LaserTurn 1. Laser Machining System. Highly integrated linear/rotary motion platform
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- Ophelia Gilmore
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1 LaserTurn 1 Laser Machining System Highly integrated linear/rotary motion platform Pneumatically-actuated collet closer supports 0.1 mm to 7.9 mm O.D. materials with frictionless rotary union Clear aperture for product feed-through Standard front and rear tooling platforms Direct-drive linear and rotary motor technology Configure for wet or dry cutting The LaserTurn 1 cylindrical laser machining system supports material from 0.1 mm to 7.9 mm in diameter, making it an ideal platform for the manufacture of cardiovascular and neural stents. The system can be configured for wet or dry cutting and includes options for material advance and bushing alignment platforms. The integrated linear-rotary system combines automated material handling functionality with high performance direct-drive linear and rotary motion. Integral Tooling Platform The LaserTurn 1 includes standard front and rear tooling platforms with M4 mounting features. The tooling platforms are bolted directly to the base of the linear stage providing a stiff, monolithic, common inertial frame of reference. Fixtures such as bushing alignment assemblies, part collection, or automated material advance functions can be attached easily. Automated Material Handling The LaserTurn 1 is a complete motion and material handling subsystem. The system includes an automated, pneumatically activated Type D collet closer. The collet closer has a clear aperture for product feed through and can support tubing diameters from 0.1 mm (0.009 in) to 7.9 mm (0.1 in) in dry cutting applications and up to mm (0.11 in) when configured for wet cutting operation. The collet closer is designed to minimize axial tube motion during clamping operations by keeping the collet stationary and moving the tapered mating surface during collet open/ close operation. Direct-Drive Technology The LaserTurn 1 series utilizes direct-drive noncontact motor and encoder technology for both the linear and rotary axes. Direct-drive motors exhibit significantly higher throughput and maintenance-free operation when compared to gear and screw-driven technology. Linear and rotary encoders coupled directly to the load have the highest level of system accuracy and repeatability over the operating lifetime of the stage. Noncontacting Labyrinth Cover Design The overlapping hard cover design protects the linear stage of the LaserTurn 1 from contact with fluids used in wet cutting processes. The sloped hard covers provide robust protection from fluid and machining byproduct ingress as well as incidental operator contact that may occur during part changeover. Advanced Control Architecture The LaserTurn 1 is available with Aerotech s advanced A200 control system. The A200 is a 100% digital system with high performance FireWire networked drives. With this fully digital architecture it is possible to optimize the current, velocity, and position servo loops for maximum performance. Advanced trajectory generation capabilities such as multi-block look-ahead minimize geometry errors in tight profiles by transparently regulating cutting speed. Aerotech s Position Synchronized Laser Firing Output (PSO) functionality automatically adjusts the laser pulse frequency to match the current cutting speed to maintain optimal laser power coupling
2 LaserTurn 1 SPECIFICATIONS Mechanical Specifications Linear Axis Rotary Axis Travel 100 mm ±60 deg. continuous Accuracy HALAR: ±0.5 μm Standard: ±2 μm ±1 μrad (± arc sec) Bidirectional Repeatability ±0.2 μm ±20 μrad (±4 arc sec) Straightness ±1 μm N/A Flatness ±1 μm N/A Pitch μrad (5 arc sec) N/A Yaw 15 μrad ( arc sec) N/A Maximum Speed (1) 0 m/s 1000 rpm Tube Capacity N/A 7.9 mm (Dry Cut).0 mm (Wet Cut) (2) Maximum Force (Continuous).6 N N/A Maximum Torque (Continuous) N/A 0.4 N m Load Capacity () Radial 0.5 kg Axial 2 kg Moment 0.75 N m Moving Mass (Unloaded) 6 kg N/A Rotor Inertia (Unloaded) N/A kg m 2 Stage Mass with Tooling Platforms kg N/A Collet Type (4) N/A Type D (Levin) Collet Runout (5) N/A < μm Minimum System Air Pressure (6) 100 psig Material Hardcoated Aluminum Stage Body; Stainless Steel Collet Chuck MTBF (Mean Time Between Failure) 10,000 Hours Notes: 1. Maximum speed based on stage capability. Requires selection of appropriate amplifi er with suffi cient voltage and current. 2. Maximum tube diameter is reduced to 6.7 mm for dry cutting with the -WCRU (wet cut) option.. Maximum loads are mutually exclusive. Loading limits are due to the collet chuck mechanism. Contact Aerotech if part load requirements exceed specifications. 4. Collect chuck accepts Type D collets (Levin Lathe and Sons TM ). 5. Measured TIR of precision gage pin chucked with an ultra-precision Type D collet mm away from collet face at 0 psig applied air pressure and no load 6. Collet chuck mechanism is normally-open. Collet mechanism required air to open collet chuck. Air supply much be dry and oil-less OR 99.99% pure nitrogen. Air or nitrogen must be fi ltered to 1 microns particle size or better. Laser and Medical Systems LaserTurn 1 Electrical Specifications Drive System Feedback System Maximum Bus Voltage Direct-drive servomotor Non-contact optical encoder, 1 Vpp Sinusoidal output 40 VDC Recommended Controller A200 Npaq, Ndrive HLe, Ndrive HPe, Ndrive CP The low moving mass and stiff mechanical structure provide the highest throughput and dynamic tracking accuracy in the LaserTurn series
3 LaserTurn 1 DIMENSIONS -TYPE D COLLET WITH UNIVERSAL GRIPPER WITH RIGHT HAND ALIGNMENT GRIPPER WITH LEFT HAND ALIGNMENT GRIPPER 9 DRY CUT WET CUT THRU (-PLACES) 75 TYP 1 DETAIL B SCALE 1 : 4 14 WRENCH FLATS AIR INLET COLLET LINEAR / ROTARY MOTOR /FEEDBACK WATER INLET (-WCRU OPTION) 1 TYP TYP 1/ NPT (-WCRU OPTION) 400 1/2 HARDSTOP /2 LIMIT 1/2 NORMAL DETAIL A SCALE 1 : 4 54 COLLET STROKE B 14 A DIMENSIONS: MILLIMETERS 59
4 LaserTurn 1 DIMENSIONS METRIC TOOLING (FRONT / REAR PLATFORM) (2-PLACES) 100 C -FMTP & Laser and Medical Systems LaserTurn 1 GRIPPER OPTION 1 DETAIL C 100 (5-PLACES) D DETAIL C FOR MOUNTING PATTERN DETAIL D ALIGNMENT GRIPPER OPTION GRIPPER PNEUMATICS (2X) 4MM TUBE GRIPPER STROKE UNIVERSAL BRACKET LEFT OR RIGHT HAND ORIENTATION (1-PLACES) E GRIPPER PNEUMATICS (2X) 6MM TUBE DETAIL E F DETAIL F 4 MX0.5 HELICOIL (-PLACES) 24 1/ REAM (2-PLACES).75 TYP ADJUSTMENT GRIPPER STROKE 594
5 LaserTurn 1 ORDERING INFORMATION Ordering Example Series Travel Limit Collet Cutting WCRU Front Tooling s -FMTP Rear Tooling Gripper Jaws Pneumatic s LaserTurn 1-ACS J0- -LT1-D-XXX X -J0- -PN -FD LaserTurn 1 Laser Machining System LaserTurn 1-ACS Direct-drive cylindrical laser machining system with integrated material handling and tooling platform Accessories -LT1-SEAL-XXXX -LT1-D-XXXX Travel mm (.9 in) linear axis travel Limit Configuration Normally-closed end of travel limit switches Collet Configuration Levin D-style normally-open collet chuck Cutting Configuration Dry cutting -WCRU Wet cutting rotary union; also requires a wet-cut seal with O-ring size matched to a specific tube diameter Front Tooling s -FMTP Rear Tooling Gripper Jaws -J0- Pneumatics s -PN -FD Front metric tooling platform Front metric tooling platform with universal gripper Front metric tooling platform with right-handed alignment gripper Front metric tooling platform with left-handed alignment gripper Rear metric tooling platform Gripper jaws for 0 mm to mm tube size Solenoid valves and relays for gripper and collet chuck actuation Solenoid valves and relays for collet chuck actuation Filter drier assembly to ensure clean dry air to the collet chuck Accessories (ordered as separate items) -LT1-SEAL-XXXX Wet cut seal sized for XXXX diameter tubing; consult Aerotech for the available sizes -LT1-D-XXXX Levin D-style collets sized for XXXX diameter tubing (0.1 mm to 7.9 mm); consult Aerotech for the available sizes 595
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