Automatic Positioning System APS

Transcription

1 Automatic Positioning System APS 0 MODULES page 6 CLAMPING PINS page 12 PLATES page 13 TOMBSTONES page 18 CRANKWEBS page 22 STEEL SMOOTH PLATES page 24 STEEL PLATES WITH GRID page 25 FLANGES FOR INDEXING TABLES TOUCHDEX page 26 COMBIDEX APS page 27 INTERFACE PLATES page 28 ACCESSORIES page 29 5

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3 AUTOMATIC POSITIONING SYSTEM 0 WHAT IS APS? APS (Automatic Positioning System) is a universal connection between the machine tool, the clamping device and/or the workpiece. The flexibility of APS allows both positioning and clamping in one operation. HOW DOES IT WORK? APS uses oiled compressed air (6 BAR-85 psi) for unlocking, it uses spring force for clamping. No compressed air is required in the locked condition. Attach the clamping pins (A;B;C) on the clamping devices or on the workpiece and it s done!!! Positioning and clamping in one operation with repeatability accuracy < 0,005 mm ( ). WHAT ARE THE ADVANTAGES FOR YOUR COMPANY? Your set-up times will be reduced by 90 %. APS offers you greater flexibility in set-up and an increase in productivity resulting in a short pay-back time. WITHOUT APS WITH APS MACHINE TOOL STOP PRODUCTION 7

4 APS 140 Technical features 23 PNEUMATIC SYSTEM PNEUMATIC CLEANING FUNCTION AVAILABLE 3-JAW CLAMPING SYSTEM MECHANICAL POSITIVE LOCKING OF THE CLAMPING PIN BY DOUBLE IRREVERSIBLE WEDGE PULL DOWN FORCE OF N (2,250 lbs) WITH TURBO EFFECT PULL DOWN FORCE OF N (6,745 lbs) (THE CLAMPING FORCE OF THE SPRINGS IS FURTHER INCREASED BY THE COMPRESSED AIR) TAPERED PIN GIVES SELF-CENTERING CLAMPING REPEATABILITY ACCURACY < 0.005MM ( ) 8

5 Clamping Pins APS A CENTERING PIN B REFERENCE PIN C PULL-DOWN PIN ± 0,05 mm Positioning and clamping of the devices and/or of the workpiece are achieved through the clamping pins. Type A is used for centering and clamping, type B is used for reference and clamping, type C only for clamping. A C C B A C C A B C C B 9

6 APS 140 Modules Flange mounting module APS 140-I with turbo effect Sec. turbo air connection code pull down force unlocking pressure repeatability weight N (lbs) bar mm kg (6.745) 6 < 0,

7 Modules APS Top mounting module APS 140-E with turbo effect Sec. turbo air connection code pull down force unlocking pressure repeatability weight N (lbs) bar mm kg (6.745) 6 < 0,005 4,5 11

8 APS 140 Clamping Pins Clamping Pins APS (A-B-C) CAN BE USED WITH UNILOCK SYSTEM (see page 9 for operating instructions) A-B-C A-B-C A-C A-B-C A-B-C A-B-C A-B-C A-B-C A B C weight kg code M ,22 M ,18 12

9 Plates APS Plate with 1 module APS 140-E with turbo effect turbo air connection code pull down force unlocking pressure repeatability weight N (lbs) bar mm kg (6.745) 6 < 0,

10 APS 140 Piates Plate with 2 modules APS 140-E with turbo effect turbo air connection code pull down force unlocking pressure repeatability weight N (lbs) bar mm kg (6.745) 6 < 0,

11 Plates APS Plate with 4 modules APS 140-E for vertical machining centers with turbo effect turbo air connection code pull down force unlocking pressure repeatability weight N (lbs) bar mm kg (6.745) 6 < 0,

12 APS 140 Piates Plate with 4 modules APS 140-E for horizontal machining centers with turbo effect code B E F G pull down force unlocking pressure repeatability weight mm mm mm mm N (lbs) bar mm kg (6.745) 6 < 0, (6.745) 6 < 0, (6.745) 6 < 0,

13 APS Manufacturing tolerances P P T 0,02 0, P 0,03 0, P ± 0,01 ± 0, G B Standard interface for machine tools pallet E E G F F F F B E F G mm mm mm mm F F F F

14 APS 140 Tombstones Tombstone with 8 modules APS 140-I with turbo effect Clamping / unclamping the modules on the same face is simultaneous S detail A Detail A turbo air connection S view code A B C H P N C1 D E FG weight mm mm mm mm mm mm mm mm mm mm kg STEEL ALUMINIUM CAST IRON

15 Tombstones APS Tombstone with 24 modules APS 140-I with turbo effect Clamping / unclamping the modules on the same face is simultaneous S turbo air connection S view code A B P1 C H P I weight mm mm mm mm mm mm mm kg STEEL ALUMINIUM CAST IRON

16 APS 140 Tombstones Cross tombstone with 12 modules APS 140-I with turbo effect Clamping / unclamping the modules on the same face is simultaneous S turbo air connection S view code A B C H P P1 C1 N S weight mm mm mm mm mm mm mm mm mm kg STEEL

17 Tombstones APS Triangular tombstone with 6 modules APS 140-I with turbo effect Clamping / unclamping the modules on the same face is simultaneous S turbo air connection S view code A B H P N C E F D C1 C2 S weight mm mm mm mm mm mm mm mm mm mm mm mm kg STEEL , ,

18 APS 140 Crankwebs Crankweb with 8 modules APS 140-I with turbo effect Clamping / unclamping the modules on the same face is simultaneous detail A S S view turbo air connection code A B C H P N C1 D E F weight mm mm mm mm mm mm mm mm mm mm kg STEEL ALUMINIUM CAST IRON

19 Crankwebs APS Crankweb with 18 modules APS 140-I with turbo effect Clamping / unclamping the modules on the same face is simultaneous S S view turbo air connection code A B P1 C C1 H P N weight mm mm mm mm mm mm mm mm kg STEEL ALUMINIUM CAST IRON

20 APS 140 Steel smooth plates Smooth plate for APS 140 code A C E F G weight mm mm mm mm mm kg For Tombstones For Crankwebs

21 Steel plates with grid APS Plate with grid for APS 140 code A C E F G I M Ø D weight mm mm mm mm mm mm mm mm kg For Tombstones For Crankwebs

22 APS 140 Flanges for indexing tables TOUCHDEX and CNC indexing tables with T slots Flanges Flange with 1 module APS 140-E for indexing tables TOUCHDEX FDM-150 and FD and FD Example with FD-200 code weight kg Flange with 1 module APS 140-E for indexing tables TOUCHDEX FDM-230, FDR-230, FDM , FDR and for orientation on indexing tables with T slots. See key ways on page 33. Example with FD-230 code weight kg

23 COMBIDEX APS APS COMBIDEX with 4 modules APS 140-E Example with MC vises code for type indexing angles pushbar Stroke weight min max mm kg FDV

24 APS 140 Interface plates Interface plate for APS 140 with MC 150 code weight kg Working examples SPECIAL INTERFACES PLATES FOR ANY OTHER VISES ON REQUEST 28

25 Accessories and fittings APS Protection cover code weight kg ,1 5/2 1/4 way foot valve with guarded pedal code weight symbol g Hand-operated valve front lever 5/3 1/8 code weight symbol g

26 APS 140 Accessories and fittings Hand-operated valve angular lever 90 5/3 1/8 code weight symbol kg Hand-operated valve angular lever 90 5/3 1/4 code weight symbol kg

27 Accessories and fittings APS Straight, cylindrical, male fitting code Ø G Ch Ch1 P L D E / / / / Straight, female fitting code Ø F Ch P L D E / / / / Rotary elbow male cylindrical code Ø F Ch E E1 L L1 P / / / / Central tee male cylindrical rotary code Ø F Ch E E1 L L1 P / / / /

28 APS 140 Accessories and fittings Reducer code Ø1 Ø2 L D E / Plug code Ø L Quick fitting 1/8 male E F L M weight kg ????? Quick fitting 1/8 female F L M P weight kg ????? 32

29 Accessories and fittings APS Valve for air compressed gun Pin for orietation (single use) Positioning round key for T slots indexing tables Ø h6 h6 keys code Ø mm 12 Ø mm 14 Ø mm 16 Ø mm 18 Ø mm 20 Ø mm MDC-DL-SCD 150 Key for single use T * Tf7 * Ø mm 12 Ø mm 14 Ø mm 16 Ø mm * Th6 on request 33

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