5VP-MORI INTRODUCTION. This workholding package is designed for your MORI-SEIKI DuraVertical 5100 machining center. Notes
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1 INTRODUCTION 5VP-MORI This workholding package is designed for your MORI-SEIKI DuraVertical 5100 machining center. Revised: 01-JN-06 Document: Page 1 of 13
2 DIMENSIONS 5VP-MORI This workholding package is designed for your MORI-SEIKI DuraVertical 5100 machining center [57.01] 498 [19.61] 448 [17.64] 498 [19.61] 649 [25.55] 1050 [41.34] 530 [20.87] 510 [20.08] 35 [1.38] 150 [5.91] 1350 [53.15] 49 [1.93] 49 [1.93] 600 [23.62] Machine travel may be limited by mechanical interference and/or machine safety zones. Please consult your machine s operating instructions for more information. ll dimensions are MM [IN] Revised: 01-JN-06 Document: Page 2 of 13
3 FOUNDTION INTERFCE 5VP-MORI This workholding package is designed for your MORI-SEIKI DuraVertical 5100 machining center [57.01] 625 [24.61] 450 [17.72] 724 [28.50] 275 [10.83] 175 [6.89] 200 [7.87] 100 [3.94] B 200 [7.87] 50 [1.97] SECTION [6.89] 275 [10.83] 450 [17.72] 625 [24.61] M12 15 [0.59] DETIL B ll dimensions are MM [IN] Revised: 01-JN-06 Document: Page 3 of 13
4 FOUNDTION SPECIFICTIONS 5VP-MORI This workholding package is designed for your MORI-SEIKI DuraVertical 5100 machining center. FOUNDTION LENGTH, DEPTH, ND MOUNTING HOLE CONFIGURTION DESIGNED CCORDING TO MCHINE TOOL SPECIFICTION DETIL MOUNTING HOLE LENGTH 50 (1.969") DEPTH 50 (1.969") HOLE SPCING TOLERNCE ±0.02 TO 500mm ±0.03 TO 1200mm B B SECTION B-B LPH-NUMERIC LBELS MOUNTING HOLES FOR CHICK HOIST RING REMOVBLE PLUG HRDENED BUSHING 0.02 / ±0.5 (1.378") Ø / FOUNDTION MT'L: CST IRON FOUNDTION INCLUDES INSTLLTION HRDWRE M12x1.75 TP TO DEPTH SHOWN ll dimensions are MM [IN] Revised: 01-JN-06 Document: Page 4 of 13
5 SYSTEM CCESSORY SETS One-Off Workholding Jaw carriers broaden your modern workholding fl exibility by offering vise-like fi xturing. Simply QwikChange TM the jaws and your modern workholding is ready for one-off workholding needs. Jaw Carrier Sets Deluxe 5JC1550-XS-IN (inch) 5JC1550-XS-MM (metric) Single Station 5JC1550-SS-IN (inch) 5JC1550-SS-MM (metric) Dual Station 5JC1550-DS-IN (inch) 5JC1550-DS-MM (metric) Revised: 01-JN-06 Document: Page 5 of 13
6 SYSTEM CCESSORY SETS Batch Production Machinable accessories are the optimal solution for batch production. They offer QwikChange TM and accurate repeat set ups to optimize the productivity of the machine center. Dual Station Machinable Jaw Sets Grippers Oversized 5DS Single Station Machinable Jaw Sets 5SS High 5SS Wide 5SS Oversized 5SS Conversion Faceplates 5DS Wide 5DS High 5DS Coverplates 5CP1550-ST Ext. Travel Dual Station 5CP1550-XD Cover Set 5CVR15 Ext. Travel Single Station 5CP1550-XS Extended Travel Universal 5CP1550-XU Gripper #3 Plain Serrated (L9mm x W9mm x T3mm) Gripper #4 Plain Serrated (L12mm x W12mm x T4.6mm) Gripper #5 Plain Serrated (L15mm x W15mm x T5mm) Gripper #6 Plain Serrated (L19mm x W19mm x T6mm) Vertical ( Systems) 5CF V (W148mm, L498mm, H81mm) Horizontal ( Systems) 5CF H (W198mm, 498mm, H81mm) Grey item is included with a standard system Revised: 01-JN-06 Document: Page 6 of 13
7 SYSTEM CCESSORY SETS Dedicated Fixturing Machinable Faceplates provide QwikChange TM dedicated fi xturing and are optimal for awkward or hard to hold parts. mini pallet changer can be created by utilizing two Faceplates in tandem. Machinable Faceplates Oversized 5FP (W198mm, L498mm, H70mm) 5FP (W148mm, L498mm, H50mm) Wide 5FP (W198mm, L498mm, H50mm) High 5FP (W148mm, L498mm, H70mm) Revised: 01-JN-06 Document: Page 7 of 13
8 SYSTEM INDIVIDUL CCESSORIES QwikChange Machinable Dual Station Jaws QwikChange Machinable Single Station Jaws QwikChange Jaw Carriers Jaw Plates sold separately. See below for details. Individual Dual Station Jaws Moveable Jaw... 5MJ (W148mm, H50mm, L160mm) B Fixed Jaw... 5FJ (W148mm, H50mm, L120mm) Wide Moveable Jaw... 5MJ (W198mm, H50mm, L160mm) B Fixed Jaw... 5FJ (W198mm, H50mm, L120mm) High Moveable Jaw... 5MJ (W148mm, H70mm, L160mm) B Fixed Jaw... 5FJ (W148mm, H70mm, L120mm) Oversized Moveable Jaw... 5MJ (W198mm, H70mm, L160mm) B Fixed Jaw... 5FJ (W198mm, H70mm, L120mm) Individual Single Station Jaws Moveable Jaw... 5MJ (W148mm, H50mm, L160mm) B Fixed Jaw... 5SJ (W148mm, H50mm, L160mm) Wide Moveable Jaw... 5MJ (W198mm, H50mm, L160mm) B Fixed Jaw... 5SJ (W198mm, H50mm, L160mm) High Moveable Jaw... 5MJ (W148mm, H70mm, L160mm) B Fixed Jaw... 5SJ (W148mm, H70mm, L160mm) Oversized Moveable Jaw... 5MJ (W198mm, H70mm, L160mm) B Fixed Jaw 5SJ (W198mm, H70mm, L160mm) Jaw Plates Jaw Carriers (Inch) 5JC1550-FC-IN B 5JC1550-MC-IN C 5JC1550-SC-IN D 5JC1550-LM-IN E 5JC1550-SM-IN Dual Station Fixed B Dual Station Moveable (Set of 4) JH6STD (Inch) MJH15 (Metric) HRD JW PLTES Jaw Carriers (Metric) 5JC1550-FC-MM B 5JC1550-MC-MM C 5JC1550-SC-MM D 5JC1550-LM-MM E 5JC1550-SM-MM C Single Station Fixed D Single Station Long Moveable E Single Station Short Moveable Mounting Screws: 1/2-13x5/8 LHCS (Inch) LHCS-M (Metric) Screws and Plugs * Round Plugs: 20mm RNDP-020-RD1-025 * Fixed Jaw Mounting Screws: M10x45 SHCS-M * Round Plugs: 18mm RNDP-018-RD1-025 Thick (Set of 2) JH6THK Both Sizes JH6STD & JH6THK (Set of 4) JS6L SOFT JW PLTES Thick Mounting Screws: 1/2-13x1.25 SHCS Both Sizes Mounting Screws: 1/2-13x1.75 SHCS Soft Mounting Screws: 1/2-13x1.25 SHCS Grey or * item is included with a standard system Revised: 01-JN-06 Document: Page 8 of 13
9 SYSTEM MCHINBLE RE Dual Station Single Station 160 (6.30) 120 (4.72) 160 (6.30) 21 (.83) 160 (6.30) 160 (6.30) Ø22(.87) C 46* (1.81) 70 (2.76) 20 (.79) 100* (3.94) D C 50 (1.97)* 100 (3.94)* D 82 (3.23) 39 (1.54) 20 (.79) - JW POCKET 90 (3.54) 23 (.91) 35 (1.38) 90 (3.54) B B 16 (.63) 20 (.79) 21 (.83) 21 (.83) 500 (19.69) Item Number Description B C D 5DS [5.83] 50 [1.97] 51 [2.01] 24 [.94] 5DS High 148 [5.83] 70 [2.76] 51 [2.01] 24 [.94] 5DS Wide 198 [7.80] 50 [1.97] 76 [2.99] 49 [1.93] 5DS Oversized 198 [7.80] 70 [2.76] 76 [2.99] 49 [1.93] Item Number Description B C D 5SS [5.83] 50 [1.97] 49 [1.93] 24 [.94] 5SS High 148 [5.83] 70 [2.76] 49 [1.93] 24 [.94] 5SS Wide 198 [7.80] 50 [1.97] 74 [2.91] 49 [1.93] 5SS Oversized 198 [7.80] 70 [2.76] 74 [2.91] 49 [1.93] Grey area indicates no cut zone ll dimensions are MM [IN] Dimensions centered on the dimension. Revised: 01-JN-06 Document: Page 9 of 13
10 SYSTEM JW TRVEL Dual Station Single Station 460 ( 160) ( 140) (160) 474 ( 160) 154 (160) DUL STTION JW SET, FULLY CLOSED SINGLE STTION JW SET, FULLY CLOSED (498) ( 160) 19 (140) 19 (160) (160) (160) MX HOLDING CPCITY ND MCHINBLE RE 29 MX HOLDING CPCITY ND MCHINBLE RE DUL STTION JW SET, FULLY OPEN SINGLE STTION JW SET, FULLY OPEN Item Number Description Jaw Width 5DS [1.26] 148 [5.83] 5DS High 52 [2.05] 148 [5.83] 5DS Wide 32 [1.26] 198 [7.80] 5DS Oversized 52 [2.05] 198 [7.80] Item Number Description Jaw Width 5SS [1.14] 148 [5.83] 5SS High 49 [1.93] 148 [5.83] 5SS Wide 29 [1.14] 198 [7.80] 5SS Oversized 49 [1.93] 198 [7.80] ll dimensions are MM [IN] dditional closure is available with an Extended Travel Coverplate. Contact CHICK for details. Revised: 01-JN-06 Document: Page 10 of 13
11 SYSTEM SPRE PRTS T-Wrench: 8mm MTWR10 * Screwdriver MOUNTING Foundation Round Plugs: 20mm RNDP-016-RD1-025 Fixed Jaw Mounting Screws: M10x45 SHCS-M QwikChange Dual Station Jaw Set 5DS Round Plugs: 18mm RNDP-014-RD1-025 B Round Pin...MPIN12R B Diamond Pin..MPIN12D & B Set...MPIN12S Locating Screw SHCS-M Locating Bushing 5LCB10 Coverplate 5CP1040-ST Slide ssembly 5SS1040 (See breakdown page 12) Handle Guide 5HDG10 Ejector Bushing 5EJB10 Rear Seal Plug RRSP-100-RD1-001 Label: CHICK Logo 5LBL T-Slotted Table Toe Clamps Bottom of Base Bolt and T-Nut supplied by customer Locating Keys Inch Size MKE500 (1/2 ) MKE562 (9/16 ) MKE625 (5/8 ) MKE688 (11/16 ) MKE750 (3/4 ) MKE812 (13/16 ) Metric Size MKE10 (10mm) MKE12 (12mm) MKE14X18 (14mm) MKE16 (16mm) MKE20 (20mm) Handle Seal Plug HDSP-100-RD1-001 (Red) HDSP-100-WH1-001 (White) Swivel Handle 5SWH10 Qwik-Lok Base 5BS1040-L (luminum) 5BS1040-CI (Cast Iron) * Locating Bushing: 12mmx18mmx12mm Grey items are included with a standard system For QwikChange TM Jaw accessories, see pages 5-8 Revised: 01-JN-06 Document: Page 11 of 13
12 SYSTEM SLIDE SSEMBLY Complete Slide ssembly 5SS1550 Screw 5SCR15 Slide Rebuild Kit SRK15 Slide Left Hand Nut 5SLN15 Hex Coupler 5HXC1550 U-Cup Seals - LH Nut 5USL15 2 Retaing Ring 5RRG15 1 Slide Right Hand Nut 5SRN15 Third Hand Screw 5THS15 Clamping Block 5CLB15 U-Cup Seals - RH Nut 5USR15 3 Grey items are included with a standard system Revised: 01-JN-06 Document: Page 12 of 13
13 SYSTEM CLMPING FORCE Pounds (lbs) Kilonewtons (kn) Force = Torque X Slope lbs = in-lb x 6.4 lbs = ft-lbs x 76.3 Torque Force (ft-lb) (lbs) Force = Torque X Slope N = N-m x 250 kn = N-m x 0.25 Torque Force (N-m) (kn) Clamping Force (lbs) Torque (ft-lbs) Clamping Force (kn) Torque (N-m) Note: Maximum Recommended Torque. ctual results may vary. Note: Maximum Recommended Torque. ctual results may vary. Revised: 01-JN-06 Document: Page 13 of 13
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