Description and operating instructions. TOUCHDEX indexing tables

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1 TOUCHDEX Automatic mechanical indexing tables Description and operating instructions Pag.. 3 TOUCHDEX indexing tables Pag.. 8 COMBIDEX Pag.. 12 TILTING Pag.. 13 MULTIDEX Pag.. 14 Accessories Pag.. On our website: (in the video section) are available some videos by means of which we show how TOUCHDEX works.. 1

2 Examples. 2

3 Description and operating instructions HIGH RIGIDITY AND PRECISION OF THE SYSTEM TOUCHDEX TOUCHDEX CNC System Exclusive Mechanical clamping System LOCKING PIN Traditional braking jaws system The exclusive TOUCHDEX system provides a clamping force 2 to 3 times that an ordinary index table thus allowing heavy machining. Example Face Milling Drilling Drilling H Machining S45C Material FD Face mill 3 (depth of cut) 1 /min (Feedrate) 35 Drill 20 /min (Feedrate) 20 Drill /min (Feedrate) H = 80 FD-0 80 Face mill 3 (depth of cut) 1 /min (Feedrate) 40 Drill 20 /min (Feedrate) 25 Drill /min (Feedrate) H = 90 HIGH PRECISION 100 A B 0,0 Max. differences bet. A and B (finishing cut) Indexing accuracy of less than Repeat accuracy ± 3 The unique clamping system ensures high accuracy despite locking pin wear, and with 0 backlash for the life of the unit (see example). 3

minimum amount of space Versatility Since

systems Easily mounted As a power control

4 TOUCHDEX VERSATILITY OF THE SYSTEM Description and operating instructions Minimum space required Since it has no motorized part, it can be installed in a minimum amount of space Versatility Since it has no electric or pneumatic connections, it can be installed on MULTI-PALLET machining centers either vertical or horizontal with the possibility to create flexible production systems Easily mounted As a power control cable is not required the displacement from a machining center to another one is very easy. 4

Description and operating instructions VARIETY OF TOUCHDEX MODELS AVAILABLE

counterclockwise - Right pushbar for clockwise FDM With the adaption for the

Indexing ideal for workpieces of complex shape 90 FD -... - 04 90 deg.

Pressing the pushbar down one rotate the table by 90 deg.

5 Description and operating instructions VARIETY OF TOUCHDEX MODELS AVAILABLE TOUCHDEX FDR Indexing and rotation in TWO directions - Left pushbar for counterclockwise - Right pushbar for clockwise FDM With the adaption for the installation either in horizontal or in vertical 1 FD deg. Indexing ideal for workpieces of complex shape 90 FD deg. Indexing rotation per stroke. Pressing the pushbar down one rotate the table by 90 deg. Ideal for square workpieces TILTING 2-0 Five-face machining. Integrates FDR-2 and FDM-0 for five-face machining on vertical machining centers COMBIDEX Integrates subplate and plate for workholding applications. 5

TOUCHDEX Description and operating instructions WORKING Eye bolt for hanging Index calibrations Head adapter Pushbar INTERNAL MECHANISM Pushbar Angle reference

to a grooved cam mechanism. 2 When pressed down further, the faceplate begins to rotate.

6 TOUCHDEX Description and operating instructions WORKING Eye bolt for hanging Index calibrations Head adapter Pushbar INTERNAL MECHANISM Pushbar Angle reference position Faceplate Faceplate Lock pin Back plate Base plate Feed gear Positioning gear Brether 1 Wen the pushbar is pressed down a little, the lock pin retracts due to a grooved cam mechanism. 2 When pressed down further, the faceplate begins to rotate. 3 The pushbar returns, but until a certain position is reached the faceplate and the lock pin continue to be as they were. 4 When the pushbar reaches the top most position, the lock pin engages with the positioning gear and fixes the table.. 6

Description and operating instructions PROGRAMMING TOUCHDEX * POSITION A Using handle mode.

Do not rotate the tool! Reference Main body Move the tool over the pushbar, using manual mode.

completed. Read and memory Z axis number.

PROGRAM Home position Fast feed Fast feed Position A* Machining feed F 1000 Fast feed Position B* INFORMATION

7 Description and operating instructions PROGRAMMING TOUCHDEX * POSITION A Using handle mode. * POSITION B Using handle mode. Adjust the indexing as accurately as your eyes can master. Do not rotate the tool! Reference Main body Move the tool over the pushbar, using manual mode. Reading the scales on the side of the table, move the Z axis with manual handle mode until the indexing is completed. Read and memory Z axis number. Read and memory Z axis number. PROGRAM Home position Fast feed Fast feed Position A* Machining feed F 1000 Fast feed Position B* INFORMATION Regarding the push-in tool Providing the drill is Ø 10 or wider and no bending is caused during the pushing down, the tool you are using is appropriate. If a tool with a sharp tip is used, it will badly wear down the resin and the resin will have to be replaced. The main shaft cover can also be used to push down.. 7

8 TOUCHDEX TOLERANCES Inspecting item Tollerances Measurement Method (FD) Measurement Method (FDM) Table Center Hole Run-out 0.01 Table Surface Run-out ( inside table periphery) 0.01 Table Surface Squareness ( inside table periphery) 0.03 SPECIFICATION Model Table Diameter Spindle Bore Diameter Center Height Table Indexing Angles at Full Pushbar Stroke deg. FDM-0 FD FD Min. Indexing Angles Full Pushbar Stroke Approx. Pushbar Load deg. N [kgf] [] [80] [60] Loadings Vertical use W kg Horizontal use W kg Allowable Unbalanced weight (differences in load at table periphery) Allowable load (Table clamped) W1 - W2 F x L W1 L F W2 kg N/m [kgf/m] [60] 10 [105] 10 [105] Accuracy Repeatability Weight sec sec kg

Series TOUCHDEX Code Model Indexing Angles Pushbar Stroke A Min Max 51 99 13

9 Series TOUCHDEX Code Model Indexing Angles Pushbar Stroke A Min Max FDM M8 PCD 1 8-M10 PCD M5 PCD H Code Model Indexing Angles Pushbar Stroke A Min Max FD FD

10 TOUCHDEX TOLERANCES Inspecting item Tollerances Measurement Method (FD) Measurement Method (FDM) Table Center Hole Run-out 0.01 Table Surface Run-out ( inside table periphery) 0.01 Table Surface Squareness ( inside table periphery) 0.03 SPECIFICATION Model Table Diameter Spindle Bore Diameter Center Height Table Indexing Angles at Full Pushbar Stroke Min. Indexing Angles Full Pushbar Stroke Approx. Pushbar Load deg. deg. N [kgf] FDM [80] FDM [80] FDR [0] FDR [0] FD [110] FD [110] FDMK [180] FDMK [180] Loadings Vertical use W kg Horizontal use W kg Allowable Unbalanced weight (differences in load at table periphery) W1 - W2 W1 W2 kg Allowable load (Table clamped) F x L L F N/m [kgf/m] 1127 [1] 1127 [1] 1127 [1] 1127 [1] 2280 [232.5] 2280 [232.5] 2280 [233] 2280 [233] Accuracy Repeatability Weight sec sec kg

Series Code 51 99 13 04 51 99 13 05 Model FDM-2 FDM-2-360 Indexing Angles Min Max 5 45 1 45 TOUCHDEX

5 1 70 60 16 58 6 70H6 2 343 145 109 89 3-M10 PCD147 3-M8 PCD88 8-M10 PCD172 3-M10 PCD190.

5 3 16 260 20 Code 51 99 13 06 51 99 13 60 Model FDR-2 FDR-2-360 Indexing Angles Min Max 5 45 1 45 166.

5 8-M10 PCD172 3-M10 PCD147 60 Pushbar Stroke 56 56 70 70 60 A 198 198 16 58 6 70H6 2 343 145 109 89

5 3 3-M8 PCD88 16 260 20 Code 51 99 13 07 51 99 13 08 Model FD-0 FD-0-360 Indexing Angles Min Max 5 45 1

11 Series Code Model FDM-2 FDM Indexing Angles Min Max TOUCHDEX Pushbar Stroke A H M10 PCD147 3-M8 PCD88 8-M10 PCD172 3-M10 PCD M12 PCD Code Model FDR-2 FDR Indexing Angles Min Max M10 PCD172 3-M10 PCD Pushbar Stroke A H M10 PCD M12 PCD M8 PCD Code Model FD-0 FD Indexing Angles Min Max Pushbar Stroke A M12 PCD285 3-M12 PCD250 3-M12 PCD210 6-M10 PCD H Code Model FDMK-340 FDMK Indexing Angles Min Max Pushbar Stroke A 240,5 240, ,5 90,8 118,7 Ø100 Ø120H6 Ø , , M12-6-PCDØ285 M12-3-PCDØ250 M12-3-PCDØ210 M10-6-PCDØ ,

COMBIDEX Series Code Model Indexing Angles Pushbar Stroke A Min Max 51 99 13 11 FDV-201-04 5

Pushbar Stroke A Min Max 51 99 13 12 FDV-1 5 45 75 233 176 250 4 233 R= 200 TOUCHDEX FD-0 225

12 COMBIDEX Series Code Model Indexing Angles Pushbar Stroke A Min Max FDV R= 170 TOUCHDEX FD Code Model Indexing Angles Pushbar Stroke A Min Max FDV R= 200 TOUCHDEX FD Examples With SC square chuck With clamping devices With TC-t clamping system. 12

TILTING 2-0 Code Model 51 99 13 13 TILTING 2-0 Integrates FDR-2 and FDM-0 for five-face machining on

Table inclination and rotation adjusted automatically with the pushbar of TOUCHDEX.

SPECIFICATION Model Table Diameter Spindle Bore Diameter Center Height (90 Tilted) Table surface height

tilted) Full Pushbar Stroke (Tilting) TILTING 2-0 170 37 165 200 56 110 Ø290 Full Pushbar Stroke

Pushbar Load (Rotation) N [kgf] 295 [] Loadings (0 to 90 ) W kg 70 260 Allowable load (Table clamped) FxL

13 TILTING 2-0 Code Model TILTING 2-0 Integrates FDR-2 and FDM-0 for five-face machining on vertical machining centers. Table inclination and rotation adjusted automatically with the pushbar of TOUCHDEX. Minimum indexing angle in both inclination and rotation of 5. Extremely compact footprint x 260. SPECIFICATION Model Table Diameter Spindle Bore Diameter Center Height (90 Tilted) Table surface height (0 deg. tilted) Full Pushbar Stroke (Tilting) TILTING Ø290 Full Pushbar Stroke (Rotation) 38 Approx. Pushbar Load (Tilting) N [kgf] 1470 [0] Approx. Pushbar Load (Rotation) N [kgf] 295 [] Loadings (0 to 90 ) W kg Allowable load (Table clamped) FxL L F N m [kgf m] 588 [60] Max Load 60 kg m FxL L F N m [kgf m] 625 [63.75] Ø170 Accuracy Accuracy Repeatability Repeatability Weight * (Tilting) (Rotation) (Tilting) (Rotation) sec sec sec sec kg A counterweight may be required for balance when machining bar-shaped workpieces etc mounted significantly off-center on the TOUCHDEX

workpieces on the 5 faces. 149 178 490 388 500x500 Ø 60 Ø 7 77.

14 MULTIDEX 4 AXIS CLAMPING EQUIPMENT for horizontal machining centers integrated with automatic mechanical indexing tables TOUCHDEX for the working of the workpieces on the 5 faces x500 Ø 60 Ø Code Model MULTIDEX FDM 0 with SC3/ MULTIDEX FDM 0 with SC4/0. 14

Accessories TAIL STOCK TK3 TOUCHDEX Code 51 99 13

FDM-2 FDM-2-360 /FDR-2 END SUPPORT Ø Ø Code Model

135 51 99 13 25 FES-145 145 51 99 13 26 FES-175

200 K67 Code 10 73 12 23 Cartridge 14 Oz Grease

15 Accessories TAIL STOCK TK3 TOUCHDEX Code For model FDM-0 / FD / FD / FDM-2 FDM /FDR-2 END SUPPORT Ø Ø Code Model A () FES FES FES FES FES FES K67 Code Cartridge 14 Oz Grease K Can 1000 g Grease K67 GREASING SET Code

FD-200-04 / FD-200-360 FDM-2 / FDM-2-360

/ FD-0-360 SGSF 3-103 310 BRAKE RING Code

45 KH-200 FDM-200 51 99 13 46 KH-0 FDM-0

16 TOUCHDEX Accessories MANUAL HANDLE MH-2 MH-3 Code Model Stroke () MH MH MH-3 38 MOUNTING FLANGE FOR MANUAL CHUCK Code For model For chuck D () FDM-0 SGSF FD / FD FDM-2 / FDM / FDR-2 SGSF FD-0 / FD SGSF BRAKE RING Code Model For KH-0 FDM KH-200 FDM KH-0 FDM-0 PAIR OF KEYS Code x x x x x x

FL125 FL160 FL260 A 160 200 3 B 140 176 286 H6 C 125 160 260 D 42 55 103 E 4 4 5 F 68 78 96,2 G 53 54 73 G1 32 29 41 G2 20 25 32 L 70 85 125 Front

17 Accessories SGSF MANUAL CHUCK (frontal mounting) SMW self-centering manual chuck, steel body TOUCHDEX M G Ø A Ø B Ø C DIN 6350 M1 Ø D L G1 E F Q M max Code Chuck SGSF SGSF SGSF Attachement DIN 6350 Dim. FL125 FL160 FL260 A B H6 C D E F ,2 G G G L Front mounting M1 3xM10 3xM10 3xM16 Q a Max speed giri/min Torque M max N m Weight (w. jaws) kg 11, Moment of inertia kgm 2 0,036 0,1 0,60. 17

18 M M Ø G Ø H Ø B Ø C Ø E Ø B1 Y Y TOUCHDEX Accessories Chuck SGSF SGSF SGSF Suggested clamping diameters at max. clamping force B G H Monoblock jaws C E mn Y M Min. clamping diameters with clamping force reduced by 40% B No. of scroll teeth No. of meshing scroll teeth for safety clamping For max. speed and max. clamping, all teeth shall be meshing. For meshing teeth control towards outside dimension (M) toward inside dimension (Y). For features exceeding these limits ±16 on diameter, shall be reduced by 25%. ATTENTION: CLAMPING DIAMETERS HAVE BEEN CALCULATED WITH A.M. MESHING TEETH. Chuck SGSF SGSF SGSF Accessores Codes Set-3 GRC Set-3 Soft jaws Set-3 ins. jaws Set-3 Outs. jaws Set-3 Rev. jaws Key

19 Examples TOUCHDEX The example shows: TOUCHDEX table Column CIVI 2000 (General catalogue OML group 6) Moveable jaws set CIVI 2000 (General catalogue OML group 6) The example shows: TOUCHDEX table with manual chuck. 19

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Description and operating instructions. TOUCHDEX indexing tables

Description and operating instructions. TOUCHDEX indexing tables utomatic mechanical indexing tables 1 Pag. 1. 3 TOUCHDEX indexing tables Pag. 1. 8 COMBIDEX Pag. 1. 13 TITING Pag. 1. 14 MUTIDEX Pag. 1. 1 ccessories Pag. 1. On our website: www.omlspa.it (in the video