60in TITAN HD 2000 Series Riding Mower

Transcription

1 Form No Rev B 60in TITAN HD 2000 Series Riding Mower Model No Serial No and Up Register at Original Instructions (EN) * * B

2 Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1,6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustration and in parts lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. 2

3 Contents Frame and Roll-Over Protection System Assembly Roll-Over Protection System Assembly No Hydraulic Drive Assembly LH Transaxle Assembly No RH Transaxle Assembly No Control Console and Guard Assembly Fuel Tank and Vent Hose System Assembly Fuel Tank Assembly No Motion Control Assembly RH Motion Control Assembly LH Motion Control Assembly Caster Wheel and Fork Assembly Fork and Caster Wheel Assembly Rear Wheel Assembly Electrical Assembly Harness Assembly No Deck Lift Assembly Deck Strut Assembly Engine Assembly Air Cleaner Assembly No Suspension Platform and Seat Assembly Seat Assembly No Deck Assembly Deflector Assembly No Deck Decal Assembly No Fuel System Assembly Carburetor Assembly Air Intake and Filtration Assembly Ignition and Cooling Fan Crankcase and Crankshaft Assembly Governor Control Assembly Piston and Cylinder Head Assembly Blower Housing Assembly Gasket and Seal Kit Attachments and Accessories The Toro Company 8111 Lyndale Avenue South Bloomington, MN Contact us at Printed in the USA. All Rights Reserved

4 Frame and Roll-Over Protection System Assembly B 4 A2

5 Frame and Roll-Over Protection System Assembly (continued) Bumper-Push-In, Rubber Frame-60, Suspension 8: Decal-Routing, Belt 8: Decal-Release, Drive 8: Decal-Warning 8: Strip-Seal ROPS ASM Plate-Front Screw-HWHTF Decal-Titan HD Decal-Fill, Fuel B

6 Roll-Over Protection System Assembly No B 6 A2A1

7 Roll-Over Protection System Assembly No (continued) 1 1 Tube-Upright, RH 2 1 Tube-Upright, LH 3 1 Top Tube ASM 3: Decal-Warning Pin-Spring Bolt-Shoulder Nut-Lock Bumper-ROPS Bumper-ROPS Screw-HHF Nut-Flange Washer-Wave Not serviced separately B

8 Hydraulic Drive Assembly B 8 B2

9 Hydraulic Drive Assembly (continued) LH Transaxle ASM RH Transaxle ASM Nut-HF, NI Screw-HHF Bolt-CARR Spacer-Hydro Screw HHF Shaft-Spacer Washer-Spring Screw-Torx Tank-HYD 12: Cap-Reservoir, HYD Screw-HH W/Loctite Clamp-Hose Arm-Bypass, Hydro Bolt-CARR Knob-Handle Pin-Cotter Hose-Hydraulic Hose-Hydraulic Washer-Flat Use Pro-Lock, Nut Type (P/N ,.5ml tube) on threads B

10 LH Transaxle Assembly No B 10 B2A2

11 LH Transaxle Assembly No (continued) Filter-Hydraulic Adapter-Straight 2: O-Ring O-Ring-Charge Seal Cover Spring Hub-Offset Nut-Hub Fan And Pulley Kit 7: Nut-HJ 7: Fan 7: Hub-Pulley Cap-Axle, Long Tube-Axle Guard-Filter, LH Seal Kit Brake Shaft Seal Kit Not illustrated B

12 RH Transaxle Assembly No B 12 B2A3

13 RH Transaxle Assembly No (continued) Element-Oil Filter, HYD Adapter-Straight 2: O-Ring O Ring-Seal Spring-Extension Hub-Offset Nut-Hub Fan And Pulley Kit 7: Nut-HJ 7: Fan 7: Hub-Pulley Cap-Axle, Long Tube-Axle Guard-Filter, RH Seal Kit Brake Shaft Seal Kit Not illustrated B

14 Control Console and Guard Assembly B 14 C2

15 Control Console and Guard Assembly (continued) Console-RH Console-LH Cover-Control, Motion (RH) 5: Decal-Control, Motion (RH) Cover-Control, Motion (LH) 6: Decal-Control, Motion (LH) Control Panel ASM 7: Decal-Panel, Control 7: Decal-Panel, Control Rear Guard ASM 10: Decal 10: Decal-Warning 10: Decal-Arrester, Spark Guard-Muffler Trim-Upper, Rear Cover-Pod, RH Cover-LH Bracket-Guard, RH Bracket-Guard, LH Cable-Control, Choke Cable-Control, Throttle Knob-Ball Support-Console, RH Bracket-Console, LH Decal Weight-Rear Nut-HF Nut-HF, NI Screw-HWH Screw-Shoulder Screw-Torx Screw-Torx Screw-Torx Screw-Torx Screw-Truss Screw-Torx Bolt-CARR Screw-CARR Nut-Lock, NI Screw-Forming, Thread Bracket-Support, Left Pod Bracket-Support, Right Pod Bracket-Support, Pod (RH) Bracket-Support, Pod (LH) Screw-Truss Nut-HJ Nut-Keps Decal-Fill, Fuel Decal-2000, Titan HD Nut-Retainer, U Style B

16 Fuel Tank and Vent Hose System Assembly B 16 D2

17 Fuel Tank and Vent Hose System Assembly (continued) Vent Hose ASM 5: Decal-Filter, Emissions 5: Filter-Fuel Fuel Hose ASM 7: Hose-Fuel 7: Hose-Fuel 7: Valve-Fuel 7: Clamp-Hose Cap-Fuel Tank-Fuel Clip Tie-Cable B

18 Fuel Tank Assembly No B 18 D2A5

19 Fuel Tank Assembly No (continued) Bushing Fitting-90 DEG Fitting-Orifice, Straight Pickup-Fuel Ring-Retainer Bolt B

20 Motion Control Assembly B 20 G2

21 Motion Control Assembly (continued) Nut-HF, NI Nut-HF, NI Spring-Extension Spring-Compression Nut Bolt-Pivot Pin-Cotter, Locking Screw-HH Washer-Wave Screw-HSBH Damper Screw-Shoulder Shaft-Brake Linkage-Brake, Upper Pivot-Flange Lever-Brake (With Grip) Bracket-Brake 18: Bearing-Spherical RH Control Handle ASM 19: Grip LH Control Handle ASM 20: Grip Linkage-Brake, Lower 22 1 LH Motion Control ASM 23 1 RH Motion Control ASM Yoke-Adjustable Pin-Clevis Ring-Retaining, External Screw-HHF Bolt-Shoulder Decal-Brake, Parking Screw-Torx Bearing-Spherical Washer Nut-Jam Not serviced separately B

22 RH Motion Control Assembly B 22 G2A6

23 RH Motion Control Assembly (continued) Control Arm ASM 1: Bushing 1: Bushing-Sleeve Washer-Friction Arm-Control Washer Washer-Belleville Bolt-Pivot Nut-Lock, Cone Link-Control Swivel Nut-HF, NI Spring-Return, Neutral Washer-Flat B

24 LH Motion Control Assembly B 24 G2A7

25 LH Motion Control Assembly (continued) Control Arm ASM 1: Bushing 1: Bushing-Sleeve Washer-Friction Arm-Control Washer Washer-Belleville Bolt-Pivot Nut-Lock, Cone Link-Control Swivel Nut-HF, NI Spring-Return, Neutral Washer-Flat B

26 Caster Wheel and Fork Assembly B 26 H2

27 Caster Wheel and Fork Assembly (continued) 1 2 Front Caster ASM (W/Fork) Bearing-Ball Spring Cap-Grease Screw-HHF Washer-Flat Not serviced separately B

28 Fork and Caster Wheel Assembly B 28 H2A8

29 Fork and Caster Wheel Assembly (continued) Wheel And Tire ASM Fork-Caster Screw-HHF Spanner-Wheel, Caster Nut-Lock B

30 Rear Wheel Assembly B 30 I2

31 Wheel And Tire ASM 1: Rim-Wheel 1: Tire Rear Wheel Assembly (continued) 1: Stem-Valve Nut-Lug B

32 Electrical Assembly B 32 J2

33 Key-Ignition Switch-PTO Nut-HF, NI Screw-Forming, Thread Switch Module ASM Solenoid Switch-Ignition Adapter-Harness, Wire Harness-Wire Screw-Torx Port-Power, 12V Electrical Assembly (continued) Tray-Battery Nut-HF Screw-HH Screw-Torx Nut-Keps Nut-Jam Washer-Flat Switch-Bail 24 1 Battery (300 CCA, Wet) Strap-Bungee Cable-Battery, Positive Obtain locally. Not serviced separately Use dielectric grease on all unsealed connectors and terminals only. Do not apply in sealed connectors B

34 Harness Assembly No B 34 J2A9

35 Harness Assembly No (continued) Fuse-Mini Blade, 20 Amp Relay-Micro Cover-Block, Fuse Clip-Mounting Cap-Plug Diode Insulator-Battery Insulator-Solenoid Fuse-Mini Blade, 15 Amp B

36 Deck Lift Assembly B 36 K2

37 Shaft-Lift, Deck Shaft-Lift, Deck (Rear) Bushing-Flange Gusset-Lift, Deck Screw-CARR Nut-HF, NI Pin-Clevis Clip-Pin Bracket ASM 9: Decal-HOC Angle-HOC, Lower Nut-Flange, NI Deck Chain ASM 12: Chain-Lift, Deck 12: Bolt-Shoulder 12: Nut-HF, NI 12: Spacer Deck Lift Assembly (continued) Washer Screw-Shoulder, HHF Nut-Lock Deck Strut ASM Screw-CARR Link-Lift Spacer-Stepped Screw-CARR Screw-CARR Plate-Lock, Transport Grommet Rod-Lock, Transport Nut-Jam Spring-Extension Bolt-Shoulder Pin-HOC Knob B

38 Deck Strut Assembly B 38 K2B1

39 Bushing-Rubber, Suspension Spacer Deck Strut Assembly (continued) Screw-CARR Washer Nut-HF, NI B

40 Engine Assembly B 40 M2

41 Nut-HF, NI Decal Pulley-Flat Idler Arm ASM 14: Sleeve-Bearing 14: Fitting-Grease, 90 DEG 14: Screw-HWHTF Muffler Belt-V Sheave-Engine Anchor-Clutch Screw-HH W/Loctite Clutch-PTO Engine-2P77F-HD Decal-Air Canister Mount Decal-Drain, Oil Bushing-Pivot, Idler Spring-Extension Washer-Spring Engine Assembly (continued) Key Screw-HWH Screw-HH Screw-CARR Washer-Flat Washer-Belleville Nut-HF Air Cleaner ASM Rain Cap Kit 64: Clamp-Hose Hose-Intake Pin-Clevis Strap-Canister, Air Pin-Cotter Clamp-Hose Clamp-Hose Nut-Hex Screw-HH Use Pro-Lock, Nut Type (P/N ,.5ml tube) on threads B

42 Air Cleaner Assembly No B 42 M2B2

43 Air Cleaner Assembly No (continued) Filter-Air Cover ASM 3: Latch-Cleaner, Air Valve-Vacuator Plug-Pipe B

44 Suspension Platform and Seat Assembly B 44 P2

45 Suspension Platform and Seat Assembly (continued) Bracket-Shock, Front Lower Shock/Spring Bracket-Shock Mount, Upper (LH) Bracket-Shock Mount, Upper (RH) Bolt-Shoulder, HWH Nut-HF, NI Screw-CARR Nut-HF, NI Bracket-Tank Bumper-Seat Screw-HWHTF Subframe-Front Decal-Danger Floormat Plug-Plastic Subframe-Rear Plate-Backer Screw-HH Plate-Seat Flap-Rubber Rivet-Pop Bracket-Mount, Lower Screw-Thd Form HWH Plate-Mounting, Adj Shock Screw-CARR Bracket-Arm, Trailing (LH) Bracket-Arm, Trailing (RH) Bearing-Flange Rod-Pivot Washer-Plastic Shock/Spring ASM Decal-Myride Cam Lock ASM Bearing-Sleeve Knob-Lock, Cam Washer-Adjusting Nut-Hex Bolt-Shoulder Nut-Lock Trailing Arm Tube-Arm, Trailing Screw-CARR Nut-HF Bushing-Flange Seat ASM Decal Clamp-Hose Bumper Nut-HF Screw-CARR Nut-Push Screw-Shoulder Decal-Aid, Service B

46 Seat Assembly No B 46 P2B3

47 Seat Assembly No (continued) Spacer-Mounting Switch-Bail Seat Belt Kit Armrest Kit 5: Cushion-Rest, Arm Cover-Back, Seat Track-Seat Cover-Seat, Bottom B

48 Deck Assembly B 48 U2B4

49 Washer Bushing-Lever, Lift Bushing-Idler Roller-Scalp, Anti Screw-Blade Tube-Spanner Tube-Spacer Washer Nut-HF, NI Nut-HF, NI Spacer Baffle-Discharge Spring-Torsion Spring-Extension Nut-Flange, NI Cover-Belt, LH Wireform-Cover Washer-Plain Washer-Friction, Composite Bushing-Idler Sheave-Blade Drive 5.99 Eod Arm-Idler Blade-Rotary, 20.5In (Hi Flow) Cover-Belt, RH Deck Assembly (continued) Pulley-Idler Nut-Lock, NI Shield-Bearing Deflector ASM Shaft-Spindle Spindle ASM 30: Bearing-Ball 30: Spacer-Bearing Washer-Belleville Step-Deck Deck Decal ASM Screw-HH Screw-HH Screw-HH Screw-CARR Screw-CARR Screw-CARR Screw-CARR Screw-Taptite Idler-Pulley, Flat Bushing-Idler Belt-Deck Drive Screw-HH Tube-Shafting Tube-Spacer B

50 Deflector Assembly No B 50 U2B5

51 Deflector Assembly No (continued) Screw-CARR Deflector Strap-Discharge Deflector-Rubber Plate-Hinge, Rear Plate-Hinge, Front Nut-HF, NI B

52 Deck Decal Assembly No B 52 U2B6

53 Deck Decal Assembly No (continued) 1 1 Deck Decal ASM Decal-Torque, Blade Bolt Decal-Scalp, Anti Decal-Cover, Missing Decal-Routing, Belt Decal Decal-Danger Not serviced separately B

54 Fuel System Assembly B 54 02

55 Filter-Fuel Clamp-Fuel Line Line-Fuel Pump-Fuel Screw-HHF Hose-Fuel Hose-Fuel Gasket-Intake Screw-HHF Manifold-Intake Stud Fuel System Assembly (continued) Gasket-Carburetor Insulator-Carburetor Linkage-Throttle Spring-Return, Throttle Sleeve-Fuel Line Protector Carburetor Replacement Kit ASM Carburetor Repair Kit Solenoid Kit High Altitude Kit Not illustrated B

56 Carburetor Assembly B 56 02A2

57 Gasket-Carburetor Gasket-Carburetor Spring Cover-Shaft, Choke Spring Spring Clamp-Lock Screw-PPH Spring Carburetor Assembly (continued) Carburetor Repair Kit Solenoid Kit Float Kit Bowl Kit Throttle Shaft Kit Nozzle And Jet Kit Idle Jet Kit Choke Shaft Kit B

58 Air Intake and Filtration Assembly B 58 03

59 Air Intake and Filtration Assembly (continued) Tube-Breather Clamp-Hose Hose-Fuel Clamp-Hose Nut-Flange Manifold-Intake Gasket-Carburetor B

60 Ignition and Cooling Fan B 60 04

61 Ignition and Cooling Fan (continued) Screw-HWH Screen-Rotating Screw-HWH Fan-Cooling Screw-HWH Washer-Flat Flywheel Screw-HSH Alternator Motor-Starter Bracket-Lift Screw-HHF Bolt-Flange Ignition Coil ASM Tie-Zip Regulator-Voltage, W/Harness Screw-HHF Screw-HHF Pinion-Starter Starter Repair Kit B

62 Crankcase and Crankshaft Assembly B 62 05

63 Crankcase and Crankshaft Assembly (continued) Screw-HHF Baffle Cover-Breather Gasket-Breather Filter-Breather Screw-HHF Valve-Breather Seal-Oil Adaptor-Filter, Oil Filter-Oil Oil Tube ASM 12: Dipstick 12: O-Ring 12: O-Ring Crankshaft 13: Key-Woodruff Cover-Screen, Oil Screen-Oil Retainer-Screen Pin-Dowel Plate-Retainer Spring Valve-Ball O-Ring Gasket-Cover, Crankcase Plug-Drain Cover-Crankcase Oil Drain Hose ASM Fitting-Hose Clamp-Hose Seal Screw-HHF Cover-Oil Pump O-Ring Oil Pump ASM Deflector-Oil, Rubber Camshaft Governor ASM Shaft-Governor Washer-Plain Seal-Oil Pin-Hair Screw-HHF B

64 Governor Control Assembly B 64 06

65 Governor Control Assembly (continued) Clip-Linkage Linkage-Choke Spring-Governor Bolt-Arm, Governor Nut-Flange Arm-Governor Spring-Governor Control Plate ASM Screw-HHF B

66 Piston and Cylinder Head Assembly B 66 07

67 Piston and Cylinder Head Assembly (continued) Connecting Rod ASM Clip-Pin, Piston Pin-Piston Piston Piston Ring Set Lifter-Valve Rod-Push Gasket-Head, Cylinder Pin-Dowel Valve Set Head-Cylinder, Right Head-Cylinder, Left Stud-Exhaust Gasket-Exhaust Washer-Lock, Split Nut-HH Spark Plug Screw-HWH Screw-HWH Seat-Spring, Valve Seal-Stem, Valve Spring-Valve Retainer-Spring, Valve Keeper-Valve Plate-Guide, Push Rod Rocker Arm ASM Gasket-Valve Cover Cover-Valve Screw-HHF Screw-Shoulder, HH Complete Right Head ASM Complete Left Head ASM B

68 Blower Housing Assembly B 68 08

69 Blower Housing Assembly (continued) Screw-PPH, Plastic Cover-Fan Screw-Shoulder, HWH Shroud-Engine Support-Filter Pin-Hair Pin Baffle-Air, Left Screw-Shoulder, HHF Baffle-Air, Right Cleat-Hose Screw-HHF B

70 Gasket and Seal Kit B 70 09

71 Gasket And Seal Kit 1: Gasket-Breather 1: Seal-Oil 1: Gasket-Head, Cylinder 1: Gasket-Intake 1: Gasket-Valve Cover 1: Gasket-Exhaust 1: Seal-Oil Gasket and Seal Kit (continued) 1: Gasket-Carburetor 1: Gasket-Carburetor 1: O-Ring 1: Gasket-Cover, Crankcase 1: Seal 1: O-Ring 1: O-Ring 1: O-Ring B

72 Attachments and Accessories For in TITAN HD 2000 Series Riding Mower Product Name Model/Part Hypr-Oil 500 (quart) Hypr-Oil 500 (gallon) Hypr-Oil (5 gallon) Toro Hydro Kit LED Light Kit Striper Kit Sunshade Kit Blade-Rotary, Cr 20.5 Low Flow Cover-Hitch Trash Container Kit Weight Caster Kit in Recycler Kit Flat Free Wheel and Bearing Kit Jack Kit MVP Belt and Blade Kit Hi-Back Seat Cover Blade-Rotary, 20.5in (Hi Flow) Blade-Rotary, Atomic 20.5in Blade-Rotary, Recycling 20.5in Blade (6 Pack) 20.5in, Hi Flow Blade (6 Pack) 20.5in, Recycler Blade (6 Pack) 20.5in, Atomic Gallon Bucket Trimmer Mount Kit ROPS Pin Kit High Altitude Kit Maintenance Kit Toro V-twin Hd Engine Bucket Mount Kit Universal Mount Kit Mower Titan HD Triple Threat Attachment Kit Extended Control Levers Kit, Dedicated-Bagging Riding Mower Toro Deluxe Rider Cover Heavy Duty Bagger Kit in Completion Kit Standard EZ Vac Bagger Standard Bagger 60in Completion Kit

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