ProCore 648 Aerator. Model No Serial No and Up * * B. Register at Original Instructions (EN)

Transcription

1 Form No Rev B ProCore 648 Aerator Model No Serial No and Up Register at Original Instructions (EN) * * B

2 Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1,6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustration and in parts lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. 2

3 Contents Control Bail Assembly Front Handle Assembly Front Fork Assembly Fuel Tank Assembly Console Assembly Console Electronics Assembly Line Marker Assembly Engine and Muffler Assembly Rear Hood and Muffler Shield Assembly Shield Assembly No Jackshaft Hood Assembly Primary Belt Drive Assembly Secondary Belt Drive Assembly Hydro Control Assembly Hydrostat Pump Assembly Hydraulic Pump Assembly No Lift System Assembly Hydraulic Cylinder Assembly No Control Manifold Assembly No Wheel and Motor Assembly (CW) Hydraulic Motor Assembly No (CCW) Hydraulic Motor Assembly No (CCW) Hydraulic Motor Assembly No Brake Latch Assembly Hydraulic Tank Assembly Hydraulic Fitting Assembly Hardline and Hose Assembly H-Frame Assembly Coring Head Crank No. 1 and 2 Assembly Coring Head Crank No. 3 and 4 Assembly Coring Head Crank No. 5 and 6 Assembly Coring Head Assembly for Rotolinks Coring Head Assembly for Turfguards Depth Control Assembly Depth Actuator Assembly Optional Tire Scraper Assembly (Model 09225) Attachments and Accessories The Toro Company 8111 Lyndale Avenue South Bloomington, MN Contact us at Printed in the USA. All Rights Reserved

4 Bail-Traction Shaft-Pivot, Bail V Cover-Handle, Control Switch-Rocker, Off-On Pin-Spring Bail Lever ASM Indicator-Light, Low-Oil Pressure Nut-Lock, NI Relay Screw-HWH Mount-Switch Control Bail Assembly Switch-Proximity Plate-Switch, Neutral Screw-CARR Bearing-Mount, Flange Washer-Flat Decal-Handle Control Panel, CE Washer-Spring, Curved Screw-CARR Nut-HF, NI Washer-Flat B 4 02

5 Bolt-CARR Knob-Shift Handle-Control Screw-HWH, Thread Roll Grommet-Rubber Stud Nut-Hex Cover-Lower, Handle Clamp-R Nut-HF Screw-HH Spacer-Brake Bushing Lever-Brake Pin-Cotter Nut-HF, NI Cable-Latch, Parking Washer-Plain Cap-Housing Front Handle Assembly Clamp-R Rod ASM 25: Spring Retainer ASM 25: Override Rod ASM 25: Spring-Compression 25: Spacer 25: Nut-Jam 25: Nut-Lock 25: Rod End-Ball Joint Screw-HWH Tube-Manual Cable-Control, Stroke 29: Nut-Jam 29: Nut-Jam Screw-HH Spacer Decal-Brake, Parking Decal-Point, Lift B

6 Front Fork Assembly Screw-HH Stop-Steering Arm-Steering Cable Guide ASM Screw-HH Nut-Hex, Slotted Washer-Plain Cone-Bearing (W/ Seal) Cup-Bearing Pin-Cotter Spindle-Steer B 6 04

7 Fuel Tank Assembly Cap-Fuel Tank-Fuel Bushing-Flange Washer Screw-HH Clamp-Hose Hose-Fuel, Molded Valve-Shut-Off, Fuel Clamp-Worm Hose-Fuel Clamp-R Valve-Rollover Grommet Hose-Fuel Clamp-Hose B

8 Decal-Console, Main Console Clamp-Slotted Nut-Lock, NI Screw-HHF Bolt-CARR Base-Console Screw-PPH Grommet Nut-HF Hinge-Console Screw-HHF Cover-Console Clip-J Nut-HF, NI Console Assembly Nut-HF, NI Spring-Compression Nut-Lock, NI Screw-Shoulder Swivel-Throttle Screw-HH Knob Spacing Lever ASM Bracket-Lever, Spacer Cable-Control, Spacing Clamp-Cable Screw-HWH Decal-Block, Fuse Decal-Arrester, Spark B 8 06

9 Nut-Wing Washer-Plain Rod-Hold Down, Battery Bolt-CARR Battery-Dry Nut-HF, NI Switch-Ignition 7: Nut-HH 7: Washer-Tooth, Internal Key-Ignition Inductive Hourmeter ASM 9: Clip-Mounting Switch-Paddle, On-None-On Switch-Intermittent Guard-Switch Screw-HHF Console Electronics Assembly Harness-Electric, Main 14: Fuse-Blade, 10 Amp 14: Fuse-2 Amp 14: Fuse-Blade, 20 Amp 14: Diode Screw-PPH Nut-Lock, NI Nut-HF Bracket-Relay Relay Tray-Battery Module-Control, Aerator 21: Decal-Module, Aerator Post-Battery Screw-HH Screw-SHH B

10 Line Marker Assembly Washer-Flat Spring-Compression Bracket-Marker Screw-HHF Pin-Cotter Rod-Marker Screw-HH Guide Washer-Flat Nut-Lock, NI B 10 08

11 Engine-Kohler, Ch Gas 1: Filter-Oil Cable-Battery, Negative Screw-HHF Washer-Lock, Internal Manifold-Exhaust Nut-Hex Screw-HH Nut-HF, NI Cable-Battery, Positive Clamp-Muffler Front Frame ASM Elbow-Exhaust Bolt-CARR Engine and Muffler Assembly Muffler-Exhaust Clip-Closed, Insulated Canister-Carbon, 800Cc Hose-Fuel Filter-Fuel, Inline Nut-Lock, NI Bracket-Canister, Carbon Screw-CARR Hose-Fuel Valve-Check, Vacuum Hose-Fuel Clamp-Hose Hose-Fuel Adapter-Orifice Not illustrated B

12 Rear Hood and Muffler Shield Assembly Screw-HSBH Latch-Catch Decal Decal Decal-Depth, Tine Hood-Rear Pad-Foam Plate-Reinforcement Nut-Lock, NI Screw-HH Lock-Latch, CE Nut-Tinnerman Screw-HHF Shield ASM Screw-HHF Nut-HF, NI Canister Bracket ASM Plate-Reinforcement Latch-Rubber Nut-Lock, NI Screw-HSBH Ring-Retaining B 12 10

13 Shield Assembly No Shield-Muffler Shield-Clutch Tube-Shield, Muffler Bracket-Shield, Muffler Plate-Warning Rivet-Pop Rivet-Blind Screw-HWH 10A B

14 Hood-Front Washer Screw-HH Nut-Lock, NI Frame-Hood Rod End-Ball Joint Lever-Hood Washer-Flat Jackshaft Hood Assembly Ring-Retaining Hook ASM Pin-Cotter Link-Lever, Valve Nut-Shoulder Lanyard-3 Inch Rivet-Pop Screw-HHF B 14 11

15 Screw-HH Washer-Hardened Pulley-Idler Spring-Torsion Spacer-Arm, Idler Bushing-Pivot Shaft-Pivot, Idler Arm-Idler Washer Pulley Belt-3V Spacer-Idler Nut-HF Nut-HF, NI Bracket-Mounting, Idler Primary Belt Drive Assembly Nut-HF, NI Screw-HH Washer-Flat Strap-Clutch Grommet Spacer Screw-HH Spacer Spacer-Support, Idler Clutch-Electric Screw-HH Washer-Clutch Ring-Retaining Fitting-Grease B

16 Bushing-Lock, Taper 1: Washer-Lock 1: Screw-HH Pulley-3V Jackshaft Key-Woodruff Screw-HH Bearing-Mount, Flange 6: Setscrew-HSH 6: Fitting-Grease Nut-Lock, NI Bolt-CARR Nut-Lock, NI Secondary Belt Drive Assembly Bushing-Pivot Arm-Idler Tube-Pivot, Idler Pulley-Idler Screw-HH Plug-Threaded Pulley-3V Belt-Banded, 4 Groove Screw-HH Spring-Extension Nut-HF, NI Arm-Spring, Idler B 16 13

17 Screw-HH Swivel-Throttle Ring-Retaining Pivot-Selector, Speed Nut-Lock, NI Spring-Extension Screw-Set, HSH Clamp-Trunnion Screw-HH Lever-Pump Screw-HH Nut-Jam Spacer-Lever, Traction Nut-Lock Nut-HF, NI Nut-HF, NI Bracket-Control Nut-Lock, NI Washer-Lock Hydro Control Assembly Bearing-Ball Screw-HH Screw-HH Joint-Ball Nut-Jam Screw-HH Stud-Traction End-Rod, Spherical Washer-Thrust Bushing-Flange Damper Lever-Neutral Plug-Threaded Screw-HWH Clamp-Cable Shield-Hydrostat Strap-Traction Nut-Lock, NI B

18 Hydrostat And Pump ASM Nut-HF Key Screw-HH Screw-HHF Support-Idler Pulley-Idler Nut-HF, NI Hydrostat Pump Assembly V-Belt Screw-Set Pulley-Drive Bracket-L Screw-HH Spring-Scraper Bracket-Spring Clip-J B 18 15

19 Hydraulic Pump Assembly No Overhaul Seal Kit 1:1 1 V-Ring 1:2 1 Ring-Retaining 1:3 1 Seal-Shaft 1:4 1 Spacer 1:5 1 Seal-Trunnion 1:6 1 Gasket-Housing 1:7 1 O-Ring, Sq Section 1:8 1 O-Ring, Pump 1:9 2 O-Ring, Shock Valve 1:10 1 O-Ring, Plug 1:11 1 O-Ring, Bypass 1:12 1 O-Ring, Plug 2 1 Pump Shaft Kit 3 1 Housing 4 1 Swashplate-Variable 5 1 Thrust Bearing ASM Cylinder Block Kit 8 2 Pin 9 1 Slot-Guide 10 1 Arm-Trunnion Shock Valve Kit 12 1 Plug Bypass Valve Kit 14 2 Pin 15 1 Plate-Adapter 16 4 Screw-Hex, Flange Head Pump-HYD 17: Seal Kit 18 2 Washer 19 2 Capscrew-SHH 20 1 Endcap Kit 21 1 Plug 22 1 Bracket-Mount Coupling Kit-Shock Valve Not serviced separately 15A B

20 Bolt-CARR Plate-Tension, Spring Nut-HF, NI Ring-Retaining Washer-Thrust Pin-Cylinder Spring-Extention HYD Cylinder ASM Shackle 11: Pin-Clevis 11: Pin-Cotter Lift System Assembly Spacer Screw-HH Manifold-Control Filter-Oil, HYD Nut-HF, NI Decal-Warning Head-Filter Filter-Oil, HYD Screw-HH Washer-Flat B 20 16

21 Hydraulic Cylinder Assembly No Cylinder Seal Kit 5:1 1 Wiper 5:2 1 Seal 5:3 1 O-Ring 5:4 1 Back-Up Ring-Retainging 7 1 Retaining Ring 9 1 Tube ASM 10 1 Rod ASM 11 1 Head Not serviced separately 16A B

22 Control Manifold Assembly No Plug-HYD Solenoid Valve ASM 4: Seal Kit 4: Nut-Coil Valve-Solenoid 5: Seal Kit 5: Nut-Solenoid Valve-Solenoid 6: Seal Kit Valve-Relief, 900 PSI 7: Seal Kit Compensator-Pressure (W/Screen) 8: Spool Valve Seal Kit Coil-Solenoid Nut-E Coil Nut-E Coil Check Valve ASM 12: Seal Kit Plug-Orifice (0.050) B 22 16A4

23 HYD Motor ASM HYD Motor ASM Support-Latch, Parking Stud-Drive Hub-Wheel, Spoked Tire ASM 8: Tire-Smooth, 2-Ply 8: Wheel 8: Stem-Valve Nut-Lug Nut-Lock, NI Screw-HH Wheel and Motor Assembly Screw-HH HYD Motor ASM Counterweight-Front Washer-Flat Screw-HH Screw-HH Nut-Lock Weight-Wheel Adapter-Weight, Wheel Stud Washer-Thrust Hub-Wheel B

24 (CW) Hydraulic Motor Assembly No Nut-Castellated 4 1 Housing 7 2 Race-Bearing 8 1 Bearing-Needle, Axial 9 1 Bearing-Needle, Radial Key-Woodruff 11 1 Shaft-Tapered 13 1 Washer-Spring 14 1 Plate-Balance 15 1 Disc-Valve 16 1 Bearing-Needle, Radial 17 1 Race-Bearing 18 1 Plate-Distributor 19 1 Shaft-Cardan 21 1 Gearwheel Set 22 1 Cover-End 23 1 Plate-Name 24 7 Washer 25 7 Screw Wheel Motor Seal Kit Not serviced separately B 24 17A6

25 (CCW) Hydraulic Motor Assembly No Nut-Castellated 4 1 Housing 7 2 Race-Bearing 8 1 Bearing-Needle, Axial 9 1 Bearing-Needle, Radial Key-Woodruff 11 1 Shaft-Tapered 13 1 Washer-Spring 14 1 Plate-Balance 15 1 Disc-Valve 16 1 Bearing-Needle, Radial 17 1 Race-Bearing 18 1 Plate-Distributor 19 1 Shaft-Cardan 21 1 Gearwheel Set 22 1 Cover-End 23 1 Plate-Name 24 7 Washer 25 7 Screw Wheel Motor Seal Kit Not serviced separately 17A B

26 (CCW) Hydraulic Motor Assembly No Nut-Castellated 4 1 Housing 7 2 Race-Bearing 8 1 Bearing-Needle, Axial 9 1 Bearing-Needle, Radial Key-Woodruff 11 1 Shaft-Tapered 13 1 Washer-Spring 14 1 Plate-Balance 15 1 Disc-Valve 16 1 Bearing-Needle, Radial 17 1 Race-Bearing 18 1 Plate-Distributor 19 1 Shaft-Cardan 21 1 Gearwheel Set 22 1 Cover-End 23 1 Plate-Name 24 7 Washer 25 7 Screw Wheel Motor Seal Kit Not serviced separately B 26 17A5

27 Brake Latch Assembly Spring-Extension Spring-Compression Screw-Shoulder Ring-Retaining, External Bushing-Nyliner Pivot-Latch, Parking Nut-HF, NI Clevis-Latch, Parking Pin-Cotter Link-Latch, Parking Pin-Roll Bar-Latch, Parking Pin-Clevis B

28 Hydraulic Tank Assembly Screw-Shoulder Cap-Oil, HYD Dipstick ASM Reservoir-Oil, HYD Strap-Tank, HYD Bolt-TAP, HH Clip-J Washer-Plain B 28 19

29 Fitting-Tee 1: O-Ring 1: O-Ring Fitting-Straight 2: O-Ring 2: O-Ring Fitting-Straight 3: O-Ring 3: O-Ring Fitting-HYD, Barbed 4: O-Ring Fitting-Str 5: O-Ring 5: O-Ring Fitting-Elbow-90 6: O-Ring 6: O-Ring Cap-Dust Fitting-Quick 8: O-Ring Fitting-HYD, 45 DEG Hydraulic Fitting Assembly 9: O-Ring 9: O-Ring Fitting-Elbow-90 10: O-Ring 10: O-Ring Fitting-Elbow 90 11: O-Ring 11: O-Ring Fitting-Elbow, 90 DEG 12: O-Ring 12: O-Ring Fitting-HYD, 45 DEG 13: O-Ring 13: O-Ring Fitting-HYD, Barbed Fitting-HYD, Long 15: O-Ring 15: O-Ring Check Valve 17: O-Ring 17: O-Ring B

30 Tube ASM Tube-HYD Tube-HYD Tube ASM Clamp-Drive, Worm Hose-Formed Hose-HYD Tube ASM 8: O-Ring Tube ASM Hardline and Hose Assembly 9: O-Ring Hose ASM Hose ASM Hose ASM R Clamp-Double Screw-HHF Fitting-Quick 15: O-Ring Cap-Dust Tube ASM B 30 21

31 Nut-HF, NI Pivot Shaft ASM Bolt-CARR Switch-Proximity Plate-Switch, Neutral Bolt-CARR Bracket-Support, Switch Nut-Lock, HHF Nut-Lock, NI Bracket-Switch Nut-HF, NI Screw-CARR Washer-Thrust Bolt-CARR H-Frame Assembly Pin-Klik Pin-Cotter Bar-Prop H Frame ASM 18: Bushing-Pivot Nut-Lock, NI Washer Link ASM 21: End-Rod 21: Nut-Jam, LH 21: Link-Upper 21: Nut-Jam 21: End-Rod B

32 Coring Head Crank No. 1 and 2 Assembly Rear Frame Service ASM 1: Decal-Warning Pin-Spring Washer-Hardened Nut-Lock, NI Key-Square Screw-HH Screw-HH Washer-Flat Coupling-No Stomper Arm & Bearing ASM 10: Ring-Retaining, Internal 10: Spacer-Bearing 10: Bearing-Ball Crankarm-No. 2, 4, Housing ASM 15: Spacer 15: Bearing-Ball Pulley-Crankshaft Decal-Torque, Bolt B 32 23

33 Coring Head Crank No. 3 and 4 Assembly Pin-Spring Washer-Hardened Nut-Lock, NI Key-Square Screw-HH Screw-HH Washer-Flat Coupling-No Crankarm-No. 2, 4, Housing ASM 10: Spacer 10: Bearing-Ball Crankarm-No. 3, 5, Mount-ISO, Crank Coupling-No Stomper Arm & Bearing ASM 18: Ring-Retaining, Internal 18: Spacer-Bearing 18: Bearing-Ball Nut-Lock, NI Screw-HH Plate-Coupling Screw-HH Washer-Snubbing B

34 Coring Head Crank No. 5 and 6 Assembly Nut-Lock, NI Washer-Hardened Pin-Spring Screw-HH Screw-HH Washer-Flat Stomper Arm & Bearing ASM 8: Ring-Retaining, Internal 8: Spacer-Bearing 8: Bearing-Ball Crankarm-No Housing ASM 13: Spacer 13: Bearing-Ball Key-Square Crankarm-No. 3, 5, Coupling-N Nut-Lock, NI Plate-Coupling Mount-ISO, Crank Screw-HH Screw-HH Washer-Snubbing B 34 25

35 Coring Head Assembly for Rotolinks Nut-HF Washer-Hardened Stud Standoff-Damper Screw-HH Nut-HF, NI Link-Damper Bearing-Ball Washer-Hardened Nut-Lock, NI Screw-HH Damper ASM Bumper-Rubber Spacer-Damper, Top V Plate-Bumper V Screw-HHF B

36 Coring Head Assembly for Turfguards Screw-HH Washer-Flat Nut-HF, NI Clamp-Guard, Turf Spring-Extension LH Turf Guard Bracket ASM 7: Screw-Neck, Rib Shield-Side Pin-Roll Washer-Thrust Bushing-Flange, Keyed Center Turf Guard Bracket ASM 12: Screw-Neck, Rib Shaft-Guard, Turf RH Turf Guard Bracket ASM 14: Screw-Neck, Rib Washer-Flat B 36 27

37 Screw-HHF Shield-Top, Belt Pin-Klik Spacer-Spindle, Rear Spacer Nut-Insert Nut-HF, NI Pin-Stop, Depth Spacer-Lever, Traction Screw-HH Depth Control Assembly Bolt-CARR Decal-Control, Depth Nut-HF, NI 19 1 Link ASM 19: Bearing-Rod End, RH 19: Nut-Jam 19: Tube-Control, Depth 19: Nut-Jam 19: Bearing-Rod End, LH Not serviced separately B

38 Grip-Handle Bolt-Shoulder Arm-Control, Depth Screw-CARR Switch-Ball Nut-HF, NI Spring-Compression Washer-Plain Screw-HH Washer-Flat Spring-Compression Depth Actuator Assembly Support-Control, Depth Housing-Control, Depth Nut-Lock, NI Actuator-Switch Spacer-Control, Depth Bearing-Ball Ring-Retaining Arm-Actuator, Switch Screw-CARR O-Ring Spacer B 38 29

39 Optional Tire Scraper Assembly (Model 09225) Scraper-Wheel Screw-CARR Nut-HF, NI 88A B

40 Attachments and Accessories For ProCore 648 Aerator Product Name Model/Part Windrower Kit Tire Scraper Kit Rear Roller Kit Three-Tine Head Quick Lock Four-Tine Head Quick Lock x 5 Mini Tine Head x 6 Mini Tine Head Needle Tine Head /4in Three-Tine Head /4in Four-Tine Head /8in Three-Tine Head Red Gas Cap Yellow Hydraulic Fluid Cap (Tethered) Premium Transmission/Hydraulic Tractor Fluid (55 Gallon Drum) Premium Transmission/Hydraulic Tractor Fluid (5 Gallon Pail) Premium All Purpose Grease (Tube) Coring Head Bearing Kit Sleeve Tool ASM Inline Fuel Filter Tine Turf Guard (short) Tine Turf Guard (short) Tine Turf Guard (long) Tine Turf Guard (short) Tine Turf Guard (short) Tine Turf Guard (long) Tine Turf Guard (long) Tine Turf Guard (long) Premium Engine Oil 10w30 (55 Gal) Premium Engine Oil 10w30 (5 Gallon Pail) Screen-Silencer, Exhaust LB Weight

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