TimeCutter SW 4200 Riding Mower

Transcription

1 Form No Rev B TimeCutter SW 4200 Riding Mower Model No Serial No and Up Register at Original Instructions (EN) * * B

2 Ordering Replacement Parts To order replacement parts, please supply the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1,6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustration and in parts lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. 2

3 Contents Frame, Front Axle and Caster Wheel Assembly Deck Lift Assembly Motion Control Assembly Brake Box Assembly Seat Assembly Belt and Idler Assembly Steering Column Assembly Steering Cable Assembly Gear Assembly Steering Assembly Hydro Transaxle Drive and Rear Wheel Assembly Ply Wheel and Tire Assembly No Ply Wheel and Tire Assembly No Left Hand Hydro Transaxle Assembly No Right Hand Hydro Transaxle Assembly No Clutch Assembly Battery and Electrical Assembly Wire Harness Assembly Speed Control Assembly Fuel Delivery Assembly Engine and Muffler Assembly Fuel System Assembly with Non-Canister Style Air Filter Carburetor Assembly with Non-Canister Style Air Filter Air Intake and Filtration Assembly with Non-Canister Style Air Filter Ignition and Electrical Assembly Crankcase and Crankshaft Assembly Governor Control Assembly Piston and Cylinder Head Assembly Blower Housing Assembly Gasket and Seal Kit Assembly Body Styling and Fuel Pod Assembly Inch Deck Assembly Inch Deck Assembly No Inch Deck, Belt and Blade Assembly Attachments and Accessories The Toro Company 8111 Lyndale Avenue South Bloomington, MN Contact us at Printed in the USA. All Rights Reserved

4 Frame, Front Axle and Caster Wheel Assembly B 4 A3

5 Frame, Front Axle and Caster Wheel Assembly (continued) Frame ASM Pan-Steer, Front Housing-Spindle, LH Housing-Spindle, RH Inch Wheel And Tire ASM 5: Tire-13 Inch 5: Bushing-Flange 5: Stem-Valve 5: Fitting-Grease 5: Tube-Inner Spanner Screw-HH Nut-Lock, NI Caster Fork ASM Washer-Thrust Bearing-Ball Washer-Flat Screw-HHF Plate-Bridge, Narrow Cap-Caster Bushing-Pivot Screw-HHF Gear-Wheel, 15 Tooth Nut-HF, NI Screw-HHF Nut-HF, NI Screw-HH Tube-Front, Narrow Screw-HSBH Nut-Flange, NI Bracket-Upstop Guard-Front Plate-Guard Not illustrated B

6 Deck Lift Assembly B 6 A4

7 Deck Lift Assembly (continued) Pin-Cotter Screw-HSBH Lever-Lift Lift-Deck, Narrow Brace-Seat, Rear (Narrow) Bracket-Lift Bracket-Battery Nut-Lock, NI Link-Lift Arm-Lift, Rear Block-Pivot Grip-Lever Pin-Cotter Washer-Flat Nut-HF, NI Mount-Hydro, Front (RH) Mount-Hydro, Front (LH) Screw-HHF Nut-Hex Screw-HWHTF Rod-Mount, Deck Pin-Pivot Decal-Location, Service Dealer Decal-Bypass Guard-Engine, Narrow Crossmember-Rear, Narrow Screw-HHF Bracket-Hitch Decal Decal B

8 Motion Control Assembly B 8 D3

9 Motion Control Assembly (continued) Control Box ASM Bellcrank-LH, Narrow Bellcrank-RH, Narrow Bearing-Flange Screw Screw-HWH Nut-Lock, NI Rod-Hydro, LH Rod-Hydro, RH Yoke-Adjustable Pin-Clevis Nut-HF, NI Nut-Jam Mount-Rod, Hydro Spring-Return, Neutral Washer-Plain Screw-HHF Pin-Cotter Decal-HOC Screw-HWHTF B

10 Brake Box Assembly B 10 D4

11 Brake Box ASM Rod-Brake, RH Rod-Brake, LH Spring-Compression Pin-Cotter Screw-PPH Brake Box Assembly (continued) Cover-Connector Screw-HWH Nut-Lock, NI Washer Bracket-Mount, Brake Screw-PPH B

12 Seat Assembly B 12 E2

13 Pan-Seat Seat-15 Inch Rod-Pivot, Narrow Pin-Cotter Spring-Compression Nut-HF, NI Washer-Pivot Screw-HH Seat Assembly (continued) Bolt-Shoulder Support-Tank, Rear Decal-Timecutter Decal-Service, CE Support-Pod Screw-HWHTF Screw-HHF Screw-HSBH B

14 Belt and Idler Assembly B 14 F2

15 Belt and Idler Assembly (continued) Screw-CARR Nut-HF, NI Screw-HH Spring-Return, Pedal Washer-Pivot V-Belt Pulley-Idler Pulley-Idler Arm-Idler Spacer Spacer-Arm, Idler Washer-Flat B

16 Steering Column Assembly B 16 C2

17 Steering Column Assembly (continued) Bracket-Pivot, Column (LH) Bracket-Pivot, Column (RH) Column-Front Column-Back Bushing-Steering, Upper Shaft-Steering, Upper Spacer-Pivot, Column Rod-Plunger Washer-Shaft, Tilt U-Joint ASM Release Pedal ASM E-Ring Plate-Plunger Screw-HH Screw-HWHTF Spring-Extension Washer-Plain Screw-HHF Nut-HF, NI Plate-Retainer Washer-Pivot Bushing-Flange Screw-HH Pad-Tilt Pedal Nut-Push Bushing-Nyliner Spacer Screw-HH Spacer B

18 Steering Cable Assembly B 18 NONE

19 Steering Cable Assembly (continued) Screw-HHF Cable Bracket ASM Cable Bracket ASM Arm-Cable, RH Arm-Cable, LH Nut-HF, NI Washer-Thrust E-Ring Washer-Thrust Ring-Retaining Clamp-Hose Tie-Cable Strip-Seal Cable-Steering Washer-Thrust B

20 Gear Assembly B 20 C4

21 Bearing-Flange, Iglide Bolt-Shoulder Gear-Wheel, 30 Tooth Spacer Joint-Ball, End Washer-Thrust Screw-HH Sector Gear ASM 9: Bearing-Ball Flange Bearing ASM 10: Bushing-Straight Washer-Thrust Lower Steering Shaft ASM E-Ring Screw-HH Screw-HH Rod-Cross, Narrow Gear Assembly (continued) Nut-HF, NI Washer-Flat Nut-Lock Screw-HWHTF Screw-HH Rod-Steering, Narrow Nut-HJ Lever-Cable Bushing Strap-Roller Screw-HWHTF Bolt-Shoulder Nut-HF, NI Screw-HWHTF Spacer-Bearing Pivot-Bearing Washer B

22 Steering Assembly B 22 C6

23 Steering Assembly (continued) Shroud Cover-Pivot, Column Cap-Column Rear Cover And Decal ASM 4: Decal-Danger Clip Screw-Shoulder Support-Footrest Screw-HWH Bumper Cap-Wheel, Steering Nut-Lock Wheel-Steering B

24 Hydro Transaxle Drive and Rear Wheel Assembly B 24 F3

25 Hydro Transaxle Drive and Rear Wheel Assembly (continued) RH Hydro Transaxle ASM LH Hydro Transaxle ASM Screw-HH Screw-HH Nut-HF, NI Ply Wheel And Tire ASM Ply Wheel And Tire ASM Nut-Lug Mount-Hydro Rod-Bypass, LH Screw-HH Plate-Cross, Hydro Screw-HHF Pin-Cotter Rod-Bypass, RH Nut-Lock, NI Washer-Flat Screw-HH Washer Washer-Plain B

26 4 Ply Wheel and Tire Assembly No B 26 0

27 4 Ply Wheel and Tire Assembly No (continued) Tire-4 Ply Stem-Valve Tube-Tire Not illustrated B

28 2 Ply Wheel and Tire Assembly No B 28 0

29 2 Ply Wheel and Tire Assembly No (continued) Tire-2 Ply Stem-Valve Tube-Tire Not illustrated B

30 Left Hand Hydro Transaxle Assembly No B 30 1

31 Left Hand Hydro Transaxle Assembly No (continued) Main Housing ASM Housing Side Kit Plug-Thread, Straight Screw-HHF Sealant Rod-Bypass Swashplate-Trunnion Stud Puck-Friction Washer Spring-Compression Washer Shaft-Input Bearing-Ball Spacer Bearing-Thrust Washer-Flat Gear-Pinnion, 13T Shaft-Motor Washer Washer Gear-10T/48T Gear-Jackshaft, 10T Pin-Jackshaft Gear-Bull Nut-HJ Bushing-Inboard Shaft-Axle Bearing-Sleeve Disc-Brake, Cog Cylinder Block Kit Pump Block ASM Control Arm Kit Brake Arm Kit Center Section Filter Kit Filter Kit RH Expansion Tank Kit Bypass Kit Hub Kit Fan Pulley Kit Fitting-SAE Hose Case-Tube Cap-Axle Puller-Hub, 4 Bolt Seal And Ring Kit Not illustrated B

32 Right Hand Hydro Transaxle Assembly No B 32 1

33 Right Hand Hydro Transaxle Assembly No (continued) Main Housing ASM Housing Side Kit Plug-Thread, Straight Screw-HHF Sealant Rod-Bypass Swashplate-Trunnion Stud Puck-Friction Washer Spring-Compression Washer Shaft-Input Bearing-Ball Spacer Bearing-Thrust Washer-Flat Gear-Pinnion, 13T Shaft-Motor Washer Washer Gear-10T/48T Gear-Jackshaft, 10T Pin-Jackshaft Gear-Bull Nut-HJ Bushing-Inboard Shaft-Axle Bearing-Sleeve Disc-Brake, Cog Cylinder Block Kit Pump Block ASM Control Arm Kit Brake Arm Kit Center Section Filter Kit Filter Kit LH Expansion Tank Kit Bypass Arm Kit Hub Kit Fan Pulley Kit Fitting-SAE Hose Case-Tube Cap-Axle Puller-Hub, 4 Bolt Seal And Ring Kit Not illustrated B

34 Clutch Assembly B 34 G2

35 Screw-HHF Pulley-Engine Isolator-Clutch Stop-Clutch (Narrow) Clutch Assembly (continued) Nut-HF, NI Clutch-Electric Screw-HH B

36 Battery and Electrical Assembly B 36 I2

37 Battery and Electrical Assembly (continued) Battery Switch-Ignition Key-Ignition Switch-PTO, On-On-(On) Nut-Wing Switch-Seat Solenoid Cable-Battery, Positive Bolt-CARR Cable-Battery, Black Holddown-Battery Screw-HH Washer-Flat Cable-Battery, Red Nut-HF Nut-HF Screw-HWH Nut-Jam Screw-HHF B

38 Wire Harness Assembly B 38 I4

39 Wire Harness Assembly (continued) Key-Toro Harness-Wire 2: Fuse-Blade, 30 Amp 2: Fuse-Blade, 25 Amp Switch-Rocker, (On)-Off-(On) Switch-Momentary, N.O Light-Indicator B

40 Speed Control Assembly B 40 C3

41 Speed Control Assembly (continued) Speed Control ASM 1:4 1 Speed Control Bracket ASM (With Bearing) 1:4: Bearing-Ball 1:8 2 Speed Control Slide ASM (With Bushings) 1:8: Bushing Rod-Hydro, RH Rod-Hydro, LH Balljoint-RH (W/Grommet) Nut-Jam Mount-Pedal Pivot Bolt-Wheel Nut-HF, NI Nut-Lock, NI Balljoint-RH Rod-Threaded Damper-Non Cavitating Screw-HHF E-Ring Pedal-Traction Screw-HHF Neutral Return ASM 19: Bracket-Switch 19: Switch 19: Arm-Switch 19: Bolt-Shoulder 19: Nut-HF 19: Spring-Extension Spacer Washer Nut-Push Stud-Damper Nut-Lock Bracket-Damper Cover-End Rod Screw-HWH, Thread Roll Screw-HWHTF Spacer-Bearing Not serviced separately B

42 Fuel Delivery Assembly B 42 H3

43 Hose-Fuel Clamp-Hose Tie-Cable Fuel Delivery Assembly (continued) Adaptor-Orifice Hose-Fuel B

44 Engine and Muffler Assembly B 44 G4

45 Engine and Muffler Assembly (continued) Engine-2P77F Decal Muffler Decal-Engine Screw-Taptite Washer-Flat Shield-Heat Screw-HHFTF Decal-Drain, Oil Placard-Intake B

46 Fuel System Assembly with Non-Canister Style Air Filter B 46 02

47 Fuel System Assembly with Non-Canister Style Air Filter (continued) Filter-Fuel Clamp-Fuel Line Line-Fuel Pump-Fuel Screw-HHF Hose-Fuel Hose-Fuel Gasket-Intake Screw-HHF Manifold-Intake Stud Gasket-Carburetor Insulator-Carburetor Linkage-Throttle Carburetor Replacement Kit Carburetor Repair Kit Solenoid Kit B

48 Carburetor Assembly with Non-Canister Style Air Filter B 48 02A1

49 Carburetor Assembly with Non-Canister Style Air Filter (continued) Carburetor Gasket-Carburetor Gasket-Carburetor Spring Cover-Shaft, Choke Spring Spring Clamp-Lock Spring Carburetor Repair Kit Solenoid Kit Float Kit Bowl Kit Throttle Shaft Kit Nozzle And Jet Kit Air Jet Kit Choke Shaft Kit Idlestop Kit B

50 Air Intake and Filtration Assembly with Non-Canister Style Air Filter B 50 03

51 Air Intake and Filtration Assembly with Non-Canister Style Air Filter (continued) Tube-Breather Clamp-Hose Filter-Air, Complete 3: Filter-Pre, Foam Hose-Fuel Clamp-Hose Nut-Flange Manifold-Filter, Air Gasket-Carburetor B

52 Ignition and Electrical Assembly B 52 04

53 Ignition and Electrical Assembly (continued) Screw-HWH Screen-Rotating Screw-HWH Fan-Cooling Screw-HWH Washer-Flat Flywheel Screw-HSH Alternator Motor-Starter Bracket-Lift Screw-HHF Bolt-Flange Ignition Coil ASM Spark Plug Tie-Zip Regulator-Voltage W/Harness Screw-HHF Screw-HHF B

54 Crankcase and Crankshaft Assembly B 54 05

55 Crankcase and Crankshaft Assembly (continued) Screw-HHF Baffle Cover-Breather Gasket-Breather Filter-Breather Screw-HHF Valve-Breather Seal-Oil Crankcase Fitting-Threaded, Oil Filter Filter-Oil Oil Tube ASM 12: Dipstick 12: O-Ring 12: O-Ring Crankshaft Cover-Screen, Oil Screen-Oil Retainer-Screen Pin-Dowel Plate-Retainer Spring Valve-Ball O-Ring Gasket-Cover, Crankcase Plug-Drain Cover-Crankcase Oil Drain Hose ASM Fitting-Hose Clamp-Hose Seal Screw-HHF Cover-Oil Pump O-Ring Oil Pump ASM Deflector-Oil, Rubber Camshaft Governor ASM Rod-Governor Washer-Plain Seal-Oil Pin-Hair B

56 Governor Control Assembly B 56 06

57 Governor Control Assembly (continued) Clip-Linkage Linkage-Choke Spring-Governor Bolt-Arm, Governor Nut-Flange Arm-Governor Spring-Governor Plate-Control Screw-HHF B

58 Piston and Cylinder Head Assembly B 58 07

59 Piston and Cylinder Head Assembly (continued) Connecting Rod ASM Clip-Pin, Piston Pin-Piston Piston Piston Ring Set Lifter-Valve Rod-Push Gasket-Head, Cylinder Pin-Dowel Valve Set Head-Cylinder Head-Cylinder Stud Gasket-Exhaust Washer-Lock, Split Nut-HH Spark Plug Screw-HWH Screw-HWH Seat-Spring, Valve Seal-Stem, Valve Spring-Valve Retainer-Spring, Valve Keeper-Valve Plate-Guide, Push Rod Rocker Arm ASM Gasket-Valve Cover Cover-Valve Screw-HHF Screw-Shoulder, HH B

60 Blower Housing Assembly B 60 08

61 Blower Housing Assembly (continued) Screw-Plastic, PPH Cover-Fan Screw-Shoulder, HWH Shroud-Engine Door-Filter, Air Pin-Hair Pin Plate-Spring Baffle-Air, Left Screw-Shoulder, HHF Baffle-Air, Right Cleat-Hose Screw-HHF B

62 Gasket and Seal Kit Assembly B 62 09

63 Gasket and Seal Kit Assembly (continued) Gasket And Seal Kit 1: Gasket-Breather 1: Seal-Oil 1: Gasket-Head, Cylinder 1: Gasket-Intake 1: Gasket-Valve Cover 1: Gasket-Exhaust 1: Seal-Oil 1: Gasket-Carburetor 1: Gasket-Carburetor 1: O-Ring 1: Gasket-Cover, Crankcase 1: Seal 1: O-Ring 1: O-Ring 1: O-Ring B

64 Body Styling and Fuel Pod Assembly B 64 H2

65 Body Styling and Fuel Pod Assembly (continued) Pod-RH Pod-LH Decal-Panel, Control Cable-Throttle Screw-PRH Clip Cap-Fuel, Ratcheting Plate-Control Fuel Tank ASM 9: Connector-Elbow, 90 DEG 9: Bushing 9: Fitting-Plastic Screw-Shoulder Spring Cable-Choke Washer-Lock Nut-HJ Cover-RH Cover-LH Support-Tank, Front Screw-HWHTF Decal-Nmir Decal-Control, Pedal Decal-Keychoice Decal-Brake, Parking B

66 42 Inch Deck Assembly B 66 K2

67 42 Inch Deck Assembly (continued) Inch Deck And Decal ASM Bracket-Hanger, RH Bracket-Hanger, LH Bolt-CARR Nut-HF, NI Fitting-Washout O-Ring Screw-HHFTF Decal Baffle-Cutoff Connector-Hose Cover-Belt Screw-Taptite Bolt-Shoulder Roller-Scalp, Anti Rod-Pivot Spring-Torsion Deflector Nut-Lock, NI Nut-HF, NI Pin-Clevis Screw-Shoulder, HHF Washer-Plain Pin-Cotter Rod-Level, Deck Screw-CARR B

68 42 Inch Deck Assembly No B 68 K2A1

69 42 Inch Deck Assembly No (continued) Decal-Danger Decal-Danger Decal-Danger Decal-Routing, Belt Rivet-Blind Screw-HH Nut-Lock, NI B

70 42 Inch Deck, Belt and Blade Assembly B 70 K4

71 42 Inch Deck, Belt and Blade Assembly (continued) V-Belt Screw-HH Washer-Flat Pulley-Idler, Flat Nut-HF, NI Arm-Idler Washer Washer-Friction, Composite Spacer Screw-HH Nut-Hex Pulley Screw-Taptite Screw-HH Washer-Belleville Spring-Extension Blade-High Lift Hook-Return, Spring Spindle ASM 19: Spindle 19: Spacer 19: Bearing-Ball Shaft-Spindle Washer-Rebound B

72 Attachments and Accessories For TimeCutter SW 4200 Riding Mower Product Name Model/Part 42in Blowout Ring Kit Hourmeter Kit All Season Synthetic Oil Fuel Stabilizer (4oz) Fuel Stabilizer (16oz) Seat With Armrests-18in Striping Kit Jack Mount Kit Replacement Blade Kit P Attachment Mount Kit in Recycler Kit Deluxe Seat Kit HD Air Cleaner Kit w30 4-cycle Engine Oil (32oz Bottle) Toro 4-cycle SAE 30 Oil (32oz Bottle) Storage Cover Sunshade Kit Cargo Carrier in Bagger

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