MilitaryAtvParts.com. Parts Catalog Parts Manual SPORTSMAN 800 HO EFI, MILITARY M08MH76MA/MB. Copyright 2006 Printed 07/09/07

Transcription

1 Parts Catalog SPORTSMAN 800 HO EFI, MILITARY M08MH76MA/MB Parts Manual Read the Operator's manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! Copyright 006 Printed 07/09/07 Cover photo may show optional equipment not supplied with standard unit.

2 Table of Contents Illustrated Parts Lists...4 BODY, CLUTCH COVER...4 BODY, FRONT BUMPER and RACK MOUNTING...6 BODY, FRONT CAB and SIDE PANELS...8 BODY, FUEL TANK...0 BODY, HEADLIGHT PODS... BODY, REAR CAB and SEAT and FOOTWELLS...4 BODY, REAR RACK ASM...6 BODY, RESERVE FUEL TANK...8 BODY, ROLLBARS...0 BRAKES, BRAKE LINES and MASTER CYLINDER... BRAKES, BRAKE PEDAL and REAR MASTER CYLINDER...4 BRAKES, FRONT BRAKE LEVER and MASTER CYLINDER...6 BRAKES, FRONT CALIPER...8 BRAKES, REAR CALIPER...30 DRIVE TRAIN, FRONT DRIVE SHAFT...3 DRIVE TRAIN, FRONT GEARCASE...34 DRIVE TRAIN, FRONT GEARCASE MOUNTING...36 DRIVE TRAIN, FRONT PROP SHAFT...38 DRIVE TRAIN, GEAR SELECTOR...40 DRIVE TRAIN, MAIN GEARCASE INTERNALS...4 DRIVE TRAIN, MAIN GEARCASE MOUNTING...46 DRIVE TRAIN, PRIMARY CLUTCH...48 DRIVE TRAIN, REAR DRIVE SHAFT...50 DRIVE TRAIN, REAR GEARCASE INTERNALS...5 DRIVE TRAIN, REAR GEARCASE MOUNTING...54 DRIVE TRAIN, REAR PROP SHAFT...56 DRIVE TRAIN, SECONDARY CLUTCH...58 ELECTRICAL, BATTERY...60 ELECTRICAL, GAUGES and INDICATORS...6 ELECTRICAL, HARNESSES...64 ELECTRICAL, HEADLIGHT and TAILLIGHT and BULBS...66 ELECTRICAL, IGNITION SYSTEM...68 ELECTRICAL, SWITCHES and SENSORS and ECU...70 ENGINE, AIR COMPRESSOR...7 ENGINE, AIR INTAKE...74 ENGINE, COOLING SYSTEM...76 ENGINE, CRANKCASE and CRANKSHAFT...78 ENGINE, DIPSTICK and OIL FILTER...80 ENGINE, EXHAUST SYSTEM...8 ENGINE, FUEL and AIR INJECTORS...84 ENGINE, INTAKE...86 ENGINE, MOUNTING...88 ENGINE, OIL PUMP and WATER PUMP...90 ENGINE, PISTON and CYLINDER...9 ENGINE, RECOIL COVER...94 ENGINE, STARTING SYSTEM...96 Copyright 006. All rights reserved. ENGINE, THERMOSTAT...98 ENGINE, THROTTLE BODY MOUNTING...00 OPTIONS, BAGS and KITS...0 OPTIONS, WINCH ASM...04 STEERING, CONTROLS and THROTTLE...06 STEERING, HANDLEBAR and CONTROLS...08 STEERING, STEERING POST...0 SUSPENSION, A-ARM and STRUT MOUNTING... SUSPENSION, FRONT STRUT...4 SUSPENSION, REAR...6 TOOLS, TOOL KIT...8 WHEELS, FRONT...0 WHEELS, REAR... Part Number Index...4 Part Description Index...7 Polaris Industries provides this publication as is without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Polaris assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Polaris reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future. The illustrations in this manual are not intended for safe and proper assembly or disassembly of equipment. The illustrations are intended for ordering parts only. Polaris is registered trademark. All other brands and product names are trademarks or registered trademarks of their respective holders. Printed in the United States of America. Parts Catalog /09/07

3 Alphabetized Table of Contents B BODY, CLUTCH COVER...4 BODY, FRONT BUMPER and RACK MOUNTING...6 BODY, FRONT CAB and SIDE PANELS...8 BODY, FUEL TANK...0 BODY, HEADLIGHT PODS... BODY, REAR CAB and SEAT and FOOTWELLS...4 BODY, REAR RACK ASM...6 BODY, RESERVE FUEL TANK...8 BODY, ROLLBARS...0 BRAKES, BRAKE LINES and MASTER CYLINDER... BRAKES, BRAKE PEDAL and REAR MASTER CYLINDER...4 BRAKES, FRONT BRAKE LEVER and MASTER CYLINDER...6 BRAKES, FRONT CALIPER...8 BRAKES, REAR CALIPER...30 D DRIVE TRAIN, FRONT DRIVE SHAFT...3 DRIVE TRAIN, FRONT GEARCASE...34 DRIVE TRAIN, FRONT GEARCASE MOUNTING...36 DRIVE TRAIN, FRONT PROP SHAFT...38 DRIVE TRAIN, GEAR SELECTOR...40 DRIVE TRAIN, MAIN GEARCASE INTERNALS...4 DRIVE TRAIN, MAIN GEARCASE MOUNTING...46 DRIVE TRAIN, PRIMARY CLUTCH...48 DRIVE TRAIN, REAR DRIVE SHAFT...50 DRIVE TRAIN, REAR GEARCASE INTERNALS...5 DRIVE TRAIN, REAR GEARCASE MOUNTING...54 DRIVE TRAIN, REAR PROP SHAFT...56 DRIVE TRAIN, SECONDARY CLUTCH...58 E ELECTRICAL, BATTERY...60 ELECTRICAL, GAUGES and INDICATORS...6 ELECTRICAL, HARNESSES...64 ELECTRICAL, HEADLIGHT and TAILLIGHT and BULBS..66 ELECTRICAL, IGNITION SYSTEM...68 ELECTRICAL, SWITCHES and SENSORS and ECU...70 ENGINE, AIR COMPRESSOR...7 ENGINE, AIR INTAKE...74 ENGINE, COOLING SYSTEM...76 ENGINE, CRANKCASE and CRANKSHAFT...78 ENGINE, DIPSTICK and OIL FILTER...80 ENGINE, EXHAUST SYSTEM...8 ENGINE, FUEL and AIR INJECTORS...84 ENGINE, INTAKE...86 ENGINE, MOUNTING...88 ENGINE, OIL PUMP and WATER PUMP...90 ENGINE, PISTON and CYLINDER...9 ENGINE, RECOIL COVER...94 ENGINE, STARTING SYSTEM...96 ENGINE, THERMOSTAT...98 ENGINE, THROTTLE BODY MOUNTING...00 O OPTIONS, BAGS and KITS...0 OPTIONS, WINCH ASM...04 S STEERING, CONTROLS and THROTTLE...06 STEERING, HANDLEBAR and CONTROLS...08 STEERING, STEERING POST...0 SUSPENSION, A-ARM and STRUT MOUNTING... SUSPENSION, FRONT STRUT...4 SUSPENSION, REAR...6 T TOOLS, TOOL KIT...8 W WHEELS, FRONT...0 WHEELS, REAR... 07/09/07 Parts Catalog

4 Polaris BODY, CLUTCH COVER Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVCLUTCHCVR08SP800MV] 4 Parts Catalog /09/07

5 Illustrated Parts Lists BODY, CLUTCH COVER Polaris Applies to M08MH76MA/MB [49ATVCLUTCHCVR08SP800MV] Ref. Part No. Qty Part Description Notes Kit, Inner Clutch Cover Asm., Bolt/Washer Seal, Cover, Clutch, Outer Cover, Clutch, Outer, Black Asm., Clutch Cover, Outer O-Ring Plug, Drain Boot, Duct Clamp, Narrow Band Duct, Clutch Outlet Seal, Cover, Clutch, Inner Stopper, Inner Clutch Cover Bracket, Retainer, Seal, Black Duct, Clutch Air Inlet Clamp, Hose Boot, Clutch Intake [Incl. ] [Incl. 5,6] 07/09/07 Parts Catalog

6 Polaris BODY, FRONT BUMPER and RACK MOUNTING Illustrated Parts Lists Applies to M07MH76MA/MB [49ATVBUMPER08SP800MV] 6 Parts Catalog /09/07

7 Illustrated Parts Lists BODY, FRONT BUMPER and RACK MOUNTING Polaris Applies to M07MH76MA/MB [49ATVBUMPER08SP800MV] Ref. Part No. Qty Part Description Notes Pad, Shaft, Rear Platform, Front, Black Washer, Flat Bolt Asm., Bracket, IR Light, Black Bracket, Support, Corner Support, Brush Guard, Front, LH, Black Support, Brush Guard, Front, RH, Black Nut, Nylok, Flange Support, Rack, Front, LH Support, Rack, Front, RH Bolt Bolt Mount, Front Brush Guard/Lower Radiator, Black Plate, Vent Mount, RH Ring, Tow Bar, Black Nut, Nylok Rivet Tube, Tow Bar, Main, Black Hinge, Instrument Panel Bumper, Extruded Pin, Hitch, Cotterless Tube, Tow Bar, Black Brushguard, Front Plate, Vent Door Grommet Pin, Seat Latch Asm., Headlight Mount, Side, LH Asm., Headlight Mount, Side, RH Plate, Vent, Mount, LH Bumper, Extruded, Short Washer, Flat Light, IR, Military Systems Cable, Pin [Incl. 34] [Incl. 34] [MB] 07/09/07 Parts Catalog

8 Polaris BODY, FRONT CAB and SIDE PANELS Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVCAB08SP800MV] 8 Parts Catalog /09/07

9 Illustrated Parts Lists BODY, FRONT CAB and SIDE PANELS Polaris Applies to M08MH76MA/MB [49ATVCAB08SP800MV] Ref. Part No. Qty Part Description Notes Cover, Front, Olive Green Cab, Front, Center, MV Nut, Speed Panel, Side, LH, Olive Green Asm., Panel, Side, RH, Olive Green Decal, Fuel Valve, Front/Off/Rear Clip Guard, Splash, RH Cover, Trim, Front Guard, Splash, LH/Pump Mount Rivet Cab, Front, LH, MV, Olive Green Cab, Front, RH, MV, Olive Green Bracket, Retainer, Cab, Front, MV 07/09/07 Parts Catalog

10 Polaris BODY, FUEL TANK Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVFUEL08SP800MV] 0 Parts Catalog /09/07

11 Illustrated Parts Lists BODY, FUEL TANK Polaris Applies to M08MH76MA/MB [49ATVFUEL08SP800MV] Ref. Part No. Qty Part Description Notes AR AR 5 Bracket, Fuel Cover Mount, LH Bracket, Fuel Cover Mount, RH Seal, Foam Asm., Fuel Line, Front Tank to Valve T-Fitting Line, Fuel Valve, Check Vent, Tank Cap, Gas Tank Gasket Valve, Fuel, 3 Position Bracket, Valve Rivet Asm., Fuel Line, Regulator to Valve Clamp, Spring Asm., Fuel Line, Valve to Pump Cable Tie Pump, Fuel Asm., Sender/Pickup Gasket, Fuel Tank Mount, Ful Filter Foil Asm., Fuel Tank w/sender Foil, Fuel Tank, Side Asm., Fuel Line, Valve to Front Tank Nut, Nylok Asm., Fuel Line, Pump/Filter [Incl. 8,,3,4,6] 07/09/07 Parts Catalog 99347

12 Polaris BODY, HEADLIGHT PODS Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVHEADLIGHT08SP800MV] Parts Catalog /09/07

13 Illustrated Parts Lists BODY, HEADLIGHT PODS Polaris Applies to M08MH76MA/MB [49ATVHEADLIGHT08SP800MV] Ref. Part No. Qty Part Description Notes Pod, Headlight, Upper, Olive Green Pod, Headlight, Lower, Black Receptacle, Pod Mount, V O-Ring Grommet, Choke Hole 07/09/07 Parts Catalog

14 Polaris BODY, REAR CAB and SEAT and FOOTWELLS Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVCABRR08SP800MV] 4 Parts Catalog /09/07

15 Illustrated Parts Lists BODY, REAR CAB and SEAT and FOOTWELLS Polaris Applies to M08MH76MA/MB [49ATVCABRR08SP800MV] Ref. Part No. Qty Part Description Notes Rivet Cab, Rear, LH Bumper, Rubber Retainer, Seat Latch Washer Nut, Nylok Cab, Rear, RH Foil, Cab, Rear Lock, Park, Black Footwell, Black, LH Footwell, Black, RH Footwell, Black, RH Nut, Nylok Foil, Rear Cab, Front Foil, Rear, Cab, Middle Foil, Rear Cab Frame, Main, Black Nut, Nylok, Flange Brace, Support, Frame, Front, Black, LH Rivet Bracket, Lever Retainer Spring, Latch Asm., Seat, Black Covering, Seat, Black Covering, Seat Latch, Seat Grommet, Rubber Mount [Built 8/9/07 and Before] [Built 8/0/07 and After] [MA] [MB] 07/09/07 Parts Catalog

16 Polaris BODY, REAR RACK ASM. Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVRACKMTG08SP800MV] 6 Parts Catalog /09/07

17 Illustrated Parts Lists BODY, REAR RACK ASM. Polaris Applies to M08MH76MA/MB [49ATVRACKMTG08SP800MV] Ref. Part No. Qty Part Description Notes Nut, Nylok Guard, Brush, Rear Bolt Bolt Pad, Shaft, Rear Rivet Platform, Rear Clip, Belt Retainer Belt, Drive Bracket, Support, Corner Channel, Stretcher, LH Channel, Stretcher, RH Pin, Hitch, Cotterless Mount, Platform, Rear Cable, Pin Bolt 07/09/07 Parts Catalog

18 Polaris BODY, RESERVE FUEL TANK Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVRESERVE08SP800MV] 8 Parts Catalog /09/07

19 Illustrated Parts Lists BODY, RESERVE FUEL TANK Polaris Applies to M08MH76MA/MB [49ATVRESERVE08SP800MV] Ref. Part No. Qty Part Description Notes Kit, Fuel Gauge, SP Gasket Vent, Tank Line, Oil Asm., Reserve Fuel Tank Nut Pad Asm., Tank/Fuel Pickup Gasket, Fuel Tank Asm., Fuel Line, Rear Tank to Valve Cable Tie Foil, Gas Tank, Reserve Foil, Gas Tank, Reserve [Incl. 3,9,5,6] 07/09/07 Parts Catalog

20 Polaris BODY, ROLLBARS Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVROLLBARS08SP800MV] 0 Parts Catalog /09/07

21 Illustrated Parts Lists BODY, ROLLBARS Polaris Applies to M08MH76MA/MB [49ATVROLLBARS08SP800MV] Ref. Part No. Qty Part Description Notes Tube, Rear, Inside, LH, Black Tube, Rear, Inside, RH, Black Tube, Rear, Outside, LH Tube, Rear, Outside, RH Footwell, Plate, LH Footwell, Plate, RH Plate, Footwell, Outside, LH Plate, Footwell, Outside, RH Tube, Front, Inside, LH, Black Tube, Front, Inside, RH, Black Mount, Gun Nut, Nylok Flange Tube, Front, Outside, LH Tube, Front, Outside, RH Rollbar, Front U-Bolt Nut, Nylok [MB] [MB] [MB] 07/09/07 Parts Catalog 99347

22 Polaris BRAKES, BRAKE LINES and MASTER CYLINDER Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVBRAKELINE08SP800MV] Parts Catalog /09/07

23 Illustrated Parts Lists BRAKES, BRAKE LINES and MASTER CYLINDER Polaris Applies to M08MH76MA/MB [49ATVBRAKELINE08SP800MV] Ref. Part No. Qty Part Description Notes AR 4 Line, Brake Seal Bolt, Banjo Fitting, Cross Line, Brake, Right Front Conduit Cable Tie Line, Brake, Left Front Bolt, Banjo Asm., Hand Master Cylinder 07/09/07 Parts Catalog

24 Polaris BRAKES, BRAKE PEDAL and REAR MASTER CYLINDER Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVBRAKEFOOT08SP800MV] 4 Parts Catalog /09/07

25 Illustrated Parts Lists BRAKES, BRAKE PEDAL and REAR MASTER CYLINDER Polaris Applies to M08MH76MA/MB [49ATVBRAKEFOOT08SP800MV] Ref. Part No. Qty Part Description Notes Asm., Caliper Seal Line, Brake, Hand, Rear Bolt, Banjo Washer, Flat Washer, Spring Lock Bolt Clip, Retaining Cable Tie Rivet Clamp, Cable Clamp, Hose Asm., Reservoir, Brake, Rear Hose, Reservoir Mount, Brake, Black Spring, Torsion Washer Bushing, Pivot, Pedal Rod, Brake, Black Pin, Cotter Asm., Master Cylinder, Brake, Foot Line, Rear Brake, Foot 07/09/07 Parts Catalog

26 Polaris BRAKES, FRONT BRAKE LEVER and MASTER CYLINDER Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVMCLH08SP800MV] 6 Parts Catalog /09/07

27 Illustrated Parts Lists BRAKES, FRONT BRAKE LEVER and MASTER CYLINDER Polaris Applies to M08MH76MA/MB [49ATVMCLH08SP800MV] Ref. Part No. Qty Part Description Notes Asm., Hand Master Cylinder Kit, Piston and Reservoir, Body Kit, Lever and Park Lever Piston Kit, Park Lever Seal, Primary Cup O-Ring Kit, M/C Cover Pin, Park Lever Spring, Piston Return Kit, Pivot Pin Seal, Dust Boot Spring, Park Brake Lever Kit, Clamp Ring, Retaining Ring, Retaining, Push-On Kit, s, Clamp Kit, Brake Light Switch Kit, M/C Cover s [Incl. 3,5,6,9,] [Incl. 4,8,0,,4,5] [Incl. 8,,5] [Incl.4] 07/09/07 Parts Catalog

28 Polaris BRAKES, FRONT CALIPER Illustrated Parts Lists Applies to M08MH76MA/MB [ B09] 8 Parts Catalog /09/07

29 Illustrated Parts Lists BRAKES, FRONT CALIPER Polaris Applies to M08MH76MA/MB [ B09] Ref. Part No. Qty Part Description Notes Asm., Brake Caliper Kit, Slider Bolt Kit, Piston and Seals Kit, Brake Pad Assembly Front Kit, Anvil [Incl. All] [Incl. Slide Bolts, Sleeves, O-Rings, Bushings, Clip] [Incl. Piston, Seals, Dust Boot] [ Sets] [Incl. Anvil, Bushing, Hardware] 07/09/07 Parts Catalog

30 Polaris BRAKES, REAR CALIPER Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVBRAKERR08SP800MV] 30 Parts Catalog /09/07

31 Illustrated Parts Lists BRAKES, REAR CALIPER Polaris Applies to M08MH76MA/MB [49ATVBRAKERR08SP800MV] Ref. Part No. Qty Part Description Notes Asm., Caliper Kit, Anvil Body Fitting, Bleed, Compact Kit, Slide Bolt Kit, Seal Kit, Piston and Seal Bracket, Caliper Kit, Asm., Brake Pad [Incl. Pads] 07/09/07 Parts Catalog

32 Polaris DRIVE TRAIN, FRONT DRIVE SHAFT Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVSHAFTDRIVE08SP800MV] 3 Parts Catalog /09/07

33 Illustrated Parts Lists DRIVE TRAIN, FRONT DRIVE SHAFT Polaris Applies to M08MH76MA/MB [49ATVSHAFTDRIVE08SP800MV] Ref. Part No. Qty Part Description Notes Ring, Spring Kit, Joint Kit, Boot, Inner Kit, Boot, Outer Kit, CV Joint, Outer [Gear Side] [Wheel Side] 07/09/07 Parts Catalog

34 Polaris DRIVE TRAIN, FRONT GEARCASE Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVGEARCASE08SP500] 34 Parts Catalog /09/07

35 Illustrated Parts Lists DRIVE TRAIN, FRONT GEARCASE Polaris Applies to M08MH76MA/MB [49ATVGEARCASE08SP500] Ref. Part No. Qty Part Description Notes Asm., Gearcase, Front, AWD Asm., Cover, Output Asm., Hub, Race/Output Asm., Clutch Asm., Plate, Thrust Asm., Roll Cage Asm., Gearcase Asm., Drain Plug, Magnetic Asm., Cover, Input Asm., Gear, Pinion Kit, Bolt Kit, Seal Repair Kit, Roller Kit, Cage, Spring/Output Hubs Hub, Output RH Set, Bearing Clutch, Housing/Ring gear Plug, Oil Fill Cover, Input Bushing Ring, Spacer, Gear Plate, Armature Ring, Retaining [Incl. Coil, Thrust Plate, O-Ring, Seal, Insert, set ] [Incl. Bearing, Hub Asm., Spacer] [Incl. Armature Plate, Clutch Housing/Ring Gear, Roll Cage] [Incl. Seal] [Incl. Roll Cage, Armature Plate] [Incl. Bushings, Seal, Vent, Plugs] [Incl. Magnet] [Incl. Bushing, O-Ring, Seal] [Incl. Pin] [Incl. All Bolts] [Incl. All Seals, O-Rings} [Incl. Complete Set Rollers] [Incl. Spacer] [Incl. Spacer, Bearing, Hub, Bushing] 07/09/07 Parts Catalog

36 Polaris DRIVE TRAIN, FRONT GEARCASE MOUNTING Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVGEARCASEMTG500EFI] 36 Parts Catalog /09/07

37 Illustrated Parts Lists DRIVE TRAIN, FRONT GEARCASE MOUNTING Polaris Applies to M08MH76MA/MB [49ATVGEARCASEMTG500EFI] Ref. Part No. Qty Part Description Notes AR 4 Clamp, Hose Line Clamp, Hose Asm., Gearcase, AWD 07/09/07 Parts Catalog

38 Polaris DRIVE TRAIN, FRONT PROP SHAFT Illustrated Parts Lists Applies to M08MH76MA/MB [ B09] 38 Parts Catalog /09/07

39 Illustrated Parts Lists DRIVE TRAIN, FRONT PROP SHAFT Polaris Applies to M08MH76MA/MB [ B09] Ref. Part No. Qty Part Description Notes Asm., Front Prop Shaft Pin, Spring Yoke Kit, Cross and Bearing Shaft, Prop, Front Yoke Fitting, Lubrication O-Ring 07/09/07 Parts Catalog

40 Polaris DRIVE TRAIN, GEAR SELECTOR Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVGEARSELECT08SP800MV] 40 Parts Catalog /09/07

41 Illustrated Parts Lists DRIVE TRAIN, GEAR SELECTOR Polaris Applies to M08MH76MA/MB [49ATVGEARSELECT08SP800MV] Ref. Part No. Qty Part Description Notes Cover, Shift Knob Knob, Gear Selector Bolt, Flange Mount, Gear Selector Trim, Edge Nut, Nylok Nut, Nylok Selector, Gear, Black Bolt Asm., Linkage Rod 07/09/07 Parts Catalog

42 Polaris DRIVE TRAIN, MAIN GEARCASE INTERNALS Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVGEARCASE08SP800MV] 4 Parts Catalog /09/07

43 Illustrated Parts Lists DRIVE TRAIN, MAIN GEARCASE INTERNALS Polaris Applies to M08MH76MA/MB [49ATVGEARCASE08SP800MV] Ref. Part No. Qty Part Description Notes Asm., Main Gearcase Nut Bellcrank Sub Asm., Sector Cover w/pins O-Ring Pawl, Detent Spring, Compression Shaft, Shift Gear, 3T Plug Seal, Triple Lip Gearcase, Main Tube, Vent O-Ring Drum, Shift Ring, Retaining Switch, Rotary O-Ring Star, Detent Disc, Lockout Gear, 6T Nut Pin, Dowel Bearing Bearing, Ball Sprocket, T/8T Sprocket, T/T, Splined Chain, Silent Washer, Thrust Shaft, Output, Front Shim Button, Thrust Shim Cover Sub Asm., Lapped Bevel, Gear Set Bearing, Ball Spacer Ring, Retaining Cover, Bearing Gear, 56T Bearing, Ball Plate, Park Engagement Dog, Park Spring, Wave Engagement Dog Ring, Retaining Washer Gear, 33T Bearing Shaft, Reverse Sprocket, 4T Washer Gear, 9T Gear, 5T Fork, Shift Rail, Shift Shaft Chain, Silent 07/09/07 Parts Catalog

44 Polaris DRIVE TRAIN, MAIN GEARCASE INTERNALS (continued) Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVGEARCASE08SP800MV] Ref Part No. Qty Part Description Notes 3340 Sub Asm., Input Shaft 334 Cover, LH Seal, Dual Lip 3344 Bracket, Transmission Mount Label, Oil Fill/Level Check Plug Bracket, Torque Stop 3339 Shaft, Output, Rear 44 Parts Catalog /09/07

45 Illustrated Parts Lists DRIVE TRAIN, MAIN GEARCASE INTERNALS (continued) Polaris Applies to M08MH76MA/MB [49ATVGEARCASE08SP800MV] This Page Intentionally Left Blank 07/09/07 Parts Catalog

46 Polaris DRIVE TRAIN, MAIN GEARCASE MOUNTING Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVGEARCASEMTG08SP800MV] 46 Parts Catalog /09/07

47 Illustrated Parts Lists DRIVE TRAIN, MAIN GEARCASE MOUNTING Polaris Applies to M08MH76MA/MB [49ATVGEARCASEMTG08SP800MV] Ref. Part No. Qty Part Description Notes AR 6 4 Asm., Gearcase Clamp, Hose Line, Fuel T-Fitting Bolt, Carriage Nut, Nylok Mount, Rear Engine, Black Bolt, Flange Nut, Flange Bracket, Mount, Rear Transmission Stop, Torque Nut 07/09/07 Parts Catalog

48 Polaris DRIVE TRAIN, PRIMARY CLUTCH Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVCLUTCH08SP800MV] 48 Parts Catalog /09/07

49 Illustrated Parts Lists DRIVE TRAIN, PRIMARY CLUTCH Polaris Applies to M08MH76MA/MB [49ATVCLUTCH08SP800MV] Ref. Part No. Qty Part Description Notes Asm., Clutch, EBS Washer Asm., Clutch Bearing Spacer, Clutch Button, Clutch Washer Asm., Roller and Bushing Pin, Roller Nut, FLEXLOC ASM., SHEAVE Spring, Clutch Bearing, Cover Bolt, Shoulder Weight, Shift, -70 Bushing Washer Washer, Lock Bolt [Incl. All Less,5] 07/09/07 Parts Catalog

50 Polaris DRIVE TRAIN, REAR DRIVE SHAFT Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVSHAFTDRIVERR08SP500] 50 Parts Catalog /09/07

51 Illustrated Parts Lists DRIVE TRAIN, REAR DRIVE SHAFT Polaris Applies to M08MH76MA/MB [49ATVSHAFTDRIVERR08SP500] Ref. Part No. Qty Part Description Notes Asm., Drive Shaft, Rear Kit, Boot Replacement Boot, Rear Clamp, Small Joint, Plunging Ring, Spring Ring, Retaining Grease Clamp, Large Ring, Retaining Joint, CV [Incl. 3-7,9-] [Incl. Clamps, Grease] [Wheel Side] [Incl. 6, 7] 07/09/07 Parts Catalog

52 Polaris DRIVE TRAIN, REAR GEARCASE INTERNALS Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVTRANSINTL08SP800MV] 5 Parts Catalog /09/07

53 Illustrated Parts Lists DRIVE TRAIN, REAR GEARCASE INTERNALS Polaris Applies to M08MH76MA/MB [49ATVTRANSINTL08SP800MV] Ref. Part No. Qty Part Description Notes AR AR Asm., Gearcase, Rear Tube, Vent Cover, Output, Rear Pin, Dowel Bearing, Ball Gearcase, Rear, RH Plug Seal Seal Ring, Retaining Bearing, Ball Shaft, Pinion, 0T Bushing Gear, 3T Shim Button, Thrust Shim Washer, Nylon Plug, Oil Fill 07/09/07 Parts Catalog

54 Polaris DRIVE TRAIN, REAR GEARCASE MOUNTING Illustrated Parts Lists Applies to M08MH76MA/MB [ D07] 54 Parts Catalog /09/07

55 Illustrated Parts Lists DRIVE TRAIN, REAR GEARCASE MOUNTING Polaris Applies to M08MH76MA/MB [ D07] Ref. Part No. Qty Part Description Notes Asm., Gearcase, Rear Bolt, Flange Washer, Flat Nut, FLEXLOC, Thin Nut, Flange 07/09/07 Parts Catalog

56 Polaris DRIVE TRAIN, REAR PROP SHAFT Illustrated Parts Lists Applies to M08MH76MA/MB [ C0] 56 Parts Catalog /09/07

57 Illustrated Parts Lists DRIVE TRAIN, REAR PROP SHAFT Polaris Applies to M08MH76MA/MB [ C0] Ref. Part No. Qty Part Description Notes Asm, Prop Shaft, Rear Yoke, Prop Shaft, Rear Shaft, Prop, Rear Kit, Cross and Bearing Pin, Spring 07/09/07 Parts Catalog

58 Polaris DRIVE TRAIN, SECONDARY CLUTCH Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVCLUTCHDRIVEN07X800] 58 Parts Catalog /09/07

59 Illustrated Parts Lists DRIVE TRAIN, SECONDARY CLUTCH Polaris Applies to M08MH76MA/MB [49ATVCLUTCHDRIVEN07X800] Ref. Part No. Qty Part Description Notes AR 4 Bushing Asm., Driven Clutch Washer, Domed Washer, Spring Lock Bolt Washer, Thrust Belt, Drive Retainer, Spring, Inner Washer, Thrust Asm., Cam, Cap Ring, Retaining Roller, Clutch E-Ring, Retaining Spring, Compression, White/Yellow Pin, Roller Roller, Clutch Pin, Spring Slotted Bearing, Ball Ring, Retaining [Incl. 6,8,9,-4,6-9] 07/09/07 Parts Catalog

60 Polaris ELECTRICAL, BATTERY Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVBATTERY08SP800MV] 60 Parts Catalog /09/07

61 Illustrated Parts Lists ELECTRICAL, BATTERY Polaris Applies to M08MH76MA/MB [49ATVBATTERY08SP800MV] Ref. Part No. Qty Part Description Notes Strap, Battery Holddown Battery, Sealed Box, Battery Washer, Flat Kit, Battery Bolt Cable, Battery/Frame, Black Cable, Battery/Solenoid, Red Solenoid, Starter Cable, Solenoid/Starter Nut, Flange 07/09/07 Parts Catalog

62 Polaris ELECTRICAL, GAUGES and INDICATORS Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVGAUGES08SP800MV] 6 Parts Catalog /09/07

63 Illustrated Parts Lists ELECTRICAL, GAUGES and INDICATORS Polaris Applies to M08MH76MA/MB [49ATVGAUGES08SP800MV] Ref. Part No. Qty Part Description Notes Asm., Cluster Bezel Mount, Rubber 07/09/07 Parts Catalog

64 Polaris ELECTRICAL, HARNESSES Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVHARNESS08SP800MV] 64 Parts Catalog /09/07

65 Illustrated Parts Lists ELECTRICAL, HARNESSES Polaris Applies to M08MH76MA/MB [49ATVHARNESS08SP800MV] Ref. Part No. Qty Part Description Notes Harness, Main Kit, Fusible Link,.8 mm Kit, Fusible Link,.0 mm Relay, Series 303 Relay, Series 30 Fuse, 5 Amp. Fuse, 0 Amp. Fuse, 0 Amp. Bracket, Fuse Box Cable Tie Cable Tie, Inch Clip, Rosebud 07/09/07 Parts Catalog

66 Polaris ELECTRICAL, HEADLIGHT and TAILLIGHT and BULBS Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVHEADLTASM08SP800MV] 66 Parts Catalog /09/07

67 Illustrated Parts Lists ELECTRICAL, HEADLIGHT and TAILLIGHT and BULBS Polaris Applies to M08MH76MA/MB [49ATVHEADLTASM08SP800MV] Ref. Part No. Qty Part Description Notes Asm., Taillight Nut, Speed, Taillight Lens, Taillight Gasket, Taillight Bulb, Taillight Backing, Tail/Brake Light Asm., Headlight, Black Lens, Black Knob, Adjustment Rod, Adjustment Asm., Headlight, Side Mount, LH Asm., Headlight, Side Mount, RH Bulb, Headlamp, 7W [Incl. 3-7] 07/09/07 Parts Catalog

68 Polaris ELECTRICAL, IGNITION SYSTEM Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVMAGNETO08SP800MV] 68 Parts Catalog /09/07

69 Illustrated Parts Lists ELECTRICAL, IGNITION SYSTEM Polaris Applies to M08MH76MA/MB [49ATVMAGNETO08SP800MV] Ref. Part No. Qty Part Description Notes Wire, Sparkplug Coil, DI Bolt Nut, Nylik Stator Flywheel Washer Nut Bracket, Stator, Wire Holddown 07/09/07 Parts Catalog

70 Polaris ELECTRICAL, SWITCHES and SENSORS and ECU Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVELECT08SP800MV] 70 Parts Catalog /09/07

71 Illustrated Parts Lists ELECTRICAL, SWITCHES and SENSORS and ECU Polaris Applies to M08MH76MA/MB [49ATVELECT08SP800MV] Ref. Part No. Qty Part Description Notes Switch, Winch, Front/Rear Switch, Worklight, On/Off Asm., Switch, Ignition, Keyless ECU, Base Nut, Nylok Regulator Sensor, Hall Effect Cap, Hall Effect 07/09/07 Parts Catalog

72 Polaris ENGINE, AIR COMPRESSOR Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVAIRCOMP08SP800MV] 7 Parts Catalog /09/07

73 Illustrated Parts Lists ENGINE, AIR COMPRESSOR Polaris Applies to M08MH76MA/MB [49ATVAIRCOMP08SP800MV] Ref. Part No. Qty Part Description Notes Asm., Compressor Cover Fitting O-Ring Gasket, Head Cover Asm., Compressor Head Nut Reed, Exhaust Guide Valve, Exhaust Valve, Inlet Fitting, Hose Washer Asm., Compressor Piston Asm., Rod w/bearing O-Ring Liner, Compressor/Cylinder O-Ring Plug Washer, Flat [Incl. 7-3,9,0] 07/09/07 Parts Catalog

74 Polaris ENGINE, AIR INTAKE Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVAIRBOX08SP800MV] 74 Parts Catalog /09/07

75 Illustrated Parts Lists ENGINE, AIR INTAKE Polaris Applies to M08MH76MA/MB [49ATVAIRBOX08SP800MV] Ref. Part No. Qty Part Description Notes AR 3 3 AR 6 AR Filter, Precleaner Sleeve Filter, Air Clamp, Narrow Band Sleeve, Carburetor, Inner Cover, Air Box Seal, Foam Duct, Air Intake Gasket, Intake Seal, Cover Fitting, 90 Degree Elbow Hose Washer, Flat Boot, Throttle Body Clamp, Hose, Spring Hose, Breather, Formed Sheath, Reflective Sleeve Clamp, Narrow Band Clamp, Hose Box, Air Line, Breather Clip Plug, Trap Line, Fuel Clamp, Hose Foil Fitting, 90 Degree Clamp, Hose Cap, End 07/09/07 Parts Catalog

76 Polaris ENGINE, COOLING SYSTEM Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVCOOL08SP800MV] 76 Parts Catalog /09/07

77 Illustrated Parts Lists ENGINE, COOLING SYSTEM Polaris Applies to M08MH76MA/MB [49ATVCOOL08SP800MV] Ref. Part No. Qty Part Description Notes U-Clip Clamp, Hose Line Asm., Fan T-Connector Retainer, Hose Filler, Neck Cap, Pressure Clamp, Hose Guard, Hose, 9 Inch Hose, Engine, Upper Clamp, Spring Band Cap, Overflow Bottle w/fitting Gasket Plug, Cap Tank, Surge Fitting, 90 Degree Line, Fuel Shroud, Fan Bracket, Radiator, Black Hose, Filler Neck Guard, Hose, 6.75 Inch Hose, Lower Radiator Asm., Grommet and Insert Radiator, Crossflow Bracket, Radiator, Lower, Black Bushing, Mount, Lower Radiator Guard, Hose, 4 Inch Cable Tie Hose, Radiator, Lower, Inch Connector, T Hose, Radiator, Lower 07/09/07 Parts Catalog

78 Polaris ENGINE, CRANKCASE and CRANKSHAFT Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVCRANKCASE08SP800MV] 78 Parts Catalog /09/07

79 Illustrated Parts Lists ENGINE, CRANKCASE and CRANKSHAFT Polaris Applies to M08MH76MA/MB [49ATVCRANKCASE08SP800MV] Ref. Part No. Qty Part Description Notes Plug, Expansion Dowel Plug, Expansion Pin, Dowel Bearing, Balance Shaft Journal Shaft, Balance Seal Bearing, Ball Bearing, Ball Bushing Kit, Crankshaft Bolt O-Ring, Seal Ring, Retaining Asm., Oil Pickup Plug, Expansion Kit, Crankcase Plug, Socket Washer, Copper Bearing, Main Journal Key, Woodruff Plate, Baffle Washer Kit, Gear Set Key, Woodruff Washer, Spring Plate, Thrust Kit, Camshaft [Incl. Cam and Lifters] 07/09/07 Parts Catalog

80 Polaris ENGINE, DIPSTICK and OIL FILTER Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVDIPSTICK08SP800MV] 80 Parts Catalog /09/07

81 Illustrated Parts Lists ENGINE, DIPSTICK and OIL FILTER Polaris Applies to M08MH76MA/MB [49ATVDIPSTICK08SP800MV] Ref. Part No. Qty Part Description Notes Asm., Dipstick Tube, Oil Fill Clamp Washer Spring, Pressure Relief Pin, Dowel Filter, Oil Nipple, Oil Filter Plug, Socket O-Ring 07/09/07 Parts Catalog

82 Polaris ENGINE, EXHAUST SYSTEM Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVEXHAUST08SP800MV] 8 Parts Catalog /09/07

83 Illustrated Parts Lists ENGINE, EXHAUST SYSTEM Polaris Applies to M08MH76MA/MB [49ATVEXHAUST08SP800MV] Ref. Part No. Qty Part Description Notes Shield, Silencer, Black Washer, Flange Nut, Flange Bracket, Silencer, Frame, Black Bolt, Flange Bracket, Silencer Mount, Black Grommet, Silencer Mount Silencer, SS Bolt Washer, Clean Out Pipe, Exhaust Spring, Exhaust Gasket, Exhaust Manifold, SS, Hex Socket Head Spring, Exhaust Asm., Manifold Wrap Asm., Headpipe Wrap [Clean-Out Plug] 07/09/07 Parts Catalog

84 Polaris ENGINE, FUEL and AIR INJECTORS Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVAIRINJECT08SP800MV] 84 Parts Catalog /09/07

85 Illustrated Parts Lists ENGINE, FUEL and AIR INJECTORS Polaris Applies to M08MH76MA/MB [49ATVAIRINJECT08SP800MV] Ref. Part No. Qty Part Description Notes Asm., Fuel Rail Asm., Fuel Injector, PTO Asm., Fuel Injector, Mag Asm., Air Injector, PTO Asm., Air Injector, Mag O-Ring Asm., Air Line 07/09/07 Parts Catalog

86 Polaris ENGINE, INTAKE Illustrated Parts Lists Applies to M08MH76MA/MB [ D0] 86 Parts Catalog /09/07

87 Illustrated Parts Lists ENGINE, INTAKE Polaris Applies to M08MH76MA/MB [ D0] Ref. Part No. Qty Part Description Notes Bolt Asm., Arm, Rocker Retainer, Spring Retainer, Lock Spring, Valve Seal, Valve Guide Seat, Valve Spring Head, Cylinder Stud Valve, Exhaust Valve, Intake 07/09/07 Parts Catalog

88 Polaris ENGINE, MOUNTING Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVENGINEMTG08SP800MV] 88 Parts Catalog /09/07

89 Illustrated Parts Lists ENGINE, MOUNTING Polaris Applies to M08MH76MA/MB [49ATVENGINEMTG08SP800MV] Ref. Part No. Qty Part Description Notes TBA AR 3 3 Kit, Short Block Nut, Flange Lock Mount, Engine, Lower, Front, Black Washer Mount, Rubber, Top Bracket, Torque Stop Cable, Throttle Bolt Washer, Flat Mount, Rubber, Rear Cable, Ground, Starter/Frame Clamp, Hose Boot, Intake Bracket, Mount, Engine, Top Guide, Cable O-Ring, Throttle Body Cover, Throttle Body NOTE:The Short Block assembly contains a crankcase assembly, cylinder & cylinder head assembly and a piston & crankshaft assembly. Prior authorization is required for warranty consideration. 07/09/07 Parts Catalog

90 Polaris ENGINE, OIL PUMP and WATER PUMP Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVOILPUMP08SP800MV] 90 Parts Catalog /09/07

91 Illustrated Parts Lists ENGINE, OIL PUMP and WATER PUMP Polaris Applies to M08MH76MA/MB [49ATVOILPUMP08SP800MV] Ref. Part No. Qty Part Description Notes TBA Kit, Oil Pump Asm., Gerotor Housing, Oil Pump Bearing, Ball Gear, Driven, Water/Oil Asm., Oil Pump/Shaft Gasket, Cover, Magneto Impeller, Water Pump Washer, Flat Nut, Hex, Nylok O-Ring Seal, Water Pump Cover Cover, Water Pump [Incl. -5] [Incl. -4,] 07/09/07 Parts Catalog

92 Polaris ENGINE, PISTON and CYLINDER Illustrated Parts Lists Applies to M08MH76 [49ATVPISTON08SP800MV] 9 Parts Catalog /09/07

93 Illustrated Parts Lists ENGINE, PISTON and CYLINDER Polaris Applies to M08MH76 [49ATVPISTON08SP800MV] Ref. Part No. Qty Part Description Notes TBA Gasket, Head Dowel Plug Circlip, Piston PIN, PISTON Kit, Piston Ring Gasket, Base Lifter, Valve Kit, Cylinder Pushrod Pushrod w/trigger Asm., Piston [Incl. 3] [Incl. 4-6] 07/09/07 Parts Catalog

94 Polaris ENGINE, RECOIL COVER Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVRECOIL08SP800MV] 94 Parts Catalog /09/07

95 Illustrated Parts Lists ENGINE, RECOIL COVER Polaris Applies to M08MH76MA/MB [49ATVRECOIL08SP800MV] Ref. Part No. Qty Part Description Notes Seal, Flanged Bearing, Ball Asm., Mag Cover Pin, Dowel Bushing Stator Washer Seal, Oil Asm., Recoil Housing Pulley, Starting Asm., Recoil Housing, Lower Nut Flywheel Bracket, Stator, Wire Holddown Bushing [See Electrical, Ignition System Page for Details] [See Electrical, Ignition System Page for Details] [See Electrical, Ignition System Page for Details] [See Electrical, Ignition System Page for Details] [See Electrical, Ignition System Page for Details] [See Electrical, Ignition System Page for Details] [See Electrical, Ignition System Page for Details] 07/09/07 Parts Catalog

96 Polaris ENGINE, STARTING SYSTEM Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVSTARTER08SP800MV] 96 Parts Catalog /09/07

97 Illustrated Parts Lists ENGINE, STARTING SYSTEM Polaris Applies to M08MH76MA/MB [49ATVSTARTER08SP800MV] Ref. Part No. Qty Part Description Notes Washer, Lock Starter Asm., Bendix Washer Nut 07/09/07 Parts Catalog

98 Polaris ENGINE, THERMOSTAT Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVTHERMOSTAT08SP800MV] 98 Parts Catalog /09/07

99 Illustrated Parts Lists ENGINE, THERMOSTAT Polaris Applies to M08MH76MA/MB [49ATVTHERMOSTAT08SP800MV] Ref. Part No. Qty Part Description Notes Sensor, Thermister O-Ring Thermostat Cover, Thermostat w/o Bypass Bolt, Flange Asm., Reed w/gasket Cover, Crankcase Breather, Flange Sensor, Cam Phase, Flange Bushing Asm., Thermostat Bypass Washer, Flat, Aluminum [Incl. 3,4] 07/09/07 Parts Catalog

100 Polaris ENGINE, THROTTLE BODY MOUNTING Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVTHROTTLEBODY08SP800MV] 00 Parts Catalog /09/07

101 Illustrated Parts Lists ENGINE, THROTTLE BODY MOUNTING Polaris Applies to M08MH76MA/MB [49ATVTHROTTLEBODY08SP800MV] Ref. Part No. Qty Part Description Notes Cover, Valve Baffle, Valve Cover Seal, Valve Cover Spark Plug Sensor Adapter, Throttle Body Clamp, Hose Asm., Throttle Body Sensor, Crank Position Sensor, Throttle Position Sensor, Crank Position Seal, Valve Cover 07/09/07 Parts Catalog

102 Polaris OPTIONS, BAGS and KITS Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVBAGS07700MV] 0 Parts Catalog /09/07

103 Illustrated Parts Lists OPTIONS, BAGS and KITS Polaris Applies to M08MH76MA/MB [49ATVBAGS07700MV] Ref. Part No. Qty Part Description Notes Bag, LH Bag, RH Bag, Map Cover, Storage Kit, Pack Rack Asm., Pintle Hitch, Inch Ball, Hitch, Inch Kit, Receiver, Lock Pin / Inch U-Bolt Mount, Gun [MB] [MB] [Inc. 7,8][MB] [MB] [MB] [MB] [MB] 07/09/07 Parts Catalog

104 Polaris OPTIONS, WINCH ASM. Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVWINCH08SP800MV] 04 Parts Catalog /09/07

105 Illustrated Parts Lists OPTIONS, WINCH ASM. Polaris Applies to M08MH76MA/MB [49ATVWINCH08SP800MV] Ref. Part No. Qty Part Description Notes Switch, Winch Asm., Winch Switch Plate, Switch Mount Spacer Cable Winch, Front Winch, Rear Nut, Nylok Roller, Fairlead, Warn Winch Asm., Hook, Warn Winch Harness, Multimount, Blue/Yellow Cable, 6, Power, Red Cable, 6, Ground, Black Contactor, Solenoid 07/09/07 Parts Catalog

106 Polaris STEERING, CONTROLS and THROTTLE Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVCONTROLS08SCRAM] 06 Parts Catalog /09/07

107 Illustrated Parts Lists STEERING, CONTROLS and THROTTLE Polaris Applies to M08MH76MA/MB [49ATVCONTROLS08SCRAM] Ref. Part No. Qty Part Description Notes Asm., Throttle Control Asm., Throttle Clamp O-Ring Cable, Throttle O-Ring Cover, Throttle Control [Incl. ] 07/09/07 Parts Catalog

108 Polaris STEERING, HANDLEBAR and CONTROLS Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVHANDLEBAR08SP800MV] 08 Parts Catalog /09/07

109 Illustrated Parts Lists STEERING, HANDLEBAR and CONTROLS Polaris Applies to M08MH76MA/MB [49ATVHANDLEBAR08SP800MV] Ref. Part No. Qty Part Description Notes Grip, Handlebar, Black Switch, Handlebar, On/Off, Set Plug, Hole Tube, Handlebar, Black Block, Handlebar, Pegged Block, Handlebar Bracket, Pod Mounting, Black Clip, Cable Tie Nut, Nylok Asm., Switch, Winch Spacer 07/09/07 Parts Catalog

110 Polaris STEERING, STEERING POST Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVSTEERING08SP500] 0 Parts Catalog /09/07

111 Illustrated Parts Lists STEERING, STEERING POST Polaris Applies to M08MH76MA/MB [49ATVSTEERING08SP500] Ref. Part No. Qty Part Description Notes Asm., Tie Rod Bracket, Upper, Bushing Bushing, Upper Post, Steering Nut, Flange Plug, Steering Post Pin, Cotter Nut, Nylok Bolt Washer Nut Boot, Seal Rod End, LH Nut, Jam, LH Tie Rod Nut, Jam Rod End, RH Boot, Seal Bolt [Incl. 3-9] 07/09/07 Parts Catalog 99347

112 Polaris SUSPENSION, A-ARM and STRUT MOUNTING Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVAARM08SP500] Parts Catalog /09/07

113 Illustrated Parts Lists SUSPENSION, A-ARM and STRUT MOUNTING Polaris Applies to M08MH76MA/MB [49ATVAARM08SP500] Ref. Part No. Qty Part Description Notes Kit, A-Frame, LH Kit, A-Frame, RH Bracket, Ball Joint Boot, Ball Joint, Greaseless Bolt, Socket Joint, Ball, Greaseless Nut, Castle Pin, Cotter Shield, CV Front, Black, LH Shield, CV Front, Black, RH Washer, Spring Lock Washer Shaft, A-Arm Bushing, A-Arm, Long Fitting, Lubrication [Incl. 0-5] [Incl. 0-5] 07/09/07 Parts Catalog

114 Polaris SUSPENSION, FRONT STRUT Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVSTRUT08SP800MV] 4 Parts Catalog /09/07

115 Illustrated Parts Lists SUSPENSION, FRONT STRUT Polaris Applies to M08MH76MA/MB [49ATVSTRUT08SP800MV] Ref. Part No. Qty Part Description Notes Washer, Flat Asm., Hubstrut, LH Asm., Hubstrut, RH Bearing, Axle Tube, Hubstrut Ring, Retaining Bolt Washer, Flat Clamp, Cable Washer Spacer Retainer, Spring Bumper Spring, Compression, Black Strut, Front Nut Washer Spacer, Rubber Ball, Pivot, Top Ball, Pivot, Bottom Ball, Pivot, Top [Incl.,3] [Incl.,3] 07/09/07 Parts Catalog

116 Polaris SUSPENSION, REAR Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVSUSPRR08SP800MV] 6 Parts Catalog /09/07

117 Illustrated Parts Lists SUSPENSION, REAR Polaris Applies to M08MH76MA/MB [49ATVSUSPRR08SP800MV] Ref. Part No. Qty Part Description Notes Bolt, Flange Nut, Flange Washer Bushing, Stabilizer Tube Bar, Stabilizer Tube, Black Arm, Stabilizer Bar, Black Washer Bushing, Stabilizer, Link Rod, Linkage, Stabilizer Carrier, Wheel Bearing Bushing, Bearing Carrier Bushing, Control, Lower Washer, Lock Washer Bolt Nut, Nylok Shock, Rear Cam, Adjusting, Spring Spring, Compression, Black Retainer, Shock Shaft, A-Arm, Short Arm, Control, Upper, Black, LH Arm, Control, Upper, Black, RH Strap, Black Washer, Spring Lock Washer Bushing, A-Arm, Long Arm, Control, Lower, Black, LH Arm, Control, Lower, Black, RH Shield, CV, Rear, LH, Black Shield, CV, Rear, RH, Black Shaft, A-Arm Fitting, Lub Bolt Bushing, A-Arm, Short Support, Stabilizer, Black Sleeve, Shock Protector 07/09/07 Parts Catalog

118 Polaris TOOLS, TOOL KIT Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVTOOL08SP800MV] 8 Parts Catalog /09/07

119 Illustrated Parts Lists TOOLS, TOOL KIT Polaris Applies to M08MH76MA/MB [49ATVTOOL08SP800MV] Ref. Part No. Qty Part Description Notes Gauge, Tire Pressure Pouch, Tool Kit Wrench, Torx Owner's Manual, `08 MV 800 Kit, Tool Kit, Accessory Tool Wrench, 8mm x 0mm, Open End Wrench, / x 9/6, Open End driver, # Phillips Socket, Spark Plug [Incl /09/07 Parts Catalog

120 Polaris WHEELS, FRONT Illustrated Parts Lists Applies to M08MH76MA/MB [ C05] 0 Parts Catalog /09/07

121 Illustrated Parts Lists WHEELS, FRONT Polaris Applies to M08MH76MA/MB [ C05] Ref. Part No. Qty Part Description Notes Tire, 5x8- Rim, Flat Black Cover, Dust, Hub Pin, Cotter Washer Hub, Wheel Stud Disc, Brake, Front Bolt Nut, Slotted Valve, Rim Nut, Flange 07/09/07 Parts Catalog 99347

122 Polaris WHEELS, REAR Illustrated Parts Lists Applies to M08MH76MA/MB [49ATVWHEELREAR08SP800MV] Parts Catalog /09/07

123 Illustrated Parts Lists WHEELS, REAR Polaris Applies to M08MH76MA/MB [49ATVWHEELREAR08SP800MV] Ref. Part No. Qty Part Description Notes Tire, 5x8- Rim, Flat Black Cover, Dust, Hub Nut, Castle Pin, Cotter Washer, Cone Hub, Wheel, Rear Stud Ring, Retaining Bearing Carrier, Wheel Bearing Bolt Disc, Brake, Rear Valve, Rim Nut, Flange 07/09/07 Parts Catalog