INNOVATION PRODUCTIVITY

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3 PRODUCTIVITY INNOVATION Tsudakoma rotary tables are in operation everywhere in the world where high precision machining is required in the automotive, aerospace, medical, and power generation industries. Tsudakoma s relentless pursuit of ultimate performance, productivity, and innovative technical advantages has made them the world s largest and leading manufacturer of rotary tables. 3

4 THE TSUDAKOMA DUA EAD GEARING SYSTEM THE TSUDAKOMA DUA EAD GEARING SYSTEM DEIVERS THE OPTIMUM BAANCE BETWEEN POWER, DURABIITY, AND SMOOTH CUTTING PERORMANCE. Tsudakoma s Proprietary Dual ead Worm Gearing System with ull Depth Gear Tooth Engagement The lead on the Tsudakoma worm spindle varies in thickness. By adjusting the worm spindle axially, the tooth engagement with the worm wheel is changed. The backlash between the worm wheel and the worm spindle can be adjusted in 15 minutes, maintaining Tsudakoma precision and performance. TSUDAKOMA DUA EAD GEARING Table body ock screw Backlash adjustment screw Worm spindle holder TSUDAKOMA BACKASH ADJUSTMENT (Same procedure for all tables, requires approximately 15 minutes) Remove cover plate oosen lock screws Turn backlash adjustment screw counterclockwise to reduce backlash, turn backlash adjustment screw clockwise to increase backlash Tighten lock screw TOOTH PROIE Tsudakoma utilizes full tooth depth engagement along with a larger gear module. The results are a larger surface contact area yielding a substantially stronger worm gear system. Conventional tooth profile Thicker teeth Thinner teeth Worm wheel Worm spindle To reduce backlash GEARING MATERIAS Worm wheel: Worm spindle: Special high tensile strength brass alloy (650N/mm 2 / 170HB) Case hardened alloy steel Tsudakoma s dual lead gearing system features exceptionally smooth cutting due to the inherent lubricating properties of the gear materials. TORQUE TRANSER EICIENCY The Tsudakoma dual lead gearing system features the largest tooth engagement of any rotary table manufacturer. This system generates 60% - 85% torque transfer efficiency. OVERSIZE WORM WHEE The Tsudakoma worm wheel uses an oversize diameter pitch circle resulting in reduced pressure on the contact surface compared to a conventional gearing system. Conventional gearing Tsudakoma tooth profile Tsudakoma gearing 4

5 TSUDAKOMA: PRECISION PERORMANCE PRODUCTIVITY INNOVATION TSUDAKOMA CROSS ROER BEARINGS TSUDAKOMA UTRA PRECISION Ultra precision cross roller bearings support radial, axial, and moment loads providing four times the level of stiffness as angular contact bearings. Cross roller bearings are constructed with a sequence of cylindrical rollers arranged at right angles to each other within a sealed 90 V-groove. All Tsudakoma rotary tables and indexers use ultra precision cross roller bearings. TSUDAKOMA AIR PURGING WATERPROOING Motor cover Pneumatic pressure All Tsudakoma rotary tables have a multi-port pneumatic inlet on the motor cover. One branch of the port constantly feeds air into the o-ring sealed motor cover, thereby maintaining positive pneumatic pressure to prevent condensation and moisture related damage to the servo motor. Air exhaust KOMA APPICATION ENGINEERING ROTARY TABE SEECTION ASSISTANCE Koma application engineers - with AutoCAD and SolidWorks 3D CAD support - ensure Tsudakoma rotary tables purchased from Koma will be the best available for the required machining operations. Torque calculations and interference drawings are standard no-charge, value added services offered by Koma Precision. 5

6 Table Overview ECONOMICA RNA-SERIES TABES POWERU DUA TAPER PNEUMATIC CAMPING The RNA-Series tables utilize a newly developed dual taper double disc pneumatic clamping system which generates massive clamp torque - up to 300% greater than previous RN-Series rotary tables. These new tables feature a full range of options including rotary scales, pull stud devices, and hydraulic or pneumatic rotary joints. RBA-SERIES TABES HEAVY DUTY DUA DISC HYDRAUIC CAMPING The RBA-Series features a powerful dual disc clamp mechanism located immediately behind the table faceplate. RBA-Series tables come with a built-in air-hydraulic booster unit which converts pneumatic pressure into hydraulic pressure. The resulting hydraulic pressure is equal to the supplied air pressure multiplied by a factor of 7. RBA-Series table are designed for use in heavy duty cutting operations. TN-SERIES TABES POWERU, HIGH SPEED TITING TABES The TN-Series tables are top of the line high speed, high power, high accuracy tilting rotary tables. The powerful clamp mechanisms used for TN-Series tables allow for machining far from the tilting axis center where the moment is larger. These tables can be accesorized with a full range of options including rotary scales, pull stud devices, and hydraulic or pneumatic rotary joints. RTV-SERIES TABES BIG BORE TABES The RTV-Series rotary tables feature an extra large center bore. RTV-Series tables utilize a powerful dual disc hydraulic clamping mechanism. The RTV,CA-Series rotary tables feature a top mounted servomotor. The RTV tables are especially suitable for use when machining rock bits. 6

7 Table Overview RZ-SERIES INDEXERS TPC-Jr NC CONTROER INCUDED RZ-Series indexers are packaged with a TPC-Jr NC controller for plug & play operation. The RZ indexers are attractively priced, yet retain the high performance build characteristics found on full 4 th axis Tsudakoma rotary tables. RZ-Series indexers are recommended for use on small VMC s and drilling & tapping centers. EXTRA ARGE TABES IN-STOCK, ARGE CAPACITY HEAVY DUTY TABES Tsudakoma is the worldwide leader in large rotary tables for aerospace, automotive, power generation, oil tool, and heavy equipment industries. Koma Precision, Inc. stocks tables up to 60 diameter, with larger models available on request. Tsudakoma large NC rotary tables feature extremely high accuracy, heavy duty load carrying capacity and, powerful clamp torque. CUSTOM DESIGNED APPICATION SPECIIC TABES Tsudakoma specialty rotary tables are the result of a collaboration between the engineering staffs of Tsudakoma, Koma Precision, and the OEM/end user. eatures typical of specialized tables include multi-port rotary joints, automated part detection, and custom fixturing. Specialty rotary tables generate significantly reduced part costs and substantial improvements in accuracy and throughput. 7

8 Contents RN/RNA-SERIES 10 RNA,B-SERIES/RNCV-401R,B 12 Dual taper pneumatic clamping, best selling models. Rear motor mounting tables. RN-100 RNA-160 RNA-200 RNA-250 RNA-250-S RNA-320 RNA-320-S RNA-160R,B RNA-200R,B RNA-250R,B RNA-320R,B RNCV-401R,B RNCV-SERIES 14 RNCK Horizontal/vertical motor mounting, hydraulic clamping. RNCV-401 RNCV-801 RNCV-1001 RNCV-1201 RNCV-1501 Horizontal machining center table, hydraulic clamping. RNCK-631 RNCM-SERIES 18 RBA-SERIES 20 Horizontal/vertical motor mounting, hydraulic clamping. Heavy duty tables, hydraulic clamping. RNCM-251 RNCM-301 RNCM-401 RNCM-501 RNCM-631 RBA-250 RBA-250-S RBA-300 RBA-300-S RBA-400 RBA-500 RBA,K-SERIES 22 RTV-SERIES 24 Heavy duty tables, hydraulic clamping, top motor mounting. RBA-250K RBA-250K-S RBA-300K RBA-300K-S RBA-400K RBA-500K Big bore tables, heavy duty hydraulic clamping. RTV-304 RTV-404 RTV-504 RTV,CA-SERIES 26 RT-147, 251, Big bore tables, heavy duty hydraulic clamping, top motor mounting. Multi-faceplate, multi-spindle tables. RTV-304,CA RTV-404,CA RTV-504,CA RT-147 RT-251 RT-320 RNC-SERIES 30 RN MUTI SPINDE-SERIES 32 arge capacity heavy duty tables. High productivity multi-spindle tables, pneumatic clamping. RNC-801 RNC-1001 RNC-1201 RNC-1501 RNC-2001 RN-100-2,3,4 RN-150-2,3,4 RN-200-2,3,4 RN-250-2,3 RN-300-2,3 RZ-SERIES INDEXERS 34 TN-SERIES TITING TABES 36 TPC NC controller included. Top of the line high speed, high power tables. RZ-160 RZ-200 TN-131 TN-160 TN-200 TN-320 TTNC-SERIES TITING TABES 38 TTNC MUTI SPINDE-SERIES TITING TABES 40 High power, large tilting tables. Multiple spindle tilting tables. TTNC-451 TTNC-631 TTNC-1001 TTNC TTNC TTNC TTNC TRNCB-SERIES TITING TABES 42 TRNC,S-SERIES TITING TABES 44 Big bore tilting tables, ±110 tilt range. TRNCB-201 TRNCB-301 ±110 tilt range tables. TRNC-151S TRNC-201S TRNC-301S 8

9 Contents THNC-SERIES TITING TABES 46 RC-SERIES INTEGRATED TABES 48 NC rotary axis, manual tilt axis tables. Machine tool/transfer line integrated tables. THNC-251 THNC-301 RC-250 RC-300 RC-400 RC-500 CUSTOM DESIGNED SPECIATY TABES 50 TPC-SERIES NC CONTROERS 54 Tsudakoma specialty rotary tables are the result of a collaboration between the engineering staffs of Tsudakoma, Koma Precision, and the OEM/end user. Single axis NC controllers. Two units may be used for rotary & tilt control. TPC-Jr TPC3 ACCESSORIES: CHUCKS 64 ACCESSORIES:TAISTOCKS/SUPPORT SPINDES 66 A full range of standard and custom scroll chucks and power chucks are available. A complete selection of manual, pneumatic, and hydraulic tailstocks and support spindles is available. ACCESSORIES: ACEPATES 68 OPTIONS: SCAES 69 A wide selection of faceplates are available from stock. Heidenhain encoders and Mitsubishi MP scales enhance the accuracy of applicable rotary tables. OPTIONS: PU STUD DEVICES 71 OPTIONS: ROTARY JOINTS 71 Pull stud devices allow automated loading and unloading of a rotary table. Pneumatic and hydraulic rotary joints are available for many tables. OPTIONS: AIR-HYDRAUIC BOOSTERS 72 OPTIONS: KOMA STEE BRAIDED CABE 72 An air-hydraulic booster unit converts pneumatic pressure into hydraulic output for table clamping. Rotary tables ordered with Koma steel braided cable provide an unsurpassed level of protection from coolant and contaminants. OPTIONS: 5C COETS 73 OPTIONS: SWIVE BOXES & ARMS 73 5C collets are available for most tables allowing either manually fired clamping or machine tool controlled automated clamping. Custom designed swivel arms and boxes facilitate trouble free cable management. TECHNICA: TERMINOOGY 74 TECHNICA: SERVO MOTORS 75 An explaination of terms describing rotary table specifications. A chart of typical servo motors used on Tsudakoma rotary tables. ANUC GENERA INORMATION: TABE SEECTION 78 GENERA INORMATION: TABE INSPECTION 80 Guidelines for selecting an appropriate rotary table. Inspection standards for Tsudakoma rotary tables and indexers. 9

10 Single Axis Rotary Tables RN-100 RNA-160, 200, 250, 320 HIGH SPEED POWERU PNEUMATIC CAMPING The compact, high speed RN-100 is especially suited for drilling and tapping machines. The RNA-Series tables utilize a newly developed dual taper pneumatic clamping system which generates massive clamp torque - up to 300% greater than previous RN-Series rotary tables. These new tables feature a full range of options including rotary scales, pull stud devices, and hydraulic or pneumatic rotary joints. Specifications RNA-320R Dimensions = mm Table Model RN-100 RNA-160 RNA-200 RNA-250 RNA-250-S RNA-320 RNA-320-S Versions available R, R, R, R, R, R, R, Spindle outer diameter 80h7 100h7 120h7 140h7 140h7 180h7 180h7 Table diameter (optional) (135) (160, 200) (200, 250) Center height Center bore Nose Diameter 50H7 55H7 65H7 80H7 80H7 115H7 115H7 Thru Diameter Table T-slot width (with faceplate) (10H8) (12H8) (12H8) 12H8 12H8 14H8 14H8 Guide block width 14h7 14h7 18h7 18h7 18h7 18h7 18h7 Servo motor (anuc)* Alpha 2i Alpha 2i Alpha 4i Alpha 8i Alpha 8is Alpha 8i Alpha 22is Maximum motor speed rpm 5,000 5,000 4,000 3,000 4,000 3,000 4,000 Speed reduction ratio 1/36 1/72 1/72 1/90 1/45 1/120 1/45 Maximum table speed rpm 83.3@ 3, Inertia converted into motor shaft x 10-3 kg.m Clamp system Pneumatic Pneumatic Dual Taper Clamp 80 (59) 500 (369) 800 (590) 1,000 (737) 1,000 (737) 1,500 (1,106) 1,500 (1,106) Indexing accuracy arc sec. ±22.5 ±12.5 ±10 ±10 ±10 ±10 ±10 Repeatability arc sec. ±2 Net Weight kg (lbs.) 28 (62) 38 (84) 61 (134) 80 (176) 80 (176) 145 (319) 145 (319) wheel torque 176 (130) 206 (152) 288 (212) 596 (439) 596 (439) 939 (692) 939 (692) work inertia kg.m work weight W kg (lbs) 25 (55) [50 (110)] 100 (220) [175 (385)] 125 (275) [250 (550)] 125 (275) [250 (550)] 125 (275) [250 (550)] 175 (385) [375 (825)] 175 (385) [375 (825)] [with tailstock] W kg (lbs) 50 (110) 200 (440) 250 (550) 250 (550) 250 (550) 350 (770) 350 (770) N (lbf) 5,880 (1,317) 10,800 (2,419) 14,400 (3,226) 14,400 (3,226) 14,400 (3,226) 24,800 (5,555) 24,800 (5,555) load when table clamped 80 (59) 500 (369) 800 (590) 1,000 (737) 1,000 (737) 1,500 (1,106) 1,500 (1,106) 156 (115) 780 (575) 1,900 (1,400) 1,900 (1,400) 1,900 (1,400) 4,700 (3,464) 4,700 (3,464) *Other motors & rpm available Specifications subject to change without notice 10

11 Dimensions RN-100R Dimensions = mm Single Axis Rotary Tables RN-100R h H RNA-160R RNA-200R h h7 7 40H H H7 100h7 65H7 120h7 RNA-320R With Support Spindle and ixture Holder Pneumatic-hydraulic rotary joints are installed on both the rotary table and the support spindle. Pneumatic-hydraulic pressure is supplied to a fixture holder attached to the table enabling automatic clamping of the fixture plate. RNA-250R RNA-320R h7 7 50H H7 140h7 ACCESSORIES: Steel Braided Cable: 5 ayers of Protection h7 85H H7 180h The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Options & Accessories aceplates TPC NC Controller Various Chucks & Collets Options Accessories Tailstocks Support Spindles PVC Cable Set Steel Braided Cable Set Scales Rotary Joint RN-100 Yes Yes-TPC-Jr Series Yes Yes Yes Yes No No No RNA-160 Yes Yes-TPC-Jr Series Yes Yes Yes Yes Yes Yes No RNA-200 Yes Yes-TPC-Jr Series Yes Yes Yes Yes Yes Yes No RNA-250 Standard Yes-TPC-Jr Series Yes Yes Yes Yes Yes Yes No RNA-320 Standard Yes-TPC-Jr Series Yes Yes Yes Yes Yes Yes No Air/Hydraulic Booster 11

12 Single Axis Rotary Tables RNA-160,200,250,320R,B RNCV-401R,B HIGH SPEED COMPACT REAR MOTOR MOUNTING The RNA,B-Series tables position the servomotor at the rear of the table casting resulting in a compact footprint. The B series tables are suitable when Y axis interference is an issue. These tables feature a full range of options including rotary scales, pull stud devices, and hydraulic or pneumatic rotary joints. The RNCV- 401R,B features powerful hydraulic clamping. Specifications RNA-250R,B w/aceplate Dimensions = mm Table Model RNA-160R,B RNA-200R,B RNA-250R,B RNA-320R,B RNCV-401R,B Spindle outer diameter 100h7 120h7 140h7 180h7 - Table diameter (optional) (160, 200) (200, 250) Center height Center bore Nose Diameter 55H7 65H7 80H7 115H7 40H7 Thru Diameter Table T-slot width (with faceplate) (12H8) (12H8) 12H8 14H8 18H7 Guide block width 14h7 18h7 18h7 18h7 18h7 Servo motor (anuc)* Alpha 2i Alpha 4i Alpha 8i Alpha 8i Alpha 12i Maximum motor speed rpm 5,000 4,000 3,000 3,000 3,000 Speed reduction ratio 1/72 1/72 1/90 1/120 1/180 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system Pneumatic Dual Taper Hydraulic** Clamp [500 psi] 500 (369) 800 (590) 1,000 (737) 1,500 (1,106) [1,746 (1,287)] Indexing accuracy arc sec. ±12.5 ±10 ±10 ±10 ±7.5 Repeatability arc sec. ±2 Net Weight kg (lbs.) 53 (117) 77 (169) 95 (209) 165 (363) 330 (726) wheel torque 206 (152) 288 (212) 596 (439) 939 (692) 1,666 (1,228) work inertia kg.m work weight [with tailstock] W kg (lbs) 100 (220) [175 (385)] 125 (275) [250 (550)] 125 (275) [275 (605)] 175 (385) [375 (825)] 200 (440) [500 (1,100)] N (lbf) 10,800 (2,419) 14,400 (3,226) 14,400 (3,226) 24,800 (5,555) 39,200 (8,781) load when table clamped 500 (369) 800 (590) 1,000 (737) 1,500 (1,106) 1,764 (1,300) 780 (575) 1,900 (1,400) 1,900 (1,400) 4,700 (3,464) 2,450 (1,806) *Other motors & rpm available Specifications subject to change without notice **Booster optional 12

13 Single Axis Rotary Tables Dimensions RNA-160R,B Dimensions = mm h7 7 40H H7 100h7 RNA-250R,B RNA-200R,B h7 7 45H H7 120h7 RNCV-401R,B RNA-250R,B h H H7 140h7 RNA-320R,B h H H7 180h7 RT-22 A two axis machining system combining (2) rotary tables with a hydraulic tailstock. Suited for machining workpieces such as cutting tool blades and engine parts for automobiles. RNCV-401R,B Ø H7 Ø Ø The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Options & Accessories aceplates TPC NC Controller Various Chucks & Collets Options Accessories Tailstocks Support Spindles PVC Cable Set Steel Braided Cable Set Scales Rotary Joint RNA-160R,B Yes Yes-TPC-Jr Series Yes Yes Yes Yes Yes Yes No RNA-200R,B Yes Yes-TPC-Jr Series Yes Yes Yes Yes Yes Yes No RNA-250R,B Standard Yes-TPC-Jr Series Yes Yes Yes Yes Yes Yes No RNA-320R,B Standard Yes-TPC-Jr Series Yes Yes Yes Yes Yes Yes No RNCV-401R,B Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes Air/Hydraulic Booster 13

14 Single Axis Rotary Tables RNCV-401, 801, 1001, 1201, 1501 EXTRA ARGE TABES HYDRAUIC CAMPING The RNCV-Series rotary tables are available with table diameters ranging from 400mm to 1500mm, accomodating extremely large workpieces. These tables may be used in either the horizontal or vertical position and feature powerful hydraulic clamping. Various motor mounting positions, faceplate options, and center bore options are available. Specifications Dimensions = mm Table Model RNCV-401 RNCV-801 RNCV-1001 RNCV-1201 RNCV-1501 Versions available R, R,, K R,, K Table diameter ,000 1,250 1,500 Center height Center bore Nose Diameter 40H7 60H6*** 75H7*** 75H7*** 75H7*** Thru Diameter Table T-slot width 14H7 18H7 22H7 22H7 28H7 Guide block width 18h7 22h7 22h7 28h7 28h7 Servo motor (anuc)* Alpha 12i Alpha 12i Alpha 22i Alpha 22i Alpha 22i Maximum motor speed rpm 3,000 Speed reduction ratio 1/180 1/360 1/360 1/720 1/720 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system** Hydraulic Clamp 1,764 (1,300) 6,860 (5,056) 5,390 (3,972) 17,650 (13,008) 17,650 (13,008) Indexing accuracy arc sec. ± 7.5 Repeatability arc sec. ±2 Net Weight kg (lbs.) 300 (660) 1,400 (3,080) 2,700 (5,940) 4,500 (9,900) 7,000 (15,400) wheel torque 1,666 (1,128) 7,840 (5,778) 13,230 (9,750) 21,560 (15,889) 21,560 (15,889) work inertia kg.m ,255 2,255 RNCV-801R work weight W kg (lbs) 200 (440) [500 (1,100)] 600 (1,320) [1,500 (3,300)] 1,000 (2,200) [3,000 (6,600)] 2,000 (4,400) 2,000 (4,400) [5,000 (11,000)] [5,000 (11,000)] [with tailstock] W kg (lbs) 500 (1,100) 1,500 (3,300) 3,000 (6,600) 5,000 (11,000) 5,000 (11,000) N (lbf) 39,200 (8,781) 49,000 (10,976) 58,800 (13,171) 58,800 (13,171) 58,800 (13,171) load when table clamped 1,764 (1,300) 6,860 (5056) 5,390 (3972) 17,650 (13,008) 17,650 (13,008) 2,450 (1,806) 9,800 (7,223) 19,600 (14,445) 19,600 (14,445) 19,600 (14,445) *Other motors & rpm available Specifications subject to change without notice **Booster optional ***Big Bore option available 14

15 Single Axis Rotary Tables Dimensions RNCV-401R Ø Ø 50H7 30 Ø Dimensions = mm Ø RNCV-801K,2 Special Twin aceplate, High Production Table RNCV-801R Ø H6 Ø 251 Ø 355 RNCV-1001R RNCV-1001K Big Bore Option, Top ( K ) Motor Mounting Ø 1000 Ø 75H RNCV Ø Ø 75H7 45 RNCV-1201 Big Bore Option, (RZ Indexer for Size Reference) RNCV Ø 1500 Ø 75H The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Options & Accessories Big Bore TPC NC controller Top ( K ) Motor Mounting Options Accessories Tailstocks Support Spindles PVC Cable Set Steel Braided Cable Set Scales Rotary Joint RNCV-401 No Yes-TPC3 Series No Yes Yes Yes Yes Yes Yes RNCV-801 Yes - 250H7 Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes RNCV-1001 Yes - 355H7 Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes RNCV-1201 Yes - 450H7 Yes-TPC3 Series No Yes Yes Yes Yes Yes Yes RNCV-1501 Yes - Varies Yes-TPC3 Series No Yes Yes Yes Yes Yes Yes Air/Hydraulic Booster 15

16 Single Axis Rotary Tables RNCK-631 HORIZONTA MACHINING CENTER ROTARY TABE The RNCK-631 has been designed for use on horizontal machining centers. This table is typically pallet mounted for use in high production machining environments. Specifications Table Model RNCK-631 Table diameter 630 Center height 400 Center bore Table T-slot width Guide block width Servo motor (anuc)* Nose Diameter 60H6 Thru Diameter 60 18H7 18h7 Alpha 12i Maximum motor speed rpm 3,000 Speed reduction ratio 1/180 Maximum table speed rpm 16.7 Inertia converted into motor shaft x 10-3 kg.m Clamp system Hydraulic ** Clamp 4,410 (3,250) Indexing accuracy arc sec. ±7.5 Repeatability arc sec. ±2 Net Weight kg (lbs.) 800 (1,760) wheel torque 4,116 (3,033) work inertia kg.m work weight [with tailstock] W kg (lbs) 400 (880) [800 (1,760)] Dimensions = mm RNCK-631 N (lbf) 49,000 (10,976) load when table clamped 4,410 (3,250) 7,840 (5,778) *Other motors & rpm available Specifications subject to change without notice **Booster optional 16

17 Dimensions RNCK-631 Dimensions = mm Single Axis Rotary Tables ACCESSORIES: Steel Braided Cable: 5 ayers of Protection Ø H The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). ARGE TABES Bill Meo, President of Koma Precision, pictured with in-stock extra large rotary tables: RNCK-631, RNCV-801K, RNCV-1001K, and RNCV-1201 Options & Accessories Dual aceplates TPC NC Controller Various Chucks & Collets Options Accessories Tailstocks Support Spindles PVC Cable Set Steel Braided Cable Set Scales Rotary Joint RNCK-631 Yes Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes Air/Hydraulic Booster 17

18 Single Axis Rotary Tables RNCM-251, 301, 401, 501, 631 VERTICA MOTOR MOUNTING HYDRAUIC CAMPING The RNCM-Series rotary tables utilize a space saving vertical motor mounting configuration. These tables feature powerful hydraulic clamping which can be accessorized with an air/hydraulic booster. A variety of faceplate accessories and options are available. RNCM-501R Specifications Dimensions = mm Table Model RNCM-251 RNCM-301 RNCM-401 RNCM-501 RNCM-631 Versions available R, R, R, R, R, Table diameter Center height Center bore Nose Diameter 40H7 40H7 40H7 50H7 60H6 Thru Diameter Table T-slot width 12H7 14H7 14H7 18H7 18H7 Guide block width 18h7 Servo motor (anuc)* Alpha 8i Alpha 12i Alpha 12i Alpha 12i Alpha 12i Maximum motor speed rpm 3,000 Speed reduction ratio 1/180 Maximum table speed rpm 16.7 Inertia converted into motor shaft x 10-3 kg.m Clamp system** Hydraulic Clamp 490 (361) 833 (614) 1,764 (1,300) 2,450 (1,806) 4,410 (3250) Indexing accuracy arc sec. ± 7.5 Repeatability arc sec. ± 2 Net Weight kg (lbs.) 75 (165) 200 (440) 300 (660) 450 (990) 800 (1,760) wheel torque 470 (346) 764 (563) 1,666 (1,228) 2,450 (1,805) 4,116 (3,033) work inertia kg.m work weight W kg (lbs) 100 (220) [250 (550)] 150 (330) [350 (770)] 200 (440) [500 (1,100)] 250 (550) [600 (1,320)] 400 (880) [800 (1,760)] [with tailstock] W kg (lbs) 250 (550) 350 (770) 500 (1,100) 600 (1,320) 800 (1,760) N (lbf) 19,600 (4,390) 29,400 (6,585) 39,200 (8,781) 49,000 (10,976) 49,000 (10,976) load when table clamped 490 (361) 833 (614) 1,764 (1,300) 2,450 (1,806) 4,410 (3,250) 931 (686) 1,568 (1,156) 2,450 (1,806) 3,430 (2,528) 7,840 (5,778) *Other motors & rpm available Specifications subject to change without notice **Booster optional 18

19 Dimensions RNCM-251R Dimensions = mm Single Axis Rotary Tables H RNCM-301R With Hydraulic Power Chuck RNCM-301R H RNCM-401R RNCM Ø H RNCM-501R Ø H RNCM-631R RNCM-631R Ø H The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Options & Accessories Big Bore TPC NC controller Various Chucks & Collets Options Accessories Tailstocks Support Spindles PVC Cable Set Steel Braided Cable Set Scales Rotary Joint RNCM-251 No Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes RNCM-301 No Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes RNCM-401 No Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes RNCM-501 No Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes RNCM-631 Yes - 180H7 Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes Air/Hydraulic Booster 19

20 Single Axis Rotary Tables RBA-250, 300, 400, 500 DUA DISC HYDRAUIC CAMPING BUIT-IN BOOSTER The RBA-Series rotary tables are equipped with the finest Tsudakoma technologies. RBA tables feature a built-in air/hydraulic booster, and a powerful Dual Disc hydraulic clamping mechanism. RBA-Series worm wheels are manufactured (gear hobbed) as an assembly consisting of the worm wheel, cross roller bearing, and the main spindle. The result: unsurpassed accuracy. Specifications RBA-400R Dimensions = mm Table Model RBA-250 RBA-250-S RBA-300 RBA-300-S RBA-400 RBA-500 Versions available R, R, R, R, R, R, Table diameter Center height Center bore Nose Diameter 95H7 95H7 130H7 130H7 190H7 220H7 Thru Diameter Table T-slot width 12H7 12H7 14H7 14H7 14H7 18H7 Guide block width Servo motor (anuc)* Alpha 8i Alpha 8is Alpha 12i Alpha 22is Alpha 12i Alpha 12i Maximum motor speed rpm 3,000 4,000 3,000 4,000 3,000 3,000 Speed reduction ratio 1/90 1/45 1/90 1/45 1/90 1/180 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system** 18h7 Hydraulic Clamp 980 (722) 980 (722) 2,450 (1,806) 2,450 (1,806) 4,200 (3,095) 6,100 (4,496) Indexing accuracy arc sec. ±7 Repeatability arc sec. ±2 Net Weight kg (lbs.) 100 (220) 100 (220) 180 (396) 180 (396) 300 (660) 550 (1,210) wheel torque 581 (428) 581 (428) 931 (686) 931 (686) 1,666 (1,228) 3,276 (2,414) work inertia kg.m work weight W kg (lbs) 150 (330) [300 (660)] 150 (330) [300 (660)] 200 (440) [400 (880)] 200 (440) [400 (880)] 250 (550) [500 (1,100)] 250 (550) [600 (1,320)] [with tailstock] W kg (lbs) 300 (660) 300 (660) 400 (880) 400 (880) 500 (1,100) 600 (1,320) N (lbf) 19,600 (4,390) 19,600 (4,390) 29,400 (6,586) 29,400 (6,586) 39,200 (8,781) 49,000 (10,976) load when table clamped 980 (722) 980 (722) 2,450 (1,806) 2,450 (1,806) 4,200 (13,095) 6,100 (4,496) 980 (722) 980 (722) 3,626 (2,672) 3,626 (2,672) 5,880 (4,334) 13,132 (9,678) *Other motors & rpm available Specifications subject to change without notice **Booster optional 20

21 Dimensions RBA-250R Dimensions = mm Single Axis Rotary Tables RBA Ø H RBA-300R RBA-300R TSH-210 Support Spindle Ø H The rotary table and hydraulic support spindle are mounted on a custom baseplate and joined to a specially designed trunnion fixture. RBA-400R Ø H RBA-400R TSH-210 Support Spindle 216 RBA-500R The rotary table and hydraulic support spindle are mounted on a custom baseplate and joined to a specially designed trunnion fixture. The support spindle is raised to match the RB mm center height Ø H The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Options & Accessories aceplates TPC NC controller Various Chucks & Collets Options Accessories Tailstocks Support Spindles PVC Cable Set Steel Braided Cable Set Scales Rotary Joint RBA-250 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes RBA-300 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes RBA-400 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes RBA-500 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes Air/Hydraulic Booster 21

22 Single Axis Rotary Tables RBA-250K, 300K, 400K, 500K HORIZONTA MACHINING CENTER ROTARY TABES The RBA,K-Series rotary tables are designed for use on horizontal machining centers. RBA,K tables feature a built-in air/hydraulic booster, and a powerful Dual Disc hydraulic clamping mechanism. RBA,K-Series worm wheels are manufactured (gear hobbed) as an assembly consisting of the worm wheel, cross roller bearing, and the main spindle. The result: unsurpassed accuracy. Specifications RBA-500K Dimensions = mm Table Model RBA-250K RBA-250K,S RBA-300K RBA-300K,S RBA-400K RBA-500K Table diameter Center height Center bore Nose Diameter 95H7 95H7 130H7 130H7 190H7 220H7 Thru Diameter Table T-slot width 12H7 12H7 14H7 14H7 14H7 18H7 Guide block width Servo motor (anuc)* Alpha 8i Alpha 8is Alpha 12i Alpha 22is Alpha 12i Alpha 12i Maximum motor speed rpm 3,000 4,000 3,000 4,000 3,000 3,000 Speed reduction ratio 1/90 1/45 1/90 1/45 1/90 1/180 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system** 18h7 Hydraulic Clamp 980 (722) 980 (722) 2,450 (1,806) 2,450 (1,806) 4,200 (3,095) 6,100 (4,496) Indexing accuracy arc sec. ±7 Repeatability arc sec. ±2 Net Weight kg (lbs.) 105 (231) 105 (231) 185 (407) 185 (407) 300 (660) 550 (1,210) wheel torque 581 (428) 581 (428) 931 (686) 931 (686) 1,666 (1,228) 3,276 (2,414) work inertia kg.m work weight [with tailstock] W kg (lbs) 150 (330) [300 (660)] 150 (330) [300 (660)] 200 (440) [400 (880)] 200 (440) [400 (880)] 250 (550) [500 (1,100)] 250 (550) [600 (1,320)] N (lbf) 19,600 (4,390) 19,600 (4,390) 29,400 (6,586) 29,400 (6,586) 39,200 (8,781) 49,000 (10,976) load when table clamped 980 (722) 980 (722) 2,450 (1,806) 2,450 (1,806) 4,200 (13,095) 6,100 (4,496) 980 (722) 980 (722) 3,626 (2,672) 3,626 (2,672) 5,880 (4,334) 13,132 (9,678) *Other motors & rpm available Specifications subject to change without notice **Booster optional 22

23 Single Axis Rotary Tables Dimensions RBA-250K 253 Dimensions = mm RBA-400K Twin aceplate 160 Ø H RBA-300K 303 RBA-250K Custom Swivel Box 210 Ø H RBA-400K RBA-500K Ø H RBA-400K Custom Swivel Arm A swivel connector is used to prevent cables from being entangled when the rotary table is mounted on a pallet Ø H The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Options & Accessories Dual aceplates TPC NC Controller Various Chucks & Collets Options Accessories Tailstocks Support Spindles PVC Cable Set Steel Braided Cable Set Scales Rotary Joint RBA-250K Yes Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes RBA-300K Yes Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes RBA-400K Yes Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes RBA-500K Yes Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes Air/Hydraulic Booster 23

24 Single Axis Rotary Tables RTV-304, 404, 504 BIG BORE TABES The RTV-Series rotary tables feature an extra large center bore. RTV tables utilize a powerful Dual Disc hydraulic clamping mechanism. Specifications Dimensions = mm Table Model RTV-304 RTV-404 RTV-504 Versions available AA, BA AA, BA AA, BA Table diameter Center height Center bore Nose Diameter 190H7 250H7 315H7 Thru Diameter Table T-slot width 14H7 14H7 18H7 Guide block width 18h7 Servo motor (anuc)* Alpha 12i Alpha 12i Alpha 12i Maximum motor speed rpm 3,000 Speed reduction ratio 1/90 1/90 1/120 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system** Hydraulic Clamp 2,700 (1,990) 4,600 (3,390) 5,800 (4,275) Indexing accuracy arc sec. ±7.5 Repeatability arc sec. ±2 Net Weight kg (lbs.) 180 (396) 430 (946) 590 (1,298) wheel torque 1,370 (1,010) 2,630 (1,938) 4,200 (3,095) work inertia kg.m RTV-404,AA work weight W kg (lbs) 300 (660) [500 (1,100)] 350 (770) [700 (1,540)] 500 (1,100) [1,000 (2,200)] [with tailstock] W kg (lbs) 500 (1,100) 700 (1,540) 1,000 (2,200) N (lbf) 29,400 (6,586) 45,000 (10,080) 54,000 (12,096) load when table clamped 2,700 (1,990) 4,600 (3,390) 5,800 (4,275) 3,626 (2,672) 8,000 (5,896) 15,132 (11,152) *Other motors & rpm available Specifications subject to change without notice **Booster optional 24

25 Dimensions RTV-304,AA Dimensions = mm Single Axis Rotary Tables RTV-304,AA Ø H RTV-404,AA ACCESSORIES: Steel Braided Cable: 5 ayers of Protection Ø H RTV-504,AA RTV-404,CA Motor on Top (pg26) Ø H The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Options & Accessories aceplates TPC NC Controller Various Chucks & Collets Options Accessories Tailstocks Support Spindles PVC Cable Set Steel Braided Cable Set Scales Rotary Joint RTV-304 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes RTV-404 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes RTV-504 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes Air/Hydraulic Booster 25

26 Single Axis Rotary Tables RTV-304,CA, 404,CA, 504,CA BIG BORE TABES, TOP MOUNTED MOTOR The RTV,CA-Series rotary tables feature an extra large center bore with a top mounted servomotor. RTV tables utilize a powerful Dual Disc hydraulic clamping mechanism. These tables are particularly suited for use on horizontal machining centers. Specifications Dimensions = mm Table Model RTV-304,CA RTV-404,CA RTV-504,CA Table diameter Center height Center bore Nose Diameter 190H7 250H7 315H7 Thru Diameter Table T-slot width 14H7 14H7 18H7 Guide block width 18h7 Servo motor (anuc)* Alpha 12i Alpha 12i Alpha 12i Maximum motor speed rpm 3,000 Speed reduction ratio 1/90 1/90 1/120 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system** Hydraulic Clamp 2,700 (1,990) 4,600 (3,390) 5,800 (4,275) Indexing accuracy arc sec. ±7.5 Repeatability arc sec. ±2 Net Weight kg (lbs.) 180 (396) 430 (946) 590 (1,298) wheel torque 1,370 (1,010) 2,630 (1,938) 4,200 (3,095) work inertia kg.m work weight [with tailstock] W kg (lbs) 300 (660) [500 (1,100)] 350 (770) [700 (1,540)] 500 (1,100) [1,000 (2,200)] RTV-404,CA N (lbf) 29,400 (6,586) 45,000 (10,080) 54,000 (12,096) load when table clamped 2,700 (1,990) 4,600 (3,390) 5,800 (4,275) 3,626 (2,672) 8,000 (5,896) 15,132 (11,152) *Other motors & rpm available Specifications subject to change without notice **Booster optional 26

27 Single Axis Rotary Tables Dimensions RTV-304,CA Dimensions = mm Ø H7 RTV-304,AA Motor on Right (pg24) RTV-404,CA Ø H7 ACCESSORIES: Steel Braided Cable: 5 ayers of Protection RTV-504,CA Ø H The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Options Accessories Options & Accessories aceplates TPC NC Controller Various Chucks & Collets Tailstocks Support Spindles PVC Cable Set Steel Braided Cable Set Scales Rotary Joint Air/Hydraulic Booster RTV-304,CA Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes RTV-404,CA Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes RTV-504,CA Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes 27

28 Single Axis Rotary Tables RT-147, 251, 320 MUTI-SPINDE, MUTI ACEPATE ROTARY TABES The RT-147, RT-251, and RT-320 have been designed for use on horizontal machining centers. The RT-147, RT-251, and RT-320 are available with dual or quad faceplates and can be accessorized with a swivel box for cable management. These tables are typically equipped with rotary joints for use in high production machining environments. Specifications Dimensions = mm Table Model RT-147 RT-251 RT-320 Table diameter 160 x (2,4) 200 x (2,4) 320 x (2,4) Center height 135 & & & 610 Center bore Nose Diameter 55H7 55H7 101H7 Thru Diameter Table T-slot width 12h8 12h8 12h8 Guide block width 14h7 14h7 14h7 Servo motor (anuc)* Alpha 4i Alpha 4i Alpha 22i Maximum motor speed rpm 4,000 4,000 3,000 Speed reduction ratio 1/90 1/90 1/90 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system Pneumatic Hydraulic** Hydraulic** Clamp 156 (115) - - Clamp (154) 2,450 (1,806) Indexing accuracy arc sec. ±12.5 ±12.5 ±12.5 Repeatability arc sec. ±2 ±2 ±2 Net Weight kg (lbs.) 100 (220) quad 135 (297) dual 450 (990) quad wheel torque 147 (108) 264 (194) 931(686) work inertia kg.m RT-147 work weight W kg (lbs) 75/faceplate (165/faceplate) 75/faceplate (165/faceplate) 100/faceplate (220/faceplate) load when table clamped 156 (115) 392 (289) 264 (194) 392 (289) 2,450 (1,806) 3,626 (2,672) *Other motors & rpm available Specifications subject to change without notice **Booster optional 28

29 Dimensions RT-147 Dimensions = mm Single Axis Rotary Tables RT RT-251 The RT-251 is a twin spindle, quad faceplate rotary table typically pallet mounted on a horizontal machining center. The RT-251 is equipped with (4) 7.9 diameter faceplates, enabling high production, lights-out machining RT The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Options & Accessories Quad aceplates TPC NC Controller Various Chucks & Collets Options Accessories Custom Swivel Boxes PVC Cable Set Steel Braided Cable Set Scales Rotary Joint RT-147 Yes Yes-TPC3 Series Yes Yes Yes Yes Yes Yes No RT-251 Yes Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes RT-320 Yes Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes Air/Hydraulic Booster 29

30 Single Axis Rotary Tables RNC-801, 1001, 1201, 1501, 2001 ARGE CAPACITY, HEAVY DUTY ROTARY TABES The RNC-Series rotary tables are designed for use on large horizontal machining centers. The RNC tables feature high rigidity and massive clamping torque for extremely accurate machining of heavy workpieces. RNC-1201 Specifications Dimensions = mm Table Model RNC-801 RNC-1001 RNC-1201 RNC-1501 RNC-2001 Versions available Table diameter 800 1,000 1,250 1,500 2,000 Table height Center bore Nose Diameter 60H7 75H7 75H7 75H7 225H7 Table T-slot width 18H7 22H7 22H7 28H7 28H7 Guide block width 22h Servo motor (anuc)* Alpha 12i Alpha 22i Alpha 22i Alpha 22i Alpha 30i Maximum motor speed rpm 3,000 3,000 3,000 3,000 2,000 Speed reduction ratio 1/360 1/360 1/720 1/720 1/720 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system** Hydraulic Clamp 6,860 (5,056) 5,390 (3,972) 9,800 (7,223) 9,800 (7,223) 19,600 (14,445) Indexing accuracy arc sec. ± 7.5 Repeatability arc sec. ± 2 Net Weight kg (lbs.) 1,200 (2,640) 1,500 (3,300) 2,700 (5,940) 3,000 (6,600) 8,000 (17,600) wheel torque 7,840 (5,778) 13,230 (9,751) 21,560 (15,890) 21,560 (15,890) 49,000 (36,113) work inertia kg.m ,255 2,255 4,900 work weight W kg (lbs) 1,500 (3,300) 3,000 (6,600) 8,000 (17,600) 8,000 (17,600) 10,000 (22,000) N (lbf) 29,400 (6,586) 39,200 (8,781) 49,000 (10,976) 49,000 (10,976) 58,800 (13,171) load when table clamped 6,860 (5,056) 5,390 (3,972) 9,800 (7,223) 9,800 (7,223) 19,600 (14,445) 9,800 (7,223) 19,600 (14,445) 24,500 (18,057) 24,500 (18,057) 34,300 (25,279) *Other motors & rpm available Specifications subject to change without notice **Booster optional 30

31 Dimensions RNC-801 Dimensions = mm Single Axis Rotary Tables H RNC-2001,RI RZ-200 Indexer for Size Reference Ø RNC H Ø 1000 RNC-1201 RNC Ø 1250 (Ø 1500) 370 (400) H ( ) = RNC-1501 The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Options & Accessories aceplates TPC NC Controller Various Chucks & Collets Options Accessories Tailstocks Support Spindles PVC Cable Set Steel Braided Cable Set Scales Rotary Joint RNC-801 Standard Yes-TPC3 Series No No Yes Yes Yes Yes Yes RNC-1001 Standard Yes-TPC3 Series No No Yes Yes Yes Yes Yes RNC-1201 Standard Yes-TPC3 Series No No Yes Yes Yes Yes Yes RNC-1501 Standard Yes-TPC3 Series No No Yes Yes Yes Yes Yes RNC-2001 Standard Yes-TPC3 Series No No Yes Yes Yes Yes Yes Air/Hydraulic Booster 31

32 Single Axis Multi-Spindle Rotary Tables RN-100, 150, 200-2,3,4 RN-250, 300-2,3 HIGH SPEED MUTI-SPINDE ROTARY TABES These high speed, multi-spindle rotary tables are particularly suited for multi-spindle vertical machining centers. The compact, multi-spindle RN-100 is especially suited for drilling and tapping machines. Specifications RN-100R-3 Dimensions = mm Table Model RN-100-2,3,4 RN-150-2,3,4 RN-200-2,3,4 RN-250-2,3 RN-300-2,3 Versions available R, R R R R Spindle outer diameter 80h7 100h7 120h7 - - Table diameter (optional) (115) (160) (200) Center height Center bore Nose Diameter 50H7 55H7 65H7 75H7 110H7 Thru Diameter Table T-slot width (with faceplate) - (12H8) (12H8) 12H8 14H8 Minimum spindle center distance Guide block width 18h7 14h7 18h7 18h7 18h7 Servo motor (anuc)* Alpha 4i Alpha 4i Alpha 8i Alpha 8i Alpha 12i Maximum motor speed rpm 4,000 4,000 3,000 3,000 3,000 Speed reduction ratio 1/36 1/90 1/90 1/120 1/120 Number of spindles Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system Pneumatic Clamp 80 (59) 156 (115) 294 (217) 441 (325) 980 (722) Indexing accuracy arc sec. ±30 ±15 Repeatability arc sec. ±2 Net Weight kg (lbs.) ( ) 120 (264) 160 (352) 240 (528) 480 (1,056) wheel torque 176 (130) 147 (108) 245 (181) 470 (346) 764 (563) work inertia kg.m work weight W kg (lbs) 25 (55) [50 (110)] 75 (165) [150 (330)] 100 (220) [250 (550)] 100 (220) [250 (550)] 150 (330) [350 (770)] [with tailstock] W kg (lbs) 50 (110) 150 (330) 250 (550) 250 (550) 350 (770) N (lbf) 5,880 (1,317) 7,840 (1,756) 13,720 (3,073) 13,720 (3,073) 19,600 (4,390) load when table clamped 80 (59) 156 (115) 294 (217) 441 (325) 980 (722) 156 (115) 392 (289) 980 (722) 980 (722) 1,960 (1,444) 32 *Other motors & rpm available Specifications subject to change without notice

33 Dimensions RN-100R-2,3,4 Single Axis Multi-Spindle Rotary Tables Dimensions = mm RN-150R-2 (3 & 4 SPINDE MODES ASO AVAIABE) RN H RN-200R-2 (3 & 4 SPINDE MODES ASO AVAIABE) H7 15 RN w/5c Collets RN-250R-2 (3 SPINDE MODE ASO AVAIABE) H RN w/5c Collets (back) RN-300R-2 (3 SPINDE MODE ASO AVAIABE) H The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Options & Accessories aceplates TPC NC Controller Various Chucks & Collets Options Accessories Tailstocks Support Spindles PVC Cable Set Steel Braided Cable Set Scales Rotary Joint RN-100-2,3,4 Yes Yes-TPC-Jr Series Yes Yes Yes Yes No No No RN-150-2,3,4 Yes Yes-TPC-Jr Series Yes Yes Yes Yes No No No RN-200-2,3,4 Yes Yes-TPC-Jr Series Yes Yes Yes Yes No No No RN-250-2,3 Standard Yes-TPC-Jr Series Yes Yes Yes Yes No No No RN-300-2,3 Standard Yes-TPC-Jr Series Yes Yes Yes Yes No No No Air/Hydraulic Booster 33

34 Single Axis Indexers RZ-160, 200 INDEXERS TPC-Jr NC CONTROER INCUDED RZ-Series indexers are packaged with a TPC-Jr NC controller for plug & play operation. The RZ indexers are attractively priced, yet retain the high performance build characteristics found on full 4 th axis Tsudakoma rotary tables. Specifications Dimensions = mm Indexer Model RZ-160 RZ-200 Spindle outer diameter 100h7 120h7 Table diameter (optional) (160 or 200) (200 or 250) Center height Center bore Nose Diameter (w/face plate) 55H7 (50H7) 65H7 (60H7) Thru Diameter Table T-slot width w/face plate 12H8 12H8 Guide block width 14h7 18h7 Controller (included with table) TPC-Jr G2 TPC-Jr G3 Maximum motor speed rpm 3,000 3,000 Speed reduction ratio 1/60 1/72 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system Pneumatic Clamp 156 (115) 294 (217) Indexing accuracy arc sec. ± 22.5 Repeatability arc sec. ± 2 Net Weight kg (lbs.) 40 (88) 65 (143) wheel torque 147 (108) 264 (195) work inertia kg.m work weight kg (lbs) [with tailstock] W W 75 (165) [150 (330)] 150 (330) 100 (220) [250 (550)] 250 (550) Controller Control axis Servo motor TPC-Jr 1 axis AC servo, ABS detector Command unit Dividing number Direct indexing Arc indexing 1 to even indexing 1 to 9999 even indexing Max. command angle ± Command system Input system INV, ABS, Shortcut ABS, INC/ABS mixed system Includes MDI & full RS-232 communication Program control Workpiece No. (W0000 to 9999) Program capacity Cable supplied (Standard) Power Requirements (less than 100 ohm ground resistance) RZ-200 & TPC-Jr Controller 1000 blocks in main & sub-program together Between rotary table & TPC-Jr (1 pc.) or motor : 5m Power cable : 5m Interlocking cable : 5m 1 Ø 200/220V±10% 50/60Hz (non-ce) Model 1 Ø 230V±10% 50/60Hz (CE) Power capacity use Rating Jr G2 1.2KVA 8A Jr G3 2.2KVA 15A N (lbf) 7,840 (1,756) 13,720 (3,073) load when table clamped 156 (115) 294 (217) 392 (289) 980 (722) Specifications subject to change without notice 34

35 Single Axis Indexers Dimensions RZ-160 Dimensions = mm RZ-200 with Steel Braided Cable H7 55H RZ-200 RZ-160 with 5C Collet h7 65H TPC-Jr NC CONTROER RZ-160 TS-160 Support Spindle G2 : 260 G3 : 310 The rotary table and support spindle are mounted on a baseplate and joined to a specially designed, dual 5C collet trunnion fixture Options Accessories Options & Accessories aceplates 5C Collets Various Chucks Tailstocks Support Spindles PVC Cable Set Steel Braided Cable Set Scales Rotary Joint Air/Hydraulic Booster RZ-160 Yes Yes Yes Yes Yes Yes No No No RZ-200 Yes Yes Yes Yes Yes Yes No No No 35

36 Tilting Rotary Tables TN-131, 160, 200, 320 TN-131 HIGH POWER, HIGH SPEED TITING ROTARY TABES The TN-Series tables are top of the line high speed, high power, high accuracy tilting rotary tables. Model TN-131 TN-160 TN-200 TN-320 Tilt Range -17 ~ ~ ~ ~ +110 Spindle outer diameter 90h7 100h7 120h7 - Table diameter (optional) (135) 160 (200) 200 (250) 320 Table height at 0 position 210 (235 w/faceplate) 235 (260 w/faceplate) 270 (300 w/faceplate) 355 Center height at 90 position Center bore Nose Diameter (w/faceplate) 55H7 (40H7) 55H7 (50H7) 65H7 (60H7) 105H7 Thru Diameter Table T-slot width 12H8 (w/faceplate) 12H8 (w/faceplate) 12H8 (w/faceplate) 14H7 Guide block width 14h7 18h7 18h7 18h7 Servo motor (anuc)* Rotary Tilt Rotary Tilt Rotary Tilt Rotary Tilt Alpha 2i Alpha 2i Alpha 4i Alpha 4i Alpha 4i Alpha 4i Alpha 8i Alpha 8i Maximum motor speed rpm 5,000 5,000 4,000 4,000 4,000 4,000 3,000 3,000 Speed reduction ratio 1/60 1/120 1/60 1/72 1/45 1/90 1/120 1/240 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system Clamp [500 psi] Pneumatic Dual Taper 500 (369) Pneumatic Dual Taper 500 (369) Pneumatic Double Piston** 157** (116) Pneumatic Double Piston** 425** (313) Pneumatic Double Piston** 250** (184) Pneumatic Double Piston** 850** (626) psi *** [2,200] [(1,621)] Indexing accuracy arc sec. ±20 - ±15 - ±15 - ±10 - Indexing repeatability arc sec. ±2 - ±2 - ±2 - ±2 - psi *** [2,200] [(1,621)] Tilting accuracy arc sec. - ± ± ± ±22.5 Tilting repeatability arc sec. - ±4 - ±2 - ±2 - ±2 Net Weight kg (lbs.) 76 (167) 165 (363) 230 (506) 440 (968) wheel torque - rotary 152 (112) 200 (147) 450 (332) 931 (686) work inertia kg.m work weight kg (lbs) W W 0 tilt angle 0 ~ 90 tilt angle 35 (77) 20 (44) 60 (132) 40 (88) 120 (264) 70 (154) 150 (330) 100 (220) work moment W 57 (42) 39.2 (28.9) 53.7 (39.6) (120.4) N (lbf) 3,920 (878) 7,840 (1,756) 13,720 (3,073) 19,600 (4,390) load when table clamped 500 (369) 157** (116) 250** (184) 2,200 (1,621) 500 (369) 425** (313) 850** (626) 2,200 (1,621) 36 *Other motors & rpm available Specifications subject to change without notice Dimensions = mm **Hydraulic or air/hydraulic optional ***Booster optional

37 Tilting Rotary Tables Dimensions TN-131 Dimensions = mm Ø TN-131 Pull Stud Option TN h TN-160 Rotary Scales Option TN h TN-320 Hydraulic Clamping TN Ø The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Options Accessories Options & Accessories aceplates TPC NC Controller Various Chucks & Collets PVC Cable Set Steel Braided Cable Set Interconnect Cable Set Scales Hydraulic Clamping Air/Hydraulic Booster TN-131 Yes Yes-TPC-Jr Series Yes Yes Yes Yes Yes No No TN-160 Yes Yes-TPC-Jr Series Yes Yes Yes Yes Yes Yes Yes TN-200 Yes Yes-TPC-Jr Series Yes Yes Yes Yes Yes Yes Yes TN-320 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Standard Yes 37

38 Tilting Rotary Tables TTNC-451, 631, 1001 HIGH POWER, ARGE TITING ROTARY TABES TTNC-451 The TTNC-Series tables feature massive clamping torque. Model TTNC-451 TTNC-631 TTNC-1001 Tilt Range -10 ~ ~ ~ +110 Table diameter ,000 Table height at 0 position Center height at 90 position Center bore Nose Diameter 140H7 180H6 75H7 Thru Diameter Table T-slot width 14H7 18H7 22H7 Guide block width 18h7 18h7 - Servo motor (anuc)* Rotary Tilt Rotary Tilt Rotary Tilt Alpha 12i Alpha 12i Alpha 12i Alpha 12i Alpha 22i Alpha 30i Maximum motor speed rpm 3,000 3,000 3,000 3,000 2,000 2,000 Speed reduction ratio 1/180 1/360 1/180 1/360 1/360 1/1,440 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system** Clamp torque 980 (722) 980 (722) 4,410 (3,250) 2,352 (1,733) 9,800 (7,223) Indexing accuracy arc sec. ± ± ± Indexing repeatability arc sec. ±2 - ±2 - ±2-19,600 (14,445) Tilting accuracy arc sec. - ± 30 - ± 30 - ± 30 Tilting repeatability arc sec. - ±2 - ±2 - ±2 Net Weight kg (lbs.) 780 (1,716) 1,700 (3,740) 4,600 (10,120) wheel torque - rotary 1,666 (1,228) 4,116 (3,033) 13,230 (9,751) work inertia kg.m work weight kg (lbs) W W 0 tilt angle 0 ~ 90 tilt angle 200 (440) 150 (330) 600 (1,320) 300 (660) 2,500 (5,500) 1,500 (3,300) work moment W 294 (217) 980 (722) 7,840 (5,778) N (lbf) 19,600 (4,390) 24,500 (5,488) 29,400 (6,587) load when table clamped 980 (722) 4,410 (3,250) 9,800 (7,223) 980 (722) 2,352 (1,733) 19,600 (14,445) 38 *Other motors & rpm available Specifications subject to change without notice Dimensions = mm **Booster optional

39 Dimensions TTNC-451 Dimensions = mm Tilting Rotary Tables Ø H ACCESSORIES: Steel Braided Cable: 5 ayers of Protection TTNC Ø H OPTIONA TPC3 SERIES NC Controller TTNC H Ø The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Options & Accessories aceplates TPC NC Controller Various Chucks & Collets Options Accessories PVC Cable Set Steel Braided Cable Set Interconnect Cable Set Scales Rotary Joint TTNC-451 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes TTNC-631 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes TTNC-1001 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes Air/Hydraulic Booster 39

40 Multi-Spindle Tilting Rotary Tables TTNC-102-2, 101-4, 151-2, MUTI-SPINDE TITING ROTARY TABES TTNC Multiple spindle tilting rotary tables for high production 4 th & 5 th axis machining. Automatic 5C collet outputs optional. Model TTNC TTNC TTNC TTNC Tilt Range -17 ~ ~ ~ ~ +95 Minimum table center distance Spindle outer diameter 90h7 80h7 - - Table diameter (optional) (135) (115) Table height at 0 position (w/faceplate) 230 (255) 275 (295) Center height at 90 position Center bore Nose Diameter (w/faceplate) 55H7 (44H7) 50H7 35H7 40H7 Thru Diameter Table T-slot width (w/faceplate) (12H8) - 12H7 12H7 Guide block width 14h7 18h7 18h7 18h7 Servo motor (anuc)* Rotary Tilt Rotary Tilt Rotary Tilt Rotary Tilt Alpha 2i Alpha 2i Alpha 8i Alpha 8i Alpha 4i Alpha 8i Alpha 8i Alpha 12i Maximum motor speed rpm 5,000 5,000 3,000 3,000 4,000 3,000 3,000 3,000 Speed reduction ratio 1/90 1/180 1/60 1/90 1/90 1/90 1/90 1/120 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system Pneumatic Pneumatic Pneumatic Hydraulic** Pneumatic Hydraulic** Hydraulic** Hydraulic** Clamp [500 psi] 127 (94) 284 (209) 80 (59) [980] [(722)] 78 (57) [980] [(722)] [490] [(361)] Indexing accuracy arc sec. ±20 - ±30 - ±15 - ±10 - Indexing repeatability arc sec. ±2 - ±4 - ±2 - ±2 - Tilting accuracy arc sec. - ± ±30 - ±30 - ±30 Tilting repeatability arc sec. - ±2 - ±2 - ±2 - ±2 Net Weight kg (lbs.) 100 (220) 370 (814) 330 (726) 400 (880) wheel torque - rotary 93 (69) 176 (130) 147 (108) 470 (346) work inertia kg.m [2,450] [1,806)] work weight kg (lbs) W W 0 tilt angle 0 ~ 90 tilt angle 20 (44) 20 (44) 20 (44) 20 (44) 40 (88) 40 (88) 50 (110) 50 (110) work moment W 54.8 (40.4) (187.8) (115.6) (187.8) N (lbf) 1,960 (439) 1,960 (439) 6,860 (1,537) 9,800 (2,195) load when table clamped 127 (93.6) 80 (59) 78 (57.5) 490 (361) (209) 980 (722) 980 (722) *Other motors & rpm available Specifications subject to change without notice Dimensions = mm **Booster optional 2,450 (1,806)

41 Dimensions TTNC Multi-Spindle Tilting Rotary Tables Dimensions = mm ± TTNC C Collet Option TTNC H TTNC RJ Rotary Joint Option TTNC ± TTNC TTNC Ø Ø ± The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Options & Accessories aceplates Rotary Joint Various Chucks & Collets Options Accessories PVC Cable Set Steel Braided Cable Set Interconnect Cable Set Scales Hydraulic Clamping TTNC Yes Yes Yes Yes Yes Yes Yes No No Air/Hydraulic Booster TTNC Yes Yes Yes Yes Yes Yes Yes Yes - Tilt Axis Yes - Tilt Axis TTNC Standard Yes Yes Yes Yes Yes Yes Yes - Tilt Axis Yes - Tilt Axis TTNC Standard Yes Yes Yes Yes Yes Yes Standard Yes 41

42 Tilting Rotary Tables TRNCB-201, 301 BIG BORE TITING ROTARY TABES TRNCB-Series big bore tables feature a ±110 tilt range due to a unique differential gear system. The motor section does not move allowing for simplified cable management. TRNCB-201 Model TRNCB-201 TRNCB-301 Tilt Range -110 ~ ~ +110 Table diameter Table height at 0 position Center height at 90 position Center bore Nose Diameter 70H7 100H7 Thru Diameter Table T-slot width 12H7 14H7 Guide block width 18h7 18h7 Servo motor (anuc)* Rotary Tilt Rotary Tilt Alpha 4i Alpha 4i Alpha 8i Alpha 8i Maximum motor speed rpm 4,000 4,000 3,000 3,000 Speed reduction ratio 1/360 1/360 1/360 1/360 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system** Hydraulic Hydraulic Hydraulic Hydraulic Clamp psi 490 (361) 490 (361) 830 (612) Indexing accuracy arc sec. ±10 - ±10 - Indexing repeatability arc sec. ±2 - ±2-980 (722) Tilting accuracy (0 ~ +90 ) arc sec. - ± ±22.5 Tilting accuracy (-90 ~ +90 ) arc sec. - ±30 - ±30 Tilting repeatability arc sec. - ±2 - ±2 Net Weight kg (lbs.) 280 (616) 380 (836) wheel torque - rotary 470 (346) 764 (563) work inertia kg.m work weight kg (lbs) W W 0 tilt angle 0 ~ 90 tilt angle 100 (220) 50 (110) 150 (330) 100 (220) work moment W (115.6) (187.8) N (lbf) 9,800 (2,195) 14,700 (3,293) load when table clamped 490 (361) 980 (722) 490 (361) 980 (722) 42 *Other motors & rpm available Specifications subject to change without notice Dimensions = mm **Booster optional

43 Tilting Rotary Tables Dimensions Dimensions = mm TRNCB H7 TRNCB-201 BT50 Pull Stud Option Ø ACCESSORIES: Steel Braided Cable: 5 ayers of Protection TRNCB H OPTIONA TPC3 SERIES NC Controller Ø The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Options Accessories Options & Accessories aceplates TPC NC Controller Various Chucks & Collets PVC Cable Set Steel Braided Cable Set Interconnect Cable Set Scales Hydraulic Clamping Air/Hydraulic Booster TRNCB-201 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Standard Yes TRNCB-301 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Standard Yes 43

44 Tilting Rotary Tables TRNC-151S, 201S, 301S HIGH PRECISION TITING ROTARY TABES TRNC-Series tables feature a ±110 tilt range due to a unique differential gear system. The motor section does not move allowing for simplified cable management. TRNC-201S Model TRNC-151S TRNC-201S TRNC-301S Tilt Range -110 ~ +110 Table diameter Table height at 0 position Center height at 90 position Center bore Nose Diameter 35H7 40H7 40H7 Thru Diameter Table T-slot width 12H7 12H7 14H7 Guide block width 14h7 18h7 18h7 Servo motor (anuc)* Rotary Tilt Rotary Tilt Rotary Tilt Alpha 4i Alpha 4i Alpha 4i Alpha 4i Alpha 8i Alpha 8i Maximum motor speed rpm 4,000 4,000 4,000 4,000 3,000 3,000 Speed reduction ratio 1/180 1/180 1/360 1/360 1/360 1/360 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system Pneumatic Pneumatic Hydraulic** Hydraulic** Hydraulic** Hydraulic** Clamp [500 psi] 225 (166) 225 (166) [490] [(361)] [490] [(361)] [833] [(614)] Indexing accuracy arc sec. ±10 - ±7.5 - ±7.5 - Indexing repeatability arc sec. ±2 - ±2 - ±2 - [980] [(722)] Tilting accuracy (0 ~ +90 ) arc sec. - ± ± ±22.5 Tilting accuracy (-90 ~ +90 ) arc sec. ±30 ±30 ±30 Tilting repeatability arc sec. - ±2 - ±2 - ±2 Net Weight kg (lbs.) 145 (319) 280 (616) 350 (770) wheel torque - rotary 147 (108) 470 (346) 764 (563) work inertia kg.m work weight kg (lbs) W W 0 tilt angle 0 ~ 90 tilt angle 50 (110) 35 (77) 100 (220) 50 (110) 150 (330) 100 (220) work moment W 78.4 (57.8) (115.6) (187.8) N (lbf) 6,860 (1,537) 9,800 (2,195) 14,700 (3,293) load when table clamped 225 (166) 490 (361) 980 (722) 225 (166) 490 (361) 980 (722) 44 *Other motors & rpm available Specifications subject to change without notice Dimensions = mm **Booster optional

45 Dimensions TRNC-151S Dimensions = mm Tilting Rotary Tables H Ø ACCESSORIES: Steel Braided Cable: 5 ayers of Protection TRNC-201S H Ø OPTIONA TPC3 SERIES NC Controller TRNC-301S H Ø The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Options & Accessories aceplates TPC NC Controller Various Chucks & Collets Options Accessories PVC Cable Set Steel Braided Cable Set Interconnect Cable Set Scales Hydraulic Clamping TRNC-151S Yes Yes-TPC-Jr Series Yes Yes Yes Yes Yes No No TRNC-201S Yes Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes TRNC-301S Yes Yes-TPC3 Series Yes Yes Yes Yes Yes Yes Yes Air/Hydraulic Booster 45

46 Tilting Rotary Tables THNC-251, 301 HIGH POWER, HIGH SPEED TITING ROTARY TABES The THNC-Series tables have a NC controlled rotary axis, and a manual tilt axis. The highly rigid body incorporates a powerful hydraulic clamp mechanism. THNC-251 Model THNC-251 THNC-301 Tilt Range 0 ~ +93 Table diameter Table height at 0 position Center height at 90 position Center bore Nose Diameter 40H7 40H7 Thru Diameter Table T-slot width 12H7 14H7 Guide block width 18h7 18h7 Servo motor (anuc)* Rotary Tilt Rotary Tilt Alpha 4i Manual Alpha 8i Manual Maximum motor speed rpm 4,000-3,000 - Speed reduction ratio 1/180-1/180 - Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system (14.4 ft.lbs.) (26 ft.lbs.) Clamp torque 490 (361) 490 (361) 833 (614) 1,862 (1,372) Indexing accuracy arc sec. ±7.5 ±30 ±7.5 ±30 Indexing repeatability arc sec. ±2 - ±2 - Net Weight kg (lbs.) 125 (275) 190 (418) wheel torque - rotary 470 (346) 764 (563) work inertia kg.m work weight kg (lbs) W W 0 tilt angle 0 ~ 90 tilt angle 80 (176) 40 (88) 180 (396) 100 (220) N (lbf) 6,860 (1,537) 9,800 (2,195) load when table clamped 490 (361) 833 (614) 490 (361) 1,470 (1,083) *Other motors & rpm available Specifications subject to change without notice Dimensions = mm **Booster optional 46

47 Dimensions THNC-251 Dimensions = mm Tilting Rotary Tables H Ø (Table position at 90º) ACCESSORIES: Steel Braided Cable: 5 ayers of Protection THNC H7 OPTIONA TPC3 SERIES NC Controller (Table position at 90º) The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Options & Accessories aceplates TPC NC Controller Various Chucks & Collets Options Accessories PVC Cable Set Steel Braided Cable Set Interconnect Cable Set Scales Hydraulic Clamping THNC-251 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Standard Yes THNC-301 Standard Yes-TPC3 Series Yes Yes Yes Yes Yes Standard Yes Air/Hydraulic Booster 47

48 Special Integrated Rotary Tables RC-250, 300, 400, 500 MACHINE TOO/TRANSER INE INTEGRATED TABES RC-Series rotary tables are designed for integration into a specialized machine tool or transfer line. RC-Series tables feature extra rigid castings for heavy duty applications. Standard equipment for RC-tables includes a built-in (8) port hydraulic/pneumatic rotary joint unit and (1) coolant port. Specifications Dimensions = mm Table Model RC-250 RC-300 RC-400 RC-500 Table diameter Table height Servo motor (anuc)* Alpha 8i Alpha 12i Alpha 22i Alpha 22i Maximum motor speed rpm 3,000 Speed reduction ratio 1/36 1/45 1/45 1/90 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system** Hydraulic Clamp 540 (398) 900 (663) 1,900 (1,400) 3,400 (2,506) Indexing accuracy arc sec. ±12.5 Repeatability arc sec. ±2 Net Weight kg (lbs.) 130 (286) 200 (440) 290 (638) 390 (858) wheel torque 660 (486) 966 (712) 1,535 (1,131) 2,815 (2,075) work inertia kg.m RC-300 work weight W kg (lbs) 300 (660) 450 (990) 650 (1,430) 650 (1,430) eccentric load W 350 (258) 700 (516) 960 (708) 960 (708) N (lbf) 19,600 (4,390) 29,400 (6,586) 39,200 (8,781) 39,200 (8,781) load when table clamped 540 (398) 900 (663) 1,900 (1,400) 3,400 (2,506) 931 (686) 2,000 (1,474) 4,000 (2,948) 4,000 (2,948) *Other motors & rpm available Specifications subject to change without notice **Booster optional 48

49 Dimensions RC-200 Special Integrated Rotary Tables Dimensions = mm C Port D Port E Port Port B Port A Port (8) 8mm Eq. Spaced 52mm Bolt Circle 22.5 J Port H Port G Port 2.4 ± H ±0.05 RC C Port D Port E Port Port B Port A Port (8) 11.5mm Eq. Spaced 72mm Bolt Circle 22.5 J Port H Port G Port 2.4 ± H ± RC C Port D Port E Port Port B Port 2.4 ±0.05 A Port (8)11.5mm Eq. Spaced 90mm Bolt Circle 22.5 J Port H Port G Port 30H ± RC C Port D Port E Port Port B Port 2.4 ±0.05 A Port (8)11.5mm Eq. Spaced 90mm Bolt Circle 22.5 J Port H Port G Port 30H ±0.05 The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). 49

50 Special Integrated Rotary Tables RC-250, 300, 400, 500 MACHINE TOO/TRANSER INE INTEGRATED TABES RC-Series rotary tables are designed for integration into a specialized machine tool or transfer line. RC-Series tables feature extra rigid castings for heavy duty applications. Standard equipment for RC-tables includes an (8) port hydraulic/pneumatic rotary joint unit and (1) coolant port. RH-400, 500, 600 MACHINE TOO/TRANSER INE INTEGRATED TABES RH-Series rotary tables are used mainly for rotating and positioning operations on items such as cradle jigs which have a comparably large turning radius. RH tables feature excellent allowable work weight and moment rigidity, and a powerful hydraulic clamp mechanism. RC-300 RH-600 RU-251, 301, 401, 501 MACHINE TOO/TRANSER INE INTEGRATED TABES RU-Series vertical rotary tables are used mainly as a tilting device. Standard features include a powerful Dual Disc clamp mechanism and excellent eccentric load rigidity. A (10) port rotary joint is a typical RU-Series option. TSU-170, 210, 255, 310 MACHINE TOO/TRANSER INE SUPPORT SPINDES TSU-Series support spindles are used in conjunction with RU-Series rotary tables to create a tilting fixture surface. Options include an (8)-port rotary joint and a balancer to support an eccentric load. A powerful Dual Disc Clamp Mechanism is incorporated. RU-301 TSU-170 Integrated Rotary Tables Tsudakoma integrated rotary tables are designed to be incorporated into machine tools to create a lexible Transfer ine for machining automobile parts. The overall rigidity and clamp torque of these rotary tables and support spindles allows smaller models to be selected resulting in a more compact transfer line. TSU- RC- RU- TSU- RU- TSU- RU- RH- 50 Turn & Tilt System Tilt & Turn System Cradle System

51 Specialty Rotary Tables RNCV CUSTOM BASEPATE ASSEMBY (3) RNCV-401 rotary tables are mounted on a custom designed fabricated baseplate. This assembly was installed at an aircraft components manufacturer. RT-244 TWIN SPINDE TITING TABE (12) of these RT-244 twin surface tilting tables were built for integration into custom designed twin spindle vertical machining centers. Two complete automotive suspension components are manufactured with each machining cycle. RU-251/TSU-170 AUTOMOTIVE TABE ASSEMBY This Tsudakoma combination table for high production engine block manufacturing was designed to be encapsulated in an automotive flexible transfer line. RT-270 INTEGRATED ROTARY TABE The RT-270 integrated rotary table can handle a workpiece weight of up to 2,640 lbs. This table features an 8-port hydraulic rotary joint and one coolant port. 51

52 Specialty Rotary Tables TWIN ACEPATE TABES HIGH PRODUCTION OPTION Twin faceplates are an option on the following tables: RBA-K Series, RNCV-K Series, and the RT-Series. The RBA-400K-2 pictured features a 3-port, 2,500psi rotary joint on both faceplates. CUSTOM IXTURE PATE RBA-300 & TSH-210 The RBA-300 rotary table and TSH-210 hydraulic support spindle are mounted on a custom baseplate and joined to a specially designed trunnion fixture manufactured by Koma Precision. CUSTOM IXTURE PATE RBA-400R & TSH-210 The RBA-400 rotary table and TSH-210 hydraulic support spindle are mounted on a custom baseplate and joined to a specially designed trunnion fixture manufactured by Koma Precision. CUSTOM ROTARY JOINTS RBA-250 W/ROTARY JOINT This RBA-250 is equipped with a custom (8) port rotary joint. The rotary joint features a low profile hydraulic manifold. 52

53 Specialty Rotary Tables RTT-101,AA HIGH SPEED DIRECT DRIVE The RTT-101,AA is an ultra high speed direct drive tilting rotary table. The rotary axis can turn at up to 200 rpm and the tilt axis can turn at up to 150 rpm. TTNC (4) SPINDE TITING TABE This TTNC is equipped with (4) HSK-A100 clamping pods with a cylinder force of This table was installed on a twin spindle VMC. SWIVE BOXES & ARMS CABE MANAGEMENT Pictured are RBA-250K, RBA-300K, and RBA-400K rotary tables each equipped with custom designed swivel boxes/arms to facilitate cable management on pallet equipped HMC s. ROTARY SCAES GUARANTEED ACCURACY The accuracy of a rotary table can be greatly enhanced with the use of an optional rotary encoder or scale. Encoders and scales are available for most rotary table models. 53

54 CNB READY AARM RUN STOP Single Axis NC Controllers TPC-Jr SERIES NC CONTROERS SINGE AXIS NC CONTROER The TPC-Jr is an M code triggered single axis NC controller package which includes a servomotor, amplifier, and cables. The TPC-Jr has a Remote Mode M+ feature which allows the downloading of program commands from a anuc, Mitsubishi, Yasnac, or Okuma machine tool control via a RS-232 port. TPC MODE SEECTION TPC CABES TPC DIMENSIONS NC Rotary Table RN-100 RNA-160 RNA-200 RNA-250 RNA-320 TPC-Jr Model G2 G3 3P plug (with ground) Single phase, 220V Power cable (5m) Interlocking cable (5m) TPC-Jr CN1 CN2 G2 : 260 G3 : 310 RN-100,2/3/4 RN-150R,2 TN-131 Rotary & Tilt TN-160 Rotary & Tilt TN-200 Rotary & Tilt Cable for RS232C (5m) Motor cable (5m) CN4 CN TPC3 SERIES NC CONTROERS SINGE AXIS NC CONTROER The TPC3 has all of the features of the TPC-Jr with the addition of a hand pendant for easy set-up. An available TPC3 option allows a machine tool control to call up a work number, block number, and rotary angle command from the TPC3 via a binary signal. TPC3 MODE SEECTION TPC3 CABES TPC3 DIMENSIONS NC Rotary Table RNCM-251 RNCM-301 RBA-250 RBA-300, 400 RNC (V,M) - 401~1000 TN-320 THNC-251 THNC-301 TTNC-451,631 TPC3 Model SR6 SR12 SR30 Pendant Pendant cable RS232C cable CN8 CN4 Motor I/O equipment for detector general programming cable Rotary Table TPC3 control unit TPC3 CN5 CN6 Motor power cable I O Interlocking cable B signal cable (optional) Power cable, Three phase 220V with 4P plug CN1 Interlocking plug with 2m lead wire CN2 CN3 B-signal plug with 2m lead wire TPC3 245 POWER CN4 CN3 CN2 CN1 CN5 CN6 CN

55 Single Axis NC Controllers TPC-Jr UNCTIONS OPERATION PANE CD display 20 characters 2 lines (Program & current position) Power switch Mode display lamps Mode selection keys OPERATION MODE AUTO : Automatic operation by an M signal from the machining center. SINGE : Single operation of TPC-Jr. By pressing ST, the indexing is done one time. CHECK : Block number call, program check and self diagnosis. PROG : Program input edit. MDI : One block program carrying out. Useful at setting up workpiece. JOG : Manual feed, step feed Operation keys Program/MDI keys PROGRAM EDIT KEYS N Workpiece No. (Program No.) 0000 ~ programs registerable W No N Block No. 000 ~ 999 W No G Operation command G0 ~ G4: Movement command G5 ~ G9: Secondary functions PRG eedrate select command 0: Rapid positioning speed 1 ~ 9: Cutting feedrate POS R REM Defines G code function θ DGN Movement amount command (angle value, divisions, or repetition #) G code R code q code No. Command No. Command Command Setting G0 Direct angle command 001~999 Number of repetitions (INC) Command angle ± ~ (ABS) Command angle ± ~ G1 Direct indexing number command 001~999 Number of repetions # of divisions for 360 ±1 ~999,999 div. G2 Arc-indexing number command 001~999 Number of divisions/repetitions Arc-angle indexed ± ~ G3 ead cutting command 000~045 Number of table rotations Command angle ±0 ~ st zero point return (mechanical zero point) G4 Zero point return command 001 2nd zero point return Not required 002 3rd zero point return G5 Sub-program call command 000~999 Number of repetitions Sub-program No. 0000~ 9999 G6 Sub-program return command Not required Not required G7 Program end command Not required Target address 000~999 G8 Workpiece coordinate system setting command Not required Reference coordinate ±0 ~ /002 Clamp O/ON 003/004 Dwell O/ON Dwell time 000 ~ 999 (x10m sec) 005/006 Indexing group control O/ON G9 Declaration command 007/008 Directional positioning O/ON 009/010 Completion signal control command O/ON Completion signal selection 011 Program display selection command 012 Current position display selection command 013 Remaining angle display selection command 55

56 Single Axis NC Controllers TPC3 UNCTIONS OPERATION PANE Display area?? RDY W0000 S9999 ABS N000 G0 0 R POS Ø OT OVR150% MZRN Status display line Program display line Program/Current position display line Control display line Status display line : 1 TPC status 2 Workpiece number 3 Subprogram number 4 Command system are displayed. Program display line : TPC3 program in 2 lines 5 Current position/remaining POS/REM are displayed. Control display line : Overtravel Override/machine lock/manual interrupt Zero point return MZRN/WZRN/TZRN are displayed. Program editing keys Multiple jog dial ED displays ED for operational mode AUTO : Automatic operation with machining center SINGE : Single operation of TPC3 CHECK : Program check and self-diagnosis PROG : Program edit MDI : Program operation for set-up HANDE : Manual pulse operation/jog mode Operation mode change key Operation keys PROGRAM EDIT KEYS N Workpiece No. (Program No.) 0000 ~ programs registerable W No N Block Number 000 ~ 999 W No G Operation definition command G0 ~ G4: Operation command G5 ~ G9: Secondary functions PRG eedrate select command 0: Rapid positioning speed 1 ~ 9: Cutting feedrate POS R REM R REM Defines G code function θ DGN Movement amount command (angle value, divisions, or repetition #) G code R code q code No. Command No. Command Command Setting G0 Direct angle command 0001~9999 Number of repetitions (INC) Command angle ± ~ ± (ABS) Command angle ± ~ ± G1 Direct indexing number command 0001~9999 Number of repetitions # of divisions for 360 ±1 ~±999,999 div. G2 Arc-indexing number command 0001~9999 Number of divisions, Number of divisions/repetitions Arc-angle indexed ± ~ ± G3 ead cutting command 0000~0045 Number of table rotations Command angle ±0 ~ ± st zero point return (mechanical zero point) G4 Zero point return command nd zero point return Not required rd zero point return G5 Sub-program call command 0000~9999 Number of repetitions Sub-program No (0001) ~ 9999 G6 Sub-program return command Not required Not required G7 Program end command Not required Target address 000~999 G8 Workpiece coordinate system setting command Not required Reference coordinate ±0 ~ ± No operation 0001/0002 Clamp O/ON 0003/0004 Dwell O/ON Dwell time 000 ~ 999 (x10m sec) 0005/0006 Indexing group control O/ON G9 Declaration command 0007/0008 Directional positioning O/ON 0009/0010 Completion signal control command O/ON Completion signal selection 0011 Program display selection command 0012 Current position display selection command 0013 Remaining angle display selection command 56

57 Single Axis NC Controllers RN-100, RNA-160, 200, 250, 320/TPC CONTRO SPECIICATIONS TPC MODE/TABE & MOTOR SPEED Table Model RN-100 RNA-160 RNA-200 RNA-250 RNA-320 RN-100,2 RN-100,3 RN-100,4 TPC Model TPC-Jr G2 TPC-Jr G2 TPC-Jr G3 TPC-Jr G3 TPC-Jr G3 TPC-Jr G3 TPC-Jr G3 TPC-Jr G3 Speed reduction ratio 1/36 1/72 1/72 1/120 1/180 1/36 1/60 1/60 Table/Motor RPM 66.7/2, /3, /3,000 25/3, /3, /2,000 50/3,000 50/3,000 Complete table specifications on pages 10 & 32. Contact Koma Precision for TPC use with continuous cutting or eccentric load applications. Dimensions RN-100R/TPC-Jr G2 Dimensions = mm h H RNA-160R/TPC-Jr G h7 7 40H H7 100h7 RNA-200R/TPC-Jr G h7 7 45H H7 120h7 RNA-250R/TPC-Jr G h7 7 50H H7 140h7 RNA-320R/TPC-Jr G h7 85H H7 180h

58 Single Axis NC Controllers TN-131, 160, 200, 320/TPC CONTRO SPECIICATIONS TPC MODE/TABE & MOTOR SPEED Table Model TN-131 TN-160 TN-200 TN-320 Table axis Rotary Tilt Rotary Tilt Rotary Tilt Rotary Tilt TPC model TPC-Jr G2 TPC-Jr G3 TPC-Jr G3 TPC3 SR6 Speed reduction ratio 1/60 1/120 1/60 1/72 1/45 1/90 1/120 1/240 Table rpm Complete table specifications on page 36. Contact Koma Precision for TPC use with continuous cutting or eccentric load applications. Dimensions TN-131/TPC-Jr G2 Dimensions = mm 458 Ø TN-160/TPC-Jr G h TN-200/TPC-Jr G h TN-320/TPC3 SR Ø

59 Single Axis NC Controllers TPC CONTROER PROGRAMMING EXAMPES Direct angle command: G N W No 000 G PRG 0 POS 0 R REM 0002 θ DGN CR = Positioning at 90 two times. Rapid feed Repetition # Indexing angle/time N W No 001 G PRG 7 θ DGN 000 CR = Program end command, to return to N W No 000 Program end Direct indexing number command: G1 (even indexing) N W No 000 G PRG 1 POS 0 R REM 0004 θ DGN d CR = Dividing 360 by 4, four times. Dividing 360 by 4 N W No 001 G PRG 7 θ DGN 000 CR = Program end command, to return to N W No 000 Arc indexing number command: G2 (even indexing by optional angle) 120 N W No 000 G PRG 2 POS 0 R REM 0005 θ DGN CR = Dividing 120 by 5, five times. Division # Arc angle for dividing N W No 001 G PRG 7 θ DGN 000 CR = Program end command, to return to N W No 000 Uneven indexing N W No 000 G PRG 0 POS 0 R REM 0001 θ DGN CR = Positioning at 70,once N W No 001 G PRG 0 POS 0 R REM 0001 θ DGN CR = Positioning at 90,once. N W No 002 G PRG 0 POS 0 R REM 0001 θ DGN CR = Positioning at ,once N W No 003 G PRG 0 POS 0 R REM 0001 θ DGN CR = Positioning at ,once. N W No 004 G PRG 7 θ DGN 000 CR = Program end command, to return to N W No 000 (-) direction indexing -90 N W No 000 G PRG 0 POS 0 R REM 0001 θ DGN CR = Positioning at -90, once. Reverse N W No 001 G PRG 7 θ DGN 000 CR = Program end command, to return to N W No 000 Zero return command: G4 Zero point N W No 000 G PRG 4 R REM 000 CR = Return to 1st zero point. Zero Return to 1st zero point Remote Mode + M Specification The TPC control is capable of receiving indexing information from the machining center control via the RS-232 ports. An M code is required to execute the move command. An RS232C cross cable is provided with the TPC control. Machining center requirements: an RS232C connector and Custom Macro B (optional) (for ANUC) TPC-Jr POPEN: = RS232C port opens DPRINT[/MOVA90.]: = Command of absolute positioning at 90 is transmitted to TPC M70: = Positioning starts GO1Z : = Machining center in operation DPRINT[/MOVA180.]: = Command of absolute positioning at 180 is transmitted to TPC M70: = Positioning starts GO1Z : = Machining center in operation PCOS: = RS232C port closes RS-232C Command IN M signal Machine tool NC control by TPC-Jr 59

60 Single Axis NC Controllers TPC3 & TPC-Jr SPECIICATIONS Control axis Item TPC3 TPC-Jr Item TPC3 TPC-Jr 1 axis Control weight: 22kg Control box weight: 8.1kg Servo motor AC servo, ABS detector 245mm x 420mm x 380mm 285mm x 310mm x 128mm External dimensions Command unit 1 sec., 0.001, Hand pendant weight: 0.5kg Dividing number Max. command angle Command system Input system Direct indexing 1 to even indexing 111mm x 30mm x 199mm Arc-indexing 1 to 9999 even indexing External output signal rom TPC to machining center Contact ratings: DC24V, 0.5A or less ± ,± , ± ± INC, ABS, Shortcut ABS, INC/ABS mixed system MDI IN1 IN2 Rotary table positioning completion signal during interlocking operation Output of G7 completion signal or workpiece number setting completion signal (selectable by parameter) Program control Workpiece No. (W0000 to 9999) (in AUTO mode) Program capacity 2000 blocks in main & subprogram 1000 blocks in main & subprogram IN3 Output of G7 completion signal or workpiece number setting completion signal (selectable by parameter) Positioning speed Maximum motor speed: 2,000rpm Maximum motor speed: 3,000rpm Not available Operation mode AUTO: Operation interlocked AUTO: Operation interlocked Output of rotary table zero point signal (selectable by parameter) IN4 with a machining center with a machining center Not available SINGE: Single operation of TPC SINGE: Single operation of TPC Workpiece number setting Output at workpiece number setting completion (selectably by parameter) CHECK: Program check & call CHECK: Program check & call completion Not available PROG: Program edit PROG: Program edit Output in AUTO mode In AUTO mode MDI: Program operation for set-up MDI: Program operation for set-up Not available HANDE: Manual pulse operation JOG: Manual feed, step feed Output during positioning (selectable with parameter) EVE Display CD: 20 figures x 4 lines CD: 20 figures x 2 lines (rotary table zero point) Direct angle command Repetition Direct indexing number command Arc-indexing number command ead cutting command Zero point return command Move angle is directly commanded. # of move amount repetitions is commanded.1~9999 (TPC3), 999 (TPC-Jr) Enables up to equally spaced parts to be input directly on a 360 circle. Enables up to 9999 (TPC3) or 999 (TPC-Jr) equally spaced parts to be input directly on a given arc angle. Allows operation in conjunction with an axis of the machining center in the open loop status. Allows return to the 1st, 2nd, or 3rd-zero point. eedrate command 0: positioning speed 1~9: cutting feedrate eedrate setting Sub-program Workpiece coordinate system setting Dwell 1. By radius & its surface speed setting 2. By movement amount per min. (TPC3) or per sec. (TPC-Jr) AARM External input signal START STOP INTEROCK Output during alarm detection rom machining center to TPC (External power D24V is also available.) Rotary table positioning start signal during interlock operation Input to stop rotary table Input to interlock rotary table Not available Allows nesting at up to eight levels. Workpiece number is externally set. Allows a workpiece coordinate to be set at any point. 4-digit BCD code or 16 bit BIN (16 kinds) Allows output of a positioning completion signal to be delayed. Strobe signal for setting workpiece number externally B (strobe signal) Single directional positioning Allows positioning in one direction. Not available Backlash compensation in min. detecting unit in unit ixed indexing angle input system by M signal M signal (16 points) Soft limit function Sets a soft limit measured from the 1st zero point. Not available Automatic setting at power ON Edit function Alarm 1. Mode selection, AUTO/CHECK Input for locking Hand pendant key operation Hand pendant lock 2. Workpiece number setting 3. Block number setting Not available 1. Insert 2. Delete 3. Copy 1. Program format errors 5. Overtravel Zero point return Zero point return command 2. ull program memory 6. Servo motor alarms Manual operation can be performed w/manual pulse generator. Manual pulse generator 3. Communiction errors 7. Overheat in the cabinet (Movement magnification: x1, x10, x100) Not available 4. Soft limit alarms ull-closed Override function 5% ~ 200% in 5% steps Not available feedback control JOG/HANDE feeding Manual pulse feed, jog feed Jog feed, step feed Overtravel Manual 2nd zero setting Input/Output signal check The rotation of the rotary table can be limited by limit switches, (Standard tilting axis) Enables the 2nd zero point to be set & changed at any point in the JOG (HANDE) mode. MP Scale Encoder Serial channel Enable full-closed control (highly precise) with the inductsyn or rotary encoder. Not available Detecting unit (360 poles) or (720 poles) Detecting unit or Not available Not available Enables the TPC program, feedrate & parameter to be stored in external device. ormat: ISO or EIA. Special cable required. Contrast The contrast of the CD screen can be adjusted. RS232C or (RS422 optional) RS232C Power Requirements Environmental conditions 3 Ø 200/220V ±10% 50/60Hz 1 Ø 200/220V ±10% 50/60Hz Model Power capacity use rating Model Power capacity use rating TPC3-SR6 2.3KVA 10A Jr G2 1.2KVA 8A TPC3-SR12 4.3KVA 15A Jr G3 2.2KVA 15A TPC-SR30 5.9KVA 20A Ambient temperature: 0 C ~ 40 C Relative humidity: 20% ~ 80% (no condensation) Vibration: 0.3G or less (no corrosion gas) Standard cable Optional cable : Standard : Optional (supplied when an interlocking cable is ordered) : Optional (1) Motor power cable: 5m (1) Motor detector cable: 5m (1) RS232C cable: 5m (1) Interlocking cable: 5m (1) Power cable: 5m (1) TPC3/Hand pendant cable: 7m Koma 5 layer steel braided cable Optional interlocking cable: 5m B signal cable: 5m (1) Motor power cable: 5m (1) RS232C cable: 5m (1) Interlocking cable: 5m (1) Power cable: 5m Koma 5 layer steel braided cable 60

61 Single Axis NC Controllers TPC CONTROER INSTAATION To be prepared by the customer: u Air supply v M signal w Power supply x Stand (optional) u Air supply Coupling Air Hose Coupling 1/4 NPT Regulator/ilter Air supply All rotary tables use a pneumatic or air-hydraulic clamping system, so an air supply with the following items is required. Air filter and regulator suitable for 72 psi. Air hose 1/4 NPT fitting for the rotary table v M signal w Power supply TPC-Jr controller example When a machining center controls the rotary table, the command is normally made by M signal. All machine tool M signal cables must be connected to a terminal block in the machine tool control cabinet. or connection with an interlocking cable, see the examples shown on pages 60 and 61. The TPC-Jr controller is supplied with a NEMA 6-20P plug (20 amp, 1 phase, 250V). The TPC3 controller is supplied with a NEMA 15-20P plug (20 amp, 3 phase, 250 V). If connectors other than the above are used, they are to be supplied by the customer. or the power requirements of TPC controllers, refer to the TPC specifications page. The TPC controller should be connected to the machine tool emergency stop circuit. If the available power supply voltage is different from the required voltage, a transformer must be used. The PE terminal must be grounded. See the TPC specifications page for complete power requirements. x Stand A stand for the TPC controller should be provided by the customer. or the dimensions and weight of the controller, refer to the the TPC specifications page. 61

62 Single Axis NC Controllers TPC-Jr WIRING INSTRUCTIONS TPC-Jr interlocking cable (standard length, 5m) Ø21 5m 2m Connector hole diameter for machining center cabinet Standard interlocking cable set-up: when a start signal and an indexing completion signal are used. All features set-up: all the signals available on an interlocking cable are used. Electric cabinet of machining center M signal terminal block AT71 AT70 AT85 AT84 MIX IN M70 Start M signal completion Output signal common Electric cabinet of machining center M signal terminal block AT71 M70 Start AT75 M71 Zero return AT76 B1 AT91 B2 AT92 B4 AT93 B8 AT73 B AT72 Emergency stop AT70 Input signal common AT85 IN1 Completion signal 1 AT82 AT88 IN2 Completion signal 2 AT89 AT84 V evel signal AM Alarm signal Output signal common Notes: 1. When completion signals are received by a relay, the power supply should be DC24V. Do not use AC100V or 200V. 2. By changing over the switch in the controller, a start signal is also available with a DC24V external power supply. 3. Be sure to take countermeasures against electric noise by attaching surge killers to relays on the machining center. TPC3 WIRING INSTRUCTIONS - STANDARD SET-UP TPC3 interlocking cable (standard length, 5m) 5m 2m Standard interlocking cable set-up: for interlocking only with M signal and the completion signal M3 Ø 26 Electric cabinet of machining center AT71 AT72 AT70 AT85 AT84 M70 Start Stop MIX IN Input signal common Positioning completed Connector hole diameter for machining center cabinet Output signal commo 62

63 Single Axis NC Controllers TPC3 WIRING INSTRUCTIONS - A EATURES SET-UP All features interlocking cable set-up (optional) A variety of signals, such as a stop or interlock input signal and a level or alarm output signal are available with this cable. A B signal cable is required when the setting functions for the workpiece number and angle data are used, or when the fixed indexing angle input system by an M signal is used. Contact Koma for complete information. Electric cabinet of machining center 4 - M3 Ø Connector hole diameter for machining center cabinet AT71 AT75 AT73 AT76 AT72 AT74 AT77 AT70 AT85 AT81 AT82 AT86 AT88 AT87 AT89 AT84 IN Q IN S AUTO M70 Start M71 M72 M73 IN P IN R V AM Zero return Work number Jumping Reset Stop Interlock MDI lock Input signal common Positioning completion P Positioning completion Q Positioning completion R Positioning completion S Positioning AUTO mode selected Alarm signal Output signal common Notes: 1. When completion signals are received by a relay, the power supply should be DC24V. Do not use AC100V or 200V. 2. By changing over the switch in the controller, a start signal is also available with a DC24V external power supply. 3. Be sure to take countermeasures against electric noise by attaching surge killers to relays on the machining center. TIME CHART Start Positioning completion output Servo motor Clamp completion Notes: 1. A start input signal, in the form of either a pulse signal (of more than 10 msec) or level signal can be accepted. 2. During an interlock operation with a machining center by means of an M signal, the positioning completion signal should coincide with the M signal completion. Unclamp completion TPC CONTROER CABES The table below shows the maximum outer diameter and the minimum curved radius of standard cables supplied with the TPC3 and TPC-Jr controllers. TPC Model Cable Cable Model Max. outer dia. Min. curved radius TPC3 TPC-Jr Motor power cable & signal cable NS #20 (Sankei Manufacturing Co., TD) 20mm 90mm 63

64 I Accessories CHUCKS SCRO CHUCKS 64 SCRO CHUCK MOUNTING DIMENSIONS Rotary Table Model Chuck Size (inches) H Chuck D C B A G Chuck flange E J Scroll Chucks Chuck Size (inches) Chuck Model Outer Chucking Range (mm) Inner Chucking Range (mm) 4 TC110 2~106 36~102 5 TC130 3~130 42~128 6 TC165 3~156 52~148 7 TC190 3~184 56~174 9 TC230 4~214 64~ TC273 10~246 72~ TC310 10~275 82~ TC385 20~ ~ TC460 40~ ~436 Notes 1. The values in the table above are dimensions with hardened jaw (soft blank jaw is optional). 2. Occasionally a workpiece within the chucking range can not be chucked due to jaw configuration. Dimensions = mm A B C D E G H I J RN RNA RZ RNA RZ (RZ-200) RNA RNA RNCM RNCM RNCM RNCV (RNCV-401) RNCM RBA RBA RBA RBA Notes 1. The dimesions above refer to scroll chucks manufactured by Kobayashi Iron Works Co., td. 2. The flange type and the attaching method of the flange fixing bolt change depending on the rotary table and the chuck size.

65 Accessories Power Chucks Chuck Size (inches) Chuck Model Outer Chucking Range (mm) Hydraulic Cylinder Type Pneumatic Cylinder Type 4 H01MA4 6~110 HH4C63 H05CH100 5 HO1MA5 15~135 HH4C63 H05CH150 6 H01MA6 20~165 HH4C80 H05CH200 8 HO1MA8 16~210 HH4C100 H05CH H01MA10 24~254 HH4C125 HO5CH300 G A B C D E H I CHUCKS POWER CHUCKS Rotary cylinder RN-150 w/power Chuck Chuck Chuck flange HYDRAUIC CYINDER MOUNTING DIMENSIONS Dimensions = mm Rotary Table Model Chuck Size (inches) A B C D E G H I RNCM RNCM RNCV RNCM PNEUMATIC CYINDER MOUNTING DIMENSIONS Dimensions = mm Rotary Table Model Chuck Size (inches) A B C D E G H I RNA RNA RNA RNA RNCM RNCM RNCV RNCM Notes 1. The above dimensions refer to a power chuck manufactured by Howa Industrial co., td. 2. A front-mounting pneumatic chuck is available. 65

66 Accessories TAISTOCKS & SUPPORT SPINDES TAISTOCK & SUPPORT SPINDE SEECTION CHART Tailstock Model (Number = Center Height) Support Spindle Model (Number = Center Height) Rotary Table Model Manual (M) Hydraulic (H) Pneumatic (P) No Clamping Pneumatic (P) Hydraulic (H) RN-100 T-110M RNA-160, RZ-160 T-135M TH-135 TP-135 TS-135 TS-135P - RNA-200,RNA-250 RNCM-251 RBA-250, RZ-200 RNA-320, RNCM-301 RBA-300, TN-200 RNCM/RNCV-401 RBA-400 T-160M TH-160 TP-160 TS-160 TS-160P TSH-160 T-210M TH-210 * TS-210 TS-210P TSH-210 T-255M TH-255 * * * * RBA-500, RNCM-501 T-310M * * * * * RNCM/RNCK-631 T-400M * * * * * RNCV-801 T-530M * * * * * TN-320 T-255M TH-255 * * * * THNC-251 T-210M TH-210 * * * TSH-210 THNC-301 T-235 * * * * * *All tailstocks & support spindles can be mounted on risers to match the required table center height. MANUA TAISTOCK DIMENSIONS T -110M/135M C (Stroke) M D Right-hand (R) type J eft-hand () type E B T-135M I A 16 H 15 athe center G ah7 T - M C (Stroke) Right-hand (R) type J eft-hand () type M D E B K T-160M I A h H h athe center G ah7 66

67 Accessories MANUA TAISTOCK DIMENSIONS Tailstock Model Morse taper A Center height B Center dia. C Stroke D athe center E Handle dia. x G Base Dimension H I J K M a b c d e g h Weight kg (lbs.) T-110M MT x (18) T-135M MT x (20) T-160M MT x 130 T-190M MT x (53) T-210M MT x (57) T-235M MT x (66) T-255M MT x (84) 53 T-310M MT x (139) T-400M MT x (167) T-530M MT x (304) (48) HYDRAUIC TAISTOCK DIMENSIONS T H - TH-160 A (330) 60 (50) MT3, MT4 Center 50 Ø 31.6 (Ø 24.1) PT1/4 feed port for advancing the center PT1/4 feed port for withdrawing the center PT1/4 feed port for clamping D 145 E (210) (47) S setting knob for workpiece confirmation with lock Notes: 1) Dimensions in parentheses are for TH ) Specify the cable length when placing an order. B G C Tailstock Model A B C D E Carbide center Hydraulic pressure PSI Center thrust force N (lbf.) Clamp torque N (lbf.) Weight kg (lbs.) TH MT3 1,666 (373) 28 (62) 19 TH (73) ~ 986 2,450 (549) TH MT4 2,352 (527) 36 (79) 23 TH (88) The above table shows the center thrust force and clamp torque when hydraulic pressure is 500 PSI PNEUMATIC TAISTOCK DIMENSIONS TP TP stroke forward reverse Reverse orward Air feed ports (Ø6 tube) 100 Tailstock Model Stroke orward thrust psi Reverse thrust psi TP mm TP mm 1,557N (349 lbf) 1,400N (314 lbf) 67

68 Accessories SUPPORT SPINDES T S - (No clamping) N J H 4 8 M h Drill 4-11 Drill K S - M10 x 18 DP E P G D P 18h7 R Q H 10H7 x 12 DP B A C TS-135 TS RN-150 Unit : mm Model A B C D E G H J K M N P Q R S Net Weight kg (lbs.) TS (29) TS (33) TS (40) T S - P (Pneumatic clamping) N Pneumatic feed port (2) - 1/4 PT J 4 H 8 M h Drill 4-11 Drill - M10 x 18 DP K S E P G P 18h7 D R Q 10H7 x 12 DP B A C H TS-160P TS-210P + RN-300R,B Model A B C D E G H J K M N P Q R S Clamp torque (ft. 72 PSI Unit : mm Net Weight kg (lbs.) TS-135P (115.6) 20 (44) TS-160P (282.8) 27 (59) TS-210P (574.2) 45 (99) T SH - (Hydraulic clamping) 1/4 PT (TSH - 160) 3/8 PT (TSH - 210) G (8) M10 x 20 DP (TSH - 160) (8) M12 x 25 DP (TSH - 210) E H7 x15 DP J 42 K Hh7 10 C D C A 18h7 B TSH-160 TSH RB-300 Model A B C D E G H J K Clamp torque (ft. 500 PSI Unit : mm Net Weight kg (lbs.) TSH (361) 45 (99) TSH (614) 75 (165) ACEPATES Unit : mm Model A B C D E G H RN H7-10H RNA H H8 RZ H H RNA H H RZ H H8 TTNC-102, TN H H8 E H G A C C A D 68 RZ-160, 200 RN-100 RNA-160, 200 B B TTNC

69 Options HIGH RESOUTION ENCODERS & SCAES The accuracy of a rotary table can be greatly enhanced with the use of an optional rotary scale. The scale (Heidenhain or MP) is mounted directly to the back of the rotating spindle on the rotary table, providing exact position movements from the machine NC control. The model and accuracy of the scale will determine the guaranteed positioning accuracy of the table. Rotary table model designation RNCM - R, RE (with Rotary Encoder) RI (with MP Scale) Example of indexing accuracy measurement with encoders or scales. Rotary Encoder SEC deg -10 MP Scale TABE ACCURACIES WITH SCAES Rotary Table Rotary axis Mitsubishi MP Scales Heidenhain Rotary Encoders Model Accuracy with scale Model Accuracy with encoder RNA-160, RON275 10sec/RON275 RNA-250, RNCM-251, 301 RBA-250(K) RBA-300(K) RBA-400(K) RBA-500(K) RNCM-401 ~ 631 RNCK-631 RNCV-801 ~ 1501 TN-131 TN-160 TN-200 TN-320 TTNC-451, 631 TTNC-1001 MPR736B MPC1072B MPR1272B 10sec 8sec RON886 6sec/RON886 Rotary axis MPI536A 15sec - - Tilt axis MPI536A 15sec - - Rotary axis MPR536A 15sec RON275 15sec Tilt axis MPR536A 15sec RON275 15sec Rotary axis MPR736B 10sec Tilt axis MPR536A 15sec Rotary axis MPR736B 10sec Tilt axis MPC1072B 10sec Rotary axis MPR736B 10sec RON886 6sec/RON886 Tilt axis MPR736B 15sec Rotary axis MPR1272B 8sec Tilt axis MPR1272B 15sec 69

70 Options HEIDENHAIN ENCODERS Rotary Table Machining Center Servo motor EXE unit Servo amplifier Encoder EXE unit Rotary Encoder RON275 RON886 EXE unit EXE102 IBV102 Minimum detecting units Maximum rotation speed 3,000 RPM 1,000 RPM Notes 1. The table above shows the maximum rotation speeds of the encoder. The rotation speed of the rotary table is determined by the motor/table gearing reduction ratio. 2. or the TPC3 with rotary encoder the RON886 & IBV102 are used. Encoder MITSUBISHI MP SCAES Rotary Table Servo motor Machining Center Pre-amplifier Servo amplifier MP scale Pre-amplifier A/D converter MP scale MP Scale MPI536A,736B MPI1072B MPI1272B MPR536A,726B MPC1072B MPR1272B Pre-amplifier - ADP-20G10-B Min. detecting units Max. rotation speed 277 RPM 111 RPM 111 RPM 55.5 RPM A/D converter or 1 axis : ADB-20J10 or 1 axis : ADB-20J10-H Notes: 1. The table above shows the maximum rotation speeds when the MP scale is attached. The rotation speed of the rotary table is determined by the motor/table gearing reduction ratio. 2. When the RI type TPC3 controller is used, the ADP-20G10-B pre-amplifier is used. 3. The resolving capability of the pre-amplifier must match the A/D converter power. Example: Pre-amplifier: ADP-02G10 A/D converter: ADB-02G10-H 4. When A/D converter ADB-20G10 is used, it is possible to change the min. detecting unit using the set switch inside the A/D converter. 5. Regarding MPI series: the Pre-amplifier is built in. 70

71 Options PU STUD DEVICES A pull stud device positions and mounts a fixture/workpiece on a rotary table by using the taper shank with a pull stud. Combining a pull stud unit and a robot/work loader allows for an unmanned machining system. ixture/workpiece Taper Pull stud type Angle PU STUD MODES Rotary Table Model Taper shank RNA-160, 200, 250, 320 TN-131,160 RNA-200, 250, 320 RBA-250(K) TN-200, 320 Knob Angle Pull Stud Type 45 I 60 II 90 Other CAT/BT-40 CAT/BT-50 Pull stud clamp force N (lbf.) 11,000 (2,464) RBA-300(K), 400(K), 500(K) CAT/BT-50 15,000 (3,360) Hydraulic pressure PSI TN-100 with CAT-40 Pull Stud Pneumatic pressure for air blow PSI ~ 60 ROTARY JOINTS A rotary joint unit is used to supply hydraulic or pneumatic pressure to a workpiece or a fixture/actuator mounted to the rotary table. A rotary joint enables automatic loading and unloading of a workpiece. Custom designed rotary joints are available for most tables. TYPICA TABE/ROTARY JOINT SPECIICATIONS Rotary Table Model Maximum number of ports RNA-160, 200, RNA RNCM-251, 301, RNCM RNCV-Series Varies RBA-250(K), 300(K), 400(K), 500(K) 8 RTV-Series Varies RNCK RC/RNC-Series Varies Typical supplied pressure PSI 500 (Custom designs available) RBA-400K with Capto C8 Pull Stud and custom rotary joint 71

72 Options AIR-HYDRAUIC BOOSTERS Several models of Tsudakoma rotary tables utilize a high power hydraulic clamping system. or machine tools that lack a hydraulic source, hydraulic clamping rotary tables may be equipped with an optional air-hydraulic booster unit. An air-hydraulic booster unit converts pneumatic pressure into hydraulic output for table clamping. Air-hydraulic boosters are either built-in internal units (for RBA-Series tables) or compact externally mounted units. Booster Type Table models Booster Top Internal RBA-Series tables only Horizontal External (enclosure size varies) Rotary table diameter is 300mm or more Specify the following when ordering a booster: 1. Mounting position of the air-hydraulic booster unit. 2. Control voltage for the solenoid of the booster unit: Rear Booster Mounting ocations KOMA STEE BRAIDED CABE Rotary tables ordered with Koma steel braided cable provide an unsurpassed level of protection from coolant and contaminants. Koma steel braided cable features environmentally molded ITT Cannon connectors with Dow Corning potting. The cable/connector joint is O-ring sealed and taper locked resulting in table and machine tool connections impervious to contamination. Koma cable strength and protection characteristics far exceed those of standard OEM steel braided cable. Koma steel braided cable is also the #1 choice when replacing damaged OEM steel braided cable. 5 ayers of Protection: Each wire is PVC coated Wires are bundled into PVC coated cable Steel inner liner Special formula PVC middle layer Tin plated steel outer braid 72

73 Options 5C COETS 5C collets are available for most tables allowing either manually fired clamping or machine tool controlled automated clamping. SWIVE BOXES & ARMS These pallet mounted tables have been outfitted with custom designed swivel arms/boxes to facilitate trouble free cable management. To ensure complete machine tool/rotary table integration, Koma application engineers - with AutoCAD and SolidWorks 3D CAD support, provide interference drawings as a standard no-charge service. Custom motor covers and booster enclosures designed to accomodate a machine tool/rotary table working cube are also available from Koma Precision. 73

74 Technical Information EXPANATION O TECHNICA TERMS 1. INDEXING ACCURACY By indexing one rotation of the table equally to coincide with the tooth number of the worm gear and measuring the result, the difference between the theoretical turning angle of the table and actual measurement is obtained. As shown below, the indexing accuracy is equal to the sum of the maximum difference of the positive value and that of the negative value, as an absolute value. Indexing Measurement Data (sec) Table Turning Angle and Indexing Measurement Data Max. difference of positive value Max. difference of negative value Indexing accuracy - 12 Table Turning Angle (degrees) 2. REPEATABIITY Indexing operations for positioning at four determined angular positions as 0, 90, 180, and 270 are carried out five times for positive rotation, and the indexing angles are measured. As a result, the difference between the maximum and the minimum of the measurement at each angular position is obtained. Indexing operations for positioning for negative rotaion and the measurement of the indexing angles are similarly carried out, and the difference between the maximum and the minimum of the measurement is obtained. The repeatability is equal to the maximum value of the difference obtained through both measurements. 3. CAMP TORQUE 4. AOWABE WHEE TORQUE The clamp torque specifications cover only the clamping mechanism; the self-locking caused by the worm gear is not included. The clamp torque specifications in the catalog are the obtained when the rated pressure (500 PSI for hydraulic pressure, and 72 PSI for pneumatic pressure) is supplied to the table. If a more powerful clamp torque than specified in the catalog is required, the supply pressure can be elevated to the maximum allowable pressure (700 PSI for hydraulic pressure, and 100 PSI for pneumatic pressure), and the clamp torque will be proportionally increased. The allowable wheel torque is equal to the allowable torque for the worm wheel when the table rotation speed is 1 RPM. The allowable torque for the worm wheel is subject to the standard stipulated by the Japan Gear Manufacturers Association. 74

75 Technical Information SERVO MOTORS ANUC Alpha (α) type servo motors are standard for Tsudakoma rotary tables. The table below shows additional servo motors classified according to ANUC Alpha (α) type motor capacity. Motor Manufacturer ANUC Motor Model Alpha 2 Alpha 3 Alpha 6 Alpha 12 Alpha 22 Alpha 2i Alpha 4i Alpha 8i Alpha 12i Alpha 22i MITSUBISHI - HC52T HC102T HC202S - YASKAWA SGMP-04 SGMG-05 SGMG-09 SGMG-20 SGMG-30 OKUMA SIEMENS B-MC24J B-MC25J B-MC50J B-MC100J/150J B-MC200J B-ME24J B-ME40J B-ME80J B-ME100J/150J B-ME200J 1K7042-5A71-IAG5 1K7042-5A71-IAG5 1K7060-5A71-IAG5 1K7060-5A71-IAG5 1K7083-5A71-IAG5 - HEIDENHAIN - QSY 116C QSY 116E QSY 155B - Notes: 1. or non-anuc motors, the table speed reduction ratio or motor dimensions may be different from ANUC motors. 2. Motors described above are selected for the equivalent motor torque capacity. The motor which is actually used on your rotary table is determined by the specifications of your machine tool NC controller. 3. Motors other than those listed above are available. CONTRO OW CHART As a general rule it is recommended to control a Tsudakoma rotary table with the servo ON. The following are recommended flow charts. SEMI-COSED OOP CONTRO UY COSED OOP CONTRO Positioning starts Unclamp command Positioning starts Servo ON Clamp S O? Yes Unclamp S ON? Yes 250msec delay Table rotating command No No Unclamp command Clamp S O? Yes Unclamp S ON? Yes 250msec delay No No Check positioning completion Yes 250msec delay Clamp command No Table rotating command Check positioning completion Yes 250msec delay No Unclamp S O? Yes Clamp S ON? Yes 250msec delay Positioning completed No No Clamp command Unclamp S O? Yes Clamp S ON? Yes 500msec delay No No Servo O Positioning completed Notes: 1. In a semi-closed loop control operation, do not turn the Servo O even when the rotary table is clamped. 2. In a semi-closed operation, if the eccentric load becomes larger and a large electric current estimated at around 70% of the rated current keeps being supplied, it is necessary to turn the Servo O. In such a case, follow the steps for operating the fully-closed loop control. 75

76 Technical Information INDEXING CYCE TIME The graphs below show the required indexing time, which includes the time for the control command for the machine tool. This information helps you examine the working cycle time when operating the rotary table. The table rotation speed and the acceleration and deceleration constant may differ depending of the model of the rotary table. Koma Precision has additional indexing time charts available for your review. A: Without clamp command B: or hydraulic clamp C: or pneumatic clamp D: or air-hydraulic clamp Table rotation speed, 8,000 deg/min(22.2rpm) Acceleration/deceleration constant, 150msec (SEC) 6 5 Required indexing time(sec) C D A B Indexing angle(deg) Table rotation speed, 12,000 deg/min(33.3rpm) Acceleration/deceleration constant, 150msec (SEC) 6 Required indexing time(sec) C D B A Indexing angle(deg) Note: or the above B and C cases, the indexing required time includes the time to respond to the clamp and unclamp confirmation signals. 76

77 Technical Information WORKPIECE MOUNTING SPACE OR TITING ROTARY TABES 0 ~ ~ ~ - 17 TN-131 Ø230 Ø180 Ø Ø Ø180 0 ~ ~ ~ 0 20 TN-160 Ø338 Ø Ø200 0 ~ ~ ~ 0 20 TN-200 Ø400 Ø360 Ø Ø Ø250 0 ~ ~ ~ 0 TN-320 Ø490 Ø440 Ø374 Ø354 Ø Ø Ø192 Ø Notes: 1. If workpiece mounting is over the space limit above, a separate check for interference is required. Koma application engineers - with AutoCAD and SolidWorks 3D CAD support - ensure Tsudakoma rotary tables purchased from Koma will be the best available for the required machining operations. Torque calculations and interference drawings are standard no-charge, value added services offered by Koma Precision. 77

78 General Information ROTARY TABE SEECTION 1. Determine the controller system that will drive the rotary table. Control system #1: A 4 th axis (or 5 th axis) feature is installed in the machine tool control. Structure Hydraulic/pneumatic pressure hose for clamping Machine tool 4 th axis Z-axis Y-axis X-axis eatures Rotary table Power cable & signal cable for motor Servo motor 4 th -axis control unit (model determined by the NC controller.) Simultaneous and continuous contour cutting in the X, Y, and Z-axes is possible subject to the capabilities of the machine tool control. Rotary table programming is input at the machine tool control. 4 th axis Control panel Z-axis Y-axis X-axis Control system #2: (1) or (2) Tsudakoma TPC single axis NC controllers are used (M-code sent from the machine tool). Structure Pneumatic pressure hose for clamping Machine tool Z-axis Y-axis X-axis M signal TPC controller eatures Rotary table Servo motor (used for TPC only) Power cable & signal cable for motor TPC If the machine tool control does not have 4 th axis capabilities, but an M-code signal is available, a TPC controller can be used to control the rotary table. This control system is only for indexing. Rotary table programming should be input directly into the TPC. At the machine tool an M-code signal is indexed and input as a start command. M-code Control panel Z-axis Y-axis X-axis Terminal block for M-code M-code interlock cable 2. Select a rotary table by determining the workpiece parameters and the machining operations to be performed. Workpiece diameter Should not be larger than the rotary table diameter. Workpiece weight Should not exceed the maximum specified figure. Workpiece positioning The value of ( ) should not be greater than the clamp force. 3. Determine the motor location on the rotary table. Workpiece with eccentric load The workpiece inertia should not exceed the maximum specified figure. The part must not have any machine tool interference. Workpiece of larger diameter, but lighter weight The workpiece must not have any machine tool interference. Ensure that there is no machine tool, rotary table, workpiece, or tool changer interference. Motor on left Motor on right 4. Ensure there is no rotary table/workpiece/machine tool interference. 78 No interference with the column? Does any effective stroke remain for the Z-axis? No interference with splash guard? Will the combined size of the workpiece and the rotary table fit on the machine tool? No interference with the ATC? Does the combined weight of the workpiece & rotary table remain within the allowable load for the machine tool?

79 General Information ROTARY TABE SEECTION Please fill in the information requested below, and Koma application engineers will help you to determine the best rotary table for your application. ill in this page and fax to Koma Precision ( fax). Phone: Customer: Tel: 2. Model(s) considering: 3. Machine Tool: Manufacturer Model qnew qinstalled NC controller 4. Coolant: qnot used qoil qwater qnormal Pressure qhigh Pressure 5. Workpiece: Description Material Weight Dimensions Height ength Width Inner dia. Outer dia. ength 6. General layout of workpiece and fixture (include dimension from top surface of the machine tool table to the center line of the rotary table face plate) Example 7. Cutting conditions Cutting point Cutter (number of teeth) Cutting speed (sfm) Cutting feed rate Cutting depth (1 pass) Cutting process (indexing or continuous cutting) a b c d 79

80 General Information INSPECTION STANDARDS SINGE AXIS ROTARY TABES Cylinder Indexing accuracy is measured by an optical measuring device. 8 9 RN/RNA-SERIES Unit : mm No. Inspection items RN-100 RNA-160 RNA-200 RNA-250 RNA Table top runout Parallelism of table top to frame bottom Per overall length Horizontal Center bore runout Spindle nose Perpendicularity of table top to frame bottom Per overall length Vertical Perpendicularity of table top to frame bottom guide blocks Per overall length Vertical Indexing accuracy (arc sec.) ±22.5 ±12.5 ±10 ±10 ±10 9 Height difference of both center lines of headstock and tailstock Vertical Note: or RN-100, RNA-160 and 200 models, Spindle end replaces Table top RNCV-SERIES Unit : mm No. Inspection items RNCV-401 RNCV-801 RNCV-1001 Standard With scale Standard With scale Standard With scale 1 Table top flatness (concave) Per overall length Table top runout Parallelism of table top to frame bottom Per overall length Horizontal Center bore runout Spindle nose Perpendicularity of table top to frame bottom Per overall length Vertical Perpendicularity of table top to frame bottom guide blocks Per overall length Vertical Indexing accuracy (arc sec.) ±7.5 ±4 ±7.5 ±4 ±7.5 ±4 8 Parallelism of center line between rotary table and tailstock to frame bottom guide blocks Per 300mm Vertical Height difference of both center lines of rotary table and tailstock (Tailstock center line should be higher) Note: Indexing accuracy above is for the table with MP scale. Vertical RNCM-SERIES Unit : mm No. Inspection items RNCM-251, 301 RNCM-401, 501 RNCM-631 Standard With scale Standard With scale Standard With scale 1 Table top flatness (concave) Per overall length Table top runout Parallelism of table top to frame bottom Per overall length Horizontal Center bore runout Spindle nose Perpendicularity of table top to frame bottom Per overall length Vertical Perpendicularity of table top to frame bottom guide blocks Per overall length Vertical Indexing accuracy (arc sec.) ±7.5 ±10 ±7.5 ±4 ±7.5 ±4 8 Parallelsim of center line between rotary table and tailstock to frame bottom guide blocks Per 300mm Vertical Height difference of both center lines of rotary table and tailstock (Tailstock center line should be higher) Note: Indexing accuracy above is for the table with MP scale. Vertical

81 General Information INSPECTION STANDARDS RBA,RBA-K SERIES Unit : mm No. Inspection items RBA-250, 250K RBA-300, 300K RBA-400, 400K RBA-500, 500K Standard With scale Standard With scale 1 Table top flatness (concave) Per overall length Table top runout Parallelism of table top to frame bottom Per overall length Horizontal Center bore runout Spindle nose Perpendicularity of table top to frame bottom Per overall length Vertical Perpendicularity of table top to frame bottom guide blocks Per overall length Vertical Indexing accuracy (arc sec.) ±7 ±4 (±5) *1 ±7 (±10) *2 ±4 8 Parallelism of center line between rotary table and tailstock to frame bottom guide blocks Per 300mm Vertical Height difference of both center lines of rotary table and tailstock (Tailstock center line should be higher) Vertical Notes: 1. Indexing accuracy above is for the table with MP scale. 2. or RB-K models, No. 3 does not apply. 3. The figure in ( ) *1 above shows an indexing accuracy with scale for the RB-250 and RB-250K. 4. The figure in ( ) * 2 above shows an indexing accuracy for the RB-500 and RB-500K. 5. or RB and RB-K rotary tables with a 1/60 gear ratio or less, indexing accuracy is ±10 arc sec. RTV,AA/BA/CA-SERIES Unit : mm No. Inspection items RTV-304,AA/BA/CA RTV-404,AA/BA/CA RTV-504,AA/BA/CA 1 Table top flatness (concave) Per overall length Table top runout Parallelism of table top to frame bottom Per overall length Horizontal Center bore runout Spindle nose Perpendicularity of table top to frame bottom Per overall length Vertical Perpendicularity of table top to frame bottom guide blocks Per overall length Vertical Indexing accuracy (arc sec.) ±7.5 ±7.5 8 Parallelism of center line between rotary table and tailstock to frame bottom guide blocks Per 300mm Vertical Height difference of both center lines of rotary table and tailstock (Tailstock center line should be higher) Vertical Notes: 1. or RTV,CA models, No. 3 does not apply. RNCK-SERIES Unit : mm No. Inspection items RNCK-631 Standard With scale 1 Table top flatness (concave) Per overall length Table top runout Center bore runout Spindle nose Perpendicularity of table top to frame bottom Per overall length Perpendicularity of table top to frame bottom guide blocks Per overall length Indexing accuracy (arc sec.) ±7.5 ±4 8 Parallelsim of center line between rotary table and tailstock to frame bottom guide blocks Per 300mm Height difference of both center lines of rotary table and tailstock (Tailstock center line should be higher) Note: Indexing accuracy above is for the table with MP scale. RNC-SERIES Unit : mm No. Inspection items RNC-801 RNC-1001, 1201, 1501 RNC-2001 Standard With scale Standard With scale Standard With scale 1 Table top flatness (concave) Per overall length Table top runout Parallelism of table top to frame bottom Per overall length Center bore runout Spindle nose Indexing accuracy (arc sec.) ±7.5 ±4 ±7.5 ±4 ±7.5 ±4 Note: Indexing accuracy above is for the table with MP scale. RZ-SERIES INDEXERS Unit : mm No. Inspection items RZ-160 RZ Spindle end runout Parallelism of spindle to frame bottom Per overall length Horizontal Center bore runout Spindle nose Perpendicularity of spindle end to frame bottom Per overall length Vertical Perpendicularity of spindle end to frame bottom guide Per overall length Vertical Indexing accuracy (arc sec.) ±22.5 ± Height difference of both center lines of headstock and tailstock Vertical

82 General Information INSPECTION STANDARDS MUTI-SPINDE SINGE AXIS ROTARY TABES Indexing accuracy is measured by an optical measuring device. Cylinder RN MUTI-SPINDE SERIES No. Inspection items RN-100,n RN-150,n RN-200,n 1 Table top runout Center bore runout Indexing accuracy (arc sec.) ±30 ±15 ±15 ±15 4 Perpendicularity of table top to frame bottom Per overall length Vertical Parallelism & perpendicularity of table top to base bottom guide blocks Per overall length Vertical Difference among all center heights Vertical Difference among distances between base bottom guide blocks & tailstock Vertical Height difference of both center lines of headstock and tailstock Vertical Parallelsim of table top to base bottom Per overall length Horizontal Difference among the average heights between base bottom and table top Horizontal Difference among the center bore positions based on base bottom guide blocks Horizontal Notes: 1. or RN-150 and RN-200 models, spindle end replaces table top. 2. If guide blocks are not installed on the base, base reference face replaces base bottom guide blocks (No. 5, 7, and 11). Unit : mm RN-250,n RN-300,n RN-100,3 RN-250R,2 82

83 General Information INSPECTION STANDARDS MUTI-SPINDE TITING ROTARY TABES Tilting accuracy is measured by an optical measuring device. 9 Indexing accuracy is measured by an optical measuring device. TTNC MUTI-SPINDE SERIES Unit : mm No. Inspection items TTNC-102,2 TTNC-101,4 TTNC-151,2 TTNC-201,2 1 Table top flatness (concave) Per overall length Table top runout Difference between average heights of both tables at 0 position Difference between distances between frame standard face and both table tops at 90 position Parallelism of table top to frame bottom Per overall length Parallelism of tilt axis center to frame bottom Per overall length Center bore runout Spindle nose Tilting accuracy (arc sec.) 0 ~ + 90 ±22.5 ±30 ±30 ±30 9 Indexing accuracy (arc sec.) ±20 ±30 ±15 ± Table center distance ± 0.02 ± 0.02 ± 0.02 ± Difference between both center heights at 90 position Parallelism of table top to frame bottom guide blocks Per overall length (at 90 position) Note: or the TTNC-102,2 and TTNC-101,4 all descriptions of table top seen in the inspection items above should be spindle end surface. TTNC-101,4 with 5C collets 83

84 General Information INSPECTION STANDARDS TITING ROTARY TABES & 7 Indexing & tilting accuracy is measured by an optical measuring device. 8 9 TN-SERIES Unit: mm No. Inspection items TN-131 TN-160 TN-200 TN-320 Standard Standard Standard Standard 1 Table top flatness (concave) Per overall length Table top runout Parallelism of table top to frame bottom Per overall length Parallelism of tilt axis center to frame bottom Per overall length Center bore runout Spindle nose Tilting accuracy (arc sec.) 0 ~ + 90 ±22.5 ±22.5 ±22.5 ± ~ + 90 ±30 ±30 ±30 7 Indexing accuracy (arc sec.) ±20 ±15 ±15 ±10 8 Parallelism of spindle top to frame bottom guide blocks Per overall length TTNC-SERIES Unit: mm No. Inspection items TTNC-451 TTNC-631 TTNC-1001 Standard With scale Standard With scale Standard With scale 1 Table top flatness (concave) Per overall length Table top runout Parallelism of table top to frame bottom Per overall length Parallelism of tilt axis center to frame bottom Per overall length Center bore runout Spindle nose Tilting accuracy (arc sec.) 0 ~ + 90 ±30 ±7.5 ±30 ±7.5 ±30 ±7.5 7 Indexing accuracy (arc sec.) ±7.5 ±4 ±7.5 ±4 ±7.5 ±4 8 Parallelism of table top to frame bottom guide blocks Per overall length Note: Indexing accuracy above is for the table with MP scale. THNC-SERIES Unit: mm No. Inspection items THNC-251, 301 Standard With Scale 1 Table top flatness (concave) Per overall length Table top runout Parallelism of table top to frame bottom Per overall length Parallelism of tilt axis center to frame bottom Per overall length Center bore runout Spindle nose Tilting accuracy (arc sec.) 0 ~ + 90 ±30 ±30 7 Indexing accuracy (arc sec.) ±7.5 ±5 8 Parallelism of table top to frame bottom guide blocks Per overall length Perpendicularity of table to frame bottom guide blocks Per overall length Note: Indexing accuracy above is for the table with MP scale. 84

85 General Information TSUDAKOMA ACIITIES Nonoichi Plant Tsudakoma NC rotary tables are manufactured in this state-of-the-art Nonoichi facility. Tsudakoma has been manufacturing machinery for over 100 years with over 30 years experience as the world s largest and leading manufacturer of NC rotary tables. The Tsudakoma oundry 24-hour un-manned operation of machining centers With over thirty highly qualified design personnel, and a fast and efficient CAD and information control system, Tsudakoma is able to monitor and quickly respond to changing manufacturing requirements. CMM Inspection Assembly 85

86 General Information NOTES: 1. Supply of ubricant Before using your rotary table, recommended lubricant must be supplied as described in the instruction manual. Periodic replacement of lubricant is also required. 2. Supply of Hydraulic or Pneumatic Pressure for Table Clamping Rotary table clamping is activated either by hydraulic or pneumatic pressure depending on the model or specification of the rotary table. Be sure to supply air or hydraulic fluid at the required pressure. 3. Supply of Pneumatic Pressure for Air Purging Depending on environmental conditions, condensation may occur inside the motor cover. To eliminate condensation, air purge the motor cover. Make sure the exhaust port is clear. Air supply and hydraulic fluid must be available at the required pressure. Air supply ilter Regulator Hydraulic pressure for clamping Air exhaust Air exhaust Air exhaust (rotary table with pneumatic clamping) (rotary table with hydraulic clamping) (rotary table with air hydraulic booster unit) 4. NC Control for Table Clamping The recommended flow charts are shown on Page Misc. 1) Specifications, drawings, and photographs in this catalog are subject to change for improvement without notice. 2) Some of the products listed in this catalog are designated as strategic materials by the oreign Exchange and oreign Trade Control aw in Japan. Those who want to import them should have an approval based on that law from the Japanese government. CE CONORMING ROTARY TABES In addition to standard rotary tables, Tsudakoma manufactures CE conforming rotary tables. Specifications for CE conformity are available for all Tsudakoma rotary tables. Specifications for CE Conformity 1. All the electric components used confrom to European Safety Regulations. 2. Enclosure protection classification for electric components: greater than IP54 3. Conformity standards: EC Machinery Directive 98/37/EC EN292-1,292-2 EN EMC Directive 89/336/EEC, 92/31/EEC EN EN

87 TSUDAKOMA CORP. Nonoichi-machi, Ishikawa, Japan Phone: (076) ax: (076) KOMA PRECISION, INC. 20 Thompson Road, East Windsor, CT Phone: KOMA ax: KOMA PRECISION, INC. IS THE SOE NORTH AMERICAN IMPORTER O TSUDAKOMA ROTARY TABES

88 Productivity Innovations www komaprecision com Essential Tools Compete Win 20 Thompson Road, East Windsor, CT ax: Koma Precision 11/2008 (Tsudakoma 9,0)