Instrument Valves & Manifolds

Transcription

1 Instrument Valves & Manifolds WY MNIFOLS Instrument valves & manifolds

2 OVRVIW 2 STV offers a broad line of 1,2,3,4 and 5 instrument manifolds-all available in a wide range of materials and fully compatible with the requirements of the Oil & Gas, Petro-hemical and hemical industries. In addition to this standard range of products, STV has over 3,500 different types of valves and manifolds available. STV draws from a strong engineering heritage, as well as seasoned business management. We offer a broad range of products valves and manifolds suitable for gas and liquid services-as well as full-service solutions that include custom engineering, design and manufacture of Instrument enclosures, modular mounting systems, hook-ups and interlocking solutions for critical conditions and temperatures. s a customer-focused company, STV provides high-quality products and engineering solutions that address our customers business and technical requirements. For the STV line, we can offer scalability to design: hoice of materials from ISI 316(L) to special alloy solutions for highly toxic areas onnections, pressure and temperature ratings varieties onnet assemblies offer different stem, seal and material selections Option for standard packing, O-Ring sealing and fugitive emissions bonnets xtensive range of valve configurations and flow schemes Fully equipped instrument enclosures INX Introduction 02 Manifold features and benefit 03 onnet and stem concept 04 Materials of construction 05 1-Way Manifold 06 Ordering information for 1-Way 08 2-Way Manifolds 09 Ordering information for 2-Way 11 3-Way Manifold 12 Ordering information for 3-Way 15 4-Way Manifold 16 Ordering information for 4-Way 17 5-Way Manifold 18 Ordering information for 5-Way 21 ccessories 22 stava product range 25 With over 50 years of designing and manufacturing reliable products and solutions, STV has acquired an outstanding reputation for quality and customer service. We are always inspired by the need to evolve and stay ahead of the ever-changing marketplace.

3 MNIFOL FTURS N NFITS The following unique features of the stava line of instrument manifolds enable tailoring our high-quality products to the exact requirement of the customer and application: 3 N MR / MR ll manifolds comply with N MR / MR standards. RMI STM LL TIP l 2 O 3 Superior hardness prevents deformation of the sealing tip and wear, significantly increasing the lifetime of the product for isolation purposes. ONNT SLTIONS O-ring stem-seal bonnet 1. No packing adjustment 2. xtremely low operating torque 3. ompact design THNIL T 4. Long life-cycle 5. Sealing below stem thread FULL TRILITY 6. Metal-to-metal bonnet option ll products are fully traceable to their components. Packing stem-seal bonnet 1. Wide chemical compatibility range 2. High temperature option (Grafoil ) 3. Low operating torque 4. Sealing below stem thread WI VRITY OF SLING MTRILS PTF; Grafoil ; Fluorocarbon FKM; NR; PM; Silicon; and perfluorelastomer providing a wide coverage of applications. STM MTRIL ST. ST. 316 Ti with chromium carbide diffusion coating 1. Long life-cycle 2. Galling prevention Features ertified for ISO :2006(), (With PK or Polyimide seals) lowout-proof stem Integrated back seat on stem for a secondary seal in the fully opened position Safety stop pin prevents the bonnet from detaching the body due to vibration Stem seals below stem threads choice of O-ring materials Oxygen clean per STM G-93 as an option 100% Factory Tested ompliance with MSS SP 99 irect mount flange design per I61518 (MWP 6000 psig) Working pressure range up to 690 bar (10,000 psig) Working Temperature range up to 550 (1022 F) Grafoil TM GrafTech International Holdings, Inc. INSTRUMNT VLVS & MNIFOLS

4 4 The special sealing design applied in all STV Instrument Manifolds features a nonrotating ceramic ball tip. The chemical composition of a ceramic ball tip is superior in hardness and functionality to a metal ball tip, eliminating sealing tip deformation and significantly increasing the lifetime of the product. The stem threads are rolled and an integrated back seat design is applied to the packing type of bonnet. pplying a Stainless Steel 316 Ti stem with a chromium carbide diffusion coating results in maximum operation cycles and minimal risk of stem galling. oth packing and O-ring bonnets are designed with sealing below stem threads for maximum protection of the stem threads. For maximum safety, the bonnet design prevents stem blowout, and a locking pin prevents unintentional disassembling of the bonnet. Pressure (bar) Packing Material O-Ring Material PRSSUR N TMPRTUR RTING Temperature ( F) Grafoil PTF PK Polyimide Fluorocarbon FKM NR Perfluor PM Temperature ( ) own to -60 (-76 F) own to -60 (-76 F) own to -60 (-76 F) own to -10 (14 F) own to -20 (-4 F) own to -34 (-29 F) own to -40 (-40 F) own to -45 (-49 F) 10,000 psi (690 bar) vailable upon request Grafoil TM GrafTech International Holdings, Inc. Pressure (Psig) stava valve bonnets have color coded ring labels for service identification: Red: Vent Valves lue: Isolate Valves Green: qualize Valves For severe service applications, STV manifolds can be configured with a metal-to-metal seal below the bonnet thread. dust ring is attached to the bonnet thread or tack weld on the locking pin for extreme vibrating conditions. T-bar nti-tamper* HNL OPTIONS The standard handle of the STV line of instrument manifolds is a Stainless Steel T-bar. For high pressure applications of 10,000 psi (690 bar). an extended T-bar or hand wheel can be applied. nti-tamper bonnet and key* lock options assure that the manifold is operated by qualified personnel only. *Not included in order of anti-tamper bonnet manifold. This key should be separately ordered. Locking device LNING ll STV instrument manifolds are cleaned in accordance with the STV cleaning procedure. Oxygen clean is available in accordance with STM G-93. TSTING ll STV instrument manifolds are factory tested with Nitrogen at 800 psig (55 bar) based on MSS-SP-99. Seats have a maximum allowable leak rate of 0.1 std cm3/min. The Hydrostatic and Helium leak tests are available upon request.

5 MTRIL OF ONSTRUTION 2 5 Packing onnet THNIL T O-Ring onnet 9 Metal-to-Metal onnet ottom metal seal protects bonnet s threads from the fluid. For fugitive emmissions applications Packing onnet O-Ring onnet Metal-to-Metal onnet No Part Qty. Material Qty. Material Qty. Material 1 Set Screw 1 St.St St.St St.St ar Handle 1 St.St. 316L 1 St.St. 316L 1 St.St. 316L 3 Gland 1 St.St. 316L Locking Nut 1 St.St. 316L Pressure Ring 1 St.St. 316L ack-up Ring Virgin PTF 2 Virgin PTF 6 Stem Packing 1 Virgin PTF Stem O-Ring Fluorocarbon FKM 1 Fluorocarbon FKM 7 onnet 1 St.St. 316L 1 St.St. 316L 1 St.St. 316L 8 Stem 1 St.St. 316Ti hrome-arbide diffusion coated 1 St.St. 316Ti hrome-arbide diffusion coated 1 St.St. 316Ti hrome-arbide diffusion coated 9 all 1 eramic 1 eramic 1 eramic 10 ust Protector Fluorocarbon FKM INSTRUMNT VLVS & MNIFOLS

6 1 STNR ONFIGURTION IMNSIONS 1-WY MNIFOLS WY MNIFOLS 6 Instrument Remote imensions nd onnection STV Ordering Part Number Process Instrument Vent / leed mm in mm in mm in mm in mm in 1/2 FNPT 1/2 FNPT /2 FNPT 1/2 FNPT /2 MNPT 1/2 FNPT(3x) /2 MNPT 1/2 FNPT(3x) NL VLV Open INSTRUMNT 1/2-14 NPT PROSS MULTIPORT VLV Open INSTRUMNT 1/2-14 NPT (x3) PROSS

7 STNR ONFIGURTION IMNSIONS 1-WY MNIFOLS 1 WY MNIFOLS Instrument Remote imensions nd onnection STV Ordering Part Number Process Instrument Vent / leed mm in mm in mm in mm in mm in 1/2 MNPT 1/2 FNPT (3x) /2 MNPT 1/2 FNPT (3x) /2 MNPT 1/2 FNPT 1/4 FNPT /2 MNPT 1/2 FNPT 1/4 FNPT XTN MULTIPORT VLV THNIL T Open INSTRUMNT (x3) PROSS GUG VLV Open INSTRUMNT PROSS VNT/TST 1/4-18 NPT INSTRUMNT VLVS & MNIFOLS

8 ORRING INFORMTION 1-WY MNIFOLS 1 WY MNIFOLS 8 HOW TO ORR Family -Flow onnection ody / Sealing Selection Options Schematic Flow Sketch onnection Size Option ode Packing Material onnection Male to 1/4 NPT / ll connections SPP /10K 10K Solution /34 3/4 Process & Instrument -01 PTF SS 316(L) -02 PTF lloy PTF lloy -276 / T / / L nti-tamper onnets Oxygen leaned Locking evice 04 Male to -04 PTF Titan -05 Grafoil SS 316 (L) -06 Fluorcarbon FKM SS 316 (L) 06 Male to -09 Perfluoroelastomer SS 316 (L) -12 PTF lloy Male to -22 PTF uplex F51-29 PTF Super uplex F53-40 PTF lloy PTF 321 Warning! The system designer and user have the sole responsibility for selecting products suitable for their special application requirements, ensuring their safe and trouble-free installation, operation, and maintenance. pplication details, material compatibility and product ratings should all be considered for each selected product. Improper selection, installation or use of products can cause property damage or personal injury. Grafoil TM GrafTech International Holdings, Inc.

9 STNR ONFIGURTION IMNSIONS 2-WY IRT MOUNT 2 WY MNIFOLS Instrument irect nd onnection imensions STV Ordering Part Number F Process Instrument Vent / leed mm in mm in mm in mm in mm in mm in 1/2 FNPT *Flange 1/4 FNPT *Flange *Flange 1/4 FNPT * Flange Standard per I THNIL T M8-6H ( 4x ) VNT/PURG 1/4-18 NPT INSTRUMNT VNT 41,3 (2x) (1.63) 45,0 (1.77) PROSS INSTRUMNT 45,0 (1.77) ISOLT PROSS 41,3 (1.63) VNT F Ø12.0 (X2) (0.47) 7/16-20 UNF ( 2x ) 16,0 (0.63) Ø12,0 ( 2x ) (Ø0.47) F Ø 8.2 (Ø 0.32) ISOLT VNT 1/4-18 NPT INSTRUMNT VLVS & MNIFOLS

10 2 STNR ONFIGURTION IMNSIONS 2-WY RMOT MOUNT WY MNIFOLS 10 Instrument Remote nd onnection imensions STV Ordering Part Number F Process Instrument Vent / leed mm in mm in mm in mm in mm in mm in 1/2 FNPT 1/2 FNPT 1/4 FNPT /2 FNPT 1/2 FNPT 1/4 FNPT /2 FNPT 1/2 FNPT 1/4 FNPT (1.77) INSTRUMNT VNT VNT 1/4-18 NPT ISOLT PROSS 20,0 (0.79) 45.0 (1.77) VNT 32.0 (1.26) INSTRUMNT F M8-6H ( 2x ) VNT ISOLT 45,0 (1.77) M8-6H ( 2x ) F ISOLT F INSTRUMNT M8-6H ( 2x ) 32,0 (1.26) VNT 1/4-18 NPT PROSS VNT 1/4-18 NPT PROSS

11 2 ORRING INFORMTION 2-WY MNIFOLS WY MNIFOLS HOW TO ORR Family -Flow onnection Schematic Flow Sketch onnection Male to Male Size Option / ll connection SPP 1/4 NPT /10K 10K Solution /34 /14 3/4 Process & Instrument 1/4 proces & instrument ody / Sealing Selection ode Packing Material 01 PTF SS 316(L) 02 PTF lloy PTF lloy PTF Titan Options / T / / L onnection nti-tamper onnets Oxygen leaned Locking evice 11 THNIL T Grafoil SS 316 (L) 06 Fluorcarbon FKM Perfluoroelastomer 09 SS 316 (L) SS 316 (L) 12 PTF lloy PTF uplex F51 13 Flanged 29 PTF Super uplex F53 40 PTF lloy Flanged 81 PTF Male to Male Warning! The system designer and user have the sole responsibility for selecting products suitable for their special application requirements, ensuring their safe and trouble-free installation, operation, and maintenance. pplication details, material compatibility and product ratings should all be considered for each selected product. Improper selection, installation or use of products can cause property damage or personal injury. INSTRUMNT VLVS & MNIFOLS

12 3 STNR ONFIGURTION IMNSIONS 3-WY IRT MOUNT WY MNIFOLS 12 Instrument irect imensions nd onnection STV Ordering Part Number F Process Instrument Vent / leed mm in mm in mm in mm in mm in mm in 1/2 FNPT *Flange /2 FNPT *Flange * Flange Standard per I (1.77) QULIZ 41.3(2X) (1.63) ISOLT ISOLT 12.0 (X4) (0.32) F PROSS (2x ) INSTRUMNT 54.0 (2X) ,0 (1.77) QULIZ 12.0 (x4) (0.47) 41,3 (1.63) INSTRUMNT M8-6H (2x) 32,0 (1.26) 54,0 (2.13) PROSS (2x) F 120,0 (4.72)

13 STNR ONFIGURTION IMNSIONS 3-WY IRT MOUNT 3 WY MNIFOLS Instrument irect * Flange Standard per I THNIL T "INSTRUMNT" 12.0 (4X) 0.47 QULIZ 45.0 (1.77) ISOLT M8-6H (2x) 32.0 (1.26) 54.0 (2.13) 41,3 (2x) (1.63) ISOLT "PROSS" ( 2x ) F * Optinal vent / test ports (1.77) QULIZ 41.3 (x2) (1.63) ISOLT imensions nd onnection STV Ordering Part Number F Process Instrument Vent / leed mm in mm in mm in mm in mm in mm in 1/2 FNPT *Flange *Flange *Flange ISOLT 7/16-20 UNF-2 (4x) INSTRUMNT VLVS & MNIFOLS

14 3 STNR ONFIGURTION IMNSIONS 3-WY RMOT MOUNT WY MNIFOLS 14 Instrument Remote ,0 (2.13) n12,0 (0.47) INSTRUMNT(2x) ISOLT ISOLT 45,0 (1.77) QULIZ F 54,0 (2.13) PROSS"(2x) ISOLT ISOLT INSTRUMNT 45,0(1.77) VNT PROSS imensions nd onnection STV Ordering Part Number F Process Instrument Vent / leed mm in mm in mm in mm in mm in mm in 1/2 FNPT 1/2 FNPT /2 MNPT 1/2 FNPT 1/4 FNPT VNT 1/4-18 NPT 33,0(1.30)

15 3 ORRING INFORMTION 3-WY MNIFOLS WY MNIFOLS HOW TO ORR Family -Flow onnection Flow Schematic Sketch onnection Flanged Flanged Size Option / ll connection SPP /10K 10K Solution ody / Sealing Selection ode Packing Material 01 PTF SS 316(L) 02 PTF lloy PTF lloy PTF Titan Options / T / / L onnection nti-temper onnets Oxygen leaned Locking evice 15 THNIL T 05 Grafoil SS 316 (L) 29 Flanged 06 Fluorcarbon FKM 09 Perfluorelastomer SS 316 (L) SS 316 (L) PTF lloy PTF uplex F51 03 Flanged to Flanged PTF Super uplex F53 40 PTF lloy PTF Male to Warning! The system designer and user have the sole responsibility for selecting products suitable for their special application requirements, ensuring their safe and trouble-free installation, operation, and maintenance. pplication details, material compatibility and product ratings should all be considered for each selected product. Improper selection, installation or use of products can cause property damage or personal injury. INSTRUMNT VLVS & MNIFOLS

16 STNR ONFIGURTION IMNSIONS 4-WY RMOT MOUNT 4 WY MNIFOLS 16 Instrument irect imensions nd onnection STV Ordering Part Number F Process Instrument Vent / leed mm in mm in mm in mm in mm in mm in 1/4 FNPT *Flange 1/4 FNPT /4 SPP *Flange 1/4 SPP * Flange Standard per I M8-6H (4x) 54.0 (2.13) 55.0 (2.17) ISOLT QULIZ 45.0 (1.77) Ø12 (4x) (0.47) VNT 1/4-18 NPT INSTRUMNT VNT ISOLT PROSS 1/4-18 NPT (2x) (6.18) 12.0 (4x) (0.47) VNT 1/4-18 SPP VNT 45.0 (1.77) ISOLT 41.3 (1.63) M8-6H (2x) ISOLT F 32.0 (1.26) 54.0 (2.13) 33.0 (1.30) INSTRUMNT PROSS 1/4 SPP (2x)

17 4 ORRING INFORMTION 4-WY MNIFOLS WY MNIFOLS HOW TO ORR Family -Flow onnection Flow Schematic Sketch onnection Flanged Flanged Size option 1/4 SPP /1/2 1/4 NPT 1/4 NPT 1/4 SPP 1/2 Process onnection ody / Sealing Selection ode Packing Material 01 PTF SS 316(L) 02 PTF lloy PTF lloy PTF Titan 05 Grafoil SS 316 (L) Options / T / / L onnection nti-tamper onnets Oxygen leaned Locking evice 17 THNIL T 06 Fluorcarbon FKM SS 316 (L) 09 Perfluorelastomer SS 316 (L) 12 PTF lloy PTF uplex F51 29 PTF Super uplex F53 40 PTF lloy PTF 321 INSTRUMNT VLVS & MNIFOLS

18 STNR ONFIGURTION IMNSIONS 5-WY IRT MOUNT 5 WY MNIFOLS 18 Instrument irect imensions nd onnection STV Ordering Part Number F Process Instrument Vent / leed mm in mm in mm in mm in mm in mm in 1/2 FNPT *Flange 1/4 FNPT /2 FNPT *Flange 1/4 FNPT * Flange Standard per I (1.77) ISOLT QULIZ ISOLT VNT 12.0 (4x) (0.47) M8-6H (2x) 41.3 (1.63) VNT 65.0 (2.56) VNT (2x) 1/4-18 NPT PROSS (2x) 1/2-14 NPT 32.0 (1.26) 54.0 (2.13) (4.33) (5.83) F INSTRUMNT F 54.0 (2.13) 12.0 (x4) (0.47) 32.0 (1.26) M8-6H (x2) 41.3 (1.63) QULIZ PROSS (2x) VNT 1/4-18 NPT 54.0 (2.13) QULIZ 45.0 (1.77) ISOLT VNT "TST"( 2x ) 1/4-18 NPT INSTRUMNT (3.94) Grafoil TM GrafTech International Holdings, Inc.

19 5 STNR ONFIGURTION IMNSIONS 5-WY IRT MOUNT WY MNIFOLS Instrument 576/1/2-06 imensions nd onnection STV Ordering Part Number F Process Instrument Vent / leed mm in mm in mm in mm in mm in mm in irect 1/2 FNPT *Flange 1/4 FNPT 576/1/ "INSTRUMNT" I ( 2x ) 258(10.15) 95mm(3.74) 54mm (2.13) * Flange Standard per I mm (1.6) VNT THNIL T VNT 60mm (2.3) ISOLT QULIZ ISOLT 160mm (6.30) 25mm (0.98) INSTRUMNT VLVS & MNIFOLS

20 5 STNR ONFIGURTION IMNSIONS 5-WY RMOT MOUNT WY MNIFOLS 20 Instrument Remote imensions nd onnection STV Ordering escription F Process Instrument Vent / leed mm in mm in mm in mm in mm in mm in 1/2 FNPT 1/2 FNPT 1/4 FNPT /2 FNPT 1/2 FNPT 1/4 FNPT (2.13) INSTRUMNT (2x) ISOLT ISOLT F 45.0 (1.77) QULIZ QULIZ TST PLUG" (2x) 1/4-18 NPT M8-6H (2x) VNT (3.94) VNT 1/4-18 NPT PROSS (2x) 32.0 (1.26) 54.0 (2.13) ,0 (1.77) ISOLT QULIZ ISOLT ISOLT VNT VNT 65.0 (2.56) PROSS (2x) 32.0 (1.26) 54.0 (2.13) (4.33) (5.83) M8-6H (x2) F VNT ( 2x ) 1/4-18 NPT INSTRUMNT ( 2x )

21 5 ORRING INFORMTION 5-WY MNIFOLS WY MNIFOLS HOW TO ORR Family -Flow onnection Flow Schematic Sketch onnection Flanged Flanged Size option / ll connection SPP /10K 10K solution ody / Sealing Selection ode Packing Material 01 PTF SS 316(L) 02 PTF lloy PTF lloy PTF Titan Options / T / / L onnection nit tamper bonnets Oxygen cleaned Locking device 21 THNIL T 05 Grafoil SS 316 (L) Flanged 1/4 NPT 06 Fluorcarbon FKM 09 Perfluorelastomer SS 316 (L) SS 316 (L) 12 PTF lloy PTF uplex F PTF Super uplex F53 40 PTF lloy PTF 321 INSTRUMNT VLVS & MNIFOLS

22 SSORIS L VLV SSORIS 22 1/4 MNPT /14 1/2 MNPT HX 27 HX 14 HX 10 - HX VNT/PURG 1/8-27 NPT PROSS LIN PLUG 1/4 MNPT /2 MNPT HX 14 HX /4-18 NPT MOUNTING GSKT I PTF Spare-087 GRFOIL Spare-009 Ø17.7 Ø24 Ø18 Ø VNT Ø3 PROSS 1/4-18 NPT Kit contains 2 gaskets Kit contains 2 gaskets

23 MOUNTING RKT ISI 316 SSORIS WLL MOUNTING THNIL T 2 Ø9 (x9) MOUNTING RKT ISI 316 PIP MOUNTING - 2 INH 906/P Kit contains: racket, 2x M8x12 bolts. Upon order, please make sure that the Manifold is suitable for bracket mounting. 2 Ø9 (x9) Kit contains: racket, 2x olts M8x12 bolts, 2x tie rod, 2x Tie rod brackets, 4x M8 snapnut. Upon order, please make sure that the manifold is suitable for bracket mounting. INSTRUMNT VLVS & MNIFOLS

24 GUG ONNTOR SSORIS 24 36O POSITIONING ML TO FML O POSITIONING ML TO ML HX 32 HX HX 16 HX 16 Fluorocarbon FKM O-Ring NTI-TMPR KY SYPHON / PULSTION MPNR 5 MM ZKT Ø6 Not included in order of nti-tampered onnet Manifod. This key should be ordered separately.

25 STV PROUT RNG Monoflanges Slimline Monoflanges 25 Sizes Up to 4" / PSI ccording to SM 16.5 PI N Material: ISI 316(L) lloy 400 lloy -276 lloy 625/825 uplex Titan dditional exotic THNIL T Probes Flushing Rings istribution valves Up to 20 Outlets ar ( psi) all / Needle Sunshades Instrument nclosures Half ody nclosures Full-ody nclosures INSTRUMNT VLVS & MNIFOLS

26 STV PROUT RNG 26 NLOSURS quipped Instrument nclosures ody Options Full-body GRP enclosures Half-body GRP enclosures Full-body ISI 316 enclosures Heating Options Steam heater lectrical space heater (black anodized aluminum, ISI 316) lectrical block heater (black anodized aluminum, ISI 316) Thermostat (black anodized aluminum) Manifolds ccording to customer application ing ccessories ccording to ordering information NULR VLVS The products are engineered and manufactured in accordance with SM and R-M international technical standards and are completed according to customer-specific requirements VNTURI SSMLIS

27 INTRLOKING SOLUTIONS 27 onfigurations: 1OO1 (SIL3) 1OO2 (SIL4) 2003 (SIL4) 1OO4 (SIL4) Unmatched esign Highest Safety Optimal vailability Safety I pproved SIL3/4 ertified HIPPS THNIL T SSORIS SL POTS For uffer and rain functions STV supplies uffer and rain pots. The uffer/seal pot is used in level application and is designed to act as a buffer for redundant fluids from the process in the wet leg. SPIL PROUTS Tailored per customer request for a complete package STV ngineering STV Manufacturing STV ssembling STV ocumentation INSTRUMNT VLVS & MNIFOLS

28 instrument valves & manifolds Since 1956 STV.V. Industrieweg 30, 7944 HS Meppel, The Netherlands For pricing and technical information, please contact: T: F: Inquiries: Orders: General: STV Mnifolds , Printed 06/2016 The main focus of STV.V. is to provide its customer with a complete highquality solution. reativity and innovation for new solutions go hand-in-hand with the continuous improvement of our existing product line to assure that STV continues to play a leading role in its field. STV.V. is approved by the following notified bodies: