TC range and accessories

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1 Modular clamping equipment Tt pag. T range and accessories Tg. 6 pag.. 7 Tt-X pag.. 8 S-Tt pag.. 9 xtension element Tt pag.. 1 omplete extension element Tt pag.. 18 Accessories T pag.. 13 ase with fixed support Tt pag.. 14 MVS-Tt pag VS-Tt pag. pag.. 13 ase with double support whit jaws pag. ouble support with jaws T. 1 VS-Tt pag.. 19 Spare parts T pag.. 5.1

2 T is... Modular We use the true definition of the term modular; product which is composed of separate or separable elements. With these separate or separable elements we can achieve many different clamping solutions. The only different component of these clamping solutions is the base. The base length determines the clamping capacity while all other components remain the same. Fixed and movable vise jaws can be used with any base configuration, offering the most flexible workholding solutions available. This modular system allows the user to realize the maximum number of workholding combinations with the minimum investment in equipment. Precision All sliding and joining surfaces are precision ground. ach item is thoroughly inspected and tested both before and after assembly. This rigid quality control allows us to offer the high tolerance levels shown on page 47. Alignment of the clamping equipment is ensured by using high tolerance ground keys. Other key dimensions are available upon request. The clamping jaws pull the workpiece down 0.. (0.008 ) against the ground base for unmatched accuracy. urability All components are constructed from oversize steel profiles ensuring the equipment is exceptionally sturdy and can provide the user with optimal performance. Wear parts are special treated to achieve a surface hardness of /60 HR. All non-ground surfaces are burnished to protect against corrosion. Quick-change A patented system allows quick repositioning of the clamping jaws. The clamping jaw is lifted slightly from the base and shuttled to the next clamping position then lowered into place. Part changeovers and size changes can be made quickly and easely. Reliable The six bolts mounting the fixed jaw to the base provide the most rigid platform possible to support the clamped workpiece. Versatility The fixed jaw has serrations on the rare face so that by reversing it, unmachined workpieces can be clamped. The movable jaw can be rigid or floating (for clamping on uneven surfaces). The interchangeability of the rigid slide-way with the floating slide-way ( both encluded as standard equipment) allows the user to clamp finished or raw workpieces. The standard AK system allows the quick-change of parallels, angular parallels, soft jaws and V jaws in order to machine any workpiece. Manageable The weight of 7 kg (59 lb.) for the. x. (6 x 8 ) vise and simple clamping system allow for easy movement from one machine tool to another..

3 The advantages of modularity + = Pag..6 Pag..1 + = Pag..6 Pag = Pag..9 Pag..6 + = Pag..6 Pag..1 + = Pag..6 Pag = Pag = Pag..6 Pag = Start Add ombine Remove Result. 3

4 Floating slide - way raw workpieces Rigid skide-way for finished workpiece lock for clamping screw with threated anti-friction bronze bushing Patended system for quick positioning over for protection the screw Wrench Options: Torque wrench ase Grinding holes for the clamping on a grid system Tg jaws with threated holes for a contrast prop P A s. 4

5 Fixed support turned of 180 (grooved part) Pull down jaws 0,0 AK fitting ye bolt for lifting) 6 bolts for the fixed support Work stop ross key for T-slots M.T. arallels, ngulars parallels, oft jaws quick change. 5

6 Tt clamping equipment (for T slots) lamping equipment Tt complete with wrench, work stop, rigid slide way, floating slide-way (for raw workpiece), pair of positioning keys, pair of AK parallels, cover for the protection of the screw, eye bolt for lifting, wooden packing case. O A S G H7 ø H P F I M N type A F G H I M N O P S Weight kg Tt 110 x , Tt 110 x , Tt x , Tt x , Tt x , , Tt x , , Tt x , , Tt x , ,

7 clamping equipment (for grid) Tg lamping equipment Tg complete with wrench, work stop, rigid slide way, floating slide-way (for raw workpiece), pair of AK parallels, cover for the protection of the screw, eye bolt for lifting, wooden packing case. O A S P F ø H I ø 16 H7 M N type A F H I M N O P S Weight kg Tg 110 x , Tg 110 x , Tg x , Tg x , Tg x , , Tg x , , * Other fixing and positioning holes dimensions upon request. 7

8 Tt - X clamping equipment (for T slots) lamping equipment Tt-X, complete with wrench, work stop, rigid slide-way, floating slide-way (for raw workpiece), pair of positioning keys, pair of AK parallels, cover for the protection of the screw, eye bolt for lifting, wooden packing case. O A S G H7 ø H G H7 F F M P I N type A Tt-X 110 x F 100 G 1 H 9 I M 110 N 10 O 63 P 38 S 38 Weight kg 18, Tt-X x , Tt-X x , ,7. 8

9 ouble clamping equipment S-Tt ouble clamping equipment S-Tt complete with: 1 wrench, work stops, rigid slide-ways, floating slide-ways (for raw workpiece), 1 pair of positioning keys, pair of AK parallels, covers for the protection of the screw, eye bolts for lifting, wooden packing case. A T A S G H7 øh F F I G H7 M N A F G H I M N S T Weight kg S-Tt 110 x S-Tt 110 x S-Tt x S-Tt x S-Tt x S-Tt x ,5 1,5 1,5 1, ,5 15, Working examples: The modularity of the system combined with some other components offers many additional clamping solutions. + =. 9

10 Operating instruction lamping the workpiece For controlled clamping and the best repetibility use of a torque wrench is recoended: 1 clamp the workpiece with the torque wrench at the necessary clamping force in accordance with the following diagram Zero set on the workpiece 3 Machine the first workpiece 4 lamp the other workpieces at the same clamping force F (da N) T110 T T T aw alignement When it is necessary to replace the jaws in order to ensure the best part pull-down, we recoended the following steps: M (Nm) ) make sure the jaws are properly secured to the support. 0.0 ) loosen the adjustment screws until the jaws are backed off about 0.. (0.008 ) tighten the lock nuts located on the back side of the support in the opposite direction of the adjustment screws. 10

11 manufacturing tolerances How to clamp the vises at the table of the machine tool. In order to obtain a perfect clamping of the workpiece and in order to obtain the tolerances of which point " " is necessary to clamp the vise on the table of the machine tool by means of the ORIGINA OM'S AMPS ( x cod. 795 see drawing n. 1 ). Or by means of the T-nuts ( 595 see drawing n. ) draw. N. 1 draw. N. A S + 0,01 P + 0, /100 < 90 F 0.0/100 MAX 0.0/

12 T clamping moduls Tt extension element with pair of positioning keys N S G H7 øh M G H G H M N S Weight kg Tt 110 x ,5 Tt x , Tt x ,5 15,5 68 Working examples: The modularity of the system combined with some other components offers many additional clamping solutions. + =. 1

13 clamping moduls T double fixed support with jaw T T G h G T Weight kg , T x ,6 Tt complete extension element with pair of positioning keys h6 (by choice) A S N G H7 I øh M G H A G H I M N S Weight kg Tt 110 x , Tt x , ,1 Tt x , , ,. 13

14 T clamping moduls T base with fixed support with jaw complete with pair of positioning keys h6 (by choice) O A N S G H7 M Ø H A G H M N O S Weight kg Tt Tt , Tt , , T base with double fixed support with jaw complete with pair of positioning keys h6 (by choice) T N S G H7 øh M G H G H M N S T Weight kg Tt 110 x ,6 Tt x , ,5 Tt x ,5 15, ,7. 14

15 clamping moduls Working examples T xamples: Number of pieces ode number

16 MVS-Tt modular vertical clamping systems Vertical clamping system complete with: 4 clamping equipment Tt 1 column 1 base for vertical system Tt 4 pair of AK parallels 4 covers for protection of the screws 4 rigid slide-ways 4 floating slide-ways (for raw workpieces) 4 work stops 4 wrenches eye bolt for lifting, wooden packing case F A I H A F H I Weight kg Tt 110 x Tt 110 x Tt x Tt x Tt x Tt x Tt x Tt x Tt x Tt x The modularity of the system combined with same other components offers many additional clamping solutions. + =. 16

17 modular vertical clamping systems MVS-T type T 110 T T T F H M N P 5 Weight kg Insert for vertical use T x. 17

18 VS-Tt modular vertical clamping systems Vertical clamping system complete with: 4 clamping equipment Tt 1 cross cube 4 pair of AK parallels 4 covers for protection of the screws 4 rigid slide-ways 4 floating slide-ways (for raw workpieces) 4 work stops 4 wrenches eye bolt for lifting wooden packing case I H F A M A F H I M Weight kg Tt 110 x Tt 110 x Tt x Tt x Tt x Tt x Tt x Tt x Tt x Tt x Working examples:. 18

19 modular vertical double clamping systems Vertical clamping system complete with: 4 double clamping equipment Tt 1 cross cube X 8 pair of AK parallels 8 covers for protection of the screws 8 rigid slide-ways VS-Tt 8 floating slide-ways (for raw workpieces) 8 work stops 8 wrenches 8 inserts for vertical use eye bolt for lifting wooden packing case M F A T A G I A F G I M T Weight kg VS-Tt 110 x VS-Tt x =. 19

20 VS-Tt vertical clamping systems ross cube for VS-Tt H Weight kg Tt Tt Tt Tt Tt ross cube for VS-Tt H H H Weight kg VS-Tt 110 x VS-Tt x Insert for vertical use cod VS-Tt 110 x VS-Tt x VS-Tt x. 0

21 accessories fot T clamping equipment Pair of V jaws T A ø MIN ø MAX G h7 ø MIN ø MAX A G ø MIN ø MAX Weight kg ,1 T x , ,5 Pair of grooved jaws type T x Insert for vertical use (MVS,VS,VS) T x Torque wrench cod. type T x

22 T accessories for T clamping equipment Air/oil block complete with cylinder and tang T x Air/oil foot pump with joining pipe cm 180 (71 ) and complete block for air/oll application T x Air/oil foot pump T x Air/oil manual pump T x Pressure-gauge T x

23 accessories for T clamping equipment oining pipe M. 1,80 (71 ) T type T x oining pipe M. 3 (118 ) cod T T T - oining pipe M. 6 (36 ) type T x Pair of clamps complete with screws and T nuts T ode for T-slots Tt 110 x Tt x Tt x. 3

24 T accessories for T clamping equipment Pair of T nuts omplete with screws at 45 T ode for T-slots Tt 110 x Tt x Tt x Pair of positioning keys with special dimensions T h ode for T-slots Tt 110 x Tt x Tt x. 4

25 spare parts for T clamping equipment T escription 01...ase 0...Fixed support Moveable support aw Floating slide-way 06...Rigid slide-way 07...Fixed slide-way 08...lamping screws 09...ronze bushing 10...ontrast pin Positioning plate 1...lock for clamping screw 13...Positioning key Key for support Wrench 8...over for protection of the screw 35...Pair of AK parallels... Work stop Wooden packing case ye bolt Rubber pad Screw TI 9... Screw TI Screw TI Screw TPS Screw TPS Screw TPS Screw TI Screw TI. 5

26 T spare parts for T clamping equipment Pair of smooth jaws T x T x Fixed support with jaw T x T x Moveable support with jaw T x T x Floating slide-way T x T x Rigid slide-way T x T x Fixed slide-way T x T x. 6

27 spare parts for T clamping equipment T Pair of keys for fixed suport T x T x Wrench T x T x omplete clamping block (old type) T x T x omplete clamping block (new type) T x lock for clamping screw (old type) T x T x lock for clamping screw (new type) T x. 7

28 T spare parts for T clamping equipment lamping screw (old type) T x T x lamping screw (new type) T x ronze bushing (old type) T x T x ontrast pin (old type) T x T x ontrast pin (new type) T x Positioning plate (old type) T x T x. 8

29 spare parts for T clamping equipment Positioning plate (new type) T T x Pair of standard positioning keys T h Tt T h Tt Tt Tt Work stop T x T x over for protection of the screw T x T x ck for cylinder T x. 9

30 T spare parts for T clamping equipment Tang for cylinder T x an of oil T x

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