asm.,ToolKit(Incl.-) 0 Gauge, Tire Pressure 0 Screwdriver 000 Wrench, -0 Open 000 Wrench, - Open 0 Wrench, Box 0 Puller, Spark Plug (Wrench Handle) Pouch, Tool Kit Lube, U-Joint, oz., Case 0 Owner s Manual, 000 ATV Supplement, Owner s Manual 000 Magnum Wrench, Spanner, Cam 0 Pigtail, Power / E

62 GEARCASE 00 MAGNUM X, HDS A00CD0FA E

63 GEARCASE 00 MAGNUM X, HDS A00CD0FA Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly. Asm., Gearcase, Main (FA)(Incl. -) (See Gearcase Pg. C0 for AA/AB/FB information) Screw Seal Cover w/park Lock, LH Pipe, Knock 0 Bearing Shaft, Input 0 Chain, Silent Gear, /T 0 Bearing 0 0 Nut 0 Washer Bellcrank 0 Ring, Retaining 00 Washer O-Ring Ring, Retaining Shaft, Shift Screw Switch, Position 0 0 Vent, Tube Shaft, Shift, H/R Gearcase, RH Plug Washer Plate, Park Lock 0 Screw Washer Engagement Dog, Low/Park 0 Ring, Retaining 0 Washer, Thrust 0 Gear, T 0 Bearing, Needle Shaft, Reverse 0 Washer 0 Bearing, Needle Sprocket, T 0 Ring, Retaining Engagement Dog, H/R, HLR 0 Fork, Shift, H/R 0 00 Gear, 0T Spacer 0 Gear, Helical, T 0 Spring 0 Pin, Interlock 0 Bracket, Interlock Screw, Tapping 0 Gear, Helical, T 0 Cover, Bearing 0 Ring, Snap 0 0 Bearing, Ball 0 Shaft, 0T Fork, Shift, Low/Park Chain, Roller 0 Sprocket, T w/t Spline Gear, Spiral, Bevel, T Shaft, Rear Output Button, Thrust Shim Shim 0 Cover, Output Plug, Drain Washer Shaft, Front Output 0 Sprocket, T Bushing, Garlock /0 E

64 PRINTED IN THE USA PARTS MANUAL PN and MICROFICHE PN /00

65 Changed pages in 0 A cover toc B x C D E F G 0