Assembly and Parts Manual

Transcription

1 Assembly and Parts Manual Detracker Manufacturing, Inc. Read the operator s manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! Illustrations may show optional equipment not supplied with standard unit. EN Copyright 2014 Printed 02/24/ Q

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3 Great Plains Manufacturing, Inc. iii Table of Contents General Information...1 Tools Required...1 Pre-assembly Checklist...1 Document Family...1 Product Support...1 Assembly...2 Before You Start...2 Install Detracker Frame Assembly...2 Detracker Frame Assembly Parts...2 Install Detracker Spring Assembly...3 Detracker Spring Assembly Parts... 3 Install Coulter Hub Assembly... 4 Coulter Hub Assembly Parts... 4 Prior Going To The Field... 5 Detracker Placement... 5 Detracker Adjustments... 5 Spring Adjustment... 5 Detracter Height Adjustment... 5 Torque Value Chart... 6 Copyright 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014 All rights Reserved Great Plains Manufacturing, Inc. provides this publication as is without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future. Trademarks of Great Plains Manufacturing, Inc. include: Singulator Plus, Swath Command, Terra-Tine. Registered Trademarks of Great Plains Manufacturing, Inc. include: Air-Pro, Clear-Shot, Discovator, Great Plains, Land Pride, MeterCone, Nutri-Pro, Seed-Lok, Solid Stand, Terra-Guard, Turbo-Chisel, Turbo-Chopper, Turbo Max, Turbo-Till, Ultra-Till, Verti-Till, Whirlfilter, Yield-Pro. Brand and Product Names that appear and are owned by others are trademarks of their respective owners. 02/24/ Q

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5 Great Plains Manufacturing, Inc. 1 General Information These Instructions explain how to install the Detracker on the front of the center gang hanger. The unit will be shipped with the detracker mounts banded together. The utility coulters will be pre-assembled from the factory. The rest of the smaller parts will be shipped in a box. Tools Required Basic Hand Tools Torque Wrench Fork Truck, Overhead Hoist or Loader Pre-assembly Checklist 1. Before assembling, read and understand Important Safety Information in front part of the machines Operator s Manual. 2. Have at least two people on hand while assembling. 3. Make sure area is level and free of obstructions (preferably an open concrete area). 4. Have all major componets 5. Have all fasteners and pins shipped with Detracker. 6. Be sure and have a copy of all manuals of the machine you are mounting the Detracker on. Document Family Q Assembly & Parts Manual (this document) Q Assembly Manual M Operator Manual P Parts Manual Q Assembly Manual M Operator Manual P Parts Manual 7. If you do not have a copy of all the manuals that pertains to your machine, you may go to and all the manuals will be online. 8. If you need further assistance after reading all the manuals, assistance is available. Contact: Product Support Great Plains Mfg., Inc., Service Department PO Box 5060 Salina, KS gp_web_cs@greatplainsmfg.com Figure 1 Detracker /24/ q

6 2 Detracker Great Plains Manufacturing, Inc. Assembly Before You Start Review these instructions, and make sure you understand where and how the componets install to machine. Install Detracker Frame Assembly See parts lists below for proper descriptions and comments. Refer to Figure 2 1. Attach detracker mount 11 to center gang hanger with plate 12, using bolts 13, lock washers 14 and nut 15. See Prior Going To The Field on page 5, for proper placement. Repeat same procedure for other side. 2. Mount shank 16 to detracker mount tube by aligning the holes in the two plates 17 (one on each side). Align holes in shank clamps 20 on front side of shank, secure assembly with bolts 18 and lock washers 19. These bolts thread into shank clamp. See Prior Going To The Field on page 5, for proper placement. 3. Now the set screws 21 may be installed into the shank clamps. Attach bolt 22 through top hole in shank, secure with lock nut Once every thing is adjusted, all bolts may be tightened to specs, See Torque Value Chart on page 6. Carefully un-band all componets and inventory the contents on page.assembly Figure 2 Detracker Frame Assembly Detracker Frame Assembly Parts Callout Part Number Description Comment H DETRACKER MOUNT D PART - DETRACKER C HHCS 5/8-11X8 GR C WASHER LOCK SPRING 5/8 PLT C NUT HEX 5/8-11 PLT D SHANK 1 1/2D X 22 FERT COUL D CLAMP PLT 4 BAR C HHCS 1/2-13X5 GR C WASHER LOCK SPRING 1/2 PLT D CLAMP SHANK 1 1/2 DIA C SCREW SQ HD 5/8-11 X 1 CUP P C HHCS 5/16-18X2 GR C NUT LOCK 5/16-18 PLT q 02/24/2014

7 Great Plains Manufacturing, Inc. Assembly 3 Install Detracker Spring Assembly Refer to Figure 2 5. Slide coulter stop weldment 26 into slot in swivel casting 24 and onto shank, secure with roll pin 29. Install set screw 21 into coulter stop weldment. Attach set screws 27 and jam nut 28 into swivel casting. 6. Slide coulter spring rod 38 through hole on swivel casting. Slide casting bushing 39, spring 40, rod sleeve 41, spring washer 42 over coulter spring rod and secure with two jam nuts 37. Tighten first jam nut down until it compresses spring down to inches to 10 inches as shown. Tighten second jam nut down tight against first one Be sure swing arm bushing 31 is in the swing arm 32 the right way. Also check that the swivel casting bushing 30 is installed. Slide swing arm on to rest of assembly as shown, secure top with flange lock nut 36 and jam nut 37. Secure pin with flat washer 34 and cotter pin If decal 33 is not installed, note location, clean area, peel backing off and press on firmly See Prior Going To The Field on page 5, for proper adjustments after hub assembly is installed. before tightening bolts. Figure 3 Spring Assembly Detracker Spring Assembly Parts Callout Part Number Description Comment S PVT CLTR CASTING MNT ASY RH C GREASE ZERK STRAIGHT 1/ D COULTER STOP 30 DEGREE C SCREW SET 5/8-11X1 1/2 GR8 CU C NUT HEX JAM 5/8-11 PLT C PIN SPIROL 3/8X2 1/2 PLAI C WASHER MACH 1 1/4x3/4x14GA C BUSHING 1x3/4x1 1/8 FLG HD H 20 CLTR SWING ARM WLMT C DECAL GP PLANTING COMPONENT C WASHER MACH 1 7/8x1 1/4x14GA C SNAP RING 3/4 EXTERNAL HEAVY C SNAP RING EXT 1 1/4 HEAVY C NUT HEX JAM 3/4-10 PLT C EYE BOLT 3/4-10x14 3/4 LG SP C COULTER SPRING GUIDE TUBE D SPRING 2.25 O.D. X.5 COIL D COULTER SPRING WASHER 02/24/ q

8 4 Detracker Great Plains Manufacturing, Inc. Install Coulter Hub Assembly Refer to Figure 4 The hub assembly should come pre-assembled on swing arm. Figure 4 shows a parts breakdown if you have to take the assembly apart. 10. Align holes on coulter blade 51 to bolts on hub assembly 43, secure with lock washers 19 and nut Tightened hub bolts to specs, See Torque Value Chart on page Figure 4 Coulter Hub Assembly Coulter Hub Assembly Parts Callout Part Number Description Comment C BRG CUP LM V COULTER HUB & CUP ASSY Includes items 25 & C OIL SEAL DOUBLE LIP C BRG CONE 1.25ID LM D HUB GREASE CAP S COULTER HUB PACKAGE Includes items 25, C WASHER SPINDLE - 7/ C NUT HEX SLOTTED 7/8-14 PLT C PIN COTTER 3/16 X 1 3/4 PLT C 18 INCH TURBO COULTER BLADE C NUT HEX 1/2-13 PLT C RHSNB 1/2-13X1 1/4 GR q 02/24/2014

9 Great Plains Manufacturing, Inc. Assembly 5 Prior Going To The Field Detracker Placement Refer to Figure 5 Adjust detracker frames to approximate location as shown in Figure 5 to clear other parts on machine. Adjust coulter assemblies to cover tire tracks. Detracker Adjustments Refer to Figure 6 Spring Adjustment 12. Coulters springs are preset at 10, giving the coulters an initial operating force of 400 pounds. This setting is adequate for many no-till conditions. For lighter no-till conditions where rocks or other obstructions are a problem, you can lengthen the springs to protect the coulters from impact. Spring Length Force (26.04cm) 300lbs (136kg) 10 (25.4cm) 400lbs (181kg) 9.75 (24.77cm) 525lbs (238kg) Note: Setting the coulter spring length shorter than 9.75 may contribute to premature failure of parts and voids the warranty. Detracter Height Adjustment 13. The initial height of the detracker coulter assemblies is 1 1/2-2 deeper than the machine gangs. To adjust the height, loosen the set screws 21 on the clamp shanks 20 and slide the shank up or down to the desired height, then re-tighten set screws. Note: May need to adjust coulter height for different field conditions. 14. Be sure all bolts are tightened to specs, See Torque Value Chart on page This completes the setup. Figure 5 Detracker Placement Figure 6 Detracker Adjustment /24/ q

10 6 Detracker Great Plains Manufacturing, Inc. Torque Value Chart Bolt Size Bolt Head Identification Bolt Size Bolt Head Identification Grade 2 Grade 5 Grade 8 Class 5.8 Class 8.8 Class 10.9 in-tpi a N-m b N-m N-m mm x pitch c N-m N-m N-m M 5 X M 6 X M 8 X M 8 X M10 X M10 X M12 X M12 X M12 X M14 X M14 X M16 X M16 X M18 X M18 X M20 X M20 X M24 X M24 X M30 X M30 X M36 X M36 X a. in-tpi = nominal thread diameter in inches-threads per inch b. N m = newton-meters c. mm x pitch = nominal thread diameter in mm x thread pitch Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above m q 02/24/2014

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12 Great Plains Manufacturing, Inc. Corporate Office: P.O. Box 5060 Salina, Kansas USA