PARTS MANUAL PN and MICROFICHE PN /04. MAGNUM 330 4X4 Model #A05CD32AA Model #A05CD32AB Model #A05CD32AC. E 2004 Polaris Sales Inc.

Transcription

1 PARTS MANUAL PN 0 and MICROFICHE PN /0 MAGNUM 0 X Model #A0CDAA Model #A0CDAB Model #A0CDAC E 00 Polaris Sales Inc.

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3 TABLE OF CONTENTS MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC A A- ARM... B AIR BOX... B C CARBURETOR... D- CARBURETOR MOUNTING... B- CLUTCH COVER... C CONTROLS - MASTER CYLINDER/BRAKE LINE.. A CONTROLS - THROTTLE ASM./CABLE... B CRANKCASE... C CRANKSHAFT and PISTON... D CYLINDER... D DECALS... DRIVE CLUTCH... DRIVE SHAFT, FRONT... DRIVEN CLUTCH... D E A C B C ELECTRICAL/TAILLIGHT... C ENGINE MOUNTING... B- EXHAUST SYSTEM... B F FRONT BRAKE... A0 FRONT CAB... A FRONT HOUSING... C FRONT PROP SHAFT... B FRONT RACK and BUMPER MOUNTING... A FRONT STORAGE BOX... A FUEL PUMP... D0 FUEL TANK... B- G Parts Manual GEARCASE... GEARCASE... HANDLEBAR... INTAKE and EXHAUST... GEAR SELECTOR... C0 WHEEL, FRONT... The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly. G H I M MAGNETO... OIL COOLING... OIL PUMP and OIL FILTER... O R C C B D D A D RACK MOUNTING, REAR... A REAR BRAKE... A- REAR CAB and SEAT... A- REAR HOUSING... C REAR WHEEL DRIVE... C RECOIL STARTER... D SHOCK MOUNTING... STARTING MOTOR... STEERING POST... STRUT MOUNTING... STRUT, FRONT... SWING ARM/REAR/GEARCASE MOUNTING... TOOL KIT... TRANSMISSION MOUNTING... S T W C D B B B C D C B0

4 REAR CAB and SEAT MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc A

5 REAR CAB and SEAT MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC 0 Rivet 0 Bolt Washer 0 Foil, Rear Cab, Rear Cab, Rear, Silver Vapor Metallic (AA) Cab, Rear, Camo Green Metallic (AB) Cab, Rear, New Break Up (AC) Nut, Nylok Retainer, Seat Latch 0 Foil, Tape, Rear Cab Screw 0 Washer, Flat 0 Screw 0 Washer Box, Tool 0 Rivet 0 Bracket, Lever Retainer 00 Latch, Seat 00 Spring, Latch Asm.,Seat,Black Covering, Seat, Black Screw 0 Cover, Tool Box Screw 00-0 Box, Battery Asm., Front Gearcase (See Front Housing Pg. C for Details) 0 Washer, Spring Lock Screw 00 Guard, Rock 0 Washer Screw 0 Washer, Flat 0 Nut, Nylok Grommet Screw 0-0 Frame, Main Footwell, LH, Black Footwell, RH, Black Screw Foil, Rear Fender Foil, Tape 000 Decal, Stroke Carburetor/Filter 0 Foil 0 00 Nut, U-Type Speed Guard, Mud, Rear, LH Guard, Mud, Rear, RH /0 A

6 FRONT CAB MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc Foil, Side Panel, RH Foil, Side Panel, RH Asm., Panel w/foam, LH, Black Metallic (AA)(AB) Asm., Panel w/foam, LH, New Break Up (AC) Asm., Panel w/foil, RH, Silver Vapor Metallic (AA)(AB) Asm., Panel w/foil, RH, New Break Up (AC) Foam, Panel, Side, LH 0 Screw 0 Foam, Cab, Front Cover, Front, Silver Vapor Metallic (AA) Cover, Front, Camo Green Metallic (AB) Cover, Front, New Break Up (AC) Asm., Cab, Foam, Front, Silver Vapor Metallic (Incl. Warning Decals)(AA) Asm., Cab, Foam, Front, Camo Green Metallic (Incl. Warning Decals)(AB) Asm., Cab, Front, New Break Up (Incl. Warning Decals)(AC) 00 Nut, Speed, U-Type Shield, Splash, LH Guard, Splash, RH 0 Rivet Screw 0 Nut, Speed Screw Guard, Mud, Front, LH Guard, Mud, Front, RH Nut, Nylok Washer Foam, Panel, LH 0 Washer 0 0 Screw Nut, Nylok Bolt Washer, Flat /0 A

7 REAR RACK MOUNTING MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc. 0 0 Screw Screw 0-00 Asm., Rack, Rear (Incl. Ref. and Warning Decal) 0 Decal, Reflector, Red Screw Washer, Flat 0-0 Support, Rear Rack Bolt 0 Washer, Flat 0 0 Spacer -0 Mount, Front, Rear Rack Nut, Nylok Bolt /0 A

8 FRONT RACK and BUMPER MOUNTING MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc. 0 Screw Screw 0-0 Support, Front Rack, LH -00 Bumper 0-0 Support, Front Rack, RH Guard, Brush 0 Plug, Frame 00 Nut, U-Type Screw 0 Screw 00-0 Mount, Rack, LH Shield, Radiator Side, LH 00-0 Mount, Rack, RH Shield, Radiator Side, RH 0 Asm., Headlight, Side, LH -0 Extension, Frame, LH 0 Asm., Headlight, Side, RH 0-0 Extension, Frame, RH 000 Bulb, Headlamp, 0W Bolt Nut, Nylok 0 Washer, Flat 0/0 A

9 CONTROLS - MASTER CYLINDER/BRAKE LINE MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC 0 0 E 00 Polaris Sales Inc. 00 Asm., Master Cylinder, LH 0 Seal 0 Switch 0 Kit, Master Cylinder Cap (Incl. Cap, Screws, Sight, Gasket) 0 Screw 0 Kit, Master Cylinder Park Brake Lever (Incl. Lever, Spring) 0 Kit, Master Cylinder Clamp (Incl. Clamp, Screws) 00 Kit, Piston (Incl. Piston, Seals, Boot, Spring) 0 Kit, Master Cylinder Lever (Incl. Pin, Lever, Clip) 0 Line, Brake, JB to Rear Rivet 00 Clamp, Nylon 0 Line, Brake, Left Front 0 Screw 0 00 Cable Tie 00- Conduit 0 Line, Brake, Right Front 0 Fitting, Cross 00 Line, Brake, Pod 0 Bolt, Banjo /0 A

10 FRONT STORAGE BOX MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc. 0 Asm., Front Cover (Incl. -,,) Screw 00 Ring, Tie Down Latch, Wire 0 Screw Seal, Front Compartment 0 0 Latch,/Turn,RH Latch,/Turn,LH Nut, Nylok Screw 0 Washer, Flat Pin, Hinge, Front 0-00 Base, Front Box w/decals Nut, Nylok Washer 00 Bolt Plug, Compartment Channel, Lid 0 Screw 0 Cable, Lid, Front /0 A

11 FRONT BRAKE MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc Asm.,BrakeCaliper,LH(Incl.-,,0) Asm.,BrakeCaliper,RH(Incl.-,,0) Screw, Socket Set 0 0 Caliper,Brake,LH Caliper,Brake,RH Kit, Front Brake Boot 0 Boot, Pin Seal 0 Kit, Piston and Seal (Incl. -) 0 Ring, Molded Square (.0) 00 Ring, Molded Square (.0 x.) Piston, Brake, Long 0 Kit, Front Brake Pad 0 Mount, Caliper 0 0 Boot, Bushing 00 Screw, Bleeder /0 A0

12 REAR BRAKE MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC,,,,, 0 E 00 Polaris Sales Inc. 0 0 A

13 REAR BRAKE MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC 00 Asm., Caliper 0 Kit, Anvil Body 00 Kit, Slide Bolt 0 Kit -Seal 0 Kit, Piston and Seal 0 Kit, Bracket Pad, Rear Axle 0 Kit, Brake Pad Assembly 0 Screw 00 Clamp, Rubber Coated 0 Screw 0 0 Clamp, Brake Line 0 Asm., Reservoir, Brake, Rear 0000 Clamp, Hose 0 Hose, Reservoir Screw 0 Washer, Flat 0-0 Pivot, Mount, Brake, Rear Nut, Nylok 0 Bolt Screw Rod, Brake 00 Spring, Torsion, Brake Washer Bushing, Pedal Pivot 0 Pin, Cotter 0 Asm., Brake, Master Cylinder, Foot 0 Seal 0 Bolt, Banjo 0 Line, Brake, Foot, Master Cylinder to Rear 00 Spring 0 0 Clip, Retaining /0 A

14 DECALS MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC 0 E 00 Polaris Sales Inc. RH 0 LH 0 Badge, 0 Years (If built before /0/0) Urocal, 0th Anniversary (If built after /0/0) Decal, Warning, Front and Rear Rack 0 Decal, AWD, Side Panel, Lower, LH (AC) Decal, AWD, Side Panel, Lower, RH (AC) Decal, AWD, Side Panel, Lower, LH (AA)(AB) Decal, AWD, Side Panel, Lower, RH (AA)(AB) Decal, Arrow, ATP Container, RH Decal, Side Panel, Upper, LH (AA)(AB) Decal, Side Panel, Upper, RH (AA)(AB) Decal, Age Warning,, ATV 00 Decal, Warning, AWD Switch 0 0 Logo, Polaris Star Decal, Magnum 0,Tank Side, LH (AC) Decal, Magnum 0,Tank Side, LH (AA)(AB) Decal, Magnum 0, Tank Side, RH (AC) Decal, Magnum 0, Tank Side, RH (AA)(AB) Decal, POLARIS, Front Cover (AA) Decal, POLARIS, Front Cover (AB) Decal, POLARIS, Front Cover, Gold (AC) Decal, Warning, Front Rack, 0 lbs 00 Decal, MacPherson Strut Decal, Reflector, Amber, RH Decal, Drain Recoil Decal, Reflector, Amber, LH 0 Decal, Foot Brake Decal, Warning, Override, AWD Decal, Arrow, ATP Container, LH Decal, Side Panel, Upper (AC) 0 Decal, Passenger Warning Decal, Tire Pressure 0 Decal, Reflector, Red Decal, POLARIS, Rear (AA) Decal, POLARIS, Rear (AB) Decal, POLARIS, Rear, Gold (AC) Decal, Discretionary Warning, Drum Shift 0 Decal, Warning, General, CPSC /0 A

15 OIL COOLING MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc. 0 Hose, Cooler, Threaded 0 Degree 0 Screw 00 Clamp, Hose Bolt 0 Nutsert -0 Bracket, Oil Cooler, Top Nut, Nylok 0 Bracket, Lower Oil Cooler Nut, Rivet Washer, Nylon 0 Screw 0 Asm., Motor, Fan 0 U-Clip Shroud, Fan 00 Thermister 0 Washer, Flat 0 Bolt (If built before //0) Bolt (If built after //0) 0 Cooler, Oil 00 Cable Tie /0 A

16 ENGINE MOUNTING MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc B

17 ENGINE MOUNTING MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC 000- AR Line, Fuel 00 Fitting, Tee 0 Engine, ES0PFE0 0 Nut, Flange Lock Bracket, Motor Mount 0 Washer, Spring Lock Screw 00 Cable, Ground Engine Bolt 0 Mount, Rubber Washer, Flat Boot, Clutch Intake 00 Clamp, Narrow Band AR Line, Fuel 0-0 Mount, Engine, Rear Screw 0 Mount, Rubber, Rear Washer Screw 0 Mount, Lower Front 0 Mount, Rubber, Engine 0 Bushing 0 Washer, Flat 0 Washer, Interlock Bolt 000 Cable, Battery/Engine 00 AR Hose, Fuel 000 Filter 0000 Clamp, Hose AR Line, Fuel 0 Nut, Nylok /0 B

18 FUEL TANK and CARBURETOR MOUNTING MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc. 0 0 B

19 FUEL TANK and CARBURETOR MOUNTING MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC 00 Asm., Tank, Fuel Gasket Kit, Fuel Gauge AR Hose, Vent 0 Vent, Tank Bolt 0 Washer, Flat Bracket, Fuel, Cover Mount, LH Bracket, Fuel, Cover Mount, RH Seal, Foam 0 0 Nut, Hex 0 Washer, Spring Lock -0 Bracket, Carburetor Support 0 Nutsert 0 Screw Knob, Fuel Valve Nut, Fuel Valve 0 Valve, -Way 0000 Clamp, Hose 00 AR Line, Fuel 0 00 Asm., Screw and Washer -0 Mount, Carburetor 000 Mount, Carburetor Bolt Washer, Flat Screw 0 Fitting, Fuel, Duel Outlet /0 B

20 EXHAUST SYSTEM MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc. 0 0 Nut, Nylok Washer, Flat 0 Washer, Rubber Dampener, Vibration 00 Bushing Bolt, Carriage -0 Silencer, Black Bolt 00 Spring, Exhaust 0 Seal, Exhaust -0 Headpipe, Black 0 Spring, Exhaust 0 Nut 00 Mount, Torque Stop 00-0 Manifold, Black 0 Gasket, Exhaust /0 B

21 AIR BOX MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc Screw 0 Washer, Flat 0 Seal, Airbox, Intake 0 Duct, Inlet, Airbox Cover Screw 0 Pad Cover, Air Box Seal, Air Box Cover 0 Clip, Air Box 0 0 Collar, Carburetor Inlet 00 Clamp, Hose Cap, Rubber Hose, Breather 00 Clamp, Hose, Spring 00 Clamp, Narrow Band Boot, Carburetor 00 Clamp, Narrow Band 0 Duct, Carburetor Inlet 0 Gasket, Carburetor Inlet 0 Box, Air Intake, Stroke 0 Spacer Plug, Trap Foil, Air Box, RH AR Line, Fuel 000 Clamp, Hose Asm., Filter /0 B

22 FRONT DRIVE SHAFT MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc. Asm., Drive Shaft, Front 00 Circlip 0 Joint (CV, Inner) 0 Circlip 0 Kit, Boot (Inner)(Incl. Clamps and Grease) 00 Kit, Boot (Outer)(Incl. Clamps and Grease) 0 Joint, CV (Outer) /0 B

23 FRONT PROP SHAFT MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc. 0 Asm., Front Prop Shaft (Incl. -) 0 Yoke, Gear Case, Front 00 Kit, Cross and Bearing 0 Shaft, Prop B 0 Yoke, Propshaft, Transmission 00 Fitting, Lubrication 0 O-Ring Pin, Spring /0

24 FRONT STRUT MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc Nut Washer 0 Spacer, Rubber Ball, Pivot, Top 0 Spacer Ball, Pivot, Bottom Retainer, Spring Spring, Compression, Silver (AA) Spring, Compression, Black (AB)(AC) 0 Bumper 0 0 Bolt, Flange Support, Hubstrut, LH Support, Hubstrut, RH B Bearing, Hubstrut 00 Ring, Retaining 000 Fitting, Lubrication w/ball Asm., Brake Caliper (See Front Brake Pg. A0 for Details) 0 Washer, Flat 0 Washer, Spring Lock Screw, Cap Nut, Flange 0 00 Clamp, Cable Washer 0 Strut, Front /0

25 FRONT WHEEL MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc. 0 Bolt Disc, Brake, Front Stud 0 Hub, Wheel, AWD 00 Washer 0 Nut, Slotted 0 Pin, Cotter Hub, Dust Cover Rim, Front, Silver (AA) Rim, Front, Black (AB)(AC) 0 Nut, Flange 0 Tire, Front, x- 0 Valve, Rim /0 B0

26 CONTROLS - THROTTLE ASM./CABLE MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc. Cover, Throttle Control 0 O-Ring O-Ring 0 Cable, Throttle 000 Asm., Throttle Control (Incl.) 00 Asm., Throttle Clamp /0 B

27 STEERING POST MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc. 0 Nut, Nylok Bushing, Steering, Upper 0-0 Post Steering Bracket, Upper Steering Bushing Bolt, Carriage Bushing Flangette Bearing Nut, Slotted Hex 0 Pin, Cotter 0 Washer, Flat /0 B

28 HANDLEBAR MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC 0 0 E 00 Polaris Sales Inc. 0 Logo, Polaris Star Screw 00 Nut, Choke 0 Cable, Choke -00 Panel, Instrument Screw Bracket, Instrument Panel Asm., Master Cylinder (See Control - Master Cyl./Brake Line Pg. A for Details) 0 Spacer, Switch, LH 0 00 Switch, Handlebar, Hi/Lo/Off -00 Grip, Handlebar Plug, Hole Screw, Set -0 Tube, Handlebar Cap, Hall Sensor 00 Sensor, Hall Effect Screw Block, Handlebar, Pegged Block, Handlebar Nut, Nylok Asm., Throttle Control (See Controls - Throttle Asm./Cable Pg. B, Ref. ) Switch, Ignition Cover, Key Blank, Key, Series 000, 00, 00 Blank, Key, Series 00, 00, 00, 00. NOTE: Your key can be duplicated only by obtaining a key blank from Polaris and having it cut by mating it with your existing key. Nut, Ignition Mount, Rubber 00 Cluster, Instrument /0 B

29 A-ARM/STRUT MOUNTING MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc Joint, Ball Bracket, Ball Joint 0 Boot, Rubber Bolt, Socket Nut, Castle 0 Pin, Cotter Shield, CV Joint, Black, LH Shield, CV Joint, Black, RH 0 Screw 0 Bolt 0 0 Washer Nut, Lock 0 Boot, Seal, Rod End 00 Rod, End, LH 0 Nut, Jam, LH 00 Rod, Tie B Nut, Jam 00 Rod End, RH Boot, Seal, Rod End Screw 0 00 Asm., Tie Rod (Incl. -) 0 Shaft, A-Arm Bushing, A-Arm, Long 00 0 Kit, A-Frame, LH (Incl.,,,,) Kit, A-Frame, RH (Incl.,,,,) Support, Hubstrut (See Front Strut Pg. B, Ref. ) Screw 0 Washer, Spring Lock Washer Nut, Nylok /0

30 DRIVE CLUTCH MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc. 0 Asm., Drive Clutch, Wide (Incl. All Less,) 0 Screw 0 Washer, Multilube Asm., Roller and Bushing Button, Clutch AR AR AR AR Spacer,.00 Spacer,.0 Spacer,.0 Spacer,.00 0 Weight, Shift, Bolt, Shoulder 0 Nut, FLEXLOC 0 Bearing, Moveable 0 00 Pin, Roller 0 Spring, Clutch 0 Cover, Bearing /0 C

31 DRIVEN CLUTCH MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc. 0 0 AR Bushing 0 Washer, Domed 0 Washer, Spring Lock Bolt Asm., Driven Clutch (Incl. -) 0 Belt, Drive 0 Button, Ramp Bolt 0 Ring, Retaining C 0 Spacer 0 Ramp, Stationary 0 Spring, Clutch Bearing, Moveable, Inch 0 Bearing, Moveable, / Inch 0 AR Washer,.00 0 AR AR Washer,.00 Washer,.0 /0

32 CLUTCH COVER MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc. 0 0 Screw Asm., Foam, Clutch Air Inlet 0 Kit, Inner Clutch Cover Duct, Inlet Asm., Bolt and Washer 000 Clamp, Narrow Band Seal, Outer, Clutch Cover -00 Cover, Clutch, Outer 0 Screw 0 0 O-Ring Plug, Drain Decal, Automatic Transmission Decal, Warning, Clutch Cover Boot, Duct 000 Clamp, Narrow Band 0 Washer, Flat Duct, Air Outlet Asm., Screw and Washer (See Crankcase Pg. C, Ref. ) 0 Bracket, Clutch Seal 0 0 Seal, Cover Case Stopper, Inner Clutch Cover /0 C

33 ELECTRICAL/TAILLIGHT MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC 0 0 E 00 Polaris Sales Inc. 000 Harness, Main 00 Kit, Circuit Breaker, 0 AMP 00 Asm., Taillight (Incl. -) 00 Lens, Taillight 00 Screw, Taillight 000 Bulb, Taillight 00 Gasket, Taillight Backing, Taillight/Brake Light 00 Nut, Speed 0 Nut, Flange 0 Washer 0 Screw 00 Pad, Battery 0 Kit, Battery Bolt 000 Cable, Battery/Engine 000 Hook, Battery Strap Strap, Battery Holddown 00 Battery Cover, Battery Cable, Battery/Solenoid 000 Cable, Solenoid/Starter 00 Bolt 00 Module, Electronic Control 0 Screw (AA) Nut, Nylok 00 Clip, Rosebud 00 Cable Tie 00 Clip, Routing /0 C

34 REAR WHEEL DRIVE MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc. 0 0 Pin, Cotter Nut, Flange Hub, Wheel, Rear (RH Side) Stud Tire, x- 0 Valve, Rim Rim, Rear (AA) Rim, Rear (AB)(AC) Washer, Cone 00 Nut, Castle 0 Cover, Dust, Hub /0 C

35 FRONT HOUSING MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC 0 E 00 Polaris Sales Inc. 0 Asm., Front Gearcase Kit, Bolt Screw, Set Asm., Cover Plate (Incl. Output Cover, Insert and Coil) Button, Thrust Plate, Thrust Shim, Armature Plate Bearing, Roller Ball Asm., Race/Output Hub (Incl. ) Pin, Dowel Clutch Housing/Ring Gear Asm., Roll Cage (Incl. Spring and Roll Cage) Spring Kit, Roll Bushing Kit, Minor Repair (Incl. O-Rings and Seals) Bolt Cover, Input Bearing, Roller Ball Shaft, Pinion, T Bushing Gearcase, LH 0 Plug, Oil Fill Asm., Drain Plug (Incl. Plug and Washer) Bearing, Needle, Roller Thrust Asm., Clutch (Incl. -) Ring, Retaining, Internal 0 Plate Armature /0 C

36 GEARCASE MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC 0 E 00 Polaris Sales Inc C

37 GEARCASE MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC Asm., Gearcase, Shaft Nut, Lock 0 Bellcrank Screw Cover Pawl, Detent O-Ring Shaft, Shift Gear, T Seal, Triple Lip 0 Washer Plug, Oil Fill Gearcase, Main Tube, Vent 0 Drum, Shift 0 Bearing 0 Chain, Silent 0 Shaft, Input 0 Bearing, Ball Pipe, Knock 0 Cover, Main, LH Screw Seal, Dual Lip Pin, Dowel Fork, Shift 0 Rail, Shift Shaft Plate Dog, Engagement Spring, Wave Dog, Engagement 0 0 Ring, Retaining Washer 0 Gear, T Bearing, Needle Shaft, Reverse Sprocket, T Washer Gear, 0T 0 Gear, T 0 Gear, T 0 0 Screw 0 Cover, Bearing 0 Ring, Snap Spacer 0 Bearing, Ball 0 Shaft, 0T Plug, Hex Flange Washer, Plug Cover, Output, Front Shim 0 Button, Thrust Shim Shaft, Output, Front Shaft, Output, Rear Gear, T Chain, Silent Sprocket, /T Sprocket, /T Washer, Thrust Bushing 0 0 Clamp, Tie Lockout, Park O-Ring Gear, T Disc, Lockout 0 Star, Detent 0 O-Ring 0 Spring, Compression Switch Ring, Retaining /0 C

38 REAR HOUSING MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc. 0 0 Asm., Gearcase, Rear (Incl. -,-) Screw Screw Cover, Output, Rear Housing Pipe, Knock O-Ring Shim Bearing, Ball Gear, T 00 Clip AR Line, Fuel 000 Clamp,Hose Tube, Vent 0 Gearcase, Rear Housing Plug, Oil Fill Washer Seal, Triple Lip Bushing Shaft, Pinion, 0T Bearing, Ball 0 Ring, Retaining Ring, Retaining 00 Seal, Triple Lip Spring, Wave Button, Thrust Shim /0 C

39 GEAR SELECTOR MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc Cover 0 Screw 00 Knob, Gear Selector Shift 0 Mount, Gear Selector Screw Nut, Nylok Asm., Linkage Rod Nut, Nylok 0-0 Selector, Gear 0 Bolt /0 C0

40 SWING ARM/REAR/GEARCASE MOUNTING MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc O-Ring Hub, Wheel, AWD Stud Disc, Brake, Rear Asm., Brake Caliper (See Rear Brake Pg. A for Details) Screw Washer, Spring Lock 0 Bolt Washer 0 Nut, Nylon Nut, Jam 0 Pivot, Threaded, LH Bearing, Tapered Roller Cone Bearing, Tapered Roller Cup Foam 0 Asm., Swing Arm (Incl. ) 0 O-Ring 00 Asm., Prop Shaft, Rear Pin, Spring Pivot, Swing Arm, RH 0 Washer, Split Lock 0 Bolt Axle, Rear Screw O-Ring Asm., Gearcase, Rear (See Rear Housing Pg. C for Details) 0-0 Asm., Skid Plate, Rear Plate, Skid, Rear Housing Pad, Rubber Collar, Axle Lock 0 O-Ring 00 Decal, Hitch 00 Clamp, Brake Line, Rear 0 0 Screw 0-0 Tube, Axle, LH Bearing Hubstrut 00 Ring, Retaining Bolt /0 C

41 SHOCK MOUNTING MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc. Nut, Nylok Screw Retainer, Shock Spring, Compression (AA) Spring, Compression (AB)(AC) 0 Shock, Rear Axle 0 Cam, Adjusting, Spring 0 Tube Bushing Screw /0 C

42 TRANSMISSION MOUNTING MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc Asm., Gearcase (See Gearcase Pg. C for Details) Screw 0 Nut, Flange Lock 00 Fitting, T 00 Clamp, Hose 0 Screw 000 Clamp, Hose 000- AR Line, Vent Bolt, Carriage C Nut, Flange 0 Washer, Flat Mount, Rear Transmission Screw 0 Washer, Spring Lock Bolt 0-0 Mount, Transmission Mount, Engine,Rear (See Engine Mounting Pg. B, Ref. ) /0

43 CRANKCASE MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc. 0 0 Bushing, Starter 000 Pin, Dowel 0 Asm., Crankcase (Incl. -,,,,,) 0 Asm., Plug, Blind 0 Pin, Dowel 0 Bearing, Ball 0 Knock, Pipe 00 Asm., Screw and Washer 0 Seal, Oil 0 0 Gauge, Oil 00 O-Ring 00 Union 0 Plug 0 Union 0 Bolt, Flange 0 Plug 0 Gasket 0 Bolt, Flange 0 Bolt, Flange /0 C

44 CARBURETOR MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc D

45 CARBURETOR MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC. 00 Ring 00 E-Ring Needle, Jet 0 Ring 0 Asm., Diaphragm Jet, Needle 0 Screw 00 Washer, Spring 00 Asm., Jet Block 0 00 Washer Jet, Main, #. 0 Seal Packing 0 E-Ring 0 Cap 0 Pin, Float 0 Plate 0 O-Ring 00 Screw 0 00 Asm., Float Body 0 Screw 0 Asm., Float 0 Screw 0 Valve, Needle 0 O-Ring 0 Jet, Pilot, #. Screw, Adjust 0 Spring 00 Valve, Throttle, Spring 0 Ring 00 Screw 0 Asm., Throttle Shaft 0 Guide, Cable 0 Screw 0 Cover 0 Holder, Guide 0 Spring Asm., Plunger 0 0 Jet, Air, Pilot, #0 0 Asm., Carburetor (Incl. -,-,-) 00 Asm., Screw and Washer Spring 00 Asm., Cover 0 Screw /0 D

46 CYLINDER MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC 0 0 E 00 Polaris Sales Inc. 0 0 Cover, Valve 0 O-Ring 0 Bolt, Flange 0 Bolt, Flange 0 Asm., Plug 0 Asm., Cover, Breather (Incl. ) 00 Asm., Pipe 00 Gasket, Breather Cover 0 Seal, Intake Valve 0 0 Guide, Valve 0 Fin, Damper A 0 Seal, Exhaust Valve 0 Asm., Bolt and Washer 00 Asm., Cylinder Head (Incl.,0,,,,) 0 Gasket, Exhaust 0 Stud 000 Washer, Spring Lock 0 Nut 0 Knock, Pipe 0 00 Gasket, Cylinder 0 Unit, Cylinder 0 Gasket, Head 000 Asm., Adapter 0 Asm., Adapter Band (Incl. ) 0 Asm., Screw and Washer 00 Bolt, Socket, Head 0 Gasket, Cam 0 Knock, Pipe 00 Bolt, Flange /0 D

47 CRANKSHAFT and PISTON MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc Set, Piston, Ring, Standard Set, Piston, Ring,.00 Inch/.MM O/S Set, Piston, Ring,.00 Inch/.0MM O/S Set, Piston, Standard (Incl. ) Set, Piston,.00 Inch/.MM O/S (Incl. ) Set, Piston,.00 Inch/.0MM O/S (Incl. ) 0 Pin, Piston 0 Clip, Piston Pin 00 Bolt, Connecting Rod 0 Asm., Connecting Rod (Incl.,) 00 Asm., Crankshaft (Incl. ) 0 Key, Woodruff Spacer,. Spacer,. Spacer,. Spacer, Sprocket 0 Nut, Slit 0 Washer 00 Nut, Lock 0 Nut Bearing, Standard Bearing, 0.0 Bearing, 0. 0 Bearing, Ball /0 D

48 INTAKE and EXHAUST MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc Screw, Adjusting 0 Nut 00 Asm., Rocker Arm (Incl. -) 00 Shaft, Rocker 0 Washer, Wave 00 Collet, Valve 00 Retainer, Spring, Valve 0 Spring, Valve 0 Asm., Lever, Release 0 00 Spring, Return 0 Asm., Camshaft (Incl. -) 0 Pin, Dowel 0 Valve, Intake 0 Valve, Exhaust 0 Guide, Chain 0 Chain, Timing 0 Gasket, Tensioner 0 Asm., Tensioner (Incl. -) 0 Pin 0 0 Spring, Tensioner 0 Plug 00 Gasket, Plug 0 Bolt, Flange 0 Sprocket 0 Washer 0 Bolt, Flange 0 Asm., Lever 0 Asm., Bolt, Pivot, Lever /0 D

49 RECOIL STARTER MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc. 0 0 Asm., Reel 0 Spring, Return 0 Ratchet 0 Spring, Friction 0 Plate, Friction 0 Asm., Bolt and Washer 0 Plug 0 Gasket 0 Bushing, Starter 0 0 Spring, Spiral 00 Bushing 00 Bolt, Flange 0 0 Asm., Recoil (Incl. -,-,,) Asm., Starter Case (Incl. ) 00 Asm., Rope /0 D

50 OIL PUMP and OIL FILTER MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc. 0 0 Plug 0 Gasket 0 Spring, Relief Valve 0 Valve, Oil Relief 0 Bolt, Flange 0 Unit, Strainer, Oil 0 Asm., Filter, Oil 0 Screw, Counter Sunk 00 Cover, Oil Pump 0 0 Rotor, Inner 0 Rotor, Outer /0 D

51 MAGNETO MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc. 00 Asm., Ignition Coil (Incl. ) 00 Cap, Spark Plug 00 Plug, Spark 0 O-Ring 0 Asm., Stator Plate 0 Asm., Bolt and Washer 0 Flywheel w/wiring Gear 00 Asm., CDI System /0 D

52 STARTING MOTOR MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc. 0 0 Asm.,Motor,Starting(Incl.-,-) 000 Asm., Gear Shaft (Incl. -) 0 Set, Washer 0 Asm., Armature 0 Set, Brush, Carbon 0 Nut, Flange 00 O-Ring 00 Asm., Bolt and Washer 00 Asm., Cover, Rear 00 Asm.,FrontBracket(Incl.) 0 O-Ring 0 0 Asm., Set Bolt (Incl. ) 00 Ring, Rubber 0 Washer 0 Clip 0 Spring, Weight 00 Spring, Return 00 Clip /0 D

53 FUEL PUMP MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc. 0 Asm., Fuel Pump (Incl. All) 0 Asm., Screw and Washer 0 Asm., Screw and Washer 0 Asm., Screw and Washer 0 Diaphragm, Gasket Set /0 D0

54 TOOL KIT MAGNUM 0 X A0CDAA and MAGNUM 0 X A0CDAB and MAGNUM 0 X A0CDAC E 00 Polaris Sales Inc. 0 0 Kit, Tool (Incl. -) 0 Gauge, Tire Pressure 000 Wrench, Open -0mm 000 Wrench, Open -mm Wrench, Plug 0 Puller, Spark Plug (Wrench Handle) D 0 Screwdriver Pouch, Tool Kit Lube, U-Joint, oz., Case Owner s Manual, 0 Magnum x/x 0 Wrench, Torx Wrench, Open End, / x / /0

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56 PRINTED IN THE USA PARTS MANUAL PN 0 and MICROFICHE PN /0