Description and operating instructions. TOUCHDEX indexing tables

Transcription

1 utomatic mechanical indexing tables 1 Pag TOUCHDEX indexing tables Pag COMBIDEX Pag TITING Pag MUTIDEX Pag ccessories Pag. 1. On our website: (in the video tion) are available some videos by means of which we show how TOUCHDEX works. 1. 1

2 Examples HIGH RIGIDITY ND PRECISION OF THE SYSTEM 1 TOUCHDEX CNC System Exclusive Mechanical clamping System OCKING PIN Traditional braking jaws system The exclusive TOUCHDEX system provides a clamping force 2 to 3 times that an ordinary index table thus allowing heavy machining. Example Face Milling Drilling Drilling H Machining S4C Material 70 0 FD-0 80 Face mill 3 (depth of cut) 1 /min (Feedrate) 3 Drill /min (Feedrate) Drill /min (Feedrate) H = 80 FD-0 80 Face mill 3 (depth of cut) 1 /min (Feedrate) 40 Drill /min (Feedrate) 2 Drill /min (Feedrate) H = 90 HIGH PRECISION 100 B 0,01 Max. differences bet. and B (finishing cut) Indexing accuracy of less than Repeat accuracy ± 3 The unique clamping system ensures high accuracy despite locking pin wear, and with 0 backlash for the life of the unit (see example)

3 VERSTIITY OF THE SYSTEM VRIETY OF TOUCHDEX MODES VIBE Minimum space required FDR Indexing and rotation in TO directions Since it has no motorized part, it can be installed in a minimum amount of space - eft pushbar for counterclockwise - Right pushbar for clockwise FDM ith the adaption for the installation either in horizontal or in vertical FD deg. Indexing ideal for workpieces of complex shape Versatility Since it has no electric or pneumatic connections, it can be installed on MUTI-PET machining centers either vertical or horizontal with the possibility to create flexible production systems 1 FD deg. Indexing rotation per stroke. Pressing the pushbar down one rotate the table by 90 deg. Ideal for square workpieces TITING 2-10 Five-face machining. Integrates FDR-2 and FDM-10 for five-face machining on vertical machining centers Easily mounted s a power control cable is not required the displacement from a machining center to another one is very easy 1. 4 COMBIDEX Integrates subplate and plate for workholding applications 1. 1

4 1 ORKING PROGRMMING Eye bolt for hanging Index calibrations Head adapter Pushbar INTERN MECHNISM Pushbar * POSITION Using handle mode. * POSITION B Using handle mode. ngle reference position Faceplate Faceplate ock pin Back plate djust the indexing as accurately as your eyes can master. Base plate Feed gear Positioning gear Do not rotate the tool! Reference Brether 1 en the pushbar is pressed down a little, the lock pin retracts due to a grooved cam mechanism. 2 hen pressed down further, the faceplate begins to rotate. Main body Move the tool over the pushbar, using manual mode. Reading the scales on the side of the table, move the Z axis with manual handle mode until the indexing is completed. Read and memory Z axis number. Read and memory Z axis number. 3 The pushbar returns, but until a certain position is reached the faceplate and the lock pin continue to be as they were. 4 hen the pushbar reaches the top most position, the lock pin engages with the positioning gear and fixes the table. PROGRM Home position Fast feed Fast feed Position * Machining feed F 1000 Fast feed INFORMTION Regarding the push-in tool Providing the drill is Ø 10 or wider and no bending is cad during the pushing down, the tool you are using is appropriate. If a tool with a sharp tip is d, it will badly wear down the resin and the resin will have to be replaced. Position B* The main shaft cover can also be d to push down

5 Series 1 TOERNCES Type Indexing ngles Pushbar Stroke Min Max Inspecting item Table Center Hole Run-out Tollerances 0.01 Measurement Method (FD) Measurement Method (FDM) FDM M8 PCD 11 8-M10 PCD M PCD Table Surface Run-out (1 inside table periphery) H Table Surface Squareness (1 inside table periphery) Type Indexing ngles Pushbar Stroke Min Max FDMK SPECIFICTIONS M10 PCD 147 Type Table diameter Spindle bore diameter Center height Table indexing anglesat full pushbar stroke gradi FDM FDMK FD H M PCD M8 PCD 11 Min. indexing angles Full pushbar stroke pprox. pushbar load oadings vertical horizontal gradi N [f] [] [40] [80] Type Indexing ngles Pushbar Stroke Min Max FD llowable unbalanced weight differences in load at table periphery llowable load (Table clamped) 1-2 F x 1 F 2 N/m [f/m] 4 88 [60] 4 88 [60] 10 [10] ccuracy Ripeatability eight

6 Series 1 TOERNCES Inspecting item Table Center Hole Run-out Table Surface Run-out (1 inside table periphery) Tollerances Measurement Method (FD) Measurement Method (FDM) Model FDM-2 FDM Indexing ngles Min Max H Pushbar Stroke M10 PCD147 3-M8 PCD M10 PCD172 3-M10 PCD M12 PCD Table Surface Squareness (1 inside table periphery) Model FDR-2 FDR Indexing ngles Min Max M10 PCD172 3-M10 PCD Pushbar Stroke H M10 PCD M12 PCD210 SPECIFICTIONS M8 PCD Type Table Diameter Spindle Bore Diameter Center Height Table Indexing ngles at Full Pushbar Stroke Min. Indexing ngles Full Pushbar Stroke pprox. Pushbar oad deg. deg. N [f] FDM [80] FDM [80] FDR [10] FDR [10] FD [110] FD [110] FDMK [180] FDMK [180] Model FD-0 FD Indexing ngles Min Max H M12 PCD28 3-M12 PCD 3-M12 PCD210 6-M10 PCD Pushbar Stroke oadings llowable Unbalanced weight (differences in load at table periphery) llowable load (Table clamped) ccuracy Repeatability eight Vertical Horizontal 1-2 F x 1 2 F N/m [f/m] [11] [11] [11] [11] [232.] [232.] [233] [233] Model FDMK-340 FDMK Indexing ngles Min Max , 90,8 118,7 Ø100 Ø1H6 Ø , 8 440, 0 240, Pushbar Stroke , 240, M12-6-PCDØ28 M12-3-PCDØ M12-3-PCDØ210 M10-6-PCDØ

7 P1 Series Series COMBIDEX 1 Type Indexing ngles Pushbar Stroke Min Max FDK Model Indexing ngles Pushbar Stroke Min Max FDV Type Table diameter Spindle bore diameter Center height Table indexing anglesat full pushbar stroke Min. indexing angles Full pushbar stroke pprox. pushbar load gradi gradi N [f] FDK [0] R= TOUCHDEX FD oadings vertical horizontal Model Indexing ngles Pushbar Stroke Min Max FDV llowable unbalanced weight differences in load at table periphery llowable load (Table clamped) ccuracy Ripeatability eight 1-2 F x 1 2 F N/m [f/m] ø 3 6-M12 PCI ø 28 3-M12 PCI ø 3-M12 PCI ø M12 PCI ø 190,6 3-M10 PCI ø M10 PCI [46] 214 ø Examples R= ith SC square chuck TOUCHDEX FD ø 1 08 Manual handle (stroke 1 ) The manual handle MH-6 is a standard accessories M , ith TC-t clamping system ith clamping devices

8 TITING MUTIDEX 1 type T 2-10 type T XIS CMPING EQUIPMENT for horizontal machining centers integrated with automatic mechanical indexing tables for the working of the workpieces on the faces. 149 Integrates FDR-2 and FDM-10 + FDR-340 and FDM-2 for five-face machining on vertical machining centers Table inclination and rotation adjusted automatically with the pushbar of TOUCHDEX. Minimum indexing angle in both inclination and rotation of Ø 60 00x00 Ø 7 Extremely compact footprint - 40 x Specifications Table Diameter Spindle Bore Diameter Center Height (90 Tilted) Table surface height (0 deg. tilted) Full Pushbar Stroke (Tilting) Full Pushbar Stroke (Rotation) pprox. Pushbar oad(tilting) pprox. Pushbar oad(rotation) N [f] N [f] T [10] 29 [] T [180] 1470 [10] 110 () Ø290 (Ø400) Model MUTIDEX FDM 10 with SC3/ MUTIDEX FDM 10 with SC4/10 oadings (0 to 90 ) (360) llowable load (Table clamped) Fx N m F [f m] 1127 [11] 1960 [0] Max oad 60 m 449. (600) ccuracy ccuracy Repeatability Repeatability eight * Fx F (Tilting) (Rotation) (Tilting) (Rotation) N m [f m] 62 [63.8] counterweight may be required for balance when machining bar-shaped workpieces etc mounted significantly off-center on the TOUCHDEX [11] () (471) 1 (14) Ø170 (Ø2) 0 (2)

9 TI STOCK TK3 60 ST ccessories ccessories Type Tailstok Manual handle End support FDM-10 TK-3 MH-3 FES-1 1 FDR (MK) TK-3 MH-2 FES-1 FD (M)-0 (-360) TK-3 MH-1 FES-13 FD (M)-0-04 TK-3 MH-2 FES FD (M,R)-2 (-360) (MK) TK-3 MH-2 FES-14 END SUPPORT type () TK TK-3 HI 0-18 K67 FDR-2-04 (-360) (MK) TK-3-HI MH-2 FES-17 FDM-0 TK-3-HI MH-2 FES-18 FDMK-340 (-360) MH- FES-0 FDK MH Cartridge 00 g Grease K67 Ø Can 1000 g Grease K67 GRESING KIT type () FES FES FES FES FES FES-0 0 MNU HNDE MH-2 MH-3 MOUNTING FNGE FOR MNU CHUCK Codice for type for chuck D () FDM-10 SGSF FD-0-04 / FD SGSF 0- FDM-2 / FDM / FDR FD-0 / FD FDMK-340 / FDMK SGSF FDK-40 SGSF MH-1 MH- PIR OF KEYS x 14 type stroke MH MH x x x MH x MH x

10 Ø G Ø H Ø B Ø C Ø E Ø B1 Y Y ccessories ccessories 1 SGSF MNU CHUCK (frontal mounting) SM self-centering manual chuck, steel body M G Ø Ø B Ø C DIN 630 M1 Ø D G1 M Chuck SGSF 0-42 SGSF 0- SGSF SGSF M Suggested clamping diameters at max. clamping force E F Q B G H M max Monoblock jaws C E Y Chuck SGSF 0-42 SGSF 0- SGSF SGSF ttachement DIN 630 Dim. F12 F0 F260 F3 M Min. clamping diameters with clamping force reduced by 40% No. of scroll teeth 2 3 B H6 C No. of meshing scroll teets for safety clamping 2 3 D For max. speed and max. clamping, all teeth shall be meshing. E 4 4 For meshing teeth control towards outside dimension (M) toward inside dimension (Y). F ,2 108 For features exceeding these limits ± on diameter, shall be reduced by 2%. G TTENTION: CMPING DIMETERS HVE BEEN CCUTED ITH.M. MESHING TEETH. G G Chuck SGSF 0-42 SGSF 0- SGSF SGSF Front mounting M1 3xM10 3xM10 3xM 3xM ccessories Codici Q Set-3 GRC a Set-3 Soft jaws Max speed giri/min Set-3 ins. jaws Dx Torque M max N m Set-3 ins. jaws Sx eight (w. jaws) 11, Set-3 Rev. jaws Moment of inertia m 2 0,03 0,1 0 0,60 1,80 Key

11 Examples The example shows: TOUCHDEX table Column CIVI 00 (General catalogue OM group 6) Moveable jaws set CIVI 00 (General catalogue OM group 6) The example shows: TOUCHDEX table with manual chuck 1.