CCS Series. Mechanical-Bearing Rotary Stage. Integral pneumatic collet chuck
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- Kevin Eaton
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1 CCS Series Rotary Stages CCS Series Mechanical-Bearing Rotary Stage Integral pneumatic collet chuck Captive collet design minimizes axial tube motion during clamp/unclamp cycles Clear aperture for product feed-through Integral mounting features support customersupplied wet-cutting accessories Direct-drive brushless motor and encoder CCS (patent pending) features a unique collet-chuck design that allows workpiece advance without manual realignment. erotech s CCS series rotary stages (patent pending) with integrated captured collet chucks provide automated material handling capability for a wide range of materials and applications. High Precision C/D Collets The collet chucks on the CCS family of stages accept C (for CCS190DR) or D-style/Levin (for CCS130DR) collets. These collets are readily available from machine-tool component suppliers in sizes that support tube diameters from 0.1 mm to 27 mm and provide outstanding run-out characteristics for applications requiring high-precision gripping of tubular material. Captured Collet Design CCS features a unique collet-chuck design that allows workpiece advance without manual realignment to compensate for axial tube motion during clamp/unclamp cycles. By moving the taper around the collet instead of drawing the collet into the taper, axial motion of the workpiece is significantly reduced, eliminating the need for part re-registration after tube advancement. Wet-Cut Features The CCS family is designed with mounting features on the housing to support customer supplied wet-cutting accessories. In addition, the stage is designed to tolerate moderate fluid leakage into the aperture, which is inevitable during wet-cutting operations, to prevent encoder contamination and collet-chuck failure. Brushless Direct-Drive To maximize positioning performance the CCS series uses direct-drive brushless motor technology. Direct-drive technology is optimized for 24/7 production environments, with no brushes to replace and no gear trains or belts to maintain. Direct-drive also provides quicker acceleration and higher top speeds than gear- or belt-driven mechanisms, yielding higher total overall throughput. The low maintenance, high throughput characteristics of the CCS coupled with the integral material handling capability provide the lowest total cost of ownership when compared to component-level solutions. 1
2 CCS Series SPECIFICTIONS Model CCS130DR-160 CCS190DR-240 CCS190DR-260 Travel 360 Continuous Uncalibrated 50 arc sec ccuracy Calibrated (1) 5 arc sec Repeatability (Bidirectional) 2 arc sec Maximum Speed (2) 1000 rpm 600 rpm perture (3) 7.9 mm (Dry); 3 mm (Wet) 13 mm 26.5 mm Maximum Torque (Continuous) 0.48 N m 2.85 N m 5.06 N m Load Capacity (4) Radial 0.5 kg 5 kg 10 kg xial 2 kg 10 kg 15 kg Moment 0.75 N m 6 N m 12 N m Rotor Inertia (Unloaded) kg m kg m kg m 2 Stage Mass 3.1 kg 12.0 kg 14.1 kg Material Hardcoat/nodized luminum; Hardened Stainless Steel (Collet Chuck) MTBF (Mean Time Between Failure) 10,000 Hours Collet Type Type D (Louis Levin & Sons TM ) 3C 5C Collet Runout (5) <30 μm <25 μm <20 μm System ir Pressure (6, 7, 8) 100 psig psig 0-80 psig Notes: 1. Calibrated accuracy requires the use of erotech controls and angular programming units. 2. Maximum speed listed is stage and motor dependent (assuming a 340 V bus). ctual speed may be lower due to motor back emf. Consult erotech for more details. 3. Dry-Cutting (no ring seal installed) on a system with the -WC option limits tube size to 6.7 mm. Wet-cutting (ring-seal required and installed) on a system with the -WC option limits tube size to 3.0 mm 4. Maximum loads are mutually exclusive. Loading limits are due to the collet chuck mechanism. Contact erotech directly if part load requirement exceeds specifi cations. 5. TIR of precision gage pin in an ultra-precision collet. Measured 3 mm away from collet face at 80 psig applied air pressure for CCS130DR. Measured 6 mm away from collet face at 40 psig applied air pressure for CCS190DR. 6. The CCS190DR-260 and CCS190DR-240 contain a double-acting collet mechanism that requires air to open and close the collet chuck. erotech recommends compressed air fi ltered to 0.25 micron particle size or better. 7. The CCS130DR-160 contains a collet chuck mechanism that is normally-open. Collet mechanism requires air to close collet chuck. ir supply must be dry (0º F dew point), oil-less air or 99.99% pure nitrogen. ir or nitrogen must be filtered to 0.25 micron particle size or better. 8. Exceeding the maximum system air pressure on the CCS190 stages is not recommended and could cause damage and/or performance degradation. 2Rotary Stages CCS Series
3 CCS130DR-160 Series DIMENSIONS CCS Series Rotary Stages MOTOR `300 CBLE LENGTH FEEDBCK 6MM OD WTER LINE -WC OPTION ONLY 4MM OD IR LINE THRU LL FOR M5 [10-32] SHCS (6) PLCES D TYPE COLLET CHUCK 7.9MM SHFT THRU HOLE TYP. 50 TYP TYP. 6 TYP D TYPE COLLET CHUCK 3MM SHFT THRU HOLE 1/8 NPT 14 WRENCH FLTS TYP. 50 TYP WC (WET CUT) OPTION DIMENSIONS: MILLIMETERS 3
4 CCS190DR-240 Series DIMENSIONS FEEDBCK MOTOR ~300 CBLE LENGTH 7 THRU FOR M6 [1/4-20] SHCS (4) PLCES TYP. 100 TYP X M5X STGE RER, RER COVER REMOVED BOLT PTTERN FOR WET-CUT CCESSORY MOUNTING 79 BOLT CIRCLE REF. 71 PILOT MX 3C COLLET CHUCK 13 SHFT THRU HOLE MIN 51.9 MX DIMENSIONS: MILLIMETERS COLLET CHUCK OPEN MX THRU 21.5 MX 5 MX 6.2 MX TYP SECTION - ENVELOPE LIMITS FOR WET-CUT CCESSORY COLLET CHUCK CLOSE 16 4Rotary Stages CCS Series
5 CCS190DR-260 Series DIMENSIONS CCS Series Rotary Stages FEEDBCK ~300 CBLE LENGTH MOTOR 7 THRU FOR M6 [1/4-20] SHCS (4) PLCES CCESS SCREW ND COLLET KEY 3MM LLEN WRENCH COLLET CHUCK OPEN COLLET CHUCK CLOSE C COLLET CHUCK 26.5 SHFT THRU HOLE TYP TYP TYP. 6X M5X BOLT CIRCLE 32.6 MIN 20.5 MX 5 MX REF. PILOT MX 62.9 MX STGE RER, RER COVER REMOVED BOLT PTTERN FOR WET-CUT CCESSORY MOUNTING DIMENSIONS: MILLIMETERS 25.5 MX THRU 4.7 MX SECTION - ENVELOPE LIMITS FOR WET-CUT CCESSORY 5
6 CCS Series ORDERING INFORMTION Ordering Example CCS130DR-160 -D -RE-S -WC -RINGSEL-1.00MM -M-0100 Series Collet Chuck Encoder Cutting Configuration Ring Seals Collets Pneumatics CCS130DR-160 -D -RE-S -DC -WC -RINGSEL-x.xxMM -FD CCS130DR-160 Rotary Stage with Dead-Length Collet CCS130DR-160 Direct-drive rotary stage with integrated D-style dead-length collet chuck Collet Chuck -D Normally open, air actuated D-style collet chuck Encoder -RE-S Cutting Configuration -DC -WC 1 Vpp amplified sine output; 3600 cycles per rev Dry cutting Wet cutting rotary union; also requires a wet-cut seal with O-ring matched to a specific tube diameter (see Ring Seals) Ring Seals -RINGSEL-x.xxMM Wet-cut seal sized for x.xx diameter tubing; consult erotech for available sizes Collets Pneumatics -FD Levin D-style collets sized for xxxx diameter tubing (0.1 mm to 7.9 mm); consult erotech for the available sizes Levin D-style collets sized for xxxxx diameter tubing (1/64 to 5/16 ); consult erotech for the available sizes Solenoid valves and relays for collet-chuck actuation Filter drier assembly to ensure clean dry air to the collet chuck 6Rotary Stages CCS Series
7 CCS Series ORDERING INFORMTION CCS Series Rotary Stages Ordering Example CCS190DR-240-3C -RE-S -M WRENCH Series Collet Chuck Encoder Collets Pneumatics Tooling -3C (-240 only) -RE-S -WRENCH -5C (-260 only) -F CCS190DR-240 CCS190DR-260 -ED-xxxx CCS190DR-240/-260 Rotary Stage with Dead-Length Collet CCS190DR-240 Direct-drive rotary stage with integral pneumatic captive collet chuck CCS190DR-260 Direct-drive rotary stage with integral pneumatic captive collet chuck Collet Chuck -3C Double acting, air-actuated 3C collet chuck -5C Double acting, air-actuated 5C collet chuck Encoder -RE-S 1 Vpp amplified sine output; 13,600 cycles per rev Collets 3C collets sized for xxxx diameter tubing (0.4 mm to 13 mm); consult erotech for the available sizes (-240 only) 3C collets sized for xxxxx diameter tubing (1/64 to 1/2 ); consult erotech for the available sizes (-240 only) -ED-xxxx 3C collets sized for xxxx diameter tubing (0.070 to ); consult erotech for the available sizes (-240 only) 5C collets sized for xxxx diameter tubing (0.4 mm to 27 mm*); consult erotech for the available sizes (-260 only) 5C collets sized for xxxxx diameter tubing (1/64 to 1-1/16 *); consult erotech for the available sizes (-260 only) -ED-xxxx 5C collets sized for xxxx diameter tubing (0.016 to *); consult erotech for the available sizes (-260 only) *Thru capacity only up to 25.5 mm (1.004 ) Pneumatics Solenoid valves and relays for collet chuck actuation -F Filter assembly to ensure clean air to the collet chuck Tooling -WRENCH Face wrench to change collet 7
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