THREE-PIECE BALL VALVES H-500 SERIES
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1 THREE-PIECE BALL VALVES H-500 SERIES
2 H-500 FEATURES 3-piece heavy-duty ball valves with: Precision Investment cast body in CF8M stainless steel Precision Investment cast end caps in CF3M stainless steel Blow-out proof stem with Belleville washer design for long life stem sealing ISO 5211 Mounting Pad for automation Manual Operation with integral locking device Flow coefficient (Cv) from 1.2 to 24.0 MAWP 3000 psig (204 Bar) MAWT 450 F (232 C) 1 GENERAL The H-500 Series is a moderate-pressure instrumentation Ball Valve for general service and instrumentation panels. The valves offer large ports for high flow, tight shutoff, long-life service and low operating torque. The H-500 Series can be used for bi-directional flow, is rated to max psig (204 Bar) and performs on/off service. MATERIALS OF CONSTRUCTION No. Components Material Qty 1 Handle St.St Stem Nut St.St Stem Washer St.St Lock Saddle St.St Belleville Washer St.St Gland St.St Stem Packing MG1241 / PTFE 1 8 Stem Seal MG Stem St.St Locking Device St.St Handle Sleeve Vinyl 1 12 Stop Pin St.St Tightening Bolt St.St End Cap ASTM A351 Gr. CF3M 2 15 Joint Gasket PTFE 2 16 Seat PTFE 2 17 Body ASTM A351 Gr. CF8M 1 18 Ball St.St Washer St.St Bolt Nut St.St
3 PRESSURE TEMPERATURE RATING Virgin PTFE Seats Temp ( C) Inlet Pressure (Psig) Inlet Pressure (bar) PTFE (Virgin Teflon ) Color - White A good all around, general-purpose seat material. PTFE has outstanding resistance to chemical attack by a broad range of organic chemicals, inorganic chemicals and solvents, and is generally considered chemically inert. PTFE is a self lubricating polymer with a very low coefficient of friction, which makes an excellent seat material For all sizes Temp ( F) TFM PTFE Seats Temp ( C) TFM (PFA and PTFE composite) Color - Bright White Inlet Pressure (Psig) Inlet Pressure (bar) Excellent seat material for purity applications, very low residual material during operation. It has lower deformation ratio than PTFE, but higher pressure and temperature rating than PTFE. Chemical resistance is equal to PTFE material Temp ( F) 1/4 to 1 1-1/4 to 2 191
4 PACKING ADJUSTMENT Due to the varied service applications of the valve, packing adjustment may occasionally be necessary. Packing is factory adjusted to 1000 psig service. Initial packing adjustment is recommended after installation and prior to start-up. Please find more information on H-500 under Installation Instructions. HAM-LET Ball Valves are designed for operation in the fully closed or fully open position. TESTING The H-500 Series Ball Valves design has been tested for Proof and Burst. Every H500 Ball Valve is factory tested with nitrogen at 1000 psi (69 bar). Maximum allowable leakage across seat is 0.1 std cc/min. CLEANING & PACKAGING HAM-LET s H-500 Ball Valve is treated with HAM-LET Passivation Cleaning and Packaging (Procedure 8075). Oxygen Cleaning and Packaging (Procedure 8055) is available as an option. St. St. Powder 50% Filled PTFE Seats Inlet Pressure (Psig) Temp ( C) Temp ( F) Inlet Pressure (bar) St. St. Powder Filled PTFE Color - Gray Excellent seat material for general applications to prevent over expansion and seat extrusion. It has lower deformation ratio than PTFE, but higher pressure and temperature rating. Chemical resistance is equal to PTFE material. Up to 1/2 3/4 to 1 1-1/4 to 2 PEEK Seats Temp ( C) PEEK (Poly Ether Keton) Color - Offwhite Inlet Pressure (Psig) Temp ( F) Inlet Pressure (bar) Excellent seat material for high-pressure and high-temperature applications. Excellent chemical resistance. Can be used countinuously to 450 F (232 C) and in hot water or steam without permanent loss in physical properties. High strength for hostile environment and high pressure. Up to 1/2 3/4 to 1 1-1/4 to 2 192
5 H-500 LET-LOK STANDARD CONFIGURATION DIMENSIONS VALVE SIZE Orifice Cv Ball ID A B F C D H J G mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch 6 1/ / / / H-510 FEMALE NPT / BSPT STANDARD CONFIGURATION DIMENSIONS VALVE SIZE Orifice Cv Ball ID A B F C D H J G mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch 1/ / / /
6 H-510 TUBE SOCKET WELD STANDARD CONFIGURATION DIMENSIONS VALVE SIZE Orifice Cv Ball ID A B F C D OD J G mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch 6 1/ / / / H-510 PIPE SOCKET WELD VALVE SIZE Orifice Cv Ball ID A B F C D H J G mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch 1/ / / /
7 J C OD G F ID D B A H-580 PIPE BUTTWELD STANDARD CONFIGURATION DIMENSIONS VALVE SIZE Orifice Cv Ball ID A B F C D OD ID J G mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch 1/ / / / H-580 EXTENDED AND SHORT TUBE BUTTWELD VALVE SIZE Orifice Cv Ball ID A extended A short B F C D OD J G mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch 6 1/ / / /
8 L H-500 OVAL HANDLE VALVE SIZE N L M mm inch mm inch mm inch 1/4'', 3/8, 1/ / L Q P N M N M H-500 GRIP HANDLE (OVAL) VALVE SIZE L M N P Q mm inch mm inch mm inch mm inch mm inch 1/4" /8" /2" /4"
9 H PNEUMATIC ACTUATED VALVES FEATURES 90 Actuation for 2-way valves (Straight & Angle) Actuators comply with industry standards for interface with ISO 5211, NAMUR and VDI/VDE 3845 Actuated valves are available factory assembled or seperately, actuator and mounting kits Limit switches, proximity sensors, position indicators, pilot valves and other accessories are available upon request Standard Temperature range: -32 C to 90 C (-25.6 F to 194 F) Optional: High Temperature, Low Temperature GENERAL Four standard actuator sizes are available upon request: Mini (designator A1 ), Small (designator A2 ), Medium (designator A3 ), and Large (designator A4 ). mproved operational speed enables better valve opening and closing control. ATEX certification of Valves-Actuators assemblies are available on request at the time of order quotation. MATERIAL OF CONSTRUCTION No. Part Qty Material 1 1 Actuator 1 AL 356-T5 2 Coupling 1 St.St Bracket 1 St.St Washer Flat 4 St.St Washer Spring 8 St.St Screw 8 St.St H500 1 St.St
10 A G B DIMENSIONS FOR ASSEMBLED ACTUATORS- H-500 SERIES F C D1 E L D Ø 8 J K Series Body Designator Ends Size Seats Material Actuator Model Units A B C D D1 E F G J K L H-500 1/2 3/4 1 1/4-1/2 (6mm- 12mm) 3/4 (18mm) 1 (25mm) PTFE TFM 1600 St.St. PTFE PEEK PTFE TFM 1600 St.St. PTFE PEEK PTFE TFM 1600 St.St. PTFE PEEK *For A4 Actuator technical data, please contact your local representative. SR A2S mm inch DA A1 mm inch SR A2S mm inch DA A2 mm inch SR A4S* DA A3 mm inch SR A2S mm inch DA A2 mm inch SR A2S mm inch DA A1 mm inch SR A3S mm inch DA A2 mm inch SR A4S* DA A4* SR A3S mm inch DA A3 mm inch SR A2S mm inch DA A1 mm inch SR A4S* DA A3 mm inch SR A4S* DA A4*
11 ACTUATED H-500 SERIES H-500 Three Piece Ball Valves features, materials of construction, and technical data, are available in Ham-Let valves catalog. Selection of Valve-Actuator assemblies provided herein is based on: Valve maximum allowable working pressure Ambient temperature (50 to 100 F / 10 to 37 C) Actuator fits to valve based on operating pressure of 6 bar, as per table. To order H-500 ball valve factory assembled with an actuator, the actuator designator shall be added to the valve part number/description per the below table. For example: H-500-SS-L-3/4-T with standard Double Acting Aluminum Actuator H-500-SS-L-3/4-T-A2 To order an actuator and mounting kit for field assembly: Spring Return Actuator ordering number: Z-A2 Corresponding mounting kit: Z-500-MK-3/4 -F03-F04 Please contact your local representative for the following: For ordering information on Lubricant Free Actuated Valves For technical data for valves with a large actuator (designator A4 ) Tabel 3: Ordering information for Actuated Valves Series Ends Size Seats Minimum Actuator Operating Pressure Bar (Psi) Actuator Designators (Factory Assembled) Spring Return Double Acting Actuator Ordering Code Spring Return Double Acting Mounting Kit Ordering Info H-500 1/4-1/2 (6 mm-12 mm) 3/4 (20 mm) 1 (25 mm) NO NC PTFE 5 (72.5) A2O A2C A1 Z-A2S Z-A1 Z-500-MK-1/2 -F03-F04 TFM (72.5) A2O A2C A1 Z-A2S Z-A1 Z-500-MK-1/2 -F03-F04 St.St. PTFE 5 (72.5) A2O A2C A2 Z-A2S Z-A2 Z-500-MK-1/2 -F03-F04 PEEK 5 (72.5) A4O A4C A3 Z-A4S Z-A3 SR: Z-500-MK-1/2 -F05-F07 DA: Z-500-MK-1/2 -F04-F05 PTFE 5 (72.5) A2O A2C A2 Z-A2S Z-A2 Z-500-MK-3/4 -F03-F04 TFM (72.5) A2O A2C A2 Z-A2S Z-A2 Z-500-MK-3/4 -F03-F04 St.St. PTFE 5 (72.5) A3O A3C A2 Z-A3S Z-A2 SR: Z-500-MK-3/4 -F04-F05 DA: Z-500-MK-3/4 -F03-F04 PEEK 5 (72.5) A4O A4C A4 Z-A4S Z-A4 Z-500-MK-3/4 -F05-F07 PTFE 5 (72.5) A3O A3C A3 Z-A3S Z-A3 Z-500-MK-1 -F04-F05 TFM (72.5) A3O A3C A3 Z-A3S Z-A3 Z-500-MK-1 -F04-F05 St.St. PTFE 5 (72.5) A4O A4C A3 Z-A4S Z-A3 SR: Z-500-MK-1 -F05-F07 DA: Z-500-MK-1 -F04-F05 PEEK 5 (72.5) A4O A4C A4 Z-A4S Z-A4 Z-500-MK-1 -F05-F07 Ham-Let ISO 5211 mounting kits for H-500 Series contain: Part Qty Material Coupling 1 St.St 316 Bracket 1 St.St 304 Screw 8 St.St 304 Washer spring 8 St.St 304 Washer flat 4 St.St 304 Note: Mounting Kit ordering Information describes interface per ISO for example: Z-500-MK-3/4-F03-F04 complies with : ISO 5211 flange types F03-F04 Panel nut 1 St.St 316 Mounting instructions
12 H-500 SERIES ORDERING INFORMATION OPTIONAL H SS - L - 1/4 - Valve Series Valve Type 00 - LET-LOK ends 10 - Female ends 80 - Male ends 85 - Male to Female ends 90 - Female to LET-LOK ends 95 - Male to LET-LOK ends Structure Material SS - St.St.316 End Cups - ASTM A351 Gr. CF3M Body - ASTM A351 Gr. CF8M End Connection Size 1/4 6 MM 3/8 10 MM 1/2 12 MM 3/4 20 MM 1 25 MM Seat Material Handle BLANK PTFE T - TFM 1600 E - St.St. Filled PTFE PK- PEEK BLANK Lever Handle OH Oval Handle GH Grip Handle * all Handles are with locking device standard Actuator Type Select Per Table 3 *See Notes below Aluminum Actuator* Treatments BLANK - Standard Cleaning & Passivation OC - Oxygen Clean LF - Lubricant Free End Connection Type L LET-LOK HL ONE-LOK N NPT R ISO Tapered TSW Tube socket weld TBW Tube buttweld XTBW Extended Tube buttweld PSW Pipe socket weld PBW Pipe buttweld sch 40 For Actuated Valves If special cleaning is required, LF / OC will be added in the end, and will refer to the Valve only. For example: H SS - L- 3/4 - T - A2 - OC For ordering infomation of actuators for high temprature please refer to Ham-Let Pneumatic Actuator Catalog. For double mounting actuators, please contact your local representative. Actuators Accessories (Limit Switch, Solenoid Valve please refer to Ham-Let Pneumatic Actuator Catalog. For Stainless Steel Actuator or Electric Actuator please contact your local representative. ORDERING INFORMATION FOR SEAL KITS The kit includes gaskets, seats, stem packing and stem seal. Z SK - 1/4 - P ORDERING INFORMATION FOR HANDLE KITS 1/4 LH Z HK - - Body Designator per End Connections Seal Material Body Designator per End Connections Handle 1/2 For 1/4, 1/2, 3/8, 6MM, 10MM, 12MM 3/4 For 3/4, 20MM 1 For 1, 25MM P - PTFE T - TFM 1600 E - St.St. Filled PTFE PK- PEEK 1/2 For 1/4, 1/2, 3/8, 6MM, 10MM, 12MM 3/4 For 3/4, 20MM 1 For 1, 25MM LH OH GH Lever Handle Oval Handle Grip Handle * all Handles are with locking device standard Warning Select the right component for safety's sake: The total design of the system must be taken into consideration when selecting components in order to ensure that your HAM-LET products provide safe, trouble-free operation. It is the responsibility of the system designer and the user to consider the compatibility of the materials, of the components and system, the function of the component, appropriate ratings and to ensure proper installation, operation and maintenance. Improper selection or use of products can cause property damage or personal injury, in respect of which the system designer and/or the user shall be solely liable and responsible. 200
13 ORDERING INFORMATION FOR SEAL KITS ORDERING INFORMATION FOR HANDLE KITS The kit includes gaskets, seats, stem packing and stem seal. Z SK - 1/4 - P 1/4 LH Z HK - - Body Designator per End Connections Seal Material Body Designator per End Connections Handle 1/2 For 1/4, 1/2, 3/8, 6MM, 10MM, 12MM P - PTFE T - TFM /2 For 1/4, 1/2, 3/8, 6MM, 10MM, 12MM LH OH Lever Handle Oval Handle 3/4 For 3/4, 20MM 1 For 1, 25MM E - St.St. Filled PTFE PK- PEEK 3/4 For 3/4, 20MM 1 For 1, 25MM GH Grip Handle * all Handles are with locking device standard TFM - TM DuPont, Teflon - TM DuPont H-500, Rev.07, June
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