)SLIM LINE) MONOFLANGE VALVES

Transcription

1 )SLIM LINE) MONOFLANGE VALVES

2 OVERVIEW The ASTAVA monoflange range is designed to seamlessly connect process piping to instrumentation. By offering a primary isolate bonnet, our line of monoflanges are able to replace bulky conventional assemblies with a single efficient product. Features Certified for ISO 188-1:006(E), (With PTFE or Polyimide seals) Working pressure range up to 10,000 psi Working Temperature range up to 60 C (7 F) Blowout-proof stem Integrated back seat on stem for a secondary seal in the fully opened position Safety stop pin prevents the bonnet from detaching the body due to vibration Stem seals below stem threads A choice of O-ring materials Oxygen clean per ASTM G-9 as an option 100% Factory Tested Compliant with MSS SP 99 Direct mount flange design per IEC6118 / DIN191 Available in single block, block and bleed and double block and bleed configurations as well as tailor made solutions Benefits Space saving in relation to traditional block and bleed valves Less leakage points Lighter than equivalent traditional assembly Reduced maintenance Simpler installation Option to use as primary isolate Industries Oil & gas Chemical Petrochemical Power genaration FPSO Option for primary isolate bolted bonnet, OS&Y, Fire Safe BS 67 part, Supagraf premier packing in accordance with API 607 Flange s from 1/ to in accordance with ASME B16., API or EN Anti-tamper handles for vent bonnet Wide range of alloys Compliant to customers piping and instrument specifications MONOFLANGE VALVES

3 MONOFLANGE FEATURES The following unique features of the ASTAVA Line of Instrument Monoflanges enable tailoring our high-quality products to the exact requirement of the customer and application: SOUR GAS APPLICATIONS CERAMIC STEM BALL TIP BONNET SELECTIONS All Monoflanges comply to NACE MR-01-7 as standard. FULL TRACEABILITY All products are fully traceable to its components. STANDARDS Pressure ratings and flange dimensions comply with ASME B16.. Option to comply with API 6A & EN109-1 standards Superior hardness prevents deformation of the sealing tip and wear, significantly increasing the lifetime of the product for isolation purposes. O-ring stem-seal bonnet 1. No packing adjustment. Extremely low operating torque. Compact design. Long life cycle. Sealing below stem thread 6. Metal-to-Metal bonnet option Packing stem-seal bonnet 1. Wide chemical compatibility range. High temperature option (Grafoil ). Low operating torque. Sealing below stem thread Outside bolts & Yoke (OS&Y) 1. Fire-safe (API 607). Supagraf Premier packing. Primary isolate. Allows for close coupling STEM MATERIAL St. St. AISI 16 (L) special hardened heat treated 1. Long life cycle. Prevent galling Grafoil TM GrafTech International Holdings, Inc.

4 BONNET AND STEM CONCEPT The Special Sealing Design Applied In All Astava Instrument Monoflanges Features A Non-Rotating Ceramic Ball Tip. The chemical composition of a ceramic ball tip is superior in hardness and functionality to a metal ball tip, eliminating sealing tip deformation and significantly increasing the life time of the product. T-bar Anti-tamper* Locking device The stem threads are rolled and an integrated back seat design is applied to the packing type of bonnet. Applying a Stainless Steel 16 Ti stem with a chromium carbide diffusion coating results in maximum operation cycles and minimal risk of stem galling. Both packing and O-ring bonnets are designed with sealing below stem threads for maximum protection of the stem threads. For maximum safety, the bonnet design prevents stem blowout, and a locking pin prevents unintentional disassembling of the bonnet. Pressure (bar) PRESSURE AND TEMPERATURE RATING Temperature ( F) Packing Material* O-Ring Material Grafoil PTFE Fluorocarbon FKM Temperature ( C) Down to -60 C (-76 F) Down to -60 C (-76 F) Down to -0 C (- F) Pressure (Psig) HANDLE OPTIONS The standard handle of the ASTAVA Line of Instrument Monoflanges is a Stainless Steel T-bar. For high pressure applications of 10,000 psi (690 bar) an extended T-bar or hand wheel can be applied. Anti-tamper bonnet and key* lock options assure that the monoflange is operated by qualified personnel only. *Not included in order of Anti-Tampered bonnet monoflange. This key should be separately ordered. CLEANING All ASTAVA instrument monoflanges are cleaned in accordance with ASTAVA cleaning procedure WIQ-016. Oxygen clean is available in accordance with ASTM G-9. TESTING All flanges are hydrostatic and nitrogen tested compliant to the standard applied. SLIMLINE LEAKAGE RATES: In accordance with Fugitive Emissions rate B of 77/1 rev FET rate B mentioned for secondary valve is valid if metal-metal bonnets are applied. See How to Order options. Temperature -0 C 00 C Tightness class B- B FE primary x x 10-6 FE secondary 1 x 10-6 x 10-6 *Other Stem Packing Material upon request. Grafoil TM GrafTech International Holdings, Inc. MONOFLANGE VALVES

5 MATERIAL OF CONSTRUCTION 1 10 Packing Bonnet 1 A A 7 8 A 6A O-ring Bonnet 8 6B B OS&Y Bonnet Packing Bonnet O-ring Bonnet OS&Y Bonnet No Part Qty. Material Qty. Material Qty. Material 1 Set Screw 1 St.St. 0 1 St.St. 0 1 St.St. 0 Handle 1 St.St. 16L 1 St.St. 16L 1 St.St. 16L Gland 1 St.St. 16L W.Nr Locking Nut 1 St.St. 16L A Pressure ring 1 St.St. 16L St.St. 16L B Back-up ring - - Virgin PTFE - - 6A Stem Packing 1 Virgin PTFE - - Supagraf Premier 6B Stem O-ring Fluorocarbon FKM Bonnet 1 St.St. 16L 1 St.St. 16L 1 St.St. 9 8 Stem 1 St. St. AISI 16 (L) 1 St. St. AISI 16 (L) 1 Monel K00 colstirized colstirized 9 Ball 1 Ceramic 1 Ceramic 1 Ceramic 10 Bellow EPDM

6 STANDARD CONFIGURATION DIMENSIONS SINGLE BLOCK MONOFLANGE VALVES Process Flange Size Instrument Vent/Bleed ASTAVA ordering description Dimensions A B C D mm in mm in mm in mm in 1/" (DN1) 1/" FNPT /" (DN0) 1/" FNPT " (DN) 1/" FNPT /" (DN0) 1/" FNPT " (DN0) 1/" FNPT Dimensions are according to ASME B16. at rating 00 lbs with the packing bonnet. These dimensions are subject to change without notice. 0 A "PROCESS" "INSTRUMENT" D "INSTRUMENT" "PROCESS" C B 6 MONOFLANGE VALVES

7 STANDARD CONFIGURATION DIMENSIONS SINGLE BLOCK & BLEED MONOFLANGE VALVES Process Flange Size Instrument Vent/Bleed ASTAVA ordering description Dimensions A B C D E mm in mm in mm in mm in mm in 1/" (DN1) 1/" FNPT 1/" FNPT /" (DN0) 1/" FNPT 1/" FNPT " (DN) 1/" FNPT 1/" FNPT /" (DN0) 1/" FNPT 1/" FNPT " (DN0) 1/" FNPT 1/" FNPT Dimensions are according to ASME B16. at rating 00 lbs, the primary isolate is a packing bonnet and the vent bonnet is standard. These dimensions are subject to change without notice. 0 A "PROCESS" "INSTRUMENT" D "INSTRUMENT" "PROCESS" B C E 7

8 STANDARD CONFIGURATION DIMENSIONS DOUBLE BLOCK & BLEED MONOFLANGE VALVES Process Flange Size Instrument Vent/Bleed ASTAVA ordering description Dimensions A B C D E mm in mm in mm in mm in mm in 1/" (DN1) 1/" FNPT 1/" FNPT /" (DN0) 1/" FNPT 1/" FNPT " (DN) 1/" FNPT 1/" FNPT /" (DN0) 1/" FNPT 1/" FNPT " (DN0) 1/" FNPT 1/" FNPT Dimensions are according to ASME B16. at rating 00 lbs, the primary and seciondary isolate is a packing bonnet and the vent bonnet is standard. These dimensions are subject to change without notice. A "PROCESS" "INSTRUMENT" 0 D "INSTRUMENT" "PROCESS" C E B 8 MONOFLANGE VALVES

9 ORDERING INFORMATION FOR FLANGE ASME B16. Optional 1 1 /BB MT Flange size 1 1/ (DN1)* / (DN0)* 1 (DN)* 1 1 / (DN0)* (DN0)* 6 1 / 7 (DN80) 8 1 / 9 * In accordance with ASME B16. Rating 1 10 LBS 00/600 LBS* 900 (100) LBS (00) LBS 6 10/00/ (600) LBS** 900/100/ (00) LBS** * Equal in accordance with ASME B16. up to. ** Slotted boltholes only RF Instrument 1 1/ -18 NPT (F) 1/ -1 NPT (F) 6 7 DIN 8-X- G1/ - 19 DIN 8-X- G1/ - 1 Ring type joint or raised face* Flanged DIN 19.1 Integral flanged c-to-c mm 8 Flanged ** 9 Flanged ** * Same flange ** Double Flanged Flowscheme 0 (Adapter flange) 1 Single vent Single block Block-bleed Block-bleed -block Other, not defined in this selection matrix Single block-dual outlet Block-bleed-dual outlet Block-blockbleed Block-blockbleed-dual outlet Body Material/Stem Material AISI 16 (L)/ 01 AISI 16 Ti* Alloy MNL 00/ Alloy K00 Alloy C-76/ Alloy C-76* AISI 16 (L)/ AISI 16 Ti** AISI 16 (L)/ AISI 16 Ti *** Duplex, W. Nr. 1.6/ AISI 16 Ti *** Alloy Smo/ Alloy Smo * Alloy 6/ Alloy 6 * Duplex, W. Nr. 1.6/ AISI 16 Ti * * O-Ring seal: PTFE ** O-Ring seal: Grafoil ***O-Ring seal: Viton /A +MT /SAM xxx Special FET 77.1 bonnets Mounting and testing of instrument* Sampling probe welded, length probe (mm), ID =.. OD =.. * Please specifiy instrument Process 1 Raised Face Vent 1 1/ -18 NPT (F) Slimline configuration Blank Standard Ring Type Joint 1/ -1 NPT (F) /BB Slimline* Captive bolting raised face Captive bolting ring type joint Flat Face ASME B16. 0 DIN 8 - X - G1/ - 19 DIN 8 - X - G1/-1 No vent * Primary isolate bolted bonnet, OS&Y, Fire Safe BS 67 part, Supagraf premier packing, API 607 WARNING! The system designer and user have the sole responsibility for selecting products suitable for their special application requirements, ensuring their safe and trouble-free installation, operation, and maintenance. Application details, material compatibility and product ratings should all be considered for each selected product. Improper selection, installation or use of products can cause property damage or personal injury. Grafoil TM GrafTech International Holdings, Inc. 9

10 ORDERING INFORMATION FOR FLANGE API SPEC 6A Optional API1 1 - /BB MT Flange size API1 11/16 API 1/16 * In accordance with API SPEC 6A Rating 000 PSI 000 PSI 1 10,000 PSI Instrument 1 1/ -18 NPT (F) 1/ -1 NPT (F) DIN 8-X- G1/ - 19 DIN 8-X- G1/ - 1 Equal to process specified Flowscheme 0 (Adapter flange) 1 Single vent Single block Blockbleed Block-bleed -block Body Material/Stem Material AISI 16 (L)/ 01 AISI 16 Ti* Alloy MNL 00/ Alloy K00 Alloy C-76/ Alloy C-76* AISI 16 (L)/ AISI 16 Ti** AISI 16 (L)/ AISI 16 Ti *** Duplex, W. Nr. 1.6/ AISI 16 Ti *** /A +MT /SAM xxx Speacial Bonnet Lower Seal, Anti Tamper, Dust ring G1/ Mounting and testing of instrument* Sampling probe welded, length probe (mm), ID =.. OD =.. 11 Alloy Smo/ Alloy Smo * * Please specifiy instrument Process 1 Raised Face, without boltholes Ring Type Joint 6BX, without boltholes Raised Face, with boltholes Ring Type Joint 6BX, with boltholes Vent 1 1/ -18 NPT (F) 1/ -1 NPT (F) 0 DIN 8 - X - G1/ - 19 DIN 8 - X - G1/-1 No vent Slimline configuration Blank Standard /BB Slimline* * Primary isolate bolted bonnet, OS&Y, Fire Safe BS 67 part, Supagraf premier packing, API Alloy 6/ Alloy 6 * Duplex, W. Nr. 1.6/ AISI 16 Ti * * O-Ring seal: PTFE ** O-Ring seal: Grafoil ***O-Ring seal: Viton WARNING! The system designer and user have the sole responsibility for selecting products suitable for their special application requirements, ensuring their safe and trouble-free installation, operation, and maintenance. Application details, material compatibility and product ratings should all be considered for each selected product. Improper selection, installation or use of products can cause property damage or personal injury. Grafoil TM GrafTech International Holdings, Inc. 10 MONOFLANGE VALVES

11 ORDERING INFORMATION FOR FLANGE EN Optional DN 1 /BB MT Flange size DN0 0 (/ ) DN (1 ) DN (11/ ) DN0 0 (11/ ) DN0 0 ( ) * In accordance with EN A B C D E F G H Rating PN, (MAWP, PN 6 (MAWP 6 PN 10 (MAWP 10 PN 16 (MAWP 16 PN (MAWP PN 0 (MAWP 0 PN 0 (MAWP 0 PN 6 (MAWP 6 Instrument 1 1/ -18 NPT (F) 1/ -1 NPT (F) DIN 8-X- G1/ - 19 DIN 8-X- G1/ - 1 Ring Type Joint or Raised Face (Same Flange) Flowscheme 0 (Adapter flange) 1 Single vent Single block Blockbleed Block-bleed -block Body Material/Stem Material AISI 16 (L)/ 01 AISI 16 Ti* Alloy MNL 00/ Alloy K00 Alloy C-76/ Alloy C-76* AISI 16 (L)/ AISI 16 Ti** AISI 16 (L)/ AISI 16 Ti *** Duplex, W. Nr. 1.6/ AISI 16 Ti *** Alloy Smo/ Alloy Smo * Alloy 6/ Alloy 6 * Duplex, W. Nr. 1.6/ AISI 16 Ti * * O-Ring seal: PTFE ** O-Ring seal: Grafoil ***O-Ring seal: Viton /A +MT /SAM xxx Special Bonnet Lower Seal, Anti tamper, Dust ring G1/ Mounting and testing of instrument* Sampling probe welded, length probe (mm), ID =.. OD =.. * Please specifiy instrument Process 1 Raised Face B1 Vent 1 1/ -18 NPT (F) Slimline configuration Blank Standard Ring Type Joint 1/ -1 NPT (F) /BB Slimline* Captive Bolting Raised Face Captive Bolting Ring Type Joint 0 DIN 8 - X - G1/ - 19 DIN 8 - X - G1/-1 No vent * Primary isolate bolted bonnet, OS&Y, Fire Safe BS 67 part, Supagraf premier packing, API 607 WARNING! The system designer and user have the sole responsibility for selecting products suitable for their special application requirements, ensuring their safe and trouble-free installation, operation, and maintenance. Application details, material compatibility and product ratings should all be considered for each selected product. Improper selection, installation or use of products can cause property damage or personal injury. Grafoil TM GrafTech International Holdings, Inc. 11

12 MONOFLANGES SLIMLINE MONOFLANGES PROBES ASTAVA B.V. Industrieweg 0, 79 HS Meppel, The Netherlands For pricing and technical information, please contact: T: F: Inquiries: Orders: General: The main focus of ASTAVA B.V. is providing its customers with a complete solution of a high quality level. Creativity and innovation for new solutions, hand in hand with continuous improvement of existing product line assure ASTAVA continues to play a leading role in its field. ASTAVA B.V. is approved by the following notified bodies: Distribution Worldwide (SLIM LINE) MONOFLANGE VALVES) Cat. # 9079 Printed 0018