SPORTSMAN 700 Model #A04CH68AC Model #A04CH68AF Model #A04CH68AH Model #A04CH68AJ Model #A04CH68AT Model #A04CH68AV Rev. 02

Transcription

1 PARTS MANUAL PN and MICROFICHE PN /0 SPORTSMAN 00 Model #A0CHAC Model #A0CHAF Model #A0CHAH Model #A0CHAJ Model #A0CHAT Model #A0CHAV Rev. 0 E 00 Polaris Sales Inc.

2 TABLE OF CONTENTS SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTSMAN 00 A0CHAT and SPORTSMAN 00 A0CHAV Parts Manual A -ARM/STRUT MOUNTING... AIR BOX... A B B B BRAKE LINE... B BRAKE, FRONT... B BUMPER MOUNTING... A- CAB, FRONT... A CAB, REAR... A- CABLE... B0 CALIPER, REAR... B CARBURETOR... D- CLUTCH COVER... C CONTROLS - MASTER CYLINDER/BRAKE LINE... B CONTROLS - THROTTLE ASM./CABLE... B0 COOLING SYSTEM... A0 CRANKCASE... D CRANKSHAFT... D CYLINDER... D- CYLINDER HEAD... D- DECALS... DIPSTICK... DRIVE CLUTCH... DRIVE SHAFT, FRONT... DRIVE SHAFT, REAR... DRIVEN CLUTCH... C D E A D0 C B B C ELECTRICAL... C ENGINE MOUNTING... A- EXHAUST... D EXHAUST SYSTEM... A FOOT PEDAL... B FRAME... A- FRONT HOUSING... C FUEL TANK... A GEAR SELECTOR F G... C0 GEARCASE... C- GEARCASE, REAR... D GEARCASE MOUNTING, REAR... D HANDLEBAR... C- HEADLIGHT POD... C- INTAKE H... I M MAGNETO... MASTER CYLINDER... MASTER CYLINDER, REAR... OIL PUMP O... PISTON... PROP SHAFT, FRONT... PROP SHAFT, REAR... P R D D B B D D B B RACK MOUNTING, FRONT... A- REAR RACK MOUNTING... A REAR WHEEL DRIVE... C SEAT... A- STARTING MOTOR... D STEERING POST... B STRUT, FRONT... B SUSPENSION, REAR... C- TAILLIGHT... THROTTLE ASM.... TOOL KIT... TRANSMISSION MOUNTING... S T W WATER PUMP... WHEEL, FRONT... WINCH ASM.... C B0 E C D B E The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

3 REAR CAB, SEAT and MAIN FRAME SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc A

4 REAR CAB, SEAT and MAIN FRAME SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV Nut, Nylok Washer 0 Foil, Rear Cab, Rear Cab, Rear, Camo Green Met (AH) Cab, Rear, New Break-Up (AC)(AT) Cab, Rear, Sonic Blue (AF) Cab, Rear, Yellow (AJ) Cab, Rear, Shadowgrass (AV) 0 Bolt 0 Retainer, Seat Latch 00 Decal, Stroke, Carb/Filter Information 0 Foil, Tape, Rear Cab Screw 0 Washer, Flat 0 Washer 0 Screw Box, Tool Screw 0 Rivet 0 Bracket, Lever Retainer 00 Latch, Seat 00 Spring, Latch Asm.,Seat,Black Asm., Seat, Black w/gold Polaris (AT)(AV) Covering, Seat, Black 0 0 Bumper, Rubber Cover, Tool Box Screw 0 Spacer Nut Screw -0 Brace, Frame 00-0 Frame, Main Nut, Nylok 00 Decal, Hitch 0 Screw Foil, Rear Fender 0 Foil 0 Foil, Rear Cab, Front Guard, Mud, Rear, Black, LH Guard, Mud, Rear, Black, RH 00 Nut, U-Type Speed Washer Screw Screw (LH Side) Screw (RH Side) Footwell, Black, LH Footwell, Black, RH /0 A

5 FRONT CAB SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc Cab, Front, Camo Green Met (AH) Cab, Front, New Break-Up (AC)(AT) Cab, Front, Yellow (AJ) Cab, Front, Sonic Blue Met (AF) Cab, Front, Shadowgrass (AV) 00 Nut, U-Type Speed Cover, Front, Camo Green Met (AH) (If built before /0/0) Cover, Front, Camo Green Met (AH) (If built after /0/0) Cover, Front, New Break-Up (AC)(AT) Cover, Front, Yellow (AJ) (If built before /0/0) Cover, Front, Yellow (AJ) (If built after /0/0) Cover, Front, Sonic Blue Met (AF) (If built before /0/0) Cover, Front, Sonic Blue Met (AF) (If built after /0/0) Cover, Front, Shadowgrass (AV) - Screw Guard, Splash, LH/Pump Mount Screw 0 Nut, Push-on Screw 0 Clip, Retaining 0 Nut, Nylok 0 Washer Washer, Flat 0-0 Guard, Splash, RH Guard, Mud, Front, Black, LH Guard, Mud, Front, Black, RH Screw Nut, Nylok Washer 0 Screw Foil, Side Panel, Gen. IV, RH 0 Foil, Side Panel, RH Screw Panel, Side, Black Met, LH (AH) Panel/Foil, Black Met, RH (AH) Panel, Side, New Break-Up, LH (AC)(AT) Panel/Foil, New Break-Up, RH (AC)(AT) Panel, Side, Black, LH (AJ) Panel/Foil, Black, RH (AJ) Panel, Side, Silver Vapor Met., LH (AF) Panel/Foil, Silver Vapor Met., RH (AF) Panel, Side, Shadowgrass, LH (AV) Panel/Foil, Shadowgrass, RH (AV) /0 A

6 REAR RACK MOUNTING SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc. 0 0 Kit, Extender, Rack, Rear (Incl. )(AC)(AT)(AV) Screw Screw Washer, Nylon Asm., Rack, Rear (Incl. Warning Decal) (If built before /0/0) Asm., Rack, Rear (Incl. Warning Decal) (If built after /0/0) 0 Spacer Bolt Bracket, Silencer, Frame 0 Washer, Flat 0 Nut, Nylok 0-0 Support, Rear Rack 0 Screw (AC)(AT)(AV) /0 A

7 FRONT RACK and BUMPER MOUNTING SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc. 0 0 A

8 FRONT RACK and BUMPER MOUNTING SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV Extender, Front Rack (AC) Extender, Front Rack (AT)(AV) Screw 00 Plug Rack, Front, Black (If built before /0/0) Rack, Front, Black (If built after /0/0) 0 Washer, Flat 0 Screw Headlight Bulb, Replacement, W Nut, Nylok -00 Asm., Bumper, Front, Black (Incl. Warning Decal) 0 0 Screw -00 Panel 0 Screw 0-0 Guard, Brush Shield, Side, Radiator, LH Shield, Side, Radiator, RH 0 Grommet, Rubber Mount 0 Cover, Radiator 0-0 Grill, Brush Guard 0 Screw 00 Nut, U-Type 0 0 Screw Screw -0 Bracket, Bumper, Lower Screw Decal, Reflector, Amber, LH Decal, Reflector, Amber, RH Support, Front Rack 0 Plug, Frame Support, Front Rack, LH Support, Front Rack, RH Screw /0 A

9 DECALS SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc. RH 0 LH 0 Decal, Reflector, Red 0 Decal, Warning, Front/Rear Rack Decal, X, Side Panel, LH (AH) Decal, X, Side Panel, RH (AH) Decal, X, Side Panel, LH (AC)(AT)(AV) Decal, X, Side Panel, RH (AC)AT)(AV) Kit, Side Panel Decals (AF) Decal, X, Side Panel, LH (AJ) Decal, X, Side Panel, RH (AJ) 0 Decal, Age Warning 00 Decal, Warning AWD Switch 000 Decal, Headlight Adjustment Decal, Tank Side, LH (AH)(AJ) Decal, Tank Side, RH (AH)(AJ) Decal, Sprtmn 00, LH (AC)(AT)(AV) Decal, Sprtmn 00, RH (AC)(AT)(AV) Kit, Tank Side Decals (AF) 0 Logo, Polaris Star 0 Decal, Cover, Frt, New Break-Up (AC)(AT) Decal, POLARIS, Front Cover (AJ) Decal, POLARIS, Fr. Cvr. (AC)(AH)(AF) Decal, POLARIS, Fr. Cvr. (AT)(AV) A 0 Decal, Foot Brake 00 Decal, Override Switch, AWD Decal, Side Panel, LH (AH) Decal, Side Panel, RH (AH) Decal, Side Panel, 00, LH (AC)(AT)(AV) Decal, Side Panel, 00, RH (AC)(AT)(AV) Kit, Side Panel Decals (AF) Decal, Side Panel, Top, LH (AJ) Decal, Side Panel, Top, RH (AJ) 00 Decal, Passenger Warning Decal, POLARIS, Rear (AC)(AF)(AH) Decal, POLARIS, Rear (AJ) Decal, POLARIS, Rear (AT)(AV) 00 Decal, Tire Pressure/Load Decal, Discretionary Warning 00 Decal, Warning, General, CPSC Decal, Reflector, Amber, LH Decal, Reflector, Amber, RH /0

10 COOLING SYSTEM SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc Cap, Pressure Filler, Coolant 0 Screw Guard, Hose 00 Retainer, Hose Hose, Filler Neck 00 Clamp, Inch 0000 Clamp, Hose AR Line, Fuel 0 0 Cap, Overflow, Drilled 0 Gasket, Overflow Cap Plug, Cap Tank, Surge 00 Fitting, Barbed, 0 Degree 000- Line, Fuel 000 Clamp, Hose 00 Clamp 00 Hose, Engine, Upper 0 Clamp, Hose 0 Hose, Guard Bracket, Radiator Mount, Upper 0 Screw Washer U-Clip 00 Sensor, Thermal 00 Radiator Grommet Screw 0 Valve, Drain 0 0 Bushing, Mount -0 Bracket, Radiator, Lower Screw Shroud, Fan 00 Clip, Wiring 0 Asm., Fan Screw Hose, Engine, Lower 0 Connector, Tee 00 Clamp 0 Hose /0 A0

11 EXHAUST SYSTEM SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV 0 0 E 00 Polaris Sales Inc. 0 0 Nut, Nylok Washer, Flat 00 Bushing 0 Washer, Rubber Washer Bracket, Silencer, Frame Washer Screw 0 Dampener, Vibration 0 Bolt, Carriage 0 Washer, Flat Bolt -0 Silencer, Exhaust 0 Washer, Clean Out Bolt 00 Seal, Exhaust 00 Spring, Exhaust -0 Pipe, Exhaust 0 Shield, Heat 0 Washer Screw 0 Spring, Exhaust 0 Nut 00 Mount, Torque Stop 0 Nutsert 0-0 Manifold 0 Shield, Heat, Exhaust /0 A

12 FUEL TANK SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ E 00 Polaris Sales Inc. 0 (Before //0) (After //0) 0 (See Fuel Tank Pg. E for AT and AV Fuel Tank) Cap, Gas Tank (Incl. 0) 00 Fitting, Fuel Outlet, Main AR Line, Fuel (If built before //0) 0 Fitting, Fuel Outlet, Main Seal, Foam 00 0 Asm., Fuel Tank (Incl.,,) (If built before //0) Asm., Fuel Tank (Incl.,,) (If built after //0) 00 Foil, Fuel Tank 0 Valve, -Way 0000 Clamp, Hose, Red AR Line, Fuel Nut, Fuel Valve 0 Knob, Fuel Valve 0 Screw 000- Sheath, Foil 0 0 (If built after //0) Fitting, Fuel Outlet, Reserve (If built before //0) Fitting, Fuel Outlet, Reserve (If built after //0) 00 Grommet 00 Foil, Fuel Tank Bracket, Mounting, Rear, LH Bracket, Mounting, Rear, RH Bolt 0 Vent, Tank 0 Gasket /0 A

13 ENGINE MOUNTING SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV 0 E 00 Polaris Sales Inc A

14 ENGINE MOUNTING SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV Screw 0 Washer, Flat 0 Pump, Fuel 0 Nut, Nylok Bolt Strap, Fuel Pump Mounting Nut, Well 0000 Clamp, Hose AR Line, Fuel Filter Sheath, Foil 00 Kit, Short Block, ATV NOTE: The Short Block assembly contains a crankcase assembly, cylinder & cylinder head assembly and a piston & crankshaft assembly. Prior authorization is required for warranty consideration. 0 Washer 00 Cable, Ground, Engine Screw AR Line, Fuel Hose, Formed, Vent 0 Nut 0 Washer, Flat Guard, Splash, LH/Pump Mount (See Front Cab Pg. A, Ref. ) 000 Mount, Carb 0 Washer 00 Valve, Check Screw 0 Washer, Spring Lock 0 Nut, Flange Lock -0 Bracket, Mount, Top Washer, Flat Screw Cable, Black Boot, Intake 00 Clamp, Hose 0 Mount, Rubber Screw 0 Washer, Interlock 0 Washer, Flat 0 Bushing 0 Washer, Spring Lock Screw 0 00 Mount, Rubber, Top -0 Mount, Lower, Front AR Washer, Flat 0-0 Bracket, Torque Stop Screw /0 A

15 AIR BOX SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc Filter, Precleaner Sleeve 00 Filter, Air Intake 00 Clamp, Narrow Band Sleeve Cover, Air Box Screw 0 Duct, Air Inlet Gasket, Intake Seal, Air Box Cover 0 Box, Air 0 Duct, Clutch Air Inlet 00 Clip Seal, Foam 00 Clamp, Hose Boot, Intake (See Engine Mounting Pg. A, Ref. ) 00 Clamp, Narrow Band 00 Clamp, Hose AR Line, Breather 00 Clamp 0 Hose, Breather, Formed 00 Filter, Breather 00 Clamp, Hose Cap, End 0 Clip, Air Box Plug, Trap 00-0 AR Line, Fuel 000 Clamp, Hose 0 Foil, Air Box 0 Washer, Flat 0 Screw 0 Boot, Carb /0 B

16 FRONT DRIVE SHAFT SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc. 0 Asm., Drive Shaft 00 Circlip 0 Joint, CV 00 Kit, Boot (Incl. Clamps and Grease) 0 Shaft(Incl.) 00 Kit, Cross and Bearing /0 B

17 REAR DRIVE SHAFT SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc. 0 0 Asm., Drive Shaft, Rear (Incl. -) 0 CV Joint 00 Clamp, Large 00 Grease, 0g 00 Boot 00 Clamp, Small 00 Grease, 0g 0 Joint, Plunging 00 Ring, Spring 0 0 Kit, Boot (Gear Side) 0 Kit, Boot (Wheel Side) /0 B

18 FRONT PROP SHAFT SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc. 0 Asm., Front Prop Shaft Pin, Spring 0 Yoke, Gear Case, Front 00 Kit, Cross and Bearing 00 Shaft, Bar 0 Yoke, Prop Shaft, Transmission 00 Fitting, Lubrication 0 O-Ring /0 B

19 REAR PROP SHAFT SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc. 00 Asm, Prop Shaft, Rear 00 Yoke, Prop Shaft, Rear 00 Kit, Cross and Bearing 0 Shaft, Rear /0 B

20 A-ARM/STRUT MOUNTING SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc. 0 0 Nut, Nylok 00 Asm., Tie Rod 0 Bolt Boot, Seal, Rod End 00 Rod End Nut 00 Tie Rod 0 Nut, LH 00 Rod End, LH 0 0 Boot, Seal, Rod End 0 Washer, Flat Asm., Hubstrut (See Front Strut Pg. B for Details) Nut 0 Pin, Cotter 00 Joint, Ball Bracket, Ball Joint Screw 0 Boot, Rubber Nut, Castle 0 0 Screw Shield, CV Joint, LH Shield, CV Joint, RH Bushing, A-Arm, Long 0 Shaft, A-Arm 0 0 Kit, A-Frame, LH (Incl.,,,,) Kit, A-Frame, RH (Incl.,,,,) Washer, Dish Lock Screw Screw /0 B

21 FRONT STRUT SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc Nut, Nylok Washer 0 Spacer, Rubber Ball, Pivot, Top 0 Spacer Ball, Pivot, Bottom Retainer, Spring Spring, Compression Spring, Compression (AT)(AV) Bolt Washer, Flat 0 0 Hubstrut, LH Hubstrut, RH Bearing, Hubstrut 00 Ring, Retaining Asm., Front Brake Caliper, LH (See Front Brake Pg. B for Details) 000 Fitting, Lubrication 0 Washer, Spring Lock Screw Nut, Nylok 00 Clamp, Cable 0 Washer 0 Strut, Front 0 Bumper /0 B

22 FRONT WHEEL SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc. 0 Bolt Disc, Brake Stud 0 Hub, Wheel Rim, Front, Chrome (AF)(AJ) Rim, Front, Black (AC)(AH) Rim, Front, Break-Up (AT) Rim, Front, Shadowgrass (AV) Tire (x-) Nut, Flange 00 Washer 0 Nut, Slotted 0 Cover, Dust 0 Pin, Cotter 0 Valve, Rim /0 B

23 FRONT BRAKE SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc Asm., Brake Caliper, LH (Incl. -,0,) Asm., Brake Caliper, RH (Incl. -,0,) Screw, Socket Set 0 0 Caliper,Brake,LH Caliper,Brake,RH Kit, Front Brake Boot 0 Boot, Pin Seal 0 Kit, Piston and Seal (Incl. -) 0 Ring, Molded Square (.0) 00 Ring, Molded Square (.0 x.) Piston, Brake, Long 0 Kit, Front Brake Pad 0 0 Mount, Caliper 0 Boot, Bushing 00 Screw, Bleeder /0 B

24 CONTROLS - THROTTLE ASM./CABLE SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc. 0 O-Ring Cover, Throttle Control O-Ring 00 Cable, Throttle Asm., Throttle Control (Incl. ) Asm., Throttle Control, Thumb (Incl.,)(AT)(AV) 00 Asm., Thumb Warmer (AT)(AV) 00 Asm., Throttle Clamp /0 B0

25 REAR CALIPER SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc.,,,,, 0 Screw 0 Washer, Spring Lock 0 Washer, Flat Carrier, Bearing 0 Bracket, Caliper 000 Clamp, Nylon Rivet Line, Brake, Hand, Rear (See Controls - Master Cylinder/Brake Line Pg. B, Ref. 0) 0 Line, Brake, Rear, Foot 0 Screw 0 Clip, Retaining, Dual 0 Kit, Anvil Body 0 Fitting,Bleed, Compact 00 Kit, Slide Bolt 0 Kit, Seal 0 Kit, Piston and Seal 0 Kit, Brake Pad 00 Asm., Caliper /0 B

26 REAR MASTER CYLINDER/FOOT PEDAL SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV 0 0 E 00 Polaris Sales Inc. 0 Screw 0 Reservoir, Brake, Rear Nut 0000 Clamp, Hose 0 Hose, Reservoir 0-0 Mount, Brake Screw 0 Pin, Cotter Washer 0 Bushing, Pivot, Pedal 0-0 Rod, Brake 00 Spring 00 Master Cylinder, Brake, Rear Screw 00 Spring, Gear Selector Lockout 0 Line, Rear Brake, Foot /0 B

27 CONTROLS - MASTER CYLINDER/BRAKE LINE SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV 0 0 E 00 Polaris Sales Inc. Boot, Brake Line, Rubber 0 Seal 0 Switch Screw 0 Kit, Master Cylinder Cap (Incl. Cap, Screws, Sight, Gasket) 0 Kit, Master Cylinder Park Brake Lever (Incl. Lever, Spring) 00 Asm., Master Cylinder 0 0 Kit, Master Cylinder Clamp (Incl. Clamp, Screws) Screw (AT)(AV) 0 Kit, Master Cylinder Lever (Incl. Pin, Lever, Clip) 0 00 Line, Brake, Hand, Rear Rivet 00 Clamp, Nylon 00- Conduit 0 Line, Brake, Left Front 00 Cable Tie 0 Screw 0 Line, Brake, Right Front 0 Fitting, Cross 00 Line, Brake, Pod 0 0 Bolt, Banjo /0 B

28 STEERING POST SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc. 0 Nut, Nylok Bushing, Steering, Upper 00-0 Post, Steering Bracket, Steering Post, Upper Bolt, Carriage Bolt, Carriage Bushing Flangette Bearing 0 Nut Pin, Cotter 0 Washer, Flat /0 B

29 HANDLEBAR and HEADLIGHT POD SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc C

30 HANDLEBAR and HEADLIGHT POD SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV 0 Bezel 0 Cluster Mount, Rubber 00 Switch, Thumb Warmer, Hi/Lo (AT)(AV) Screw Pod, Headlight, Upper (AH) Pod, Headlight, Upper (AC) Pod, Headlight, Upper (AT) Pod, Headlight, Upper (AJ) Pod, Headlight, Upper (AF) Pod, Headlight, Upper (AV) 00 Switch, Hand Warmer, Hi/Lo (AT)(AV) 000 Module, Load Shed (AT)(AV) Screw 0 0 Spacer, Switch, LH 00 Switch, Handlebar -00 Grip, Handlebar Harness, Wire, Warmers (AT)(AV) Plug Screw, Set 0 Asm., Hand Warmer (AT)(AV) Asm., Master Cylinder (See Controls - Master Cylinder/Brake Line Pg. B for details) -0 Bracket, Pod Mounting Screw 0 00 Knob, Adjusting 00 Rod, Adjusting 0 00 Asm., Headlamp Bulb, Headlight 0 O-Ring 000 Cable, Choke 00 Receptacle, Pod Mount, V 0 Harness, Light, Pod/Accy. Nut, Nylok -00 Pod, Headlight, Lower (AC)(AJ)(AT)(AV) - Pod, Headlight, Lower (AH) - Pod, Headlight, Lower (AF) 00 Clip, Cable Retaining Switch, Ignition (Incl. Key) Blank, Key, Series 000, 00, 00 Blank, Key, Series 00, 00, 00, 00 NOTE: Your key can be duplicated only by obtaining a key blank from Polaris and having it cut by mating it with your existing key. Cover, Key Cap 00 Sensor Screw 00 Nut, Choke 0 Clip, Screw -0 Tube, Handlebar Asm., Throttle Control (See Controls - Throttle Asm./Cable Pg. B0, Ref. ) Block, Handlebar, Pegged Block, Handlebar /0 C

31 DRIVE CLUTCH SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc. 0 0 Clutch, One Way Drive 0 Washer, Brass Spacer 0 Nut, FLEXLOC Button, Clutch, Stemless 00 Pin, Roller Bearing 0 Nut, Jam 0 Cover, Bearing 0 0 Washer, Spring Lock Bolt 0 Spring, Clutch Roller and Bushing 0 Washer, Multilube Bolt, Shoulder Weight, Shift, 0- Asm., Drive Clutch, EBS, Wide (Incl. All Less,) 0 Washer, Thrust /0 C

32 DRIVEN CLUTCH SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc. 0 0 Bushing Asm., Driven Clutch, EBS (Incl. -,-) 0 Washer 00 Bushing 0 Ring, Retaining 0 Washer, Domed 0 Washer, Spring Lock Bolt 0 Belt, Drive 0 Screw Roller, Taper 0 Bearing Washer Bearing, Moveable, Inch 0 Spring Ramp, Stationary 0 Spacer 0 Ring, Retaining /0 C

33 CLUTCH COVER SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc. 0 0 Cover, Clutch, Inner Kit, Inner Clutch Cover (Incl.,) Bolt/Washer 0 Duct, Clutch Outlet 000 Clamp, Narrow Band Boot, Duct 0 Screw -00 Cover, Clutch, Outer 0 O-Ring Plug 0 0 Decal, Automatic/EBS, Clutch 0 Decal, Warning, Clutch Cover Seal, Cover, Clutch, Outer Screw -0 Bracket, Retainer, Seal Seal, Cover, Inner /0 C

34 REAR WHEEL DRIVE SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc. 0 Cover, Dust, Hub (If built before //0) Cover, Dust, Hub (If built after //0) 0 Pin, Cotter Washer, Cone Rim, Rear, Chrome (AF)(AJ) Rim, Rear, Black (AC)(AH) Rim, Rear, Break-Up (AT) Rim, Rear, Shadowgrass (AV) Hub, Rear Wheel (If built before //0) Hub, Rear Wheel (If built after //0) Disc, Brake, Rear 00 Ring, Retaining 0 Bearing Bushing, Bearing Carrier 0 Screw Tire, x- Stud 0 Valve, Rim Nut, Flange 00 Nut, Castle /0 C

35 REAR SUSPENSION SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc. C

36 REAR SUSPENSION SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV Screw Washer, Flat Bushing, Stabilizer Bolt 00-0 Arm, Stabilizer Bar Nut, Nylok 00 Rod, Linkage, Stabilizer -0 Bar, Stabilizer Tube Bushing, Stabilizer Tube 0 Washer 0 Washer, Flat 0-0 Support, Stabilizer Bushing, A-Arm, Short Screw Screw 0 Washer, Spring Lock Arm, Control, Upper, LH Arm, Control, Upper, RH Arm, Control, Upper, LH (AT)(AV) Arm, Control, Upper, RH (AT)(AV) 00 Shaft, A-Arm, Short 0 Nut, Nylok Strap, Rear Skid Plate 0 Washer, Flat Bushing, A-Arm, Long Screw 0 Retainer, Spring Spring, Compression (If built before //0) Spring, Compression (AT)(AV)(If built before //0) Spring, Compression (If built after //0) Spring, Compression (AT)(AV)(If built after //0) Sleeve, Shock Protector 0 Cam, Adjusting, Spring 0 Shock, Rear Screw 0 0 Shaft, A-Arm Control, Lower, LH Control, Lower, RH Control, Lower, LH (AT)(AV) Control, Lower, RH (AT)(AV) Bushing, Bearing Carrier Washer, Lock Screw 0 Washer, Flat 0 Bushing, Control, Lower Shield, LH Shield, RH 0 Screw Carrier, Wheel Bearing, LH Carrier, Wheel Bearing (RH) /0 C

37 ELECTRICAL/TAILLIGHT SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV 0 0 E 00 Polaris Sales Inc. 0 Harness, Main (If built before //0) Harness, Main (If built after //0) 00 Kit, Circuit Breaker, 0 AMP 00 Module, Resistor 00 Asm., Taillight, V (Incl. -) 00 Gasket, Taillight 000 Bulb, Taillight 00 Lens, Taillight 00 Screw, Taillight Screw 0 Strap, Battery Holddown 000 Battery, 0 AMP 00 Backing, Taillight/Brake Light 00 Nut, Speed 000 Cable 00 Kit, Battery Bolt C 00 Cable, Battery/Solenoid (AC)(AF)(AH)(AJ) 0 Box, Battery 0 AR Tube, Battery Vent 0 Screw Switch, Magnetic (If built before //0) Switch, Magnetic (If built after //0) 00 Cable, Solenoid/Starter 0 Jumper, Harness (If built /0/0 to /0/0) Rectifier, Regulator (If built before //0) Rectifier, Regulator (If built after //0) Sink, Heat 00 Clip, Rosebud (Small) 00 Cable Tie 0 Screw /0

38 GEAR SELECTOR SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc Cover 0 Screw 00 Knob, Gear Selector 0 Mount, Gear Selector Screw Nut, Nylok 0 Asm., Linkage Nut, Nylok 0 Washer, Flat Selector, Gear 0 Screw /0 C0

39 FRONT HOUSING SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc. 0 0 Kit, Minor Repair (Incl. O-Rings and Seals) Asm., Cover Plate (Incl. Output Cover, Insert and Coil) Kit, Shim Set (Incl. Shims) Bearing, Roller Ball Asm., Race/Output Hub (Incl. ) Pin, Dowel Bearing, Roller Ball Clutch Housing/Ring Gear Asm., Roll Cage (Incl. Spring and Roll Cage) Spring 0 Kit, Roll Ring, Retaining, Wire Form Bushing Kit, Bolt Cover, Input Bearing, Roller Ball Shaft, Pinion, T Bushing Gearcase, LH Plug, Oil Fill 0 Asm., Drain Plug (Incl. Plug and Washer Bearing, Needle, Roller Thrust Asm., Clutch (Incl. -) Plate Armature Asm., Front Gearcase (Incl. -,-,0-) /0 C

40 TRANSMISSION MOUNTING SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc AR Line, Fuel 00 T-Fitting 000 Clamp, Hose 00 Clip 00 Clip 000- AR Line, Fuel 0 Nut, Flange, Lock Nut, Flange -0 Mount, Rear Transmission 0 Screw Washer, Flat Screw 0 Washer, Spring Lock Bolt Screw 0-0 Mount, Rear Engine /0 C

41 GEARCASE SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc C

42 GEARCASE SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV Nut Screw Cover Pawl, Detent O-Ring Shaft, Shift Seal Gear, T Plug, Oil Fill 0 Tube, Vent 0 Bearing 0 Chain, Silent 0 Shaft, Input 0 Bearing Pipe, Knock Cover, LH Seal 0 Drum, Shift Fork, Shift 0 Pin, Dowel 0 Rail, Shift Shaft Plate, Park 00 Engagement Dog Spring, Wave Engagement Dog 0 Ring, Retaining Washer Gear, T Bearing, Needle 0 Shaft, Reverse Sprocket, T Washer Gear, T Gear, 0T 0 Gear, T 0 Screw 0 Cover, Bearing 0 Ring Spacer 0 0 Bearing, Ball 0 Shaft, Pinion, 0T Washer, Thrust Sprocket, T/T Gear, T Shaft, Output, Main, Rear Button, Thrust AR Shim AR Shim Cover, Output, Front 0 Screw Plug Washer Shaft, Output, Front Chain, Silent Sprocket, T Bushing 0 Clamp, Tie Lockout, Park Gearcase, Main 0 Washer O-Ring Gear, T Disc, Lockout 0 Star, Detent 0 O-Ring 0 Spring, Compression Switch Ring, Retaining 0 Bellcrank 0 Asm., Main Gearcase /0 C

43 REAR GEARCASE SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc. 0 0 Cover, Output, LH Screw Tube, Vent Washer Plug Seal AR Shim Button, Thrust Pipe, Knock 0 Bushing Shaft, Pinion, 0T Bearing, Ball O-Ring Cover, Input Seal 0 Gearcase, Housing, Rear Bearing, Ball Gear, T AR Shim 0 Asm., Gearcase, Rear /0 D

44 REAR GEARCASE MOUNTING SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc. Screw 0 Washer, Flat 00 Nut, FLEXLOC Screw 0 Washer, Spring Lock /0 D

45 CRANKCASE SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc. Seal, Flanged Bearing, Ball Bushing Bearing, Ball 00 Plug 0 0 Asm., Engine (Incl.-) Ring, Retaining Bearing Seal, Oil Gasket, Cover 0 0 Cover, Engine, Magneto 0 Screw 0 Seal 0 Bearing, Main Journal 00 Plug, Magnetic Washer, Copper Screw Screw 00 Pin, Dowel Plate, Baffle 0 0 Screw 00 Pickup, Oil 0 O-Ring /0 D

46 CRANKSHAFT and PISTON SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc Kit, Piston (Incl.,,) 0 Circlip, Piston Pin, Piston 0 Kit, Piston Ring (Incl. Control,Iron, and Chrome Rings) 00 Kit, Crankshaft (Incl., from Crankcase Pg. D, Ref.,,,) Key, Woodruff 0 Kit, Gear Set Screw Washer 0 Key, Woodruff Shaft, Balance /0 D

47 CYLINDER and CYLINDER HEAD SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc. 0 0 D

48 CYLINDER and CYLINDER HEAD SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV Screw Cover, Breather 0 Valve, Breather Screw 0 Cover, Rocker Seal Screw Gasket, Exhaust Manifold (See Exhaust System Pg. A, Ref. ) 0 0 Screw 0 Head, Cylinder Guide, Valve Gasket, Head 0 Kit, Cylinder (Incl. ) Gasket, Base 0 Plug Asm., Carburetor (See Carburetor Pg. D, Ref. ) 00 Clamp, Hose Screw Adapter, Carburetor 0 00 Spark Plug, RCYC Screw Cover, Thermostat 00 Thermostat O-Ring 00 Switch, Temperature 0 Fitting /0 D

49 CARBURETOR SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV 0 E 00 Polaris Sales Inc D

50 CARBURETOR SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV 00 Ring 00 E-Ring Needle, Jet 0 Ring 0 Diaphragm Needle, Jet (P-) 0 Screw 00 Washer, Spring 00 Asm., Jet Block 0 00 Washer 0 Jet, Main (#) Cap 0 Seal 0 Packing 0 E-Ring 0 Cap 0 Pin, Float 0 Plate 0 O-Ring 0 00 Screw 00 Asm., Float Body 0 Screw 0 Asm., Float 0 Screw 0 Valve, Needle (.) 0 O-Ring Jet, Pilot (#.) 0 O-Ring 0 Washer 0 0 Spring 0 Adjuster 0 Screw, Adjust 0 Ring 0 Spring 00 Valve, Throttle (00) Spring 0 Ring 00 Screw Asm., Throttle Shaft 0 0 Guide, Cable 0 Screw 0 Cover 0 O-Ring Holder, Guide 0 Spring Asm., Plunger 0 Jet, Air (#0) Asm., Carburetor (Incl. -) Spring 0 00 Asm., Cover 0 Screw /0 D

51 INTAKE and EXHAUST SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc. 0 0 Asm., Rocker Arm 0 Pushrod 00 Kit, Camshaft (Incl. ) Plate, Thrust Screw 0 Kit, Gear Set 0/0 0 Spring, Compression Washer, Spring Screw 0 Lifter, Valve Valve, Exhaust Valve, Intake Seal, Valve Guide 0 Spring, Valve Retainer, Spring 00 Lock, Valve Stem /0 D

52 OIL DIPSTICK SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc. 00 Asm., Dipstick 00 Tube, Oil Fill Screw 0 Clamp 0 O-Ring /0 D0

53 WATER PUMP SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc. 0 Shaft, Oil/Water Pump 0 Bearing Kit, Gear Set 0/0 (See Intake and Exhaust Pg. D, Ref. ) Impeller Washer, Flat 0 Nut, Nylok Screw 0 Screw 00 Cover 0 0 O-Ring 00 Seal, Water Pump /0 D

54 OIL PUMP SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV 0 E 00 Polaris Sales Inc. 000 Filter, Oil 0 Nipple, Oil Filter 0 Screw Housing, Oil Pump 00 Gerotor Pin, Dowel 0 Spring 00 Washer Screw 0 0 Kit, Oil Pump (Incl., from Water PumpPg.D,Ref.,,) /0 D

55 MAGNETO SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc. 0 Holddown, Wire Asm., Stator (If built before //0) Asm., Stator (If built after //0) Kit, Ignition (Incl. Jumper) Screw Screw (If built before //0) Screw (If built after //0) Asm., Flywheel (If built before //0) Asm., Flywheel (If built after //0) 0 Washer 0 Nut O-Ring 0 Housing, Stator 0 Cover, Sound 0 Cover, Outer O-Ring 0 0 Screw 0 Plug 00 Controller, Ignition (If built after //0) 00 Coil, Ignition (If built after //0) 00- Wire, Ignition (If built before //0) 00 Boot, Spark Plug (If built before //0) 00 Asm., Controller, Ingition (Incl.,)(If built before //0) /0 D

56 STARTING MOTOR SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc. Screw 00 Starter 0 Washer, Thrust 00 Bendix Washer, Lock 0 Nut /0 D

57 TOOL KIT SPORTSMAN 00 A0CHAC and SPORTSMAN 00 A0CHAF and SPORTSMAN 00 A0CHAH and SPORTSMAN 00 A0CHAJ and SPORTS- MAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc. 0 Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to the PartSmart, which is updated monthly. Kit, Tool (Incl. -) 0 Gauge, Tire Pressure Screwdriver Wrench, -0 Open Wrench, / x / Open Wrench, Plug E Puller, Spark Plug (Wrench Handle) Pouch, Tool Kit 0 Owner s Manual, 0 Sportsman Instruction, Hand/Thumb Warmer Operation (AT)(AV) 0 Wrench, Torx /0

58 WINCH ASM. SPORTSMAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc Asm., Winch Switch 0 Screw Plate, Switch Mount 00 Spacer, Master Cylinder Clamp Bolt 0 0 Washer, Flat Bolt 0 Bracket, Contractor Nut, Nylok 0 0 Asm., Hook, Warn Winch 0 Asm., Winch, Warn w/cable Plate, Fairlead Mount Roller, Fairlead, Warn Winch Screw Nut, Nylok Screw 0 Harness, Front Harness, Main 0 Nut, Nylok 0-00 Bumper, Front 0 Asm., Headlight, Bottom Mount Support, Rack, Front Plate Winch Mount Bolt Screw 0 Washer, Spring Lock /0 E

59 FUEL TANK SPORTSMAN 00 A0CHAT and SPORTSMAN 00 A0CHAV E 00 Polaris Sales Inc (See Fuel Tank Pg. A for other Fuel Tank) Cap, Gas Tank (If built before /0/0) Cap, Gas Tank (If built after /0/0) Gasket, Fuel Cap Seal, Foam AR Line, Fuel Screw Bracket, Mounting, Rear, LH Bracket, Mounting, Rear, RH 0 Vent, Tank 00 Foil, Tank 00 AR Hose, Fuel Clamp, Hose, Red 0 Fitting, Fuel Outlet, Reserve 00 Grommet 0 Screw Knob, Fuel Valve Nut, Fuel Valve Bracket, Fuel Valve Rivet 0 Valve, On/Off 0 Asm., Fuel Tank w/sender (Incl.,,,,0-) 0 00 Foil, Tank 0 Gasket 0 Sender, Fuel 0 Screw /0 E

60 PRINTED IN THE USA PARTS MANUAL PN and MICROFICHE PN /0

61 Changed pages in 0 A cover toc x x x x x x x x x x B x x x x x C x x x x x x D x E x x x F G 0