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2 KOMA PRECISION, Inc. corporate facility located in East indsor, CT. CEO: illiam T. Meo Jr. President: Barry J. Agosti General Manager: rank Cerrito Inside Sales: Aimee Hyland Production Planner: David Blais Purchasing/Parts Manager: Jeff Rubacha Production Services Manager: Jim Miller Service Manager: Bill Atkins Product Manager, Tool Presetters: Rob Diloreto Product Manager, Swiss Tools: John Arnestad Regional Sales Managers National Sales Manager: David Meo Northeast Regional Sales Manager: Andrew Esposito Southeast Regional & Eastern Canada Regional Sales Manager: Ken Irish estern Regional & estern Canada Regional Sales Manager: Gary Agosti Central Regional Sales Manager: Jurgen Bettray South Central Sales Manager: Dan O Connor Mexico Regional Sales Manager: Arturo Vazquez Marketing Department Database eb Specialist: Kavita Umarani Communications Specialist: Janee Agosti 3

3 THE TSUDAKOMA DUA EAD GEARING SYSTEM THE TSUDAKOMA DUA EAD GEARING SYSTEM DEIVERS THE OPTIMUM BAANCE BETEEN POER, DURABIITY, AND SMOOTH CUTTING PERORMANCE. Tsudakoma s Proprietary Dual ead orm Gearing System with ull Depth Gear Tooth Engagement TORQUE TRANSER EICIENCY The Tsudakoma dual lead gearing system features the largest tooth engagement of any rotary table manufacturer. This system generates up to 85% torque transfer efficiency. GEARING MATERIAS PROPRIETARY HIGH TENSIE STRENGTH BRASS orm heel Material Tensile Strength (N/mm 2 ) Elongation (%) Hardness (HB) Bronze Phosphor Bronze Aluminum Bronze Tsudakoma Proprietary Brass orm Spindle Case hardened alloy steel Tsudakoma s dual lead gearing system features exceptionally smooth cutting due to the inherent lubricating properties of the gear materials. TOOTH PROIE Tsudakoma utilizes full tooth depth engagement along with a larger gear module. The results are a larger surface contact area yielding a substantially stronger worm gear system. Conventional tooth profile Tsudakoma tooth profile OVERSIZE ORM HEE The Tsudakoma worm wheel uses an oversize diameter pitch circle resulting in reduced pressure on the contact surface compared to a conventional gearing system. Conventional gearing Tsudakoma gearing 4

4 TSUDAKOMA: PRECISION PERORMANCE PRODUCTIVITY INNOVATION TSUDAKOMA CROSS ROER BEARINGS TSUDAKOMA UTRA PRECISION Ultra precision cross roller bearings support radial, axial, and moment loads providing four times the level of stiffness as angular contact bearings. Cross roller bearings are constructed with a sequence of cylindrical rollers arranged at right angles to each other within a sealed 90 V-groove. All Tsudakoma rotary tables and indexers use ultra precision cross roller bearings. KOMA APPICATION ENGINEERING ROTARY TABE SEECTION ASSISTANCE KOMA application engineers - with AutoCAD and Solidorks 3D CAD support - ensure Tsudakoma rotary tables purchased from KOMA will be the best available for the required machining operations. Torque calculations, interference drawings, and 3D models are standard nocharge, value added services offered by KOMA Precision. KOMA application engineers supplied the above Solidorks 3D interference models integrating two RA- 250R rotary tables and two TS-160P pneumatic tailstocks with customer supplied 3D part models and machine tool work cube models to ensure the success of this V-8 automotive crankshaft project. 5

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6 TABE O CONTENTS NC 4th Axis Rotary Tables RBS Ball Drive System. Zero maintenance. Mounts Vertically or Horizontally RBS-160 RBS-250 RG-320 New! p.10 RNE Compact, Massive Clamp Torque. Economical. Mounts Vertically or Horizontally RNE-160 RNE-200 RNE-250 RNE-320 p.12 RA Compact, Massive Clamp Torque. Mounts Vertically or Horizontally RN-100 RA-160 RA-200 RA-250 RA-320 p.14 RA,B RNCV,B Suitable when Y axis interference is an issue. Mounts Vertically RA-160R,B RA-200R,B RA-250R,B RA-320R,B RNCV-401R,B p.16 RN Multi-face plate, multi-spindle table. Pneumatic clamping. Mounts Vertically or Horizontally RN-100-2,3,4 RN-150-2,3,4 RN-200-2,3 RN-250-2,3 RN-300-2,3 p.18 RBA Heavy duty. Dual disc hydraulic clamping. Mounts Vertically or Horizontally RBA-250 RBA-320 RBA-400 RBA-500R p.20 RTV,AA/BA Extra arge Center Bore. Dual disc hydraulic clamping. Mounts Vertically or Horizontally RTV-304 RTV-404 RTV-504 RTV-801 p.22 RNCM Heavy duty, dual disc hydraulic clamping. Mounts Vertically or Horizontally RNCM-251 RNCM-301 RNCM-401 RNCM-501 RNCM-631 p.24 RCV arge center bore. Maximum hydraulic clamping. RCV-800R RCV-1000R RCV-1250R RNCV, Extra large table. Powerful hydraulic clamping. RNCV-1501 RNCV-1501-BB Mounts Vertically or Horizontally p.26 Mounts Vertically or Horizontally p.28 RCH RNC Heavy duty tables. arge part capacity. Mounts Horizontally RCH-800 RCH-1000 RCH-1250 RNC-1501 RNC-2001 p.30 RC Extra rigid castings for heavy duty applications. Mounts Horizontally RC-250 RC-300 RC-400 RC-500 p.32 RZ Packaged with controller for plug and play operation. Mounts Vertically or Horizontally RZ-161 RZ-201 p.34 RBA,K Heavy duty, dual disc hydraulic clamping. Mounts Vertically RBA-250K RBA-320K RBA-400K RBA-500K p.36 RBA,K-2 Heavy duty, multiface plate, multispindle table. Mounts Vertically RBA-250K-2 RBA-320K-2 RBA-400K-2 RBA-500K-2 p.38 RTV,CA Extra arge Center Bore. Dual disc hydraulic clamping. Mounts Vertically RTV-304,CA RTV-404,CA RTV-504,CA RTV-604,CA RTV-801,CA p.40 6

7 NC 4th Axis Rotary Tables TABE O CONTENTS RNCK Powerful hydraulic clamping. Mounts Vertically RNCK-501 RNCK-631 RNCK-631-BB p.42 RCV,K arge center bore. Maximum hydraulic clamping. Mounts Vertically RCV-800K RCV-1000K RCV-1250K p.44 RT Multi-face plate, multi-spindle table. RT-147 RT-251 RT-320 Mounts Vertically p.46 NC Tilting 5th Axis Rotary Tables Standard Models TBS Ball Drive System Tilting tables. TBS-130, H TBS-160, H New! p.48 TA Powerful, high speed tilting tables. TN-101 TA-130 TA-160 TA-200 TN-320 p.50 TND Drop Trunnion. Pneumatic clamping. TND-130 TND-160 TND-200 p.52 TN,B Narrow ootprint TN-160,B TN-200,B p.54 RTT Drop Trunnion. Equipped to utilize a variety of workhold systems. RTT-111,CA p.56 TTNC arge, High Power tilting table. TTNC-451 TTNC-631 TTNC-1001 TTNC-1500 p.58 THNC Rotary / tilt table with manual tilt THNC-251 THNC-301 p.62 Tsudakoma s tilting tables offer a truly compact footprint to maximize CNC work envelope. Maximum Rigidity on the tilting axis is essential and is achieved by keeping the large braking system as close to the rotary axis as possible. 7

8 TABE O CONTENTS Multi-Spindle Models TTNC-N Multi-spindle for high production. Automatic collet outputs optional. TTNC TTNC TTNC TTNC p.60 or high production 4th & 5th axis machining, Tsudakoma s multi-spindle tilting tables offer a truly compact footprint to maximize CNC work envelope. Automatic 5C collet outputs optional. Special NC 4th & 5th Rotary Tables Integrated Models RC Horizontal Setting ith Rotary Joint RC-250 RC-300 RC-400 RC-500 p.32 Custom Models Custom Examples Custom Baseplate Assembly Twin Spindle Tilting Table Automated Clamping Table p.65 NC Controllers Single Axis Models TPC NC Controllers TPC-Jr TPC5 p.68 Accessories Chucks Scroll Chuck Power Chuck Tailstocks Manual (T-M) Pneumatic (TP) p.79 Hydraulic (TH) p.81 Support Spindle 8 No Clamping (TS) Pneumatic Clamping (TS-P) Hydraulic Clamping (TSH) 135mm 160mm p.83 ace Plate 200mm p mm

9 Options Encoders & Scales Heidenhain Encoder Mitsubishi MP Scale anuc CZi Scale Pull Stud Devices TABE O CONTENTS CAT/BT-40 CAT/BT-50 p.84 p.85 Rotary Joints Steel Braided Cables Many configurations available. Provides an unsurpassed level of protection from coolant, contaminants, and abrasion. Internal (RBA-Series) External (300mm +) p.85 p.86 p.86 Air/ Hydraulic Boosters Technical Information Terminology An explanation of rotary table terms and specifications. p.87 Servo Motors A chart of typical servo motors used on Tsudakoma Rotary Tables. p.88 orkpiece Mounting or Tilters orkpiece mounting space for tilting rotary tables. p.89 Clamping Mechanism Specifications for the dual taper pneumatic clamping mechanism and the dual disc hydraulic clamping mechanism. p.89 General Information Table Inspection Inspection standards for Tsudakoma Rotary Tables and Indexers. p.92 Table Selection Guidelines for selecting an appropriate rotary table. p.97 Operation Maintenance Maintenance guidelines recommended to keep performance and function of rotary tables. p.99 9

10 NC Rotary Tables Ball Drive Models RBS-160, 250, 320 ZERO MAINTENANCE HIGH TORQUE TRANSER EICIENCY KOMA Precision, Inc. introduces a new line of high accuracy, high rigidity, energy saving and zero maintenance rotary tables from Tsudakoma. The RBS Series rotary tables are built using the new ball drive system featuring advantages like zero backlash, improved cycle times, energy conservation and a lifetime adjustment-free transmission system. RBS-160 Specifications Dimensions = mm Table Model RBS-160 RBS-250 RBS-320 Spindle outer diameter mm 100h7 140h7 180h7 Table diameter (optional) mm (160, 200) Center height mm Center bore Nose Diameter 55H7 80H7 115H7 Thru Diameter Guide block width 14h7 18h7 18h7 Servo motor (or anuc)* Alpha 4i Alpha 8i Alpha 12i Speed reduction ratio 1/36 1/36 1/36 Maximum table speed rpm Clamp system Pneumatic Pneumatic Pneumatic Holding 700 (516) 1480 (1076) 2580 (1901) Indexing accuracy arc sec. ±7.5 ±7.5 ±7.5 Repeatability arc sec. ±2 ±2 ±2 Net eight kg (lbs.) 55 (121.2) 100 (220) 200 (440) work weight kg (lbs) 100 (200) [200 (440)] 125 (275) [250 (550)] 175 (385) [350 (770)] [with tailstock] kg (lbs) 200 (440) 250 (550) 350 (770) *Other motors & rpm available Dimensions = mm Specifications subject to change without notice 10

11 Dimensions RBS-160 NC Rotary Tables Drawings not to scale Dimensions = mm Ball Drive Models Ø100h Ø100h (Ø100h7) Ø55H7 37.5±0.02 Ø10H7 15 (Ø100h7) 37.5±0.02 (Ø100h7) Ø55H7 Ø56 Ø55H7 Ø10H7 37.5± Ø10H7 Ø56 Ø42 15 Ø56 Ø40H8 Ø65 Ø42 Ø40H8 Ø42 Ø65 S=1 2 S=1 2 Sectional view of turntable Sectional view of turntable S=1 2 Sectional view of turntable Ø40H8 Ø65 RBS RBS Ø140h7 Ø140h Ø140h (Ø140h7) (Ø140h7) Ø80H7 (Ø140h7) 55± ±0.02 Ø80H7 (Ø10H7) 55±0.02 (Ø10H7) Ø80H (Ø10H7) Ø81 Ø81 Ø51 Ø51 Ø81 Ø51 Ø50H8 Ø50H8 Ø50H8 S=1 3 S=1 3 Sectional view of turntable Sectional view of turntable S=1 3 Sectional view of turntable Ø80 Ø80 Ø The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Clamping Block and Bolt Ø180h7 413 Ø180h7 Ø180h7 244 Dimensions = mm Type Q ty T-Slot idth A B C D E G H I J K M RBS RBS-250 I (Ø180h7) Ø115H7 70±0.02 (Ø180h7) Ø115H7 Ø116 (Ø180h7) Ø115H ± ± Ø116 Ø86 Ø116 Ø86 Ø86 Ø85H8 Ø85H8 Ø115 Ø115 Ø85H Ø115 Options & Accessories TPC NC Controller p.68 Chucks p.79 Tailstock p.81 Support Spindle p.81 ace Plate p.83 Encoder / Scale p.84 Pull Stud Device p.85 Rotary Joint p.85 PVC or Steel Cables p.86 RBS-320 I

12 NC Rotary Tables Standard Models RNE-160, 200, 250, 320 COMPACT MASSIVE CAMP TORQUE The RNE Series tables offer speeds ranging from 25 to 44.4 RPM and indexing accuracies ranging from 10 to 12.5 arc seconds. These compact, high-speed, high-quality RE Series tables offer economy line pricing while retaining high clamp torque and increased production performance. RNE-160 Specifications Table Model RNE-160 RNE-200 RNE-250 RNE-320 Versions available R, R, R, R, Spindle outer diameter mm 100h7 120h7 140h7 180h7 Table diameter (optional) mm (160, 200) (200, 250) Center height mm Center bore Dimensions = mm Nose Diameter mm 55H7 65H7 75H7 110H7 Thru Diameter mm Table T-slot width (with faceplate) (12H8) (12H8) 12H8 14H8 Guide block width 14h7 18h7 18h7 18h7 Servo motor* Alpha 4i Alpha 4i Alpha 8i Alpha 12i Maximum motor speed rpm 5,000 5,000 3,000 3,000 Speed reduction ratio 1/90 1/90 1/120 1/120 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system Pneumatic Disc Clamp Clamp 250 (180) 400 (295) 600 (442) 1,000 (737) Indexing accuracy arc sec. ±12.5 ±10 ±10 ±10 Repeatability arc sec. ±2 ±2 ±3.5 ±3.5 Net eight kg (lbs.) 44 (97) 62 (136) 107 (235) 205 (451) wheel torque 206 (152) 288 (212) 565 (416) 939 (692) work inertia kg.m work weight [with tailstock] kg (lbs) 75 (165) [150 (330)] 100 (220) [250 (550)] 100 (220) [250 (550)] 150 (330) [350 (770)] kg (lbs) 150/ / / /770 7,840 (1,762) 13,720 (3,085) 250 (550) 350 (770) load when table clamped 250 (180) 400 (295) 13,720 (3,073) 19,600 (5,555) 392 (290) 980 (723) 600 (442) 1,000 (737) * Other motors & RPM available Specifications subject to change without notice 12

13 Dimensions RNE-160 NC Rotary Tables Drawings not to scale Dimensions = mm Standard Models RNE-200 RNE-250 RNE-320 The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Type I Clamping Block and Bolt Dimensions = mm C K Type Q ty T-Slot idth A B C D E G H I J K M RNE RNE B 40H8 I h h7 55H h7 120h h7 65H7 120h7 65H H8 45H RNE-250R -> Ø75H7 Ø50 Ø46 Ø45H Ø110H7 Ø85 Ø82 Ø85H A Options & Accessories TPC NC Controller p.68 Chucks p.79 Tailstock p.81 Support Spindle p.81 ace Plate p.83 Encoder / Scale p.84 Pull Stud Device p.85 Rotary Joint p.85 PVC or Steel Cables p.86 D E H G I J Ø M RNE-250 I H RNE-320 I Ø M 25 J Note 1: hen using a machine with a T-slot pitch other than the above, use suitable clamping blocks and bolts that are available on the market, or order custom-made ones from KOMA (opt.) Note 2: Clamping blocks are not included in RE-160 and RE

14 NC Rotary Tables Standard Models RN-100 RA-160, 200, 250, 320 COMPACT MASSIVE CAMP TORQUE The compact, high speed RN -100 is especially suited for drilling and tapping machines. RA-Series tables utilize a patent pending dual taper pneumatic clamping system which generates massive clamp torque - up to 300% greater than previous RN-Series rotary tables. RA-Series tables feature a full range of options including rotary scales and hydraulic or pneumatic rotary joints. RA-160R Specifications Dimensions = mm Table Model RN-100 RA-160 RA-200 RA-250 RA-250,S RA-320 RA-320,S Versions available R, R, R, R, R, R, R, Spindle outer diameter mm 80h7 100h7 120h7 140h7 140h7 180h7 180h7 Table diameter (optional) mm (135) (160, 200) (200, 250) Center height mm Center bore Nose Diameter mm 50H7 55H7 65H7 80H7 80H7 110H7 110H7 Thru Diameter mm Table T-slot width (with face plate) (10H8) (12H8) (12H8) 12H8 12H8 14H7 14H7 Guide block width 14h7 14h7 18h7 18h7 18h7 18h7 18h7 Servo motor (anuc)* Alpha 2i Alpha 2i Alpha 4i Alpha 8i Alpha 8is Alpha 8i Alpha 22is Maximum motor speed rpm 5,000 5,000 5,000 4,000 4,000 4,000 4,000 Speed reduction ratio 1/36 1/72 1/72 1/90 1/45 1/120 1/45 Maximum table speed rpm 83.3@ 3, Inertia converted into motor shaft x 10-3 kg.m Clamp system Pneumatic Pneumatic Dual Taper Clamp 80 (59) 500 (369) 800 (590) 1,000 (737) 1,000 (737) 1,500 (1,106) 1,500 (1,106) Indexing accuracy arc sec. ±22.5 ±12.5 ±10 ±10 ±10 ±10 ±10 Repeatability arc sec. ±2 Net eight kg (lbs.) 28 (62) 38 (84) 61 (134) 80 (176) 80 (176) 145 (319) 145 (319) wheel torque 176 (130) 206 (152) 288 (212) 596 (439) 596 (439) 939 (692) 939 (692) work inertia kg.m work weight kg (lbs) [w/ tailstock] kg (lbs) 25 (55) [50 (110)] 50 (110) 100 (220) [175 (385)] 200 (440) 125 (275) [250 (550)] 250 (550) 125 (275) [250 (550)] 250 (550) 125 (275) [250 (550)] 250 (550) 175 (385) [375 (825)] 350 (770) 175 (385) [375 (825)] 350 (770) N (lbf) 5,880 (1,317) 10,800 (2,419) 14,400 (3,226) 14,400 (3,226) 14,400 (3,226) 24,800 (5,555) 24,800 (5,555) load when table clamped 80 (59) 500 (369) 800 (590) 1,000 (737) 1,000 (737) 1,500 (1,106) 1,500 (1,106) 156 (115) 780 (575) 1,900 (1,400) 1,900 (1,400) 1,900 (1,400) 4,700 (3,464) 4,700 (3,464) * Other motors & RPM available Specifications subject to change without notice 14

15 Dimensions RN-100R Drawings not to scale Dimensions = mm NC Rotary Tables Standard Models RN-100R h H RA-160R h h7 55H H8 15 RA-160R ith optional rotary scale RA-200R H h h7 65H RA-250R H8 RA-320R Ø 250 Ø H7 110H H The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Clamping Block and Bolt Dimensions = mm Type I C K Type Q ty T-Slot idth A B C D E G H I J K M B H RN RA A I Options & Accessories TPC NC Controller p.68 Chucks p.79 Tailstock p.81 Support Spindle p.81 ace Plate p.83 Encoder / Scale p.84 Pull Stud Device p.85 Rotary Joint p.85 PVC or Steel Cables p.86 D E G I J Ø M RA RA-250 I RA-320 I Note 1: hen using a machine with a T-slot pitch other than the above, use suitable clamping blocks and bolts that are available on the market, or order custom-made ones from KOMA (opt.) Note 2: Clamping blocks are not included in RN-100, RA-160 and RA-200. Ø M H 25 J 15

16 NC Rotary Tables Standard Models RA-161, 201, 251, 321R,B RNCV-401R,B SUITABE HEN Y AXIS INTERERENCE IS AN ISSUE The RA,B-Series tables position the servomotor at the rear of the table casting resulting in a compact footprint. The B series tables are suitable when Y axis interference is an issue. RA,B-Series tables utilize a patent pending dual taper pneumatic clamping system which generates massive clamp torque. The RNCV-401R,B features powerful hydraulic clamping. RA-250R,B Specifications Dimensions = mm Table Model RA-161R,B RA-201R,B RA-251R,B RA-321R,B RNCV-401R,B Spindle outer diameter mm 100h7 120h7 140h7 180h7 - Table diameter (optional) mm (160, 200) (200, 250) Center height mm Center bore Nose Diameter mm 55H7 65H7 80H7 110H7 40H7 Thru Diameter mm Table T-slot width (with face plate) (12H8) (12H8) 12H8 14H7 14H7 Guide block width 14h7 18h7 Servo motor (anuc)* Alpha 2i Alpha 4i Alpha 8i Alpha 8i Alpha 21i Maximum motor speed rpm 5,000 5,000 4,000 4,000 3,000 Speed reduction ratio 1/72 1/72 1/90 1/120 1/180 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system Pneumatic Dual Taper Clamp [500psi] 500 (369) 800 (590) 1,000 (737) 1,500 (1,106) [1,746 (1,287)] Indexing accuracy arc sec. ±12.5 ±10 ±10 ±10 ±7.5 Repeatability arc sec. ±2 Net eight kg (lbs.) 53 (117) 77 (169) 95 (209) 165 (363) 330 (726) wheel torque 206 (152) 288 (212) 596 (439) 939 (692) 1,667 (1,228) work inertia kg.m work weight kg (lbs) [w/ tailstock] 100 (220) [175 (385)] 125 (275) [250 (550)] 125 (275) [250 (550)] 175 (385) [375 (825)] 200 (440) [500 (1,100)] N (lbf) 10,800 (2,419) 14,400 (3,226) 14,400 (3,226) 24,800 (5,555) 39,200 (8,781) load when table clamped 500 (369) 800 (590) 1,000 (737) 1,500 (1,106) 1,764 (1,300) 780 (575) 1,900 (1,400) 1,900 (1,400) 4,700 (3,464) 2,450 (1,806) * Other motors & RPM available Specifications subject to change without notice 16

17 Dimensions RA-161R,B Drawings not to scale Dimensions = mm NC Rotary Tables Standard Models 40H8 RNCV-401R,B h7 100h7 55H RA-201R,B RA-251R,B h7 ø h7 65H H H H8 15 RT-22 This custom machining system combines (2) RNCV-401 rotary tables with (2) hydraulic tailstocks. RA-321R,B RNCV-401R,B 180h H Ø 41 85H Ø 400 Ø 50 40H The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Clamping Block and Bolt Dimensions = mm Type I Type Q ty T-Slot idth A B C D E G H I J K M RA-161R,B RA-201R,B B I Options & Accessories TPC NC Controller p.68 Chucks p.79 Tailstock p.81 Support Spindle p.81 ace Plate p.83 PVC or Steel Cables p.86 C K A D E H G I J Ø M RA-251R,B I RA-321R,B I RNCV-401R,B I Note 1: hen using a machine with a T-slot pitch other than the above, use suitable clamping blocks and bolts that are available on the market, or order custom-made ones from KOMA (opt.) Note 2: Clamping blocks are not included in RNA-161R,B and RNA-201R,B. Ø M H 25 J 17

18 NC Rotary Tables Multi-ace Plate, Multi-Spindle Models RN-100/150-2,3,4 RN-200/250/300-2,3 MUTI-ACE PATE, MUTI-SPINDE TABE PNEUMATIC CAMPING These high speed, multi-spindle rotary tables are particularly suited for multispindle vertical machining centers. The compact, multi-spindle RN-100 is ideal for use on drilling and tapping machines. RN-100R-3 Specifications Dimensions = mm Table Model RN-100-2,3,4 RN-150-2,3,4 RN-200-2,3 RN-250-2,3 RN-300-2,3 Versions available R, R R R R Spindle outer diameter mm 80h7 100h7 120h7 - - Table diameter (optional) mm (115) (160) (200) Center height mm Center bore Nose Diameter mm 50H7 55H7 65H7 75H7 110H7 Thru Diameter mm Table T-slot width (with face plate) (10H8) (12H8) (12H8) 12H8 14H8 Minimum spindle center distance Guide block width 18h7 14h7 18h7 18h7 18h7 Servo motor (anuc)* Alpha 4i α2i Alpha 3,4i Alpha 8i Alpha 8i Alpha 12i Maximum motor speed rpm 5,000 5,000 4,000 4,000 3,000 3,000 Speed reduction ratio 1/36 1/90 1/180 1/90 1/120 1/180 1/120 Number of spindles Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system Pneumatic Clamp 80 (59) 156 (115) 294 (217) 441 (325) 880 (649) Indexing accuracy arc sec. ±30 ±15 Repeatability arc sec. ±2 Net eight [dual spindle] kg (lbs.) ( ) [120 (264)] [160 (352)] [240 (528)] [480 (1,056)] wheel torque 178 (131) 147 (108) 245 (181) 470 (346) 764 (563) work inertia kg.m work weight kg (lbs) [w/ tailstock] kg (lbs) 25 (55) [50 (110)] 50 (110) 75 (165) [150 (330)] 150 (330) 100 (220) [250 (550)] 250 (550) 100 (220) [250 (550)] 250 (550) 150 (330) [350 (770)] 350 (770) N (lbf) 5,880 (1,317) 7,840 (1,756) 13,720 (3,073) 13,720 (3,073) 19,600 (4,390) load when table clamped 80 (59) 156 (115) 294 (217) 441 (325) 880 (649) 156 (115) 392 (289) 980 (722) 980 (722) 1,960 (1,444) 18 * Other motors & RPM available Specifications subject to change without notice

19 Dimensions RN-100R-2,3,4 NC Rotary Tables Multi-ace Plate, Multi-Spindle Models Drawings not to scale Dimensions = mm I RN-150R-2 (3 & 4 spindle models also available) 215* RN H RN-200R (3 spindle model also available) 250* *Minimum center distance = 215mm. Other center distances available RN w/5c Collets H7 (ront) RN-250R-2 (3 spindle model also available) 300* H *Minimum center distance = 250mm. Other center distances available RN-300R * (3 spindle model also available) *Minimum center distance = 300mm. Other center distances available (Back) The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Clamping Block and Bolt *Minimum center distance = 380mm. Other center distances available. Dimensions = mm Type Q ty T-Slot idth A B C D E G H I J K M 110H Options & Accessories TPC NC Controller p.68 Chucks p.79 Tailstock p.81 Support Spindle p.81 ace Plate p.83 Encoder / Scale p.84 Pull Stud Device p.85 Rotary Joint p.85 PVC or Steel Cables p.86 RN-100R I Type I RN-150R I C K RN-200R I RN-250R I RN-300R I A B G H I J Note: hen using a machine with a T-slot pitch other than the above, use suitable clamping blocks and bolts that are available on the market, or order custom-made ones from KOMA (opt.) D E Ø M 25 H J Ø M 19

20 NC Rotary Tables Big Bore Models RBA-250, 320, 400, 500R HEAVY DUTY DUA DISC HYDRAUIC CAMPING The RBA-Series rotary tables are equipped with the finest Tsudakoma technologies. RBA tables utilize a powerful dual disc hydraulic clamping mechanism, and are available with a built-in air/hydraulic booster. RBA-Series worm wheels are manufactured as an assembly consisting of the worm wheel, cross roller bearing, and the main spindle, resulting in unsurpassed accuracy. RBA-400R Specifications Dimensions = mm Table Model RBA-250 RBA-250,S RBA-320 RBA-320,S RBA-400 RBA-500 Versions available R, R, R, R, R, R, Table diameter mm Center height mm Center bore Nose Diameter mm 95H7 95H7 130H7 130H7 190H7 220H7 Thru Diameter mm Table T-slot width 12H7 12H7 14H7 14H7 14H7 18H7 Guide block width 18h7 Servo motor (anuc)* Alpha 8i Alpha 8is Alpha 12i Alpha 22is Alpha 12i Alpha 12i Maximum motor speed rpm 4,000 4,000 4,000 4,000 4,000 4,000 Speed reduction ratio 1/90 1/45 1/90 1/45 1/90 1/180 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system** Hydraulic Clamp 1,000 (737) 1,000 (737) 2,450 (1,806) 2,450 (1,806) 4,200 (3,095) 6,100 (4,496) Indexing accuracy arc sec. ±7 Repeatability arc sec. ±2 Net eight kg (lbs.) 100 (220) 100 (220) 180 (396) 180 (396) 300 (660) 550 (1,210) wheel torque 581 (428) 581 (428) 939 (692) 939 (692) 1,666 (1,228) 3,276 (2,414) work inertia kg.m work weight kg (lbs) [w/ tailstock] kg (lbs) 150 (330) [300 (660)] 300 (660) 150 (330) [300 (660)] 300 (660) 200 (440) [400 (880)] 400 (880) 200 (440) [400 (880)] 400 (880) 250 (550) [500 (1,100)] 500 (1,100) 250 (550) [600 (1,320)] 600 (1,320) N (lbf) 19,600 (4,390) 19,600 (4,390) 29,400 (6,586) 29,400 (6,586) 39,200 (8,781) 49,000 (10,976) load when table clamped 1,000 (737) 1,000 (737) 2,450 (1,806) 2,450 (1,806) 4,200 (3,095) 6,100 (4,496) 980 (722) 980 (722) 3,626 (2,672) 3,626 (2,672) 5,880 (4,334) 13,132 (9,678) * Other motors & RPM available ** Booster optional Specifications subject to change without notice 20

21 Dimensions RBA-250R Drawings not to scale Dimensions = mm NC Rotary Tables Big Bore Models RBA-320R RBA-400R Ø Ø H Ø H I RBA RBA-320R TSH-210 Support Spindle The rotary table and hydraulic support spindle are mounted on a custom baseplate and joined to a specially designed trunnion fixture H RBA-400R TSH-210 Support Spindle The rotary table and hydraulic support spindle are mounted on a custom baseplate and joined to a specially designed trunnion fixture. The support spindle is raised to match the RBA mm center height. RBA-500R The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). 565 Ø H Options & Accessories TPC NC Controller p.68 Chucks p.79 Tailstock p.81 Support Spindle p.81 ace Plate p.83 Encoder / Scale p.84 Pull Stud Device p.85 Rotary Joint p.85 PVC or Steel Cables p.86 Clamping Block and Bolt Dimensions = mm Type Q ty T-Slot idth A B C D E G H I J K M Type I RBA-250 I C K RBA-320 I RBA-400 I RBA-500 I A B G H I J Note: hen using a machine with a T-slot pitch other than the above, use suitable clamping blocks and bolts that are available on the market, or order custom-made ones from KOMA (opt.) D E Ø M 25 H J Ø M 21

22 NC Rotary Tables Big Bore Models RTV-304, 404, 504, 604, 801 EXTRA ARGE CENTER BORE DUA DISC HYDRAUIC CAMPING The RTV-Series rotary tables feature a extra large center bore. RTV tables utilize a powerful dual disc hydraulic clamping mechanism. An optional air/ hydraulic booster is also available. AA tables have the motor mounted on the right. BA tables have the motor mounted on the left. RTV-304,AA Specifications Dimensions = mm Table Model RTV-304 RTV-404 RTV-504 RTV-604 RTV-801 Versions available AA, BA AA, BA AA, BA AA, BA AA, BA Table diameter mm Center height mm Center bore Nose Diameter mm 190H7 250H7 315H7 385H7 460H7 Thru Diameter mm Table T-slot width 14H7 14H7 18H7 18H7 18H7 Guide block width 18h7 22h7 Servo motor (anuc)* Alpha 12i Maximum motor speed rpm 3,000 Speed reduction ratio 1/90 1/90 1/120 1/180 1/360 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system** Hydraulic Clamp 2,700 (1,990) 4,600 (3,390) 5,800 (4,275) 10,000 (7,370) 14,500 (10,687) Indexing accuracy arc sec. ±7.5 Repeatability arc sec. ±2 Net eight kg (lbs.) 180 (396) 430 (946) 590 (1,298) 910 (2,000) 1,370 (3,014) wheel torque 1,370 (1,010) 2,630 (1,938) 4,200 (3,095) 5,500 (4,053) 7,840 (5,778) work inertia kg.m work weight kg (lbs) [w/ tailstock] kg (lbs) 300 (660) [500 (1,100)] 500 (1,100) 350 (770) [700 (1,540)] 700 (1,540) 500 (1,100) [1,000 (2,200)] 1,000 (2,200) 550 (1,210) [1,100 (2,420)] 1,100 (2,420) 600 (1,320) [1,500 (3,300)] 1,500 (3,300) N (lbf) 29,400 (6,586) 45,000 (10,080) 54,000 (12,096) 54,000 (12,096) 64,400 (14,426) load when table clamped 2,700 (1,990) 4,600 (3,390) 5,800 (4,275) 10,000 (7,370) 14,500 (10,687) 3,626 (2,672) 8,000 (5,896) 15,132 (11,152) 15,132 (11,152) 27,000 (19,899) * Other motors & RPM available ** Booster optional Specifications subject to change without notice 22

23 I Dimensions RTV-304,AA NC Rotary Tables Drawings not to scale Dimensions = mm Big Bore Models Ø H RTV-801,AA RTV-404,AA Ø H RTV-504,AA Ø 550 Ø H H RTV Big Bore Chucks Contact KOMA for custom big bore chuck information 30 RTV-604,AA RTV-801,AA Type I C K The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Clamping Block and Bolt Dimensions = mm Type Q ty T-Slot idth A B C D E G H I J K M RTV-304 I RTV-404 I Type II C K RTV-504 I B H G J RTV-604 II A B A Ø H7 420 Options & Accessories TPC NC Controller p.68 Chucks p.79 Tailstock p.81 Support Spindle p.81 ace Plate p.83 Encoder / Scale p.84 Pull Stud Device p.85 Rotary Joint p.85 PVC or Steel Cables p H D E G I J Ø M Ø M RTV-801 II D E Note: hen using a machine with a T-slot pitch other than the above, use suitable clamping blocks and bolts that are available on the market, or order custom-made ones from KOMA (opt.) 23

24 NC Rotary Tables arge Models RNCM-251, 301, 401, 501, 631 SPACE SAVING POERU HYDRAUIC CAMPING The RNCM-Series rotary tables utilize a space saving vertical motor mounting configuration. These tables feature powerful hydraulic clamping and can be accessorized with a variety of options. RNCM-501R Specifications Dimensions = mm Table Model RNCM-251 RNCM-301 RNCM-401 RNCM-501 RNCM-631 Versions available R, R, R, R, R, Table diameter mm Center height mm Center bore Nose Diameter mm 40H7 40H7 40H7 50H7 60H6 Thru Diameter mm Table T-slot width 12H7 14H7 14H7 18H7 18H7 Guide block width 18h7 Servo motor (anuc)* Alpha 8i Alpha 12i Alpha 12i Alpha 12i Alpha 12i Maximum motor speed rpm 3,000 Speed reduction ratio 1/180 Maximum table speed rpm 16.7 Inertia converted into motor shaft x 10-3 kg.m Clamp system** Hydraulic Clamp 490 (361) 833 (614) 1,764 (1,300) 2,450 (1,806) 4,410 (3,250) Indexing accuracy arc sec. ±7.5 Repeatability arc sec. ±2 Net eight kg (lbs.) 75 (165) 200 (440) 300 (660) 450 (990) 800 (1,760) wheel torque 470 (346) 764 (563) 1,666 (1,228) 2,450 (1,805) 4,116 (3,033) work inertia kg.m work weight kg (lbs) [w/ tailstock] kg (lbs) 100 (220) [250 (550)] 250 (550) 150 (330) [350 (770)] 350 (770) 200 (440) [500 (1,100)] 500 (1,100) 250 (550) [600 (1,320)] 600 (1,320) 400 (880) [1000 (1,760)] 1,000 (2,200) N (lbf) 19,600 (4,390) 29,400 (6,585) 39,200 (8,781) 49,000 (10,976) 49,000 (10,976) load when table clamped 490 (361) 833 (614) 1,764 (1,300) 2,450 (1,806) 4,410 (3,250) 931 (686) 1,568 (1,156) 2,450 (1,806) 3,430 (2,528) 7,840 (5,778) * Other motors & RPM available ** Booster optional Specifications subject to change without notice 24

25 Dimensions RNCM-251R Drawings not to scale Dimensions = mm NC Rotary Tables arge Models RNCM-301R RNCM-631R RNCM-401R RNCM-501R RNCM-631R Ø H Ø H The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Clamping Block and Bolt Dimensions = mm Type Q ty T-Slot idth A B C D E G H I J K M RNCM-251 I RNCM-301 I C RNCM-401 I H G RNCM-501 I J I Type I C K B A I H RNCM Ø H H Options & Accessories TPC NC Controller p.68 Chucks p.79 Tailstock p.81 Support Spindle p.81 ace Plate p.83 Encoder / Scale p.84 Pull Stud Device p.85 Rotary Joint p.85 PVC or Steel Cables p.86 H D E Type II G H I J Ø M Ø M 25 J K B A Ø M RNCM-631 II D E Note: hen using a machine with a T-slot pitch other than the above, use suitable clamping blocks and bolts that are available on the market, or order custom-made ones from KOMA (opt.) 25

26 NC Rotary Tables Big Bore Models RCV-800R, 1000R, 1250R HIGH CAPACITY ARGE THRU HOE The RCV-Series rotary tables feature an extra large thru hole for accommodating large workpieces. The RCV-800 can be equipped with either an 800mm or an optional 1,000mm face plate, and the RCV-1000 can hold either a 1,000mm or an optional 1,200mm face plate. RCV-800R Specifications Dimensions = mm Table Model RCV-800R RCV-1000R RCV-1250R Table diameter (optional) mm 800 (1,000) 1,000 (1,200) 1,250 (1500) Center height mm Center bore Nose Diameter mm 360H7 x H7 x H7 x 25 Thru Diameter mm Table T-slot width 18H7 22H7 22H7 Guide block width 22h7 Servo motor (anuc)* Alpha 12i Alpha 22i Alpha 22i Maximum motor speed rpm 3,000 Speed reduction ratio 1/360 1/720 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system** Hydraulic Clamp 7,000 (5,159) 20,000 (14,740) 33,000 (24,321) Indexing accuracy arc sec. ±7.5 Repeatability arc sec. ±2 Net eight kg (lbs.) 1,450 (3,190) 2,500 (5,500) 4,850 (10,670) wheel torque 7,840 (5,778) 13,230 (9,751) 25,000 (18,425) work inertia kg.m ,734 work weight kg (lbs) [w/ tailstock] kg (lbs) 2,000 (4,400) [4,000 (8,000)] 4,000 (8,800) 3,500 (7,700) [7,000 (15,400)] 7,000 (15,400) 7,000 (15,400) [14,000(30,800)] 14,000 (30,800) N (lbf) 100,000 (22,400) 185,000 (41,440) 383,000 (85,792) load when table clamped 7,000 (5,159) 20,000 (14,740) 33,000 (24,321) 11,600 (8,550) 22,900 (16,877) 56,700 (41,788) * Other motors & RPM available ** Booster optional Specifications subject to change without notice 26

27 R765 I Dimensions RCV-800R NC Rotary Tables Drawings not to scale Dimensions = mm Big Bore Models R Ø800 Ø310 Ø360H7 Ø310 Ø360H H RCV-1000R Shown with 1200mm faceplate. Ø RCV-1000R Ø1000 Ø360H8 Ø410H Ø1000 Ø360H8 Ø410H RCV-1250R H Options & Accessories TPC NC Controller p.68 Chucks p.79 Tailstock p.81 Support Spindle p.81 ace Plate p.83 Encoder / Scale p.84 Pull Stud Device p.85 Rotary Joint p.85 PVC or Steel Cables p R The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Clamping Block and Bolt Dimensions = mm Type Q ty T-Slot idth A B C D E G H I J K M Type II B C H K RCV-800R II RCV-1000R II RCV-1250R II A G J Note: hen using a machine with a T-slot pitch other than the above, use suitable clamping blocks and bolts that are available on the market, or order custom-made ones from KOMA (opt.) D E Ø M 27

28 NC Rotary Tables arge Big Bore Models RNCV-1501, 1501-BB EXTRA ARGE TABE POERU HYDRAUIC CAMPING The RNCV-Series Big Bore rotary tables feature powerful hydraulic clamping and are available with options including scales, rotary joints, air/hydraulic boosters, and various motor mounting positions. RNCV-1501-BB Specifications Dimensions = mm Table Model RNCV RNCV-1501-BB Versions available Table diameter mm 1,500 1,500 Center height mm Center bore Nose Diameter mm 75H7 Custom Thru Diameter mm - Custom Table T-slot width 28H7 28H7 Guide block width 28h7 28h7 Servo motor (anuc)* Alpha 22i Alpha 22i Maximum motor speed rpm 3,000 3,000 Speed reduction ratio 1/720 1/720 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system** Hydraulic Hydraulic Clamp 17,650 (13,008) 17,650 (13,008) Indexing accuracy arc sec. ±7.5 ±7.5 Repeatability arc sec. ±2 ±2 Net eight kg (lbs.) 7,000 (15,400) 7,000 (15,400) wheel torque 21,560 (15,889) 21,560 (15,889) work inertia kg.m 2 2,255 2,255 work weight kg (lbs) [w/ tailstock] kg (lbs) 8,500 (18,700) [18,700 (41,140)] 17,000 (37,400) 8,500 (18,700) [18,700 (41,140)] 17,000 (37,400) N (lbf) 265,000 (59,360) 265,000 (59,360) load when table clamped 17,650 (13,008) 17,650 (13,008) 46,800 (34,491) 46,800 (34,491) * Other motors & RPM available ** Booster optional Specifications subject to change without notice 28

29 Dimensions RNCV-1501 NC Rotary Tables Drawings not to scale Dimensions = mm arge Big Bore Models RNCV BB Scale Installation RNCV-1501-BB Ø 1500 Custom Center Bore The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Clamping Block and Bolt Dimensions = mm C H Type Q ty T-Slot idth A B C D E G H I J K M G RNCV-1501 IV RNCV-1501-BB IV D E M Note: hen using a machine with a T-slot pitch other than the above, use suitable clamping blocks and bolts that are available on the market, or order custom-made ones from KOMA (opt.) A J B Ø 1500 Ø 75H7 I Options & Accessories TPC NC Controller p.68 Chucks p.79 Tailstock p.81 Support Spindle p.81 ace Plate p.83 Encoder / Scale p.84 Pull Stud Device p.85 Rotary Joint p.85 PVC or Steel Cables p.86 Type IV K 29

30 NC Rotary Tables arge Horizontal Models RCH-800, 1000, 1250 RNC-1501, 2001 HEAVY DUTY TABES ARGE PART CAPACITY The RNC-Series extra large, high capacity rotary tables are designed for horizontal use only. The RNC tables feature high rigidity and massive clamp torque for extremely accurate machining of heavy workpieces. RNC-1201 Specifications Dimensions = mm Table Model RCH-800 RCH-1000 RCH-1250 RNC-1501 RNC-2001 Table diameter mm 800 1,000 1,250 1,500 2,000 Table height mm Center bore Nose Diameter mm 75H7 75H7 75H7 75H7 225H7 Table T-slot width 18H7 22H7 22H7 28H7 28H7 Guide block width 22h7 22h7 22h7 - - Servo motor (anuc)* Alpha 12i Alpha 22i Alpha 22i Alpha 22i Alpha 30i Maximum motor speed rpm 3,000 3,000 3,000 3,000 2,000 Speed reduction ratio 1/360 1/360 1/720 1/720 1/720 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system** Hydraulic Clamp 7,000 (5,160) 20,000 (14,740) 33,000 (24,321) 9,800 (7,223) 19,600 (14,445) Indexing accuracy arc sec. ±7.5 Repeatability arc sec. ±2 Net eight kg (lbs.) 1,150 (2,530) 1,700 (3,700) 3,100 (6,820) 3,600 (7,920) 8,000 (17,600) wheel torque 7,840 (5,778) 13,230 (9,751) 21,560 (15,890) 21,560 (15,890) 49,000 (36,113) work inertia kg.m ,255 2,255 4,900 work weight kg (lbs) 4,000 (8,800) 7,000 (15,400) 14,000 (30,800) 14,000 (30,800) 36,000 (79,200) N (lbf) 100,000 (22,400) 185,000 (36,736) 383,000 (50,400) 265,000 (59,360) 397,000 (88,928) load when table clamped 6,860 (5,056) 20,000 (14,740) 33,000 (24,321) 9,800 (7,223) 19,600 (14,445) 10,400 (7,664) 19,700 (14,518) 33,400 (24,615) 46,800 (34,491) 93,100 (68,614) * Other motors & RPM available ** Booster optional Specifications subject to change without notice 30

31 Dimensions RCH NC Rotary Tables Drawings not to scale Dimensions = mm arge Horizontal Models RNC H Ø 800 RCH H OPTIONA TPC5 SERIES NC Controller Ø 1000 RNC H (Ø 1500) ( ) = RNC (400) The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Clamping Block and Bolt Dimensions = mm Type Q ty T-Slot idth A B C D E G H I J K M RCH-800 II RCH-1000 II 4~ C H RCH-1250 II 4~ G RNC-1501 IV 4~ RNC-2001 IV 4~ D E M Note: hen using a machine with a T-slot pitch other than the above, use suitable clamping blocks and bolts that are available on the market, or order custom-made ones from KOMA (opt.) A J I C G H D E J I Options & Accessories TPC NC Controller p.68 Chucks p.79 Support Spindle p.81 Encoder / Scale p.84 Rotary Joint p.85 Air/Hydraulic Booster p. 86 PVC or Steel Cables p.86 Type II B K A Ø M Type IV K B 31

32 Special NC Rotary Tables Rotary Joint RC-250, 300, 400, 500 HORIZONTA SETTING ITH ROTARY JOINT RC-Series rotary tables are designed for integration into a specialized machine tool or transfer line. RC-Series tables feature extra rigid castings for heavy duty applications. Standard equipment for RC-Series tables includes a built-in (8) port hydraulic/pneumatic rotary joint unit and (1) coolant port. RC-300 Specifications Dimensions = mm Table Model RC-250 RC-300 RC-400 RC-500 Table diameter mm Table height mm Servo motor (anuc)* Alpha 8i Alpha 12i Alpha 22i Alpha 22i Maximum motor speed rpm 3,000 Speed reduction ratio 1/36 1/45 1/45 1/90 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system** Hydraulic Clamp 540 (398) 900 (663) 1,900 (1,400) 3,400 (2,506) Indexing accuracy arc sec. ±12.5 Repeatability arc sec. ±2 Net eight kg (lbs.) 130 (286) 200 (440) 290 (638) 390 (858) wheel torque 660 (486) 966 (712) 1,535 (1,131) 2,815 (2,075) work inertia kg.m work weight kg (lbs) 300 (660) 450 (990) 650 (1,430) 650 (1,430) eccentric load 350 (258) 700 (516) 960 (708) 960 (708) N (lbf) 19,600 (4,390) 29,400 (6,586) 39,200 (8,781) 39,200 (8,781) load when table clamped 540 (398) 900 (663) 1,900 (1,400) 3,400 (2,506) 931 (686) 2,000 (1,474) 4,000 (2,948) 4,000 (2,948) * Other motors & RPM available ** Booster optional Specifications subject to change without notice 32

33 Dimensions RC Special NC Rotary Tables C Port D Port E Port Port B Port A Port 22.5 J Port H Port G Port Drawings not to scale Dimensions = mm (8) 8mm Eq. Spaced 52mm Bolt Circle H7 ± Rotary Joint ±0.05 RC C Port D Port E Port Port B Port A Port (8) 11.5mm Eq. Spaced 72mm Bolt Circle 22.5 J Port H Port G Port ± H ± RC C Port D Port E Port Port B Port A Port (8)11.5mm Eq. Spaced 90mm Bolt Circle 22.5 J Port H Port G Port 2.4 ± H ±0.05 RC C Port D Port E Port Port B Port A Port (8)11.5mm Eq. Spaced 90mm Bolt Circle J Port H Port G Port ± H ±0.05 The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). 33

34 NC Rotary Tables Indexer Models RZ-161, 201 PACKAGED ITH CONTROER OR PUG & PAY OPERATION RZ-Series indexers are packaged with a TPC-Jr NC controller for plug & play operation. The RZ indexers are attractively priced, yet retain the high performance build characteristics found on full 4th axis Tsudakoma rotary tables. RZ-161 Specifications Dimensions = mm Indexer Model RZ-161 RZ-201 Spindle outer diameter mm 100h7 120h7 Table diameter (optional) mm (160 or 200) (200 or 250) Center height mm Center bore Nose Diameter (w/ face plate) mm 55H7 (50H7) 65H7 (60H7) Thru Diameter mm Table T-slot width w/ face plate 12H8 12H8 Guide block width 14h7 18h7 Controller (included with table) TPC-Jr H2 TPC-Jr H3 Maximum motor speed rpm 3,000 Speed reduction ratio 1/60 1/72 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system Pneumatic Clamp 156 (115) 294 (217) Indexing accuracy arc sec. ±22.5 Repeatability arc sec. ±2 Net eight kg (lbs.) 40 (88) 65 (143) wheel torque 147 (108) 264 (195) work inertia kg.m work weight kg (lbs) [w/ tailstock] kg (lbs) 75 (165) [150 (330)] 150 (330) 100 (220) [250 (550)] 250 (550) Controller TPC-Jr Control axis 1 axis Servo motor AC servo, ABS detector Command unit Dividing number Direct indexing Arc indexing 1 to even indexing 1 to 999 even indexing Max. command angle ± Command system INC, ABS, Shortcut ABS, INC/ABS mixed system Input system Includes MDI & full RS-232 communication Program control orkpiece No. (0000 to 9999) Program capacity 1000 blocks in main & sub-program together Between rotary table & TPC-Jr (1 pc.) Cable supplied (Standard) or motor : 5m Power cable : 5m Interlocking cable : 5m 1 Ø 200/220V±10% 50/60Hz (non-ce) Power 1 Ø 230V±10% 50/60Hz (CE) Requirements (less than 100 ohm Model Power capacity use Rating ground resistance) Jr H2 1.2KVA 8A Jr H3 2.2KVA 15A N (lbf) 7,840 (1,756) 13,720 (3,073) load when table clamped 156 (115) 294 (217) 392 (289) 980 (722) Specifications subject to change without notice 34

35 ST SP M ZRN + JOG ZRN - JOG 2nd. + N No. θ DGN 2nd. C AM - MK RUN G PRG 7 USER 4 COPY 1 INS 0 STOP POS 8 EED 5 CR 2 DE R REM 9 PRM 6 SCH 3 DIR CR MODE AUTO SINGE CHECK PROG MDI JOG I Dimensions RZ-161 Drawings not to scale Dimensions = mm NC Rotary Tables Indexer Models RZ-201 with optional Steel Braided Cable H7 55H RZ-161 with 5C Collet RZ h7 65H TPC-Jr NC CONTROER RZ-161 TS-160 Support Spindle The rotary table and support spindle are mounted on a baseplate and joined to a specially designed, dual 5C collet trunnion fixture. H2 : 260 H3 : The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). TPC-Jr 140 B C H Options & Accessories TPC NC Controller p.68 Chucks p.79 Tailstock p.81 Support Spindle p.81 ace Plate p.83 Encoder / Scale p.84 Pull Stud Device K p.85 Rotary Joint p.85 PVC or Steel Cables p.86 Clamping Block and Bolt Dimensions = mm D E G I J Ø M Q ty T-Slot idth A B C D E G H I J K M RZ A H Ø M 25 J RZ Note 1: hen using a machine with a T-slot pitch other than the above, use suitable clamping blocks and bolts that are available on the market, or order custom-made ones from KOMA (opt.) Note 2: Clamping blocks are not included in RZ-160 and RZ

36 NC Rotary Tables Standard Models Horizontal Machining Center RBA-250K, 320K, 400K, 500K HEAVY DUTY DUA DISC HYDRAUIC CAMPING The RBA,K-Series rotary tables are designed for use on horizontal machining centers. RBA,K tables utilize a powerful dual disc hydraulic clamping mechanism, and are available with a built-in air/hydraulic booster. RBA,K- Series worm wheels are manufactured as an assembly consisting of the worm wheel, cross roller bearing, and the main spindle, resulting in unsurpassed accuracy. RBA-500K Specifications Dimensions = mm Table Model RBA-250K RBA-250K,S RBA-320K RBA-320K,S RBA-400K RBA-500K Table diameter mm Center height mm Center bore Nose Diameter mm 95H7 95H7 130H7 130H7 190H7 220H7 Thru Diameter mm Table T-slot width 12H7 12H7 14H7 14H7 14H7 18H7 Guide block width 18h7 Servo motor (anuc)* Alpha 8i Alpha 8is Alpha 12i Alpha 22is Alpha 12i Alpha 12i Maximum motor speed rpm 4,000 4,000 4,000 4,000 4,000 4,000 Speed reduction ratio 1/90 1/45 1/90 1/45 1/90 1/180 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system** Hydraulic Clamp 1,000 (737) 1,000 (737) 2,450 (1,806) 2,450 (1,806) 4,200 (3,095) 6,100 (4,496) Indexing accuracy arc sec. ±7 Repeatability arc sec. ±2 Net eight kg (lbs.) 105 (231) 105 (231) 185 (407) 185 (407) 300 (660) 550 (1,210) wheel torque 581 (428) 581 (428) 939 (692) 939 (692) 1,666 (1,228) 3,276 (2,414) work inertia kg.m work weight kg (lbs) [w/ tailstock] 150 (330) [300 (660)] 150 (330) [300 (660)] 200 (440) [400 (880)] 200 (440) [400 (880)] 250 (550) [500 (1,100)] 250 (550) [600 (1,320)] N (lbf) 19,600 (4,390) 19,600 (4,390) 29,400 (6,586) 29,400 (6,586) 39,200 (8,781) 49,000 (10,976) load when table clamped 1,000 (737) 1,000 (737) 2,450 (1,806) 2,450 (1,806) 4,200 (3,095) 6,100 (4,496) 980 (722) 980 (722) 3,626 (2,672) 3,626 (2,672) 5,880 (4,334) 13,132 (9,678) * Other motors & RPM available ** Booster optional Specifications subject to change without notice 36

37 Dimensions RBA-250K 253 Drawings not to scale Dimensions = mm 160 Ø H RBA-320K RBA-400K Ø H Ø H I NC Rotary Tables Standard Models Horizontal Machining Center RBA-400K with capto output RBA-400K Custom Swivel Arm A swivel connector is used to prevent cables from being entangled when the rotary table is mounted on a pallet RBA-500K Ø H The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). 59 Options & Accessories TPC NC Controller p.68 Chucks p.79 Tailstock p.81 Support Spindle p.81 ace Plate p.83 Encoder / Scale p.84 Pull Stud Device p.85 Rotary Joint p.85 PVC or Steel Cables p.86 Clamping Block and Bolt Dimensions = mm Type Q ty T-Slot idth A B C D E G H I J K M Type I RBA-250K I C K RBA-320K I RBA-400K I RBA-500K I A B G H I J Note: hen using a machine with a T-slot pitch other than the above, use suitable clamping blocks and bolts that are available on the market, or order custom-made ones from KOMA (opt.) D E Ø M 25 H J Ø M 37

38 NC Rotary Tables Multi-ace Plate, Multi-Spindle Models RBA-250K-2, 320K-2, 400K-2, 500K-2 HEAVY DUTY MUTI-ACE PATE, MUTI-SPINDE TABE The RBA-Series dual face plate rotary tables are designed for use on pallet equipped horizontal machining centers. RBA-K dual face plate tables utilize a powerful dual disc hydraulic clamping mechanism, and are available with a built-in air/hydraulic booster. RBA-400K-2 Specifications Dimensions = mm Table Model RBA-250K-2 RBA-250K-2,S RBA-320K-2 RBA-320K-2,S RBA-400K-2 RBA-500K-2 Table diameter mm Center height mm Center bore Nose Diameter mm 95H7 95H7 130H7 130H7 190H7 220H7 Thru Diameter mm Table T-slot width 12H7 12H7 14H7 14H7 14H7 18H7 Guide block width Servo motor (anuc)* Alpha 8i Alpha 8is Alpha 12i Alpha 22is Alpha 12i Alpha 12i Maximum motor speed rpm 4,000 4,000 4,000 4,000 4,000 4,000 Speed reduction ratio 1/90 1/45 1/90 1/45 1/90 1/180 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system** 18h7 Hydraulic Clamp 1,000 (737) 1,000 (737) 2,450 (1,806) 2,450 (1,806) 4,200 (3,095) 6,100 (4,496) Indexing accuracy arc sec. ±7 Repeatability arc sec. ±2 Net eight kg (lbs.) 105 (231) 105 (231) 185 (407) 185 (407) 300 (660) 550 (1,210) wheel torque 581 (428) 581 (428) 939 (692) 939 (692) 1,666 (1,228) 3,276 (2,414) work inertia kg.m work weight per face plate kg (lbs) 75 (165) 75 (165) 100 (220) 100 (220) 125 (275) 125 (275) N (lbf) 19,600 (4,390) 19,600 (4,390) 29,400 (6,586) 29,400 (6,586) 39,200 (8,781) 49,000 (10,976) load when table clamped 1,000 (737) 1,000 (737) 2,450 (1,806) 2,450 (1,806) 4,200 (3,095) 6,100 (4,496) 980 (722) 980 (722) 3,626 (2,672) 3,626 (2,672) 5,880 (4,334) 13,132 (9,678) * Other motors & RPM available ** Booster optional Specifications subject to change without notice 38

39 Dimensions RBA-250K-2 NC Rotary Tables Drawings not to scale Dimensions = mm Multi-ace Plate, Multi-Spindle Models Ø H H Typical RBA-250K-2 center bore specifications. RBA-320K Ø H H Typical RBA-320K-2 center bore specifications. RBA-400K H H7 I RBA-500K-2 with custom swivel box Ø Typical RBA-400K-2 center bore specifications. RBA-500K Ø The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). 220H Typical RBA-500K-2 center bore specifications. 220H7 30 Options & Accessories TPC NC Controller p.68 Chucks p.79 Tailstock p.81 Support Spindle p.81 ace Plate p.83 Encoder / Scale p.84 Pull Stud Device p.85 Rotary Joint p.85 PVC or Steel Cables p.86 Clamping Block and Bolt Dimensions = mm Type Q ty T-Slot idth A B C D E G H I J K M Type I RBA-250K-2 I C K RBA-320K-2 I RBA-400K-2 I RBA-500K-2 I A B G H I J Note: hen using a machine with a T-slot pitch other than the above, use suitable clamping blocks and bolts that are available on the market, or order custom-made ones from KOMA (opt.) D E Ø M 25 H J Ø M 39

40 NC Rotary Tables Big Bore Models Horizontal Machining Center RTV-304,CA / 404,CA / 504,CA / 604,CA / 801,CA EXTRA ARGE CENTER BORE DUA DISC HYDRAUIC CAMPING The RTV,CA-Series rotary tables feature an extra large center bore with a top mounted servomotor. RTV,CA-Series tables utilize a powerful dual disc hydraulic clamping mechanism. RTV,CA-Series rotary tables are particularly suited for use on horizontal machining centers. RTV-404,CA Specifications Dimensions = mm Table Model RTV-304,CA RTV-404,CA RTV-504,CA RTV-604, CA RTV-801,CA Table diameter mm Center height mm Center bore Nose Diameter mm 190H7 250H7 315H7 385H7 460H7 Thru Diameter mm Table T-slot width 14H7 14H7 18H7 18H7 18H7 Guide block width 18h7 22h7 Servo motor (anuc)* Alpha 12i Maximum motor speed rpm 3,000 Speed reduction ratio 1/90 1/90 1/120 1/180 1/360 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system** Hydraulic Clamp 2,700 (1,990) 4,600 (3,390) 5,800 (4,275) 10,000 (7,370) 14,500 (10,687) Indexing accuracy arc sec. ±7.5 Repeatability arc sec. ±2 Net eight kg (lbs.) 180 (396) 430 (946) 590 (1,298) 910 (2,000) 1,370 (3,014) wheel torque 1,370 (1,010) 2,630 (1,938) 4,200 (3,095) 5,500 (4,053) 7,840 (5,778) work inertia kg.m work weight kg (lbs) [w/ tailstock] 300 (660) [500 (1,100)] 350 (770) [700 (1,540)] 500 (1,100) [1,000 (2,200)] 550 (1,210) [1,100 (2,420)] 600 (1,320) [1,500 (3,300)] N (lbf) 29,400 (6,586) 45,000 (10,080) 54,000 (12,096) 54,000 (12,096) 64,400 (14,426) load when table clamped 2,700 (1,990) 4,600 (3,390) 5,800 (4,275) 10,000 (7,370) 14,500 (10,687) 3,626 (2,672) 8,000 (5,896) 15,132 (11,152) 15,132 (11,152) 27,000 (19,899) * Other motors & RPM available ** Booster optional Specifications subject to change without notice 40

41 Dimensions RTV-304,CA NC Rotary Tables Big Bore Models Horizontal Machining Center Drawings not to scale Dimensions = mm RTV-404,CA Optional Swivel Box Ø H RTV-404,CA Ø H RTV-504,CA RTV Big Bore Chucks Contact KOMA for custom big bore chuck information RTV-604,CA Ø Ø Ø Ø H H H H I I RTV-801,CA Ø650 Ø Ø Ø650 Ø342H Ø342H8 Ø340 Ø385H Ø342H8 460H Ø340 Ø385H7 375 Ø340 Ø385H7 Type I Options & Accessories TPC NC Controller p.68 Chucks p.79 Tailstock p.81 Support Spindle p.81 ace Plate p.83 Encoder / Scale p.84 Pull Stud Device p.85 Rotary Joint p.85 PVC or Steel Cables p.86 C K The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). B H Clamping Block and Bolt Dimensions = mm Type Q ty T-Slot idth A B C D E G H I J K M RTV-304,CA I RTV-404,CA I RTV-504,CA I RTV-604,CA II RTV-801,CA II A G I J Type II Note: hen using a machine with a T-slot pitch other than the above, use suitable clamping blocks and bolts that are available on the market, or order custom-made ones from KOMA (opt.) A D E C Ø M D E B H 25 H J G J K Ø M Ø M 41

42 NC Rotary Tables arge Models Horizontal Machining Center RNCK-501, 631, 631-BB POERU HYDRAUIC CAMPING The RNCK-Series rotary tables have been designed for use on horizontal machining centers. These tables are typically pallet mounted for use in high production machining environments. RNCK-631 Specifications Dimensions = mm Table Model RNCK-501 RNCK-631 RNCK-631-BB Table diameter mm Center height mm Center bore Nose Diameter mm 50H7 60H6 320H7 Thru Diameter mm Table T-slot width 18H7 Guide block width 18h7 Servo motor (anuc)* Alpha 12i Maximum motor speed rpm 3,000 Speed reduction ratio 1/180 Maximum table speed rpm 16.7 Inertia converted into motor shaft x 10-3 kg.m Clamp system** Hydraulic Clamp 2,450 (1,806) 4,410 (3,250) 4,410 (3,250) Indexing accuracy arc sec. ±7.5 ±7.5 ±7.5 Repeatability arc sec. ±2 ±2 ±2 Net eight kg (lbs.) 450 (990) 800 (1,760) 800 (1,760) wheel torque 2,450 (1,806) 4,116 (3,033) 4,116 (3,033) work inertia kg.m work weight kg (lbs) [w/ tailstock] 250 (550) [600 (1,320)] 400 (880) [800 (1,760)] 400 (880) [800 (1,760)] N (lbf) 49,000 (10,976) 49,000 (10,976) 49,000 (10,976) load when table clamped 2,450 (1,806) 4,410 (3,250) 4,410 (3,250) 3,430 (2,528) 7,840 (5,778) 7,840 (5,778) * Other motors & RPM available ** Booster optional Specifications subject to change without notice 42

43 Dimensions RNCK NC Rotary Tables arge Models Horizontal Machining Center Drawings not to scale Dimensions = mm Ø RNCK RNCK-631-BB Ø H RNCK-631-BB The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Clamping Block and Bolt Dimensions = mm Type Q ty T-Slot idth A B C D E G H I J K M C RNCK-501 I G H RNCK-631 II J I Type I C H K A B I RNCK-631 Optional Swivel Box Ø H7 Center Bore Options & Accessories TPC NC Controller p.68 Chucks p.79 Tailstock p.81 Support Spindle p.81 ace Plate p.83 Encoder / Scale p.84 Pull Stud Device p.85 Rotary Joint p.85 PVC or Steel Cables p D E G I J Ø M Type II Ø M H 25 J K B A Ø M RNCK-631-BB II D E Note: hen using a machine with a T-slot pitch other than the above, use suitable clamping blocks and bolts that are available on the market, or order custom-made ones from KOMA (opt.) 43

44 NC Rotary Tables Big Bore Models Horizontal Machining Center RCV-800K, 1000K, 1250K HIGH CAPACITY ARGE THRU HOE The RCV-Series rotary tables feature an extra large thru hole for accommodating large workpieces. The RCV-800 can be equipped with either an 800mm or an optional 1,000mm face plate, and the RCV-1000 can hold either a 1,000mm or an optional 1,200mm face plate. RCV-800K Specifications Dimensions = mm Table Model RCV-800K RCV-1000K RCV-1250K Table diameter (optional) mm 800 (1,000) 1,000 (1,200) 1,250 (1,500) Center height mm Center bore Nose Diameter mm 360H7 x H7 x H7 x 25 Thru Diameter mm Table T-slot width 18H7 22H7 22H7 Guide block width 22h7 Servo motor (anuc)* Alpha 12i Alpha 22i Alpha 22i Maximum motor speed rpm 3,000 Speed reduction ratio 1/360 1/720 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system** Hydraulic Clamp 7,000 (5,159) 20,000 (14,740) 33,000 (24,321) Indexing accuracy arc sec. ±7.5 Repeatability arc sec. ±2 Net eight kg (lbs.) 1,450 (3,190) 2,500 (5,500) 4,850 (10,670) wheel torque 7,840 (5,778) 13,230 (9,751) 25,000 (18,425) work inertia kg.m ,734 work weight kg (lbs) [w/ tailstock] kg (lbs) 2,000 (4,400) [4,000 (8,000)] 4,000 (8,800) 3,500 (7,700) [7,000 (15,400)] 7,000 (15,400) 7,000 (15,400) [14,000 (30,800)] 14,000 (30,800) N (lbf) 100,000 (22,400) 185,000 (41,440) 383,000 (85,792) load when table clamped 7,000 (5,159) 20,000 (14,740) 33,000 (24,321) 11,600 (8,550) 22,900 (16,877) 56,700 (41,788) * Other motors & RPM available ** Booster optional Specifications subject to change without notice 44

45 Dimensions RCV-800K Drawings not to scale Dimensions = mm RCV-800K RCV-1000K Ø1000 Ø360H8 Ø410H Ø Ø800 Ø310 Ø360H Ø360H8 Ø410H RCV-1250K A The dimensions 636 above are for tables with 636 a ANUC servo motor. Other motors available (dimensions 600 may increase) A R R H H Clamping Block and Bolt Dimensions = mm Type Q ty T-Slot idth A B C D E G H I J K M C RCV-800K II RCV-1000K II H I NC Rotary Tables Big Bore Models Horizontal Machining Center Options & Accessories TPC NC Controller p.68 Chucks p.79 Tailstock p.81 Support Spindle p.81 ace Plate p.83 Encoder / Scale p.84 Pull Stud Device p.85 Rotary Joint p.85 PVC or Steel Cables p.86 Type II A B K G J Ø M RCV-1250K II D E Note: hen using a machine with a T-slot pitch other than the above, use suitable clamping blocks and bolts that are available on the market, or order custom-made ones from KOMA (opt.) 45

46 NC Rotary Tables Multi-ace Plate, Multi-Spindle Models RT-147, 251, 320 MUTI-ACE PATE, MUTI-SPINDE TABE The RT-147, RT-251, and RT-320 have been designed for use on horizontal machining centers. The RT-147, RT-251, and RT-320 are available with dual or quad face plates and can be accessorized with a swivel box for cable management. These tables are typically equipped with rotary joints for use in high production machining environments. RT-147 Specifications Dimensions = mm Table Model RT-147 RT-251 RT-320 Table diameter mm 160 x (2,4) 200 x (2,4) 320 x (2,4) Center height mm 135 & & & 610 Center bore Nose Diameter mm 55H7 55H7 101H7 Thru Diameter mm Table T-slot width 12H8 12H8 12H8 Guide block width 14h7 14h7 14h7 Servo motor (anuc)* Alpha 4i Alpha 4i Alpha 22i Maximum motor speed rpm 5,000 5,000 3,000 Speed reduction ratio 1/90 1/90 1/90 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system Pneumatic Hydraulic** Clamp 156 (115) - - Clamp (154) 2,450 (1,806) Indexing accuracy arc sec. ±22.5 Repeatability arc sec. ±4 Net eight kg (lbs.) 100 (220) quad 135 (297) quad 450 (990) quad wheel torque 147 (108) 264 (194) 931(686) work inertia kg.m work weight kg (lbs) 75/face plate (165/face plate) 75/face plate (165/face plate) 100/face plate (220/face plate) load when table clamped 156 (115) 392 (289) 264 (194) 392 (289) 2,450 (1,806) 3,626 (2,672) * Other motors & RPM available ** Booster optional Specifications subject to change without notice 46

47 Dimensions RT NC Rotary Tables Drawings not to scale Dimensions = mm Multi-ace Plate, Multi-Spindle Models RT-251 The RT-251 shown below is a twin spindle, quad face plate rotary table typically pallet mounted on a horizontal machining center. This table is equipped with an optional air/ hydraulic booster and a swivel box for cable management RT RT I The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase) Options & Accessories TPC NC Controller p.68 Chucks p.79 Tailstock p.81 Support Spindle p.81 ace Plate p.83 Encoder / Scale p.84 Pull Stud Device p.85 Rotary Joint p.85 PVC or Steel Cables p.86 Clamping Block and Bolt Dimensions = mm Type Q ty T-Slot idth A B C D E G H I J K M Type II C K RT-147 II B H G J RT-251 II A Ø M RT-320 II D E Note: hen using a machine with a T-slot pitch other than the above, use suitable clamping blocks and bolts that are available on the market, or order custom-made ones from KOMA (opt.) 47

48 NC Tilting Rotary Tables Standard Models TBS-130,H / 160,H NE! TITING BA DRIVE SYSTEM ROTARY TABES KOMA Precision, Inc. introduces a new line of high accuracy, high rigidity, energy saving and zero maintenance rotary tables from Tsudakoma. The TBS Series tilt rotary tables are built using the new ball drive system featuring advantages like zero backlash, improved cycle times, energy conservation and a lifetime adjustment-free transmission system. TBS-160, H Specifications Dimensions = mm Model TBS-130,H TBS-160,H Tilt Range -30 ~ ~ +110 Spindle outer diameter 90h7 100h7 Table diameter (optional) (135) (160 or 200) Table height at 0 position 225 (250 w/faceplate) 270 (300 w/faceplate) Center height at 90 position Center bore Servo motor* Nose Diameter (w/faceplate) 55H7 (40H7) 55H7 (50H7) Thru Diameter Rotary Tilt Rotary Tilt Alpha 2i Alpha 2i Alpha 2i Alpha 4i Maximum motor speed rpm 5,000 5,000 5,000 5,000 Speed reduction ratio 1/48 1/60 1/60 1/60 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system Pneumatic Pneumatic Pneumatic Pneumatic Holding 700 (516) 700 (516) 700 (516) Indexing accuracy arc sec. ±10 - ±10 - Indexing repeatability arc sec. ±2 - ±2-700 (516) Tilting accuracy arc sec. - ± ±17.5 Tilting repeatability arc sec. - ±2 - ±2 Net eight kg (lbs.) 125 (276) 160 (353) work inertia kg.m work weight kg (lbs) 0 tilt angle 0 ~ 90 tilt angle 35 (77) 20 (44) 60 (132) 40 (88) work moment N (lbf) 3,920 (878) 10,800 load when table clamped 700 (516) 700 (516) 700 (516) 700 (516) 48 * Other motors & RPM available ** Booster optional Specifications subject to change without notice

49 Dimensions TBS-130,H NC Tilting Rotary Tables Drawings not to scale Dimensions = mm Standard Models Ø90h TBS-160,H Ø100h The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Options & Accessories TPC NC Controller p.68 Chucks p.79 Tailstock p.81 Support Spindle p.81 ace Plate p.83 Encoder / Scale p.84 Pull Stud Device p.85 Rotary Joint p.85 PVC or Steel Cables p.86 49

50 NC Tilting Rotary Tables Standard Models TN-101, 320 / TA-130, 160, 200 POERU, HIGH SPEED TITING TABES The TA-Series tables are top of the line, high speed, high power, high accuracy tilting rotary tables. The TN-101 and TA-130 are ideal for use on drilling and tapping machines. TA-130 Model TN-101 TA-130 TA-160 TA-200 TN-320 Tilt Range -17 ~ ~ ~ ~ ~ +110 Spindle outer diameter mm 86h7 90h7 100h7 120h7 - Table diameter (optional) mm (135) (135) (160 or 200) (200 or 250) 320 Table height at 0 position mm 180 (205 w/face plate) 210 (235 w/face plate) 235 (260 w/face plate) 270 (300 w/face plate) 355 Center height at 90 position mm Center bore Nose Diameter (w/ face plate) mm 55H7 (40H7) 55H7 (40H7) 55H7 (50H7) 65H7 (60H7) 105H7 Thru Diameter mm Table T-slot width 12H8 (w/ face plate) 12H8 (w/ face plate) 12H8 (w/ face plate) 12H8 (w/ face plate) 14H7 Guide block width 14h7 14h7 18h7 18h7 18h7 Servo motor (anuc)* Rotary Tilt Rotary Tilt Rotary Tilt Rotary Tilt Rotary Tilt Alpha 2i Alpha 2i Alpha 2i Alpha 2i Alpha 2i Alpha 2i Alpha 4i Alpha 4i Alpha 8i Alpha 8i Maximum motor speed rpm 5,000 5,000 5,000 5,000 5,000 5,000 5,000 5,000 4,000 4,000 Speed reduction ratio 1/60 1/120 1/60 1/120 1/72 1/120 1/45 1/90 1/120 1/240 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system Pneumatic Pneumatic Dual Pneumatic Taper Dual Pneumatic Taper Dual Pneumatic Taper Dual Pneumatic Taper Dual Pneumatic Taper Dual Pneumatic Hydraulic Hydraulic psi ** ** Clamp [500 psi] 200 (147) 300 (221) 500 (369) 500 (369) 500 (369) 800 (590) 800 (590) 1,000 (737) [2,200] [(1,621)] [2,200] [(1,621)] Indexing accuracy arc sec. ±20 - ±20 - ±15 - ±15 - ±10 - Indexing repeatability arc sec. ±2 - ±2 - ±2 - ±2 - ±2 - Tilting accuracy arc sec. - ± ± ± ± ±22.5 Tilting repeatability arc sec. - ±4 - ±4 - ±2 - ±2 - ±2 Net eight kg (lbs.) 65 (143) 76 (167) 127 (279) 190 (418) 440 (968) wheel torque - rotary 152 (112) 152 (112) 200 (147) 450 (332) 931 (686) work inertia kg.m work weight 0 tilt angle 0 ~ 90 tilt angle kg (lbs) kg (lbs) 35 (77) 20 (44) 35 (77) 20 (44) 60 (132) 40 (88) 120 (264) 70 (154) 150 (330) 100 (220) work moment 24 (17.7) 24 (17.7) 39.2 (28.9) 53.7 (39.6) (120.4) N (lbf) 3,920 (878) 3,920 (878) 7,840 (1,756) 13,720 (3,073) 19,600 (4,390) load when table clamped 200 (147) 500 (369) 500 (369) 800 (590) 2,200 (1,621) 300 (221) 500 (369) 800 (590) 1,000 (737) 2,200 (1,621) 50 * Other motors & RPM available ** Booster optional Specifications subject to change without notice

51 Dimensions TN TA Ø Ø NC Tilting Rotary Tables Drawings not to scale Dimensions = mm Standard Models I TA-Series Monoblock Construction All new TA-Series tilting rotary tables feature Tsudakoma s Monoblock one piece casting construction. Monoblock construction results in tilting tables with superior rigidity and damping characteristics, which translates into parts with smoother surface finishes. Tsudakoma is the only rotary table manufacturer with its own casting foundry TA h TA-130 Pull Stud Option TA TN h Ø Options & Accessories TPC NC Controller p.68 Chucks p.79 Tailstock p.81 Support Spindle p.81 ace Plate p.83 Encoder / Scale p.84 Pull Stud Device p.85 Rotary Joint p.85 PVC or Steel Cables p The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). ayout a ayout b Clamping Block and Bolt Dimensions = mm Type Q ty ayout T-Slot idth A B C D E G H I J K M TN-101 I 4 a b TA-130 I 4 a b TA-160 I 4 a b TA-200 I 4 a b TN-320 I 4 a b Type I Note 1: In the case of layout B, contact us for details about mounting. Note 2: hen using a machine with a T-slot pitch other than the above, use suitable clamping blocks and bolts that are available on the market, or order custom-made ones from KOMA (opt.) B A D E C Ø M H G H I J 25 J K Ø M 51

52 NC Tilting Rotary Tables Standard Models TND-130, 160, 200 DROP TRUNNION PNEUMATIC CAMPING The TND-Series tilting rotary tables feature a trunnion configuration at the same level between the tilting axis and spindle top of rotary axis. These tables enable highly accurate and productive machining. TND-160 Model TND-130 TND-160 TND-200 Tilt Range -17 ~ ~ ~ +110 Spindle outer diameter mm 90h7 100h7 120h7 Table diameter (optional) mm (135) (160 or 200) (200 or 250) Table height at 0 position mm 190 (215 w/face plate) 210 (235 w/face plate) 255 (285 w/face plate) Center height at 90 position mm Center bore Nose Diameter (w/ face plate) mm 55H7 (40H7) 55H7 (50H7) 65H7 (60H7) Thru Diameter mm Table T-slot width 12H8 (w/ face plate) 12H8 (w/ face plate) 12H8 (w/ face plate) Guide block width 14h7 18h7 18h7 Servo motor (anuc)* Rotary Tilt Rotary Tilt Rotary Tilt Alpha 2i Alpha 2i Alpha 2i Alpha 2i Alpha 4i Alpha 4i Maximum motor speed rpm 5,000 5,000 5,000 5,000 4,000 4,000 Speed reduction ratio 1/60 1/120 1/72 1/180 1/45 1/180 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system Pneumatic Dual Taper Dual Pneumatic Taper Dual Pneumatic Taper Dual Pneumatic Taper Dual Pneumatic Taper Dual Pneumatic Taper Clamp 500 (369) 500 (369) 500 (369) 800 (590) 800 (590) 1,000 (737) Indexing accuracy arc sec. ±20 - ±15 - ±15 - Indexing repeatability arc sec. ±2 - ±2 - ±2 - Tilting accuracy arc sec. - ±30 - ± ±37.5 Tilting repeatability arc sec. - ±4 - ±4 - ±4 Net eight kg (lbs.) 98 (215) 140 (308) 215 (473) wheel torque - rotary 152 (112) 200 (147) 450 (332) work inertia kg.m work weight 0 tilt angle 0 ~ 90 tilt angle kg (lbs) kg (lbs) 35 (77) 20 (44) 60 (132) 40 (88) 120 (264) 70 (154) work moment 41.6 (30.7) 86.3 (63.6) (92.3) N (lbf) 3,920 (878) 7,840 (1,756) 13,720 (3,073) load when table clamped 500 (369) 500 (369) 800 (590) 500 (369) 800 (590) 1,000 (737) 52 * Other motors & RPM available Specifications subject to change without notice

53 Dimensions TND-130 NC Tilting Rotary Tables Drawings not to scale Dimensions = mm Standard Models Ø90h7 Ø55H7 15 Ø35H8 TND-130 Ø TND-160 Ø100h7 Ø55H Ø40H8 616 Ø TND Ø120h7 Ø65H Ø Ø Ø45H8 Options & Accessories TPC NC Controller p.68 Chucks p.79 Tailstock p.81 Support Spindle p.81 ace Plate p.83 Encoder / Scale p.84 Pull Stud Device p.85 Rotary Joint p.85 PVC or Steel Cables p.86 The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase) ayout a ayout b Clamping Block and Bolt Dimensions = mm Type Q ty ayout T-Slot idth A B C D E G H I J K M TND-130 I 4 a b TND-160 I 4 a b TND-200 I 4 a b Type I Note 1: In the case of layout B, contact us for details about mounting. Note 2: hen using a machine with a T-slot pitch other than the above, use suitable clamping blocks and bolts that are available on the market, or order custom-made ones from KOMA (opt.) B A D E C H G I J K Ø M 53

54 NC Tilting Rotary Tables Standard Models TN-160,B / 201,B NARRO OOTPRINT The TN,B-Series tilting rotary tables feature a narrow footprint, powerful dual taper clamping, and a -30 ~ +110 tilt range. They are space saving rotary tables for narrow machining centers. TN-160,B Model TA-160,B TA-200,B Tilt Range -30 ~ ~ +110 Spindle outer diameter mm 100h7 120h7 Table diameter (optional) mm 160 (200) 200 (250) Table height at 0 position mm 235 (260 w/ face plate) 270 (300 w/ face plate) Center height at 90 position mm Center bore Nose Diameter (w/ face plate) mm 55H7 (50H7) 65H7 (60H7) Thru Diameter mm Table T-slot width 12H8 (w/ face plate) 12H8 (w/ face plate) Guide block width 18h7 18h7 Servo motor (anuc)* Rotary Tilt Rotary Tilt Alpha 2i Alpha 2i Alpha 4i Alpha 4i Maximum motor speed rpm 5,000 5,000 4,000 4,000 Speed reduction ratio 1/72 1/120 1/45 1/90 Maximum table speed rpm Clamp system Clamp Pneumatic Dual Taper 500 (369) Pneumatic Dual Taper 800 (590) Pneumatic Dual Taper 800 (590) Pneumatic Dual Taper 1,000 (737) Indexing accuracy arc sec. ±15 - ±15 - Indexing repeatability arc sec. ±2 - ±2 - Tilting accuracy arc sec. - ± ±22.5 Tilting repeatability arc sec. - ±2 - ±2 Net eight kg (lbs.) 127 (279) 190 (418) wheel torque - rotary 200 (147) 450 (332) work inertia kg.m work weight 0 tilt angle 0 ~ 90 tilt angle kg (lbs) kg (lbs) 60 (132) 40 (88) 120 (264) 70 (154) work moment 39.2 (28.9) 53.7 (39.6) N (lbf) 7,840 (1,756) 13,720 (3,073) load when table clamped 500 (369) 800 (590) 800 (590) 1,000 (737) * Other motors & RPM available Specifications subject to change without notice 54

55 Dimensions TN-160,B Drawings not to scale Dimensions = mm OPTIONA TPC-Jr NC Controller 358 Ø TN-200,B I NC Tilting Rotary Tables Standard Models Ø The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Options & Accessories TPC NC Controller p.68 Chucks p.79 Tailstock p.81 Support Spindle p.81 ace Plate p.83 Encoder / Scale p.84 Pull Stud Device p.85 Rotary Joint p.85 PVC or Steel Cables p.86 ayout a ayout b Clamping Block and Bolt Dimensions = mm Type Q ty ayout T-Slot idth A B C D E G H I J K M TA-160,B I 4 a b TA-200,B I 4 a b Type I Note 1: In the case of layout B, contact us for details about mounting. Note 2: hen using a machine with a T-slot pitch other than the above, use suitable clamping blocks and bolts that are available on the market, or order custom-made ones from KOMA (opt.) B A D E C Ø M H G H I J 25 J K Ø M 55

56 NC Tilting Rotary Tables Standard Models RTT-111,CA DROP TRUNNION EQUIPPED TO UTIIZE A VARIETY O ORKHOD SYSTEMS or five axis machining, the RTT with its pallet system allows for unprecedented access (five sides) to the part. Parts that are held with vises, chucks, and clamps limit the access (up to four sides), thus decreasing the efficiency of the process. Because the RTT turns on center, shorter tools and less spindle travel is required. The uniqueness of the pallet system also creates a lower profile than parts that are held with vises, chucks, and clamps thus increases the rigidity. Two pneumatic rotary joints on the rotary axis allow automated clamping/un-clamping of a number of chuck & pallet system. RTT-111,CA 56

57 NC Tilting Rotary Tables Standard Models Specifications Dimensions = mm Model RTT-111,CA Tilt Range -17 ~ +107 Spindle Output See Options & Accessories Height at 0 position (w/out chuck) mm 190 Center height at 90 position mm 190 Guide block width Servo motor (anuc)* Rotary Alpha 2i 14h7 Tilt Alpha 2i Maximum motor speed rpm 5,000 5,000 Speed reduction ratio 1/60 1/120 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system Clamp Pneumatic Dual Taper 500 (369) Pneumatic Dual Taper 500 (369) Indexing accuracy arc sec. ±20 - Indexing repeatability arc sec. ±2 - Tilting accuracy arc sec. - ±30 Tilting repeatability arc sec. - ±4 Net eight kg (lbs.) 98 (216) wheel torque - rotary 152 (112) work inertia kg.m 2.08 work weight kg (lbs) work moment load when table clamped 0 tilt angle 0 ~ 90 tilt angle N (lbf) * Other motors & RPM available Specifications subject to change without notice 35 (77) 20 (44) 57 (42) 3,920 (878) 500 (369) 500 (369) Dimensions RTT-111, CA Drawings not to scale Dimensions = mm The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). Options & Accessories R Chuck, Pallet & Draw Bar System Chuck 3R mm x 70mm Pallet 3R-601.7E-P Draw Bar 3R Erowa Chuck & Pallet System Chuck ER Pallet ER Northfield 5C TA Jaw Chuck call 4-3 Jaw Chuck TA Hirschmann Chuck H Koma ace Plate call Pallet Chuck 57

58 NC Tilting Rotary Tables Standard Models TTNC-451, 631, 1001, 1500 RT-225 ARGE, HIGH POER TITING TABE These large tilting tables feature massive hydraulic clamping torque and enable 5-face and slanted-hole machining with single chucking of workpiece. They are suitable for machining of component parts for heavy industries such as aerospace, power generator and construction. TTNC-451 Model TTNC-451 TTNC-631 TTNC-1001 TTNC-1500 Tilt Range -10 ~ ~ ~ ~ +95 Table diameter mm ,000 1,500 Table height at 0 position mm ,155 Center height at 90 position mm ,055 Center bore Nose Diameter mm 140H7 180H6 75H7 75H7 Thru Diameter mm Table T-slot width 14H7 18H7 22H7 28H7 Guide block width 18h7 18h7 - - Servo motor (anuc)* Rotary Tilt Rotary Tilt Rotary Tilt Rotary Tilt Alpha 12i Alpha 12i Alpha 12i Alpha 12i Alpha 22i Alpha 30i Alpha 30i Alpha 30i Maximum motor speed rpm 3,000 3,000 3,000 3,000 2,000 2,000 2,000 2,000 Speed reduction ratio 1/180 1/360 1/180 1/360 1/360 1/1,440 1/720 1/1,440 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system** Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Hydraulic Clamp torque 980 (722) 980 (722) 4,410 (3,250) 2,352 (1,733) 9,800 (7,223) 19,600 (14,445) 12,000 (8,844) 12,500 x (2) (9,213) x (2) Indexing accuracy arc sec. ±7.5 - ±7.5 - ±7.5 - ±10 - Indexing repeatability arc sec. ±2 - ±2 - ±2 - ±2 - Tilting accuracy arc sec. - ±30 - ±30 - ±30 - ±22.5 (scale) Tilting repeatability arc sec. - ±2 - ±2 - ±2 - ±4 Net eight kg (lbs.) 780 (1,716) 1,700 (3,740) 4,600 (10,120) 12,000 (26,400) wheel torque - rotary 1,666 (1,228) 3,284 (4,420) 13,230 (9,751) 21,560 (15,890) work inertia kg.m ,255 work weight 0 tilt angle 0 ~ 90 tilt angle kg (lbs) kg (lbs) 200 (440) 150 (330) 600 (1,320) 300 (660) 2,500 (5,500) 1,500 (3,300) 2,500 (5,500) 1,500 (3,300) work moment 294 (217) 980 (722) 7,840 (5,778) 7,840 (5,778) N (lbf) 19,600 (4,390) 24,500 (5,488) 29,400 (6,587) 49,000 (10,976) load when table clamped 980 (722) 4,410 (3,250) 9,800 (7,223) 12,000 (8,844) 980 (722) 2,352 (1,733) 19,600 (14,445) 12,500 x (2) (9,213) x (2) * Other motors & RPM available ** Booster optional Specifications subject to change without notice 58

59 Dimensions TTNC Ø Drawings not to scale Dimensions = mm TTNC Ø TTNC Ø TTNC ø I The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). ayout a ayout b Type I C K Clamping Block and Bolt Dimensions = mm Type Q ty ayout T-Slot idth A B C D E G H I J K M TTNC-451 I 4 a b TTNC-631 I 4 a b TTNC-1001 II A B H I NC Tilting Rotary Tables Standard Models Options & Accessories TPC NC Controller p.68 Chucks p.79 Tailstock p.81 Support Spindle p.81 ace Plate p.83 Encoder / Scale p.84 Pull Stud Device p.85 Rotary Joint p.85 PVC or Steel Cables p.86 Type II A B D E C Ø M H G H I J G J 25 J K Ø M Ø M TTNC-1500 II Note 1: In the case of layout b, contact us for details about mounting. Note 2: hen using a machine with a T-slot pitch other than the above, use suitable clamping blocks and bolts that are available on the market, or order custom-made ones from KOMA (opt.) D E 59

60 NC Tilting Rotary Tables Multi-Spindle Models TTNC-102-2, 101-4, 151-2, MUTI-SPINDE OR HIGH PRODUCTION Multiple spindle tilting rotary tables for high production 4th & 5th axis machining. These tables are suitable for simultaneous machining of multiple workpieces with complex shapes or five faces. TTNC Model TTNC TTNC TTNC TTNC Tilt Range -17 ~ ~ ~ ~ +110 Minimum table center distance Spindle outer diameter mm 90h7 80h7 - - Table diameter (optional) mm (135) (115) Table height at 0 position (w/ face plate) mm 230 (255) 275 (300) Center height at 90 position mm Center bore Nose Diameter (w/ face plate) mm 55H7 (40H7) 50H7 (50H7) 35H7 40H7 Thru Diameter mm Table T-slot width (w/ face plate) (12H8) (10H8) 12H7 12H7 Guide block width 14h7 18h7 18h7 18h7 Servo motor (anuc)* Rotary Tilt Rotary Tilt Rotary Tilt Rotary Tilt Alpha 2i Alpha 2i Alpha 8i Alpha 8i Alpha 4i Alpha 8i Alpha 8i Alpha 12i Maximum motor speed rpm 5,000 5,000 4,000 4,000 5,000 4,000 4,000 4,000 Speed reduction ratio 1/90 1/180 1/60 1/90 1/90 1/90 1/90 1/120 Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system Pneumatic Pneumatic Pneumatic Hydraulic** Pneumatic Hydraulic** Hydraulic** Hydraulic** Clamp [500 psi] 127 (94) 284 (209) 80 (59) [980] [(722)] 78 (57) [1,000] [(737)] [490] [(361)] [2,450] [(1,806)] Indexing accuracy arc sec. ±20 - ±30 - ±15 - ±7.5 - Indexing repeatability arc sec. ±2 - ±4 - ±2 - ±2 - Tilting accuracy arc sec. - ± ±30 - ±30 - ±30 Tilting repeatability arc sec. - ±2 - ±2 - ±2 - ±2 Net eight kg (lbs.) 100 (220) 370 (814) 340 (748) 550 (1,210) wheel torque - rotary 93 (69) 176 (130) 147 (108) 470 (346) work inertia kg.m work weight 0 tilt angle 0 ~ 90 tilt angle Kg (lbs) kg (lbs) 35 (77) 20 (44) 25 (55) 25 (55) 40 (88) 40 (88) 50 (110) 50 (110) work moment 54.8 (40.4) 176 (129.7) (115.6) (187.8) N (lbf) 1,960 (439) 1,960 (439) 6,860 (1,537) 9,800 (2,195) load when table clamped 127 (93.6) 80 (59) 78 (57.5) 490 (361) 284 (209) 980 (722) 980 (722) 2,450 (1,806) 60 * Other motors & RPM available ** Booster optional Specifications subject to change without notice

61 Dimensions TTNC Drawings not to scale Dimensions = mm TTNC C Collet Option ± TTNC TTNC RJ Rotary Joint Option H TTNC TTNC I NC Tilting Rotary Tables Multi-Spindle Models 250 ± TTNC ø225 ø Options & Accessories TPC NC Controller p.68 Chucks p.79 Tailstock p.81 Support Spindle p.81 ace Plate p.83 Encoder / Scale p.84 Pull Stud Device p.85 Rotary Joint p.85 PVC or Steel Cables p.86 The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). ayout a ayout b Clamping Block and Bolt Dimensions = mm Type Q ty ayout T-Slot idth A B C D E G H I J K M TTNC I 4 a b D E Note 1: In the case of layout b, contact us for details about mounting. Note 2: hen using a machine with a T-slot pitch other than the above, use suitable clamping blocks and bolts that are available on the market, or order custom-made ones from KOMA (opt.) Type I B A C H G I J K Ø M Ø M H 25 J 61

62 NC Tilting Rotary Tables Standard Models THNC-251, 301 ROTARY/TIT TABE ITH MANUA TIT The THNC-Series tables have a NC controlled rotary axis and a manual tilt axis. The highly rigid body incorporates a powerful hydraulic clamp mechanism. THNC-301 Model THNC-251 THNC-301 Tilt Range 0 ~ +93 Table diameter mm Table height at 0 position mm Center height at 90 position mm Center bore Nose Diameter mm 40H7 40H7 Thru Diameter mm Table T-slot width 12H7 14H7 Guide block width 18h7 18h7 Servo motor (anuc)* Rotary Tilt Rotary Tilt Alpha 4i Manual Alpha 8i Manual Maximum motor speed rpm 4,000-3,000 - Speed reduction ratio 1/180-1/180 - Maximum table speed rpm Inertia converted into motor shaft x 10-3 kg.m Clamp system (14.4 ft.lbs.) (26 ft.lbs.) Clamp torque 490 (361) 490 (361) 833 (614) 1,862 (1,372) Indexing accuracy arc sec. ±7.5 ±30 ±7.5 ±30 Indexing repeatability arc sec. ±2 - ±2 - Net eight kg (lbs.) 125 (275) 180 (396) wheel torque - rotary 470 (346) 764 (563) work inertia kg.m work weight 0 tilt angle 0 ~ 90 tilt angle kg (lbs) kg (lbs) 80 (176) 40 (88) 200 (440) 100 (220) N (lbf) 6,860 (1,537) 9,800 (2,195) load when table clamped 490 (361) 833 (614) 490 (361) 1,862 (1,372) * Other motors & RPM available ** Booster optional Specifications subject to change without notice 62

63 Dimensions THNC-251 Drawings not to scale Dimensions = mm H Ø (Table position at 90º) THNC I OPTIONA TPC5 SERIES NC Controller H (Table position at 90º) ayout a ayout b Type I The dimensions above are for tables with a ANUC servo motor. Other motors available (dimensions may increase). C K A B H I NC Tilting Rotary Tables Standard Models Options & Accessories TPC NC Controller p.68 Chucks p.79 Tailstock p.81 Support Spindle p.81 ace Plate p.83 Encoder / Scale p.84 Pull Stud Device p.85 Rotary Joint p.85 PVC or Steel Cables p.86 D E G I J Ø M Type II H Clamping Block and Bolt Dimensions = mm Type Q ty ayout T-Slot idth A B C D E G H I J K M THNC-251 I 4 a b THNC-301 II 4 a b Note 1: In the case of layout b, contact us for details about mounting. Note 2: hen using a machine with a T-slot pitch other than the above, use suitable clamping blocks and bolts that are available on the market, or order custom-made ones from KOMA (opt.) B A D E C Ø M H G J 25 J K Ø M 63

64 Special NC Rotary Tables Integrated Models RC-250, 300, 400, 500 MACHINE TOO / TRANSER INE INTEGRATED TABES RC-Series rotary tables are designed for integration into a specialized machine tool or transfer line. RC-Series tables feature extra rigid castings for heavy duty applications. Standard equipment for RC-Series tables includes a built-in (8) port hydraulic/pneumatic rotary joint unit and (1) coolant port. RH-400, 500, 600 MACHINE TOO / TRANSER INE INTEGRATED TABES RH-Series rotary tables are available for horizontal setting only and are used mainly for rotating and positioning operations on items such as cradle jigs which have a comparably large turning radius. They feature excellent allowable work weight and moment rigidity, and a powerful hydraulic clamp mechanism. RUA-250, 320, 400, 500 MACHINE TOO / TRANSER INE INTEGRATED TABES RUA-Series vertical rotary tables are used mainly as a tilting device. Standard features include a powerful dual disc clamp mechanism and excellent eccentric load rigidity, powerful wheel torque and cutting resistence. A (10) port rotary joint is a typical RUA-Series option. TSUA-170, 210, 255, 310 MACHINE TOO / TRANSER INE SUPPORT SPINDES TSUA-Series support spindles are used in conjunction with RUA-Series rotary tables to create a tilting fixture surface. Options include an (8) port rotary joint and a balancer to support an eccentric load. A powerful dual disc clamp mechanism is incorporated. RC -300 RH -600 RU A -320 TSU A -170 Integrated Rotary Tables Tsudakoma integrated rotary tables are designed to be incorporated into machine tools to create a lexible Transfer ine for machining automobile parts. The overall rigidity and clamp torque of these rotary tables and support spindles allows smaller models to be selected resulting in a more compact transfer line. TSUA- RC- RUA- TSUA- RUA- TSUA- RUA- RH- Turn & Tilt System Tilt & Turn System Cradle System 64

65 Special NC Rotary Tables Custom Models RNCV CUSTOM BASEPATE ASSEMBY (3) RNCV-401 rotary tables are mounted on a custom designed fabricated baseplate. This assembly was installed at an aircraft components manufacturer. RT-244 TIN SPINDE TITING TABE (12) of the RT-244 twin surface tilting tables were built for integration into custom designed twin spindle vertical machining centers. Two complete automotive suspension components are manufactured with each machining cycle. TA-130 AUTOMATED CAMPING TABE This TA-130 is equipped with a Hirschmann pneumatic chuck. Pneumatic rotary joints on the rotary axis allow automated clamping and un-clamping of the chuck and pallet system. RA-320R,B CUSTOM SIDE ASSEMBY Two RA-320R,B tables were incorporated into a project for making helicopter parts. One RA-320R,B was mounted on the pictured slide assembly, and one RA-320R,B was mounted opposite the slide assembly and utilized as a pneumatic clamping 65

66 Special NC Rotary Tables Custom Models CUSTOM OUTPUTS CAPTO C8 PU STUD This custom RBA-400K is equipped with a hydraulic rotary joint especially designed for actuating a Capto C8 pull stud front end. CUSTOM IXTURE PATE RBA-320 & TSH-210 The RBA-320 rotary table and TSH-210 hydraulic support spindle are mounted on a custom baseplate and joined to a specially designed trunnion fixture manufactured by KOMA Precision, Inc. CUSTOM IXTURE PATE RBA-400 & TSH-210 The RBA-400 rotary table and TSH-210 hydraulic support spindle are mounted on a custom baseplate and joined to a specially designed trunnion fixture manufactured by KOMA Precision, Inc. CUSTOM ROTARY JOINTS RBA-250 ITH ROTARY JOINT This RBA-250 is equipped with a custom (8) port rotary joint. The rotary joint features a low profile hydraulic manifold. 66

67 Special NC Rotary Tables Custom Models RTT-101,AA HIGH SPEED DIRECT DRIVE The RTT-101,AA is an ultra high speed direct drive tilting rotary table. The rotary axis can turn at up to 200 rpm and the tilt axis runs at up to 150 rpm. TTNC (4) SPINDE TITING TABE This TTNC is equipped with (4) HSK-A100 clamping pods with a cylinder force of This table was installed on a twin spindle vertical machining center. SIVE BOXES & ARMS CABE MANAGEMENT Pictured are RBA-250K, RBA-320K, and RBA-400K rotary tables each equipped with custom designed swivel boxes or swivel arms to facilitate cable management on a pallet equipped horizontal machining center. RTT-303,AA (2) SPINDE TITING TABE Each spindle of the RTT-303,AA has a 350mm diameter work surface with a load capacity of 220lbs. The spindles can be geared to rotate in opposite directions to each other or in the same direction. The cradle assembly tilts -33 to

68 CNB READY AARM RUN STOP ST SP M ZRN + JOG ZRN - JOG 2nd. θ DGN 2nd. + N No. C AM - MK RUN G PRG 7 USER 4 COPY 1 INS 0 STOP POS 8 EED 5 CR 2 DE R REM 9 PRM 6 SCH 3 DIR CR MODE AUTO SINGE CHECK PROG MDI JOG NC Controllers Single Axis Models TPC-Jr SERIES NC CONTROERS SINGE AXIS NC CONTROER The TPC-Jr is an M code triggered single axis NC controller package which includes a servomotor, amplifier, and cables. The TPC-Jr has a Remote Mode M+ feature which allows the downloading of program commands from a anuc, Mitsubishi, Yasnac, or Okuma machine tool control via an RS-232 port. TPC MODE SEECTION TPC CABES TPC DIMENSIONS NC Rotary Table RN-100 RA-160 RA-200 TPC-Jr Model H2 H3 3P plug (with ground) Single phase, 220V Power cable (5m) TPC-Jr CN1 H2 : 260 H3 : 310 RA-250 RA-320 Interlocking cable (5m) CN2 RN-100,2/3/4 RN-150R,2 TN-101 TA-130/TND- TA-160/TND- Rotary & Tilt Rotary & Tilt Rotary & Tilt Cable for RS-232 (5m) Motor cable (5m) CN4 CN3 285 TPC-Jr 140 TA-200/TND- Rotary & Tilt TPC5 SERIES NC CONTROERS SINGE AXIS NC CONTROER The TPC5 has all of the features of the TPC-Jr with the addition of a hand pendant for easy set-up. An available TPC5 option allows a machine tool control to call up a work number, block number, and rotary angle command from the TPC5 via a binary signal. TPC5 MODE SEECTION TPC5 CABES TPC5 DIMENSIONS NC Rotary Table RNCM-251 RNCM-301 ~ 631 RBA-250 RBA-320, 400, 500 RNC (V,K) ~ 801 RNC (V,K) ~ 2001 TN-320 THNC-251, 301 TTNC-451, 631 TTNC-1001 TPC5 Model SR6 SR12 SR30 Pendant Pendant cable RS-232 cable I/O equipment for general programming Rotary Table CN8 CN4 TPC5 control unit TPC5 Motor detector cable CN5 CN6 Motor power cable I O Interlocking cable B signal cable (optional) Power cable, Three phase 220V with 4P plug CN1 Interlocking plug with 2m lead wire CN2 CN3 B-signal plug with 2m lead wire TPC5 POER CN4 CN3 CN2 CN1 CN5 CN6 CN Subject to Change ithout Notice

69 NC Controllers Single Axis Models TPC-Jr UNCTIONS OPERATION PANE CD display 20 characters 2 lines (Program & current position) Power switch Mode display lamps Mode selection keys OPERATION MODE AUTO SINGE CHECK PROG MDI JOG : Automatic operation by an M code signal from the machining center. : Single operation of TPC-Jr. By pressing ST, the indexing is done one time. : Block number call, program check and self diagnosis. : Program input edit. : One block program carrying out. Useful when setting up workpiece. : Manual feed, step feed Operation keys Program edit keys PROGRAM EDIT KEYS 2nd + N orkpiece No. (Program No.) 0000 ~ programs registrable No N Block No. 000 ~ 999 No G Operation command G0 ~ G4: Movement command G5 ~ G9: Secondary functions PRG eedrate select command 0: Rapid positioning speed 1 ~ 9: Cutting feedrate POS R REM Defines G code function θ DGN Movement amount command (angle value, divisions, or repetition #) G code R code q code No. Command No. Command Command Setting G0 Direct angle command 001~999 Number of repetitions (INC) Command angle ± ~ ± (ABS) Command angle ± ~ ± G1 Direct indexing number command 001~999 Number of repetitions # of divisions for 360 ±1 ~ ±999,999 div. G2 Arc-indexing number command 001~999 Number of divisions/repetitions Arc-angle indexed ± ~ ± G3 ead cutting command 000~045 Number of table rotations Command angle ±0 ~ ± st zero point return (mechanical zero point) G4 Zero point return command 001 2nd zero point return Not required 002 3rd zero point return G5 Sub-program call command 000~999 Number of repetitions Sub-program No. 0000~ 9999 G6 Sub-program return command Not required Not required G7 Program end command Not required Target address 000~999 G8 orkpiece coordinate system setting command Not required Reference coordinate ±0 ~ ± No operation 001/002 Clamp O/ON Not required 003/004 Dwell O/ON Dwell time 000 ~ 999 (x10msec) 005/006 Indexing group control O/ON G9 Declaration command 007/008 Directional positioning O/ON Not required 009/010 Completion signal control command O/ON Completion signal selection 011 Program display selection command 012 Current position display selection command Not required 013 Remaining angle display selection command Subject to Change ithout Notice 69

70 NC Controllers Single Axis Models TPC5 UNCTIONS OPERATION PANE 5 CD display RDY 0000 S9999 ABS N000 G0 0 R0000 POS Ø OT OVR150% MZRN Status display line Program display line Program/current position display line Control display line Program edit keys Multiple jog dial Status display line: 1 3 TPC status 2 orkpiece number Subprogram number 4 Command system. Program display line: TPC5 program in 2 lines 5 Current position/remaining POS/REM. Control display line: Overtravel Override/machine lock/manual interrupt Zero point return MZRN/ZRN/TZRN. Mode display ED s OPERATION MODE AUTO : Automatic operation with machining center SINGE : Single operation of TPC5 CHECK : Program check and self-diagnosis PROG : Program edit MDI : Program operation for set-up HANDE : Manual pulse operation/jog mode Mode selection keys Operation keys PROGRAM EDIT KEYS 2nd + N orkpiece No. (Program No.) 0000 ~ programs registrable No N Block No. 000 ~ 999 No G Operation command G0 ~ G4: Movement command G5 ~ G9: Secondary functions PRG eedrate select command 0: Rapid positioning speed 1 ~ 9: Cutting feedrate POS R REM Defines G code function θ DGN Movement amount command (angle value, divisions, or repetition #) 70 G code R code q code No. Command No. Command Command Setting G0 Direct angle command 0001~9999 Number of repetitions (INC) Command angle ± ~ ± (ABS) Command angle ± ~ ± G1 Direct indexing number command 0001~9999 Number of repetitions # of divisions for 360 ±1 ~ ±999,999 div. G2 Arc-indexing number command 0001~9999 Number of divisions, Number of divisions/repetitions Arc-angle indexed ± ~ ± G3 ead cutting command 0000~0045 Number of table rotations Command angle ±0 ~ ± st zero point return (mechanical zero point) G4 Zero point return command nd zero point return Not required rd zero point return G5 Sub-program call command 0000~9999 Number of repetitions Sub-program No (0001) ~ 9999 G6 Sub-program return command Not required Not required G7 Program end command Not required Target address 000~999 G8 orkpiece coordinate system setting command Not required Reference coordinate ±0 ~ ± No operation 0001/0002 Clamp O/ON Not required 0003/0004 Dwell O/ON Dwell time 000 ~ 999 (x10msec) 0005/0006 Indexing group control O/ON G9 Declaration command 0007/0008 Directional positioning O/ON Not required 0009/0010 Completion signal control command O/ON Completion signal selection 0011 Program display selection command 0012 Current position display selection command Not required 0013 Remaining angle display selection command Subject to Change ithout Notice

71 NC Controllers Single Axis Models SPECIICATIONS O TPC TPC-Jr TPC5 Control Axis 1 axis Servo Motor AC Servo: ABS Detector Command Unit (Decimal) 1 sec,0.001, (Decimal) Indexing Direct Indexing 1~ even indexing Number Arc-Indexing 1~999 even indexing 1~9999 even indexing Max. Command Angle ± ± ,± ,± Command System INC, ABS, Shortcut ABS, INC/ABS mixed system Input System MDI Program Control orkpiece No. (0000 to 9999) Program Capacity 1,000 blocks (total of main & sub programs) 2,000 blocks (total of main & sub programs) Positioning Speed Max. motor rotation speed: 3,000rpm Max. motor rotation speed: 3,000rpm AUTO: Operation interlocked w/ mach. ctr. AUTO: Operation interlocked w/ mach. ctr. SINGE: Single operation of TPC SINGE: Single operation of TPC Operation Mode CHECK: Program check & call CHECK: Program check & call PROG: Program edit PROG: Program edit MDI: Set-up operation MDI: Set-up operation JOG: Manual feed, step feed JOG: Manual pulse operation Display CD screen: 20 figures x 2 lines CD screen: 20 figures x 4 lines Direct Indexing # Command Move angle is directly commanded Repetition Command of # of move amount repetitions 999 (TPC-Jr) 1~9999 (TPC5) Direct Indexing # Command Indexing number of 6 digits for 360 Arc-Indexing # Command Command of arbitrary 3-digit angle (TPC-Jr) or 4-digit angle (TPC5) ead Cutting Command Interlocked operation with one axis of the machining center in the open loop status Zero Point Return Command Allows return to the first, second or third-zero point eedrate Command 0: positioning speed 1~9: cutting feedrate eedrate Setting 1. By radius and surface speed setting 2. By move amount per second Sub-Program Up to 8 levels of nesting are possible orkpiece coordinate System Setting Allows a workpiece coordinate to be set at any point Dwell Allows output of a positioning completion signal to be delayed Single Directional Positioning Allows positioning of one direction Backlash Compensation In increments of In increments of detecting unit Soft imit unction Sets a soft limit measured from the 1 st zero position Automatic Setting at power ON 1. Mode selection, AUTO/CHECK 2. orkpiece number setting 3. Block number setting Edit unction 1. Insert 2. Delete 3. Copy 1. Program format errors 2. Program memory errors 3. Communication Errors Alarm 4. Soft limit alarms 5. Overtravel 6. Servo motor alarms 7. Overheat in the cabinet (TPC5) Override unction X 5~200% 5% steps JOG/HANDE eeding Jog feed, step feed Manual pulse feed, jog feed Overtravel The rotation range of the rotary table can be limited by limit switches. (Std. tilting axis) Manual 2 nd Zero Setting Input/Output Signal Check Contrast Power Earth (less than 100 ohm earth resistance) Environmental Conditions External Dimensions External Output Signal Enables the 2nd zero position to be set and changed at any point in the JOG (HANDE) mode IN1 IN2 IN3 IN4 orkpiece number setting completion In AUTO mode EVE AARM External input signal START STOP INTEROCK 4-digit BCD code or 16bit BIN B (strobe signal) M-signal MDI lock Zero point return Manual pulse generator ull-closed feedback control MP scale Encoder Serial Channel TPC-Jr TPC5 Positioning completion signal during interlocking operation Output of G7 completion or workpiece # setting completion (selectable by parameters) (AUTO mode) Output of G7 completion or workpiece # setting completion (selectable by parameters) X Output of zero position (selectable by parameters) X Output at workpiece # setting completion (selectable by parameters) X Output in AUTO mode X Output during positioning (selectable by parameters) (Rotary table zero position) Output in AUTO mode rom machining center to TPC (External power 24VDC is also available) Positioning start signal during interlocking operation (M-signal) Input to stop rotary table Input to interlock rotary table X orkpiece number can be set externally (16 kinds) Strobe signal for setting workpiece number externally X ixed indexing angle input system by M-signal X Input for locking MDI key operation X 1 st zero return command Manual operation can be performed with a manual pulse generator X (movement magnification:x1,x10,x100) X Enable full-closed control (highly precise) with the inductsyn or rotary encoder Detecting unit (360 poles) or (720 poles) X Detecting unit or X TPC program, feed rate and parameters can be stored in an external device ormat: IISO ormat: IISO or EIA (RS-232) (RS-232 or RS-422) Between rotary table and TPC5 (2 pcs) Between rotary table and TPC-Jr (1 pc) or motor power supply: 5m or motor: 5m or motor detector: 5m - Between TPC5 and MDI unit: 7m Power cable: 5m Power cable: 5m Interlocking cable: 5m Interlocking cable: 5m Cable supplied (standard) The concentration on the CD screen can be adjusted 1ø200/220V±10% 50/60Hz 3ø200/220V±10% 50/60Hz Model Pwr Capacity use Rating Model Pwr Capacity use Rating Cables of different lengths are available Jr G2 1.2KVA 8A TPC5-SR6 2.3KVA 10A Cable supplied RS-232 cable: 5m Interlocking cable: 5m Jr G3 2.2KVA 12A TPC5-SR12 4.3KVA 15A (option) - B signal cable: 5m TPC5-SR30 5.9KVA 20A - RS-232 cable: 5m Ambient temperature: 0-40 Relative humidity: 20-80% (no condensation Vibration: 0.3G or less, no corrosive gas Jr H2 Unit eight: 7.2kg/16lbs Control Unit eight: 22kg/48lbs - Standard 285mm (w) x 260mm (d) x 128mm (h) 245mm (w) x 420mm (d) x 380mm (h) - Optional interlocking cables are supplied Jr H3 Unit eight: 8.1kg/18lbs MDI Unit eight: 0.5kg/1lb 285mm (w) x 310mm (d) x 128mm (h) 111mm (w) x 30mm (d) x 1998mm (h) - Optional units and parts are supplied rom TPC to machining center Contact ratings: 24VDC, 0.5A or less Subject to Change ithout Notice 71

72 NC Controllers Single Axis Models TPC OPTION TPC5 ull-eatured Interlocking Cable 5m 3m Required for the following functions: Stop or interlock input signal Positioning completion 2,3,4 AUTO mode Positioning Alarm signal ull-featured interlocking cable (Standard length: 5m) TPC5 B Signal Cable 5m 3m Required for the following functions: External input of workpiece numbers External input of angles ixed indexing angle input system by M-signal ull-featured interlocking cable (Standard length: 5m) TPC-Jr TPC5 RS-232 Cable Input and output of program, parameter and feed data for TPC5 and TPC-Jr, and data printout are carried out through external equipment, which is to be prepared by the customer. RS-232 cable (Standard length: 5m) RS-422 cable (Standard length: 5m) TPC5 High Resolution Capability Rotary Encoder Type ully-closed loop control is possible by the feed-back from the rotary encoder. Rotary encoders IBV unit (by HEIDENHAIN) TPC5 RE TPC5 High Resolution Capability MP Scale Type ully-closed loop control is possible by the feed-back from the MP scale. MP scale Pre-amplifier A/D converter (Mitsubishi Heavy Industries) TPC5 RE TPC-Jr TPC5 Remote Mode Specification Available for measuring system construction. To be connected with a personal computer using serial channel. RS-232 cable 72 TPC-Jr TPC5 Remote Mode + M Specification A function to unify the program to start the rotary table by M-signal, by feeding a command for the indexing angle from the RS-232 port at the NC controller of the machining center. Note: This function may not be available for some machining centers. Subject to Change ithout Notice RS-232 cable

73 NC Controllers Single Axis Models TPC MACHINING PROGRAM EXAMPES Direct angle command: G0 90 N No 000 G 0 0 R 002 θ CR Positioning at 90 twice Quick Repetition # Indexing angle/time Direct indexing number command: G1 (even indexing) N No N No N No 001 G PRG 7 θ DGN 000 CR Return to N No 000 at the program end End of program 000 G PRG 1 POS 0 R REM 004 θ DGN d CR Dividing 360 by 4, four times Dividing 360 by G PRG 7 θ DGN 000 CR Return to N 000 at the program end Arc-indexing number command: G2 (even indexing by an arbitrarily-set angle) 120 N No N No 000 G 2 0 R 005 θ CR Dividing 120 by 5, five times Division # Arc-angle for dividing 001 G PRG 7 θ DGN 000 CR Return to N 000 at the program end Uneven indexing N No 000 G PRG 0 POS 0 R REM 001 θ DGN N No 001 G PRG 0 POS 0 R REM 001 θ DGN N No 002 G PRG 0 POS 0 R REM 001 θ DGN N 90 No 003 G PRG 0 POS 0 R REM 001 θ DGN N No 004 G PRG 7 θ DGN 000 (-) direction indexing CR CR CR CR CR Positioning at 70 once Positioning at 90 once Positioning at once Positioning at once Return to N No 000 at the program end -90 N No N No 000 G PRG 0 POS 0 R REM 001 θ DGN CR Positioning at -90 once Reverse 001 G PRG 7 θ DGN 000 CR Return to N No 000 at the program end Zero point return command: G4 Zero point N No 000 G 4 R 000 Return to 1st zero position PRG REM Zero return To 1st zero position REMOTE MODE + M SPECIICATION NC controller of machine The TPC control is capable of receiving indexing information from the machining center control via the RS-232 ports. An M code is required to execute the move command. An RS-232 cross cable is provided with the TPC control. Machining center requirements: an RS-232 connector and Custom Macro B (optional) (for ANUC). TPC-Jr RS-232 Command IN M-signal by TPC-Jr POPEN: = RS-232 port opens DPRINT[/MOVA90.]: = Command of absolute positioning at 90 is transmitted to TPC M70: = Positioning starts GO1Z : = Machining center in operation DPRINT[/MOVA180.]: = Command of absolute positioning at 180 is transmitted to TPC M70: = Positioning starts GO1Z : = Machining center in operation PCOS: = RS-232 port closes Subject to Change ithout Notice 73

74 NC Controllers Single Axis Models INSTAATION O TPC CONTROER Air Supply M-signal Power Supply Stand 1 Air Supply Coupling Air Hose Coupling 1/4 NPT Regulator/ilter Air supply A pneumatic or air/hydraulic clamp system is available for an NC rotary table mounted with the TPC5 or TPC-Jr controller, and air supply is required. The following are to be provided by customers. Air filter and regulator (Air pressure: 72 psi) Air hose Joint coupler (1/4 NPT fitting for the table) 2 M-signal hen a machining center controls the rotary table, the command is normally made by M-signal. All machine tool M-signal cables must be connected to a terminal block in the machine tool cabinet. or connection with an interlocking cable, see examples on page The figure shows the example for the TPC-Jr controller. Power supply The TPC-Jr controller is supplied with a NEMA 6-20P plug (20 amp, 1 phase, 250V). The TPC5 controller is supplied with a NEMA 15-20P plug (20 amp, 3 phase, 250V). If connectors other than the above are used, they are to be supplied by the customer. or the power requirements of TPC controllers, refer to the TPC specifications page. The TPC controller should be connected to the machine tool emergency stop circuit. If the available power supply voltage is different from the required voltage, a transformer must be used. See the TPC specifications page for complete power requirements. 4 Stand A stand for the TPC controller should be provided by the customer. or the dimensions and weight of the controller, refer to the TPC specifications page. 74 Subject to Change ithout Notice

75 NC Controllers Single Axis Models TPC CONTROERS TO INTEROCK ITH MACHINING TOOS TPC-Jr Interlocking cable (Standard length: 5m) Connector hole diameter for machining center cabinet Ø21 5m 2m Standard interlocking cable set-up: when a start signal and an indexing completion signal are used. All features cable set-up: when the signals available on an interlocking cable are used. Electric cabinet of machining center M-signal terminal block AT71 M70 Start AT70 AT85 M-signal completion AT84 Output signal common Note 1: hen completion signals are received by a relay, the power supply should be 24VDC. Do not use AC100V or 200V. 2: By changing the switch in the controller, a start signal is also available with a 24VDC external power supply. 3: Be sure to take countermeasures against electric noise by attaching surge killers to relays on the machining center. Electric cabinet of machining center M-signal terminal block AT71 AT75 AT76 AT91 AT92 AT93 AT73 AT72 AT70 AT85 AT82 AT88 AT89 AT84 M70 Start M71 Zero return B1 B2 B4 B8 B Emergency stop Input signal common IN1 Completion signal 1 IN2 Completion signal 2 V AM evel signal Alarm signal Output signal common TPC5 Interlocking cable (Standard length: 5m) 5m 2m Standard interlocking cable set-up: for interlocking only with M-signal and the completion signal. Connector hole diameter for machining center cabinet 4 - M3 Electric cabinet of machining center 27 Ø 26 AT71 AT72 AT70 AT85 AT84 M70 MIX IN Start Stop Input signal common Positioning completed Output signal common Subject to Change ithout Notice 75

76 NC Controllers Single Axis Models TPC CONTROERS TO INTEROCK ITH MACHINING TOOS (cont.) All features interlocking cable set-up (optional) A variety of signals, such as a stop or interlock input signal and a level or alarm output signal are available with this cable. A B signal cable is required with the setting functions for the workpiece number and angle data are used, or when the fixed indexing angle input system by an M-signal is used. Contact KOMA for complete information. Connector hole diameter for machining center cabinet Ø M Electric cabinet of machining center AT71 AT75 AT73 AT76 AT72 AT74 AT77 AT70 AT85 AT81 AT82 AT86 AT88 AT87 AT89 AT84 IN Q IN S AUTO M70 Start M71 Zero return M72 M73 IN P IN R V AM ork number jumping Reset Stop Interlock MDI lock Input signal common Positioning completion P Positioning completion Q Positioning completion R Positioning completion S Positioning AUTO mode selected Alarm signal Output signal common Note 1: hen completion signals are received by a relay, the power supply should be 24VDC. Do not use AC100V or 200V. 2: By changing the switch in the controller, a start signal is also available with a 24VDC external power supply. 3: Be sure to take countermeasures against electric noise by attaching surge killers to relays on the machining center. TIME CHART Start Positioning completion output Servo motor Clamp completion Unclamp completion Note 1: A start input signal, in the form of either a pulse signal (of more than 10 msec) or level signal can be accepted. 2: During an interlock operation with a machining center by means of an M-signal, the positioning completion should coincide with the M-signal completion. 76 Subject to Change ithout Notice

77 NC Controllers Single Axis Models RN-100, RA-160, 201, 251, 321 / TPC CONTRO SPECIICATIONS TPC MODE / TABE & MOTOR SPEED Table Model RN-100 RA-160 RA-200 RA-250 RA-320 RN-100,2 RN-100,3 RN-100,4 TPC Model TPC-Jr H2 TPC-Jr H2 TPC-Jr H3 TPC-Jr H3 TPC-Jr H3 TPC-Jr H3 TPC-Jr H3 TPC-Jr H3 Speed reduction ratio 1/36 1/72 1/72 1/120 1/180 1/36 1/60 1/60 Table/Motor RPM 66.7/2, /3, /3,000 25/3, /3, /2,000 50/3,000 50/3,000 Complete table specifications on pages 14 & 18 Contact KOMA Precision for TPC use with continuous cutting or eccentric load applications. Dimensions RN-100R/TPC-Jr H2 Drawings not to scale Dimensions = mm RA-160R/TPC-Jr H2 RA-200R/TPC-Jr H3 RA-250R/TPC-Jr H3 RA-320R/TPC-Jr H ø H H h H h h7 55H H h h7 65H H Ø H H Subject to Change ithout Notice 77

78 NC Controllers Single Axis Models TN-101, 131, 161, 201, 320 / TPC CONTRO SPECIICATIONS TPC MODE / TABE & MOTOR SPEED Table Model TN-101 TA-130 TA-160 TA-200 TN-320 Table axis Rotary Tilt Rotary Tilt Rotary Tilt Rotary Tilt Rotary Tilt TPC model TPC-Jr H2 TPC-Jr H2 TPC-Jr H2 TPC-Jr H3 TPC5 SR6 Speed reduction ratio 1/60 1/120 1/60 1/120 1/72 1/120 1/45 1/90 1/120 1/240 Table rpm Complete table specifications on page 48 Contact KOMA Precision for TPC use with continuous cutting or eccentric load applications. Dimensions TN-101/TPC-Jr H2 433 Drawings not to scale Dimensions = mm Ø TA-130/TPC-Jr H Ø TA-160/TPC-Jr H h TA-200/TPC-Jr H h TN-320/TPC5 SR Ø Subject to Change ithout Notice

79 SCRO CHUCK MOUNTING DIMENSIONS Rotary Table Model Chuck Size (inches) Dimensions = mm A B C D E G H I J RN TA-130 TND-130 H D C B A G I Accessories Chucks CHUCKS SCRO CHUCKS Chuck Chuck flange E J Scroll Chucks Chuck Size (inches) Chuck Model Chucking Range (mm) 5 TC ~ EZ-63 3 ~ EZ-83 5 ~ EZ ~ EZ ~ EZ ~ TC ~ TC ~ KC-350 (RTV-304) Call 18 KC-450 (RTV-404) Call 20 KC-500 (RTV-504) Call 32 KC-800 (RTV-801) Call Notes 1. The values in the table above are dimensions with hardened jaw (soft blank jaw is optional). 2. Occasionally a workpiece within the chucking range can not be chucked due to jaw configuration RE-160, RA-160 RZ-161 TA-160 TND RE-200, RA-200 RZ (RZ-200) TA-200 TND RNE-250, RA RBA RNCM RNE-320, RA TN RNCM RBA RTV RNCM-401 RNCV (RNCV-401) RBA RBA RTV RTV RTV Notes 1. The dimensions above are for reference only. 2. Specifications subject to change without notice. 79

80 CHUCKS POER CHUCKS Power Chucks Chuck Size (inches) Chuck Model Outer Chucking Range (mm) Hydraulic Cylinder Type Pneumatic Cylinder Type 4 H01MA4 6~110 HH4C63 H05CH100 5 H01MA5 15~135 HH4C63 H05CH150 6 H01MA6 20~165 HH4C80 H05CH200 8 H01MA8 16~210 HH4C100 H05CH H01MA10 24~254 HH4C125 HO5CH H01MA12 HH4CB14 - G A B C D E H I Accessories Chucks Rotary cylinder Chuck Chuck flange HYDRAUIC CYINDER MOUNTING DIMENSIONS Rotary Table Model RNCM-251 RNCM-301 RNCV-401 RNCM-401 Dimensions = mm Chuck Size (inches) A B C D E G H I PNEUMATIC CYINDER MOUNTING DIMENSIONS Dimensions = mm Rotary Table Model Chuck Size (inches) A B C D E G H I RE-160, RA RE-200, RNE RA-200, RA RNE-320, RA RNCM RNCM RNCV RNCM Notes 1. The above dimensions refer to a power chuck manufactured by Howa Industrial co., td. 2. A front-mounting pneumatic chuck is available. 80

81 Accessories Tailstocks & Support Spindles TAISTOCKS & SUPPORT SPINDES TAISTOCK & SUPPORT SPINDE SEECTION CHART Tailstock Model (Number = Center Height) Support Spindle Model (Number = Center Height) Manual (M) Hydraulic (H) Pneumatic (P) No Clamping Pneumatic (P) Hydraulic (H) Rotary Table Model RN-100 T-110M RE-160, RA-160, RZ-161 T-135M TH-135 TP-135 TS-135 TS-135P - RE-200, RNE-250, RA-200,RA-250, RNCM-251, RBA-250, RZ-201 T-160M TH-160 TP-160 TS-160 TS-160P TSH-160 RNE-320, RA-320, RNCM-301, RBA-320, TA-200, TND-200 T-210M TH-210 * TS-210 TS-210P TSH-210 RNCM/RNCV-401, RBA-400 T-255M TH-255 * * * * RBA-500, RNCM-501, RNCK-501 T-310M * * * * * RNCM/RNCK-631 T-400M * * * * * RNCV-801 T-530M * * * * * TN-320 T-255M TH-255 * * * * THNC-251 T-210M TH-210 * * * TSH-210 THNC-301 T-235M * * * * * *All tailstocks & support spindles can be mounted on risers to match the required table center height. HYDRAUIC TAISTOCK DIMENSIONS TH - TH-160 A (330) (210) (47) 60 (50) MT3, MT4 Center S setting knob for workpiece confirmation with lock Ø 31.6 (Ø 24.1) PT1/4 feed port for advancing the center PT1/4 feed port for withdrawing the center PT1/4 feed port for clamping G B C D 145 E Tailstock Model A B C D E Carbide center Hydraulic pressure PSI Center thrust force N (lbf.) Clamp torque N (lbf.) eight kg (lbs.) TH MT3 1,666 (373) 28 (62) 19 TH (73) ~ 986 2,450 (549) TH MT4 2,352 (527) 36 (79) 23 TH (88) The above table shows the center thrust force and clamp torque when hydraulic pressure is 500 PSI. PNEUMATIC TAISTOCK DIMENSIONS TP TP stroke orward Reverse Reverse orward Air feed ports (Ø6 tube) Tailstock Model Stroke orward thrust psi Reverse thrust psi TP mm TP mm 1,557 N (349 lbf) 1,400 N (314 lbf) 81

82 Accessories Tailstocks MANUA TAISTOCK DIMENSIONS Tailstock Model Morse taper A Center height B Center dia. C Stroke D athe center E Handle dia. x G Base Dimension H I J K M a b c d e g h eight kg (lbs.) T-110M MT x (18) T-135M MT x (20) T-160M MT x 130 T-180M MT x (53) T-210M MT x (57) T-235M MT x (66) T-255M MT x (84) T-280M MT T-310M MT x (139) T-350M MT T-400M MT x (167) T-530M MT x (304) (48) T-110M/135M M D C (Stroke) Right-hand (R) type J eft-hand () type E B T-135M I A 16 H 15 athe center G ah7 T - M C (Stroke) M D Right-hand (R) type J eft-hand () type E B K T-160M I A h H h athe center G ah7 82

83 Accessories Support Spindles & ace Plates SUPPORT SPINDES TS - N TS - J 4 H 8 (2) Drill (4) - 11 Drill M h7 K S - M10 x 18 DP E P G (No clamping) P 18h7 D P R Q H 10H7 x 12 DP B A C (Pneumatic clamping) TS-135 TS RA-160 Unit: mm Model A B C D E G H J K M N P Q R S Net eight kg (lbs.) TS (29) TS (33) TS (40) N Pneumatic feed port (2) - 1/4 PT J 4 H 8 M h7 (2) Drill (4) - 11 Drill - M10 x 18 DP K S E P G P 18h7 D R Q 10H7 x 12 DP B A H C TS-160P TS-210P + RA-320R,B Model A B C D E G H J K M N P Q R S Clamp torque (ft. 72 PSI Unit: mm Net eight kg (lbs.) TS-135P (115.6) 20 (44) TS-160P (282.8) 27 (59) TS-210P (574.2) 45 (99) TSH - (Hydraulic clamping) 1/4 PT (TSH - 160) 3/8 PT (TSH - 210) G (8) M10 x 20 DP (TSH - 160) (8) M12 x 25 DP (TSH - 210) E H7 x15 DP J 42 K Hh7 10 C C D A 18h7 B TSH-160 TSH RBA-320 Model A B C D E G H J K Clamp torque (ft. 500 PSI Unit: mm Net eight kg (lbs.) TSH (361) 45 (99) TSH (614) 75 (165) ACE PATES Unit: mm Model A B C D E G H RN H7-10H TTNC-102-2, TN-101, TA-130, TND H H8 RE-160, RA-160, RZ-161, TA-160, TND H H RE-160, RA-160, RZ-161, TA-160, TND H H RE-200, RA-200, RZ-201, TA-200, TND H H8 RE-200, RA-200, RZ-201, TA-200, TND H H8 E H G A C C A D RZ-161, 201 RNE-160, 200 RN-100 RNA-161, 201 B TTNC TN-101, 131, 161, 201 TND-130, 160, 200 B 83

84 Options Encoders & Scales HIGH RESOUTION ENCODERS & SCAES The accuracy of a rotary table can be greatly enhanced with the use of an optional rotary scale. The scale (Heidenhain or MP) is mounted directly to the back of the rotating spindle on the rotary table, providing exact position movements from the machine NC control. The model and accuracy of the scale will determine the guaranteed positioning accuracy of the table. CZi anuc scales also available. Call for more information. Rotary table model designation RNCM - R, RE (with Rotary Encoder) RI (with MP Scale) Example of indexing accuracy measurement with encoders or scales. Rotary Encoder ARC SEC deg -10 TABE ACCURACIES ITH SCAES / ENCODERS Rotary Table RE-160, RE-200, RA-160, RA-200 RNE-250, RNE-320, RA-250, RA-320 RNCM-251, 301 RBA-250(K) RBA-320(K) RBA-400(K) RBA-500(K) RNCM-401 ~ 631 RNCK-501, 631 RCV-800 ~ 1000 RNCV-801 ~ 1501 TA-130 TND-130 TA-160 TND-160 TA-200 TND-200 TN-320 TTNC-451, 631 TTNC-1001 RT-225 Rotary axis Rotary axis Tilt axis Rotary axis Tilt axis Rotary axis Tilt axis Rotary axis Tilt axis Rotary axis Tilt axis Rotary axis Tilt axis Rotary axis Tilt axis Mitsubishi MP Scales Heidenhain Rotary Encoders Model Accuracy with scale Model Accuracy with encoder MPI 536A ±7.5 arc sec. RON275 ±5 arc sec. MPI 736B MPI 1072B MPI 1272B MPI 536A MPI 736B MPI 1072B MPI 736B MPI 1272B ±5 arc sec. ±4 arc sec. ±7.5 arc sec. ±5 arc sec. ±5 arc sec. ±7.5 arc sec. ±4 arc sec. ±7.5 arc sec. ±4 arc sec. ±7.5 arc sec. RON886 RON275 RON886 MP Scale ±3 arc sec. ±7.5 arc sec. ±3 arc sec. 84

85 Options Pull Studs & Rotary Joints PU STUD DEVICES A pull stud device positions and mounts a fixture/workpiece on a rotary table by using the taper shank with a pull stud. Combining a pull stud unit and a robot/work loader allows for an unmanned machining system. ixture/orkpiece Taper Pull stud type Angle Knob Angle Pull Stud Type 45 I 60 II 90 Other TA-130 with CAT-40 Pull Stud PU STUD MODES Rotary Table Model Taper shank Pull stud clamp force N (lbf.) RE-160, 200, 250, 320 RA-160, 201, 251, 321 CAT/BT-40 TN-101, 131, 161 RE-200, 250, ,000 (2,464) RA-200, 251, 321 RBA-250(K) CAT/BT-50 TA-200, 320 RBA-320(K), 400(K), 500(K) CAT/BT-50 15,000 (3,360) Hydraulic pressure PSI Pneumatic pressure for air blow PSI ~ 60 ROTARY JOINTS A rotary joint unit is used to supply hydraulic or pneumatic pressure to a workpiece or a fixture/actuator mounted to the rotary table. A rotary joint enables automatic loading and unloading of a workpiece. Custom designed rotary joints are available for most tables. TYPICA TABE / ROTARY JOINT SPECIICATIONS Rotary Table Model Maximum number of ports RE-160, RA-160, 201, RNE-320, RA RNCM-251, 301, RNCM RCV-Series Varies RNCV-Series Varies RBA-250(K), 320(K), 400(K), 500(K) 8 RTV-Series Varies RNCK-501, RC/RNC-Series Varies Typical supplied pressure PSI 500 (Custom designs available) RBA-400K with Capto C8 Pull Stud and custom rotary joint 85

86 Options Boosters & Cables AIR/HYDRAUIC BOOSTERS Several models of Tsudakoma rotary tables utilize a high power hydraulic clamping system. or machine tools that lack a hydraulic source, hydraulic clamping rotary tables may be equipped with an optional air/hydraulic booster unit. An air/hydraulic booster unit converts pneumatic pressure into hydraulic output for table clamping. Air/hydraulic boosters are either built-in internal units (for RBA-Series tables) or compact externally mounted units. Booster Type Table models Booster Top Internal RBA-Series tables only Horizontal External (enclosure size varies) Rotary table diameter is 300mm or more Rear Booster Mounting ocations Specify the following when ordering a booster: 1. Mounting position of the air-hydraulic booster unit. 2. Control voltage for the solenoid of the booster unit. KOMA STEE BRAIDED CABE Rotary tables ordered with KOMA steel braided cable provide an unsurpassed level of protection from coolant, contaminants, and abrasion. KOMA steel braided cable features environmentally molded ITT Cannon connectors with Dow Corning potting. The cable/connector joint is O-ring sealed and taper locked resulting in table and machine tool connections impervious to contamination. KOMA cable strength and protection characteristics far exceed those of standard OEM steel braided cable. KOMA steel braided cable is also the #1 choice when replacing damaged OEM steel braided cable. 5 ayers of Protection: Each wire is PVC coated ires are bundled into PVC coated cable Steel inner liner Special formula PVC middle layer Tin plated steel outer braid 86

87 Technical Information Terminology 1. INDEXING ACCURACY By indexing one rotation of the table equally to coincide with the tooth number of the worm gear and measuring the result, the difference between the theoretical turning angle of the table and actual measurement is obtained. As shown below, the indexing accuracy is equal to the sum of the maximum difference of the positive value and that of the negative value, as an absolute value. Indexing Measurement Data (sec) Table Turning Angle and Indexing Measurement Data Max. difference of positive value Max. difference of negative value Indexing accuracy - 12 Table Turning Angle (degrees) 2. REPEATABIITY Indexing operations for positioning at four determined angular positions as 0, 90, 180, and 270 are carried out five times for positive rotation, and the indexing angles are measured. As a result, the difference between the maximum and the minimum of the measurement at each angular position is obtained. Indexing operations for positioning for negative rotation and the measurement of the indexing angles are similarly carried out, and the difference between the maximum and the minimum of the measurement is obtained. The repeatability is equal to the maximum value of the difference obtained through both measurements. 3. CAMP TORQUE The clamp torque specifications cover only the clamping mechanism; the self-locking caused by the worm gear is not included. The clamp torque specifications in the catalog are obtained when the rated pressure (500 PSI for hydraulic pressure, and 72 PSI for pneumatic pressure) is supplied to the table. If a more powerful clamp torque than specified in the catalog is required, the supply pressure can be elevated to the maximum allowable pressure (700 PSI for hydraulic pressure, and 100 PSI for pneumatic pressure), and the clamp torque will be proportionally increased. 4. AOABE HEE TORQUE The allowable wheel torque is equal to the allowable torque for the worm wheel when the table rotation speed is 1 RPM. The allowable torque for the worm wheel is subject to the standard stipulated by the Japan Gear Manufacturers Association. 87

88 Technical Information Servo Motors APPICABE SERVO MOTORS ANUC Alpha (α) type servo motors are standard for Tsudakoma rotary tables. The table below shows additional servo motors classified according to ANUC Alpha (α) type motor capacity. Motor Manufacturer ANUC MITSUBISHI INDEXING CYCE TIME Motor Model Alpha 2 Alpha 3 Alpha 6 Alpha 12 Alpha 22 Alpha 2i Alpha 4i Alpha 8i Alpha 12i Alpha 22i - HC52T HC102T HC202S - H75T H104T H154T H204S - YASKAA SGMP-04 SGMG-05 SGMG-09 SGMG-20 SGMG-30 YASKAA Sigma V SGMGV-05 SGMGV-09 SGMGV-09 SGMGV-30 OKUMA SIEMENS B-MC24J B-MC25J B-MC50J B-MC100J/150J B-MC200J B-ME24J B-ME40J B-ME80J B-ME100J/150J B-ME200J 1K7042-5A71-IAG5 1K7042-5A71-IAG5 1K7060-5A71-IAG5 1K7060-5A71-IAG5 1K7083-5A71-IAG5 - HEIDENHAIN - QSY 116C QSY 116E QSY 155B - Notes: 1. or non-anuc motors, the table speed reduction ratio or motor dimensions may be different from ANUC motors. 2. Motors described above are selected for the equivalent motor torque capacity. The motor which is actually used on your rotary table is determined by the specifications of your machine tool NC controller. 3. Motors other than those listed above are available. The graphs below show the required indexing time, which includes the time for the control command for the machine tool. This information helps you examine the working cycle time when operating the rotary table. The table rotation speed and the acceleration and deceleration constant may differ depending of the model of the rotary table. KOMA Precision has additional indexing time charts available for your review. Table rotation speed, 12,000 deg/min (33.3rpm) Acceleration/deceleration constant, 150msec Table rotation speed, 8,000 deg/min (22.2rpm) Acceleration/deceleration constant, 150msec A: ithout clamp command B: or hydraulic clamp (SEC) 6 (SEC) 6 C: or pneumatic clamp D: or air/hydraulic clamp Required indexing time (sec) C D A B Required indexing time (sec) C D B Indexing angle (deg) 0 0 A Indexing angle (deg) Note: or the above B and C cases, the indexing required time includes the time to respond to the clamp and un-clamp confirmation signals. 88

89 Technical Information orkpiece Mounting for Tilters ORKPIECE MOUNTING SPACE OR TITING ROTARY TABES 0 ~ ~ ~ 0 17 TN-101 Ø260 Ø160 Ø Ø Ø ~ ~ ~ 0 17 TA-130 Ø280 Ø180 Ø Ø Ø ~ ~ ~ 0 20 TA-160 Ø338 Ø Ø192 Ø Ø200 0 ~ ~ ~ 0 20 TA-200 Ø400 Ø360 Ø Ø Ø250 0 ~ ~ ~ 0 TN-320 Ø490 Ø440 Ø374 Ø Ø Ø TND ~ ~ ~ 0 ø360 ø220 ø ø220 ø ø220 ø TND ~ ~ ~ 0 ø410 ø250 ø ø250 ø ø250 ø TND ~ ~ ~ 0 ø500 ø300 ø ø300 ø ø300 ø Note: To ensure workpiece, rotary table, and machine tool integration, contact KOMA for 3D CAD support. 89

90 Technical Information Clamping Mechanism DUA TAPER PNEUMATIC CAMPING MECHANISM APPIES TO: RNA/RNA,B-SERIES TABES TA-130/161/201 TA-160,B/201,B Tsudakoma Dual Taper Clamping Mechanism 1) Air pressure moves Piston in Direction A 2) Steel Ball moves in Direction B along Taper X from Position 1 to Position 2. orce is multiplied by a factor of ) As Steel Ball moves in Direction B, Taper Y forces Steel Ball to move in Direction C from Position 3 to Position 4. orce is multiplied by a factor of ) Steel Ball moving in Direction C forces Clamp Ring against Clamp Disc. The movement of the Steel Ball along Taper X and Taper Y results in the applied force being multiplied by a factor of 1.73 x 1.73 =

91 Technical Information Clamping Mechanism Tsudakoma Dual Disc Clamping Mechanism 1) Hydraulic pressure* moves Piston in Direction A. 2) Piston presses Return Disc against Disc Spindle which clamps the Disc Spindle against the ront Cover. *If the machine tool does not have a hydraulic source to power the rotary table clamp mechanism, a Tsudakoma air/hydraulic booster is used to power the clamping. An air source is plumbed to the inlet port of the booster, and the outlet port of the booster is plumbed to the rotary table hydraulic inlet port. Air/hydraulic boosters are either built-in internal units (for RBA-Series tables) or compact externally mounted units. Booster Type Table models Booster Internal RBA-Series tables only External (enclosure size varies) Rotary table diameter is 300mm or more See page 84 for additional booster information. RNCV-801K-BB 91

92 General Information Table Inspection INSPECTION STANDARDS SINGE AXIS ROTARY TABES Cylinder 6 7 Indexing accuracy is measured by an optical measuring device. 8 9 RN/RNE/RNA-SERIES Unit: mm No. Inspection items RN-100 RA-160 RA-200 RA-250 RA-320 Std. Scale Std. Scale Std. Scale Std. Scale 2 Table top runout Parallelism of table top to frame bottom Per overall length Horizontal Center bore runout Spindle nose Perpendicularity of table top to frame bottom Per overall length Vertical Perpendicularity of table top to frame bottom guide blocks Per overall length Vertical Indexing accuracy (arc sec.) ±22.5 ±12.5 ±5 ±12.5 ±5 ±10 ±3 ±10 ±3 8 Parallelism of center line between rotary table and tailstock to frame bottom guide blocks Per 300mm Vertical Height difference of both center lines of headstock and tailstock Vertical Notes: 1. or RN-100, RA-160 and 201 models, Spindle end replaces Table top 2. Indexing accuracy for tables with scales reflects Heidenhain encoder accuracies. RCV-SERIES Unit: mm No. Inspection items RCV-800 RCV-1000 RCV-1250 Std. Scale Std. Scale Std. Scale 1 Table top flatness (concave) Per overall length Table top runout Parallelism of table top to frame bottom Per overall length Horizontal Center bore runout Spindle nose Perpendicularity of table top to frame bottom Per overall length Vertical Perpendicularity of table top to frame bottom guide blocks Per overall length Vertical Indexing accuracy (arc sec.) ±7.5 ±3 ±7.5 ±3 ±7.5 ±3 8 Parallelism of center line between rotary table and tailstock to frame bottom guide blocks Per 300mm Vertical Height difference of both center lines of rotary table and tailstock (Tailstock center line should be higher) Vertical Note: Indexing accuracy for tables with scales reflects Heidenhain encoder accuracies. 92 RNCV-SERIES No. Inspection items RNCV-1501 Std. Scale 1 Table top flatness (concave) Per overall length Table top runout Parallelism of table top to frame bottom Per overall length Horizontal Center bore runout Spindle nose Perpendicularity of table top to frame bottom Per overall length Vertical Perpendicularity of table top to frame bottom guide blocks Per overall length Vertical Indexing accuracy (arc sec.) ±7.5 ±3 8 Parallelism of center line between rotary table and tailstock to frame bottom guide blocks Per 300mm Vertical Height difference of both center lines of rotary table and tailstock (Tailstock center line should be higher) Vertical Note: Indexing accuracy for tables with scales reflects Heidenhain encoder accuracies. Unit: mm

93 General Information Table Inspection INSPECTION STANDARDS RNCM-SERIES Unit: mm No. Inspection items RNCM-251, 301 RNCM-401, 501 RNCM-631 Standard ith scale Standard ith scale Standard ith scale 1 Table top flatness (concave) Per overall length Table top runout Parallelism of table top to frame bottom Per overall length Horizontal Center bore runout Spindle nose Perpendicularity of table top to frame bottom Per overall length Vertical Perpendicularity of table top to frame bottom guide blocks Per overall length Vertical Indexing accuracy (arc sec.) ±7.5 ±3 ±7.5 ±3 ±7.5 ±3 8 Parallelism of center line between rotary table and tailstock to frame bottom guide blocks Per 300mm Vertical Height difference of both center lines of rotary table and tailstock (Tailstock center line should be higher) Vertical Note: Indexing accuracy for tables with scales reflects Heidenhain encoder accuracies. RBA,RBA-K SERIES Unit: mm No. Inspection items RBA-250, 250K RBA-320, 320K RBA-400, 400K RBA-500, 500K Standard ith scale Standard ith scale 1 Table top flatness (concave) Per overall length Table top runout Parallelism of table top to frame bottom Per overall length Horizontal Center bore runout Spindle nose Perpendicularity of table top to frame bottom Per overall length Vertical Perpendicularity of table top to frame bottom guide blocks Per overall length Vertical Indexing accuracy (arc sec.) ±7 ±3 ±7 ±3 8 Parallelism of center line between rotary table and tailstock to frame bottom guide blocks Per 300mm Vertical Height difference of both center lines of rotary table and tailstock (Tailstock center line should be higher) Vertical Notes: 1. Indexing accuracy for tables with scales reflects Heidenhain encoder accuracies. 2. or RBA-K models, No. 3 does not apply. RTV,AA/BA/CA-SERIES Unit: mm No. Inspection items RTV-304,404 AA/BA/CA RTV-504 AA/BA/CA RTV-604 AA/BA/CA RTV-801 AA/BA/CA Std. Scale Std. Scale Std. Scale Std. Scale 1 Table top flatness (concave) Per overall length Table top runout Parallelism of table top to frame bottom Per overall length Horizontal Center bore runout Spindle nose Perpendicularity of table top to frame bottom Per overall length Vertical Perpendicularity of table top to frame bottom guide blocks Per overall length Vertical Indexing accuracy (arc sec.) ±7.5 ±3 ±7.5 ±3 ±7.5 ±3 ±7.5 ±3 8 Parallelism of center line between rotary table and tailstock to frame bottom guide blocks Per 300mm Vertical Height difference of both center lines of rotary table and tailstock (Tailstock center line should be higher) Vertical Notes: 1. or RTV,CA models, No. 3 does not apply. RNCK-SERIES Unit: mm No. Inspection items RNCK-501 RNCK-631 Standard ith scale Standard ith scale 1 Table top flatness (concave) Per overall length Table top runout Center bore runout Spindle nose Perpendicularity of table top to frame bottom Per overall length Perpendicularity of table top to frame bottom guide blocks Per overall length Indexing accuracy (arc sec.) ±7.5 ±3 ±7.5 ±3 8 Parallelism of center line between rotary table and tailstock to frame bottom guide blocks Per 300mm Height difference of both center lines of rotary table and tailstock (Tailstock center line should be higher) Note: Indexing accuracy for tables with scales reflects Heidenhain encoder accuracies. 93

94 General Information Table Inspection RCH/RNC-SERIES Unit: mm No. Inspection items RCH-800 RCH-1000, 1200 RNC-1501,2001 Standard ith scale Standard ith scale Standard ith scale 1 Table top flatness (concave) Per overall length Table top runout Parallelism of table top to frame bottom Per overall length Center bore runout Spindle nose Indexing accuracy (arc sec.) ±7.5 ±3 ±7.5 ±3 ±7.5 ±3 Note: Indexing accuracy for tables with scales reflects Heidenhain encoder accuracies. RZ-SERIES INDEXERS No. Inspection items RZ-161 RZ Spindle end runout Parallelism of spindle to frame bottom Per overall length Horizontal Center bore runout Spindle nose Perpendicularity of spindle end to frame bottom Per overall length Vertical Perpendicularity of spindle end to frame bottom guide Per overall length Vertical Indexing accuracy (arc sec.) ±22.5 ± Height difference of both center lines of headstock and tailstock Vertical Unit: mm INSPECTION STANDARDS MUTI-SPINDE SINGE AXIS ROTARY TABES Indexing accuracy is measured by an optical measuring device. 4 Cylinder RN MUTI-SPINDE SERIES Unit: mm No. Inspection items RN-100,n RN-150,n RN-200,n RN-250,n RN-300,n 1 Table top runout Center bore runout Indexing accuracy (arc sec.) ±30 ±15 ±15 ±15 4 Perpendicularity of table top to frame bottom Per overall length Vertical Parallelism & perpendicularity of table top to base bottom guide blocks Per overall length Vertical Difference among all center heights Vertical Difference among distances between base bottom guide blocks & tailstock Vertical Height difference of both center lines of headstock and tailstock Vertical Parallelism of table top to base bottom Per overall length Horizontal Difference among the average heights between base bottom and table top Horizontal Difference among the center bore positions based on base bottom guide blocks Horizontal Notes: 1. or RN-150 and RN-200 models, spindle end replaces table top. 2. If guide blocks are not installed on the base, base reference face replaces base bottom guide blocks (No. 5, 7, and 11). 94

95 General Information Table Inspection INSPECTION STANDARDS TITING ROTARY TABES & 7 Indexing & tilting accuracy is measured by an optical measuring device. 8 9 TN-SERIES Unit: mm No. Inspection items TN-101 TA-130 TA-160 TA-200 TN-320 Standard w/scale Standard w/scale Standard w/scale Standard w/scale 1 Table top flatness (concave) Per overall length Table top runout Parallelism of table top to frame bottom Per overall length Parallelism of tilt axis center to frame bottom Per overall length Center bore runout Spindle nose Tilting accuracy (arc sec.) 0 ~ + 90 ±22.5 ±22.5 ±7.5 ±22.5 ±7.5 ±22.5 ±3 ±22.5 ±3-30 ~ + 90 ±30 ±7.5 ±30 ±3 ±30 ±3 7 Indexing accuracy (arc sec.) ±20 ±20 ±7.5 ±15 ±7.5 ±15 ±3 ±10 ±3 8 Parallelism of spindle top to frame bottom guide blocks Per overall length Note: Indexing accuracy for tables with scales reflects Heidenhain encoder accuracies. TND-SERIES Unit: mm No. Inspection items TND-130 TND-160 TND-200 Standard Standard Standard 1 Table top flatness (concave) Per overall length 2 Table top runout Parallelism of table top to frame bottom Per overall length Parallelism of tilt axis center to frame bottom Per overall length Center bore runout Spindle nose Tilting accuracy (arc sec.) 0 ~ + 90 ±30 ±37.5 ± ~ + 90 ±45 ±45 7 Indexing accuracy (arc sec.) ±20 ±15 ±15 8 Parallelism of spindle top to frame bottom guide blocks Per overall length Note: Indexing accuracy for tables with scales reflects Heidenhain encoder accuracies. TTNC SERIES Unit: mm No. Inspection items TTNC-451 TTNC-631 TTNC-1001 Standard ith scale Standard ith scale Standard ith scale 1 Table top flatness (concave) Per overall length Table top runout Parallelism of table top to frame bottom Per overall length Parallelism of tilt axis center to frame bottom Per overall length Center bore runout Spindle nose Tilting accuracy (arc sec.) 0 ~ + 90 ±30 ±3 ±30 ±3 ±30 ±3 7 Indexing accuracy (arc sec.) ±7.5 ±3 ±7.5 ±3 ±7.5 ±3 8 Parallelism of table top to frame bottom guide blocks Per overall length Note: Indexing accuracy for tables with scales reflects Heidenhain encoder accuracies. 95

96 General Information Table Inspection THNC-SERIES Unit: mm No. Inspection items THNC-251, 301 Standard ith Scale 1 Table top flatness (concave) Per overall length Table top runout Parallelism of table top to frame bottom Per overall length Parallelism of tilt axis center to frame bottom Per overall length Center bore runout Spindle nose Tilting accuracy (arc sec.) 0 ~ + 90 ±30 ±30 7 Indexing accuracy (arc sec.) ±7.5 ±5 8 Parallelism of table top to frame bottom guide blocks Per overall length Perpendicularity of table to frame bottom guide blocks Per overall length Note: Indexing accuracy for tables with scales reflects Heidenhain encoder accuracies. INSPECTION STANDARDS MUTI-SPINDE TITING ROTARY TABES Tilting accuracy is measured by an optical measuring device. 9 Indexing accuracy is measured by an optical measuring device TTNC MUTI-SPINDE SERIES Unit: mm No. Inspection items TTNC-102,2 TTNC-101,4 TTNC-151,2 TTNC-201,2 1 Table top flatness (concave) Per overall length Table top runout Difference between average heights of both tables at 0 position Difference between distances between frame standard face and both table tops at 90 position Parallelism of table top to frame bottom Per overall length Parallelism of tilt axis center to frame bottom Per overall length Center bore runout Spindle nose Tilting accuracy (arc sec.) 0 ~ + 90 ±22.5 ±30 ±30 ±30 9 Indexing accuracy (arc sec.) ±20 ±30 ±15 ± Table center distance ± 0.02 ± 0.02 ± 0.02 ± Difference between both center heights at 90 position Parallelism of table top to frame bottom guide blocks Per overall length at 90 position Note: or the TTNC-102,2 and TTNC-101,4 all descriptions of table top seen in the inspection items above should be spindle end surface. 96

97 General Information Table Selection ROTARY TABE SEECTION 1. Determine the controller system that will drive the rotary table. Control System #1: A 4 th axis (or 5 th axis) feature is installed in the machine tool control. 4th axis Z-axis Y-axis X-axis Structure Hydraulic / pneumatic pressure hose for clamping Power cable & signal cable for motor 4th axis Machine tool Control panel Z-axis Y-axis X-axis Servo motor 4th-axis control unit eatures (An applicable model is subject to the NC contoroller.) Simultaneous and continuous contour cutting in the X, Y, and Z-axes is possible subject to the capabilities of the machine tool control. Rotary table programming is input at the machine tool control. Control System #2: (1) or (2) Tsudakoma TPC single axis NC controllers are used (M-signal sent from the machine tool). Z-axis Y-axis X-axis M-signal Structure Pneumatic pressure hose for clamping Power cable & signal cable for motor M-signal Machine tool Control panel Z-axis Y-axis X-axis TPC controller Servo motor (applicable for the TPC only) Terminal block for M-signal eatures TPC M-signal interlock cable If the machine tool control does not have 4 th axis capabilities, but an M-signal is available, a TPC controller can be used to control the rotary table. This control system is only for indexing. Rotary table programming should be input directly into the TPC. At the machine tool an M-signal is indexed and input as a start command. 2. Select a rotary table by determining the workpiece parameters and the machining operations to be performed. orkpiece diameter Should not be larger than the rotary table diameter. orkpiece weight Should not exceed the maximum specified figure. orkpiece positioning The value of ( ) should not be greater than the clamp force. orkpiece with eccentric load The workpiece inertia should not exceed the maximum specified figure. The part must not have any machine tool interference. orkpiece of larger diameter, but lighter weight The workpiece must not have any machine tool interference. 3. Determine the motor location on the rotary table. Pay careful attention to any interference with the ATC automatic tool changer and also easy operation before determining the setting direction. Motor on left Motor on right 4. Ensure there is no rotary table / workpiece / machine tool interference. No interference with the column? Does any effective stroke remain in the direction of Z-axis? No interference with a splash guard? ill the combined size of the workpiece and the rotary table fit on the machine tool? No interference with the ATC? Does the combined weight of the workpiece & rotary table remain with the allowable load for the machine tool? 97

98 General Information Table Selection ROTARY TABE SEECTION Dealer Company: End User Company: Contact: Contact: Address: Address: City: State: Zip Code: City: State: Zip Code: Phone #: Cell #: Phone #: Cell #: 1. Machine Tool: Manufacturer: Model New Existing NC Controller Make: NC Controller Model: 2. orkpiece: Description Material eight Dimensions: Example: 1.) A: 2.) A: 3.) B: B: C: C: D: D: G: H: I: J: K: 3. Cutting Conditions Application: Mill Drill Cutter Size (number of teeth) Cutting Speed (sfm) Cutting eed Rate Cutting Depth (1 pass) Cutting Process (indexing or continuous cutting) Description of Application: This form is available online at 98

99 General Information Operation Maintenance OPERATION MAINTENANCE Operation Environment & Maintenance Recommended to Keep Performance & unction: Do not use any coolant with chlorine or strong alkaline. Do not use any corrosive gas, water, steam or chemicals that may damage sealing parts. Before using your rotary table, recommended lubricant must be supplied as described in the instruction manual. Periodic replacement of lubricant is also required. Install adequate covers for protection against cutting chips generated by machining. Operate a rotary table within the specified range of temperature. Depending on environment conditions, condensation may occur inside the motor cover. To eliminate condensation, air purge the motor cover. Make sure the exhaust port is clear. See ig. 1. hen attaching a face plate or fixture with the main spindle, use the inner diameter as the reference for fitting. See ig. 2. Keep the clearance between the face plate and the main frame of the rotary table or the seals to be 3mm or more. Otherwise, cutting chips caught in the position may impede the rotation of main spindle or the waterproof capability of the seals. See ig. 2. ig.1 Air supply and hydraulic fluid must be available at the required pressure. ig.2 Clearance (3mm or more) Air supply ilter Regulator Hydraulic pressure for clamping ace plate Inner Diameter Main Spindle Air exhaust Air exhaust Air exhaust (rotary table with pneumatic clamping) (rotary table with hydraulic clamping) (rotary table with air hydraulic booster unit) Setting on Machine Tool & Preparation Before Use: hen moving a rotary table by a hanging method, observe the specific method in the operation manual. To fix a rotary table on a machine tool, use the specified fixing parts and follow the specified method. Connect each interface cable in accordance with the instructions on the electrical drawing. Provide protective measures not to add extraordinary force to any piping or any joint for each interface cable and each connector, to induce any damage, during the operation of a machine tool with a rotary table. Each piping is to be connected to the specific input port (connecting port) stated in the outlook drawing. Regarding each fluid to be supplied to a rotary table, make sure that maximum pressure must not exceed the specified pressure even if there is a pressure variation due to its pressure source or other factors. Daily Operation, Periodical Check & Others: Make sure that the weight and size of the workpiece does not exceed the specified value of the workable force during machining. In case any abnormality is realized during operation, stop use immediately. hen any work is carried out within the operational area of the machine tool, make sure to turn off the power for the machine tool as well as the Tsudakoma controller. hen restarting operation after a long down time, perform a warm-up operation for the rotary table. Do not make any modifications of the rotary table without discussing with the manufacturer. 99

100 General Information Tsudakoma acility TSUDAKOMA ACIITY Nonoichi Plant Tsudakoma NC rotary tables are manufactured in this state-of-the-art Nonoichi facility. Tsudakoma has been manufacturing machinery for over 100 years with over 40 years experience as the world s largest and leading manufacturer of NC rotary tables. The Tsudakoma oundry 24-hour un-manned operation of machining centers ith over 50 highly qualified design personnel, and a fast and efficient CAD and information control system, Tsudakoma is able to monitor and quickly respond to changing manufacturing requirements. CMM Inspection Assembly 100

101 !4:/67&#/N.39 &(-Z3&#44.-;8& &#44.&G6393::369& <Y-99&#44.9 _c#0&,:*,4#+,-8c# A-*%#)48*,.C#"0#cec[[ [ccv_$dv>9?'##j-(g#[ecve_=v$a=_ TTTDK,-:.3<)*),4D<,# #)4E,}K,-:.3<)*),4D<, Koma Preci si on 2014 (Tsu dako ma 14.1)