GRINDING WHEEL COMPONENTS PRODUCT GUIDE
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- Cleopatra Foster
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1 CELEBRATING 5 YEARS GRINDING WHEEL COMPONENTS PRODUCT GUIDE DONAHUE INDUSTRIES A full service international metal components manufacturer 5 Industrial Drive, Shrewsbury, MA 155 USA sales@donahueindustries.com
2 ABRASIVE WHEEL INSERTS & BUSHINGS (HAT WHEEL INSERTS) For Type 1 - Straight Wheel and Types 27 & 28 - Depressed Center Wheel Standard Steel Thin Wheel Inserts with ( mm) or ( mm) Material Thickness All standard steel thin wheel inserts are available in a date stamped option. Inside Diameter: Overall Height: Extruded Holes *Extra.1 (.25mm) Material Thickness C ( mm) ( mm).15 (.381mm) Material Thickness H-1 H-1NO H-2 H-2NO ( mm) ( mm) ( mm) ( mm).75 (19.5mm).75 (19.5mm).75 (19.5mm).75 (19.5mm) ( mm) ( mm) ( mm) ( mm) A-1- A ( mm) ( mm) 1.25 (31.75mm) 1.25 (31.75mm).3-. ( mm) ( mm) A-13 A-13-NO A-1 A ( mm) ( mm) ( mm) ( mm) 1.25 (31.75mm) 1.25 (31.75mm) 1.25 (31.75mm) 1.25 (31.75mm) ( mm) ( mm) ( mm) ( mm) A-2 A-2C A-2CX A-2CN ( mm) ( mm) ( mm) ( mm).6-.7 ( mm) ( mm) ( mm) ( mm) * A-3C ( mm) ( mm) M-1B M-1 MM-95 MM ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) BB-1 B-1S ( mm) ( mm) ( mm) ( mm) BAU ( mm) (28.575mm) ( mm) 1
3 ABRASIVE WHEEL INSERTS & BUSHINGS (HAT WHEEL INSERTS) For Type 1 - Straight Wheel and Types 27 & 28 - Depressed Center Wheel Inside Diameter: Overall Height: Extruded Holes *Extra B- BA-1 BA-2 B-5 B-5NO B-1 B-2 B-3 B-3NO ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm).3-. ( mm) ( mm).6-.7 ( mm).9-.1 ( mm).9-.1 ( mm) ( mm) ( mm) ( mm) ( mm) B1-L ( mm) ( mm) TABS C-6 C-6-NO C-6-H ( mm) ( mm) ( mm).5-.6 ( mm).5-.6 ( mm).5-.6 ( mm) (.6 or 1.52mm Max Ht) (.8 or 2.32mm Max Ht) C-1 C-1-NO C-12 C-12-NO C-15 C-15-NO C-165 C-165-NO C-25 C-25-NO ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) B-1NT B-1T ( mm) ( mm).9-.1 ( mm).9-.1 ( mm) (.8 or 2.32mm Max Ht) A-5 A-6 A-6B A-7 A-8 A ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) 2
4 ABRASIVE WHEEL INSERTS & BUSHINGS (HAT WHEEL INSERTS) For Type 1 - Straight Wheel and Types 27 & 28 - Depressed Center Wheel Inside Diameter: Overall Height: Extruded Holes *Extra A-16 A-17 A-18 A ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) AD-95 AD-95-NO AD-125 AD-125-NO AD-16 AD-16-NO AD-26 AD-26-NO ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) AA-1 AA ( mm) ( mm) ( mm) ( mm) J-5 J-1 J-2 J-3 J ( mm) ( mm) ( mm) ( mm) ( mm).-.5 ( mm) ( mm) ( mm) ( mm) ( mm) J-32MM ( mm) ( mm).2 (.58mm) Material Thickness K-1 K-2 K ( mm) ( mm) ( mm) 3. (76.2mm) 3. (76.2mm) 3. (76.2mm) ( mm) ( mm) ( mm) G-5 G- G-NO G-2 G-2NO G-3 G-3NO ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) 3. (76.2mm) 3. (76.2mm) 3. (76.2mm) 3. (76.2mm) 3. (76.2mm) 3. (76.2mm) 3. (76.2mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) L-9 L ( mm) ( mm) 3. (76.2mm) 3. (76.2mm).7-.9 ( mm) ( mm) N-1 N ( mm) ( mm) 3. (76.2mm) 3. (76.2mm) ( mm) ( mm) 3
5 ABRASIVE WHEEL INSERTS & BUSHINGS (HAT WHEEL INSERTS) For Type 1 - Straight Wheel and Types 27 & 28 - Depressed Center Wheel Diamond Steel Inserts Diamond Length: Inside Dimension Across Flats: Overall Height: Extruded Holes *Extra Hole E-1DS (.12 or.35mm THICK) E-2 E-2N E-3 E-6V E-6VX* (32.66mm) (31.369mm) (31.369mm) (31.369mm) (31.877mm) *E-6V W/.125 (3.175mm) HOLE.829 (21.57mm).827 (21.6mm).827 (21.6mm).827 (21.6mm).825 (2.955mm) (7.625mm) ( mm) ( mm) ( mm) ( mm) ( mm) W/STAR See page 12 for corresponding reducing bushings.
6 CUP WHEEL (SPIDER) BUSHINGS For Type 6 - Straight Cup Wheel and Type 11 - Flaring Cup Wheel Cup Wheel Bushing Tab Angle Thread degrees 55 degrees (59.893mm) 3.3 (83.82mm) degrees 6 degrees 1.75 (.5mm) (66.675mm) degrees 86 degrees 1.75 (.5mm) (66.675mm) degrees 75 degrees 1.75 (.5mm) (66.675mm) Special High Speed Cup Wheel Bushing Tab Angle Diameter A: Thread 1AT 1E1 1E16 11E1 6 degrees 6 degrees 6 degrees 6 degrees 1.75 (.5mm) 1.75 (.5mm) 1.75 (.5mm) (66.675mm) 5/8-18 UNF-2B 7/8-1 UNF-2B 3/ -16 UNF-2B 7/8-1 UNF-2B Other available nuts are listed on the next page. Custom nuts are available upon request. 5
7 CUP WHEEL (SPIDER) BUSHINGS For Type 6 - Straight Cup Wheel and Type 11 - Flaring Cup Wheel Other Available Nuts for All Cup Wheel (Spider) Bushings Nut Height Thread A A5 A7 A1 AT 8K (Knurl) 8K-215 LH (Left Hand) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) ( mm) 3/ -16 UNF-2B Thread E ( mm) 7/8-9 UNC-2B Thread E-75 E-87 E ( mm) ( mm) ( mm) 7/8-1 UNF-2B Thread E ( mm) 1-8 UNC-2B Thread E-8 HEX ( mm).9-1. ( mm) M12 x 1.75mm Thread M12 M ( mm) ( mm) M1 x 2.mm Thread M1 M1-5 M ( mm) ( mm) ( mm) M16 x 1.5mm Thread M ( mm) M16 x 2.mm Thread M16 M ( mm) ( mm) M2 x 2.5mm Thread E-M2-2.5 E-M2-7 E-M2-7-LH E-M2-HEX ( mm) ( mm) ( mm) ( mm) No Thread E-MNO-3 ( ream) E-MNO-7 ( ream) ( mm) ( mm) Custom nuts are available upon request. 6
8 DISC WHEEL INSERTS Cup Only with.5-.5 ( mm) Material Thickness Cup Number Cup Inside Diameter: Outside Diameter Dimension A: Height: 1A 1B 1D 1H. (1.16mm).53 (11.56mm).53 (12.776mm).528 (13.11mm) (1.275mm) (1.275mm) (1.275mm) (1.275mm) 11A 11B 11D. (1.16mm).53 (11.56mm).53 (12.776mm) (28.575mm) (28.575mm) (28.575mm) 12B 12D 12H.53 (11.56mm).53 (12.776mm).528 (13.11mm) 1.63 (27.mm) 1.63 (27.mm) 1.63 (27.mm) 13A 13B 13D 13E 13G. (1.16mm).53 (11.56mm).53 (12.776mm).39 (7.89mm).323 (8.2mm) Custom nuts are available upon request. 7
9 DISC WHEEL INSERTS Cup with Assembled Hex Nut Part Number Thread Height: 1HEX 11HEX 12HEX 13HEX (1.275mm) (28.575mm) 1.63 (27.mm) 1HEX-M HEX-M HEX-M HEX-M M1 X 1.25MM-6H M1 X 1.25MM-6H M1 X 1.25MM-6H M1 X 1.25MM-6H (1.275mm) (28.575mm) 1.63 (27.mm) 1HEX-M HEX-M HEX-M HEX-M1-1.5 M1 X 1.5MM-6H M1 X 1.5MM-6H M1 X 1.5MM-6H M1 X 1.5MM-6H (1.275mm) (28.575mm) 1.63 (27.mm) 1HEX-M HEX-M M12 X 1.25MM-6H M12 X 1.25MM-6H (1.275mm) 1.63 (27.mm) 1HEX-M HEX-M HEX-M HEX-M M12 X 1.75MM-6H M12 X 1.75MM-6H M12 X 1.75MM-6H M12 X 1.75MM-6H (1.275mm) (1.275mm) 1.63 (27.mm) 1.63 (27.mm).75 (19.5mm).75 (19.5mm) NCL Nut Only 1/ -2 UNC-2B 1/ -2 UNC-2B Square Nut 3/8-16 UNC-2B 1.1 (27.9mm) 1.1 (27.9mm).5 (12.7mm).5 (12.7mm) Custom nuts are available upon request. 8
10 DISC WHEEL INSERTS Cup with Assembled Solid, Capped End, Long Square Nut (SCL) Part Number Thread Height: 1SCL 11SCL 12SCL 13SCL 1SCL-2 1SCL-75 3/8-2 UNF-2B Thread (1.275mm) (28.575mm) 1.63 (27.mm) (1.275mm) (1.275mm).5 (12.7mm).5 (12.7mm).5 (12.7mm).5 (12.7mm).5 (12.7mm).75 (19.5mm) 1SCL-M SCL-M SCL-M T 1SCL-M M1 x 1.25MM-6H M1 x 1.5MM-6H M1 x 1.5MM-6H M1 x 1.5MM-6H (1.275mm) (1.275mm) (1.275mm) (1.275mm).55 (13.97mm).55 (13.97mm).6 (15.2mm).8 (2.32mm) Custom nuts are available upon request. 9
11 DISC WHEEL INSERTS Cup with Assembled Round, Capped End, Long-Knurled Nut (RCL) Part Number Thread Height: 1RCL 11RCL 12RCL 13RCL 1RCL-2 3/8-2 UNF-2B Thread (1.275mm) (28.575mm) 1.63 (27.mm) (1.275mm).5 (12.7mm).5 (12.7mm).5 (12.7mm).5 (12.7mm).5 (12.7mm) 1
12 DISC WHEEL INSERTS Heavy Duty Applications With Cup with ( mm) Material Thickness Part Number Min. Hole Diameter: Height: (5.8mm) 1.75 (.5mm) 1.25 (31.75mm) 1.25 (31.75mm) 1 (25.mm) 1 (25.mm).75 (19.5mm) Custom nuts are available upon request. 11
13 REDUCING ADAPTER BUSHINGS For Types 27 & 28 - Depressed Center Wheel Diamond Reducing Bushings Outside Diamond-Shaped Diameter to Round Inside Diameter Material Part No. Diamond Length: Diamond Width: Inside Diameter: Overall Height: Steel Steel Steel SE-1 SE-2 SE-2A 1.22 (3.998mm) 1.22 (3.998mm) 1.22 (3.998mm).8 (21.336mm).8 (21.336mm).8 (21.336mm).58 (12.93mm).633 (16.78mm).6 (16.358mm) ( mm) ( mm) ( mm) Plastic Plastic PE-1 PE (3.8mm) 1.2 (3.8mm).821 (2.853mm).821 (2.853mm).55 (12.827mm).63 (16.2mm).9 (2.286mm).9 (2.286mm) Round Plastic Reducing Bushings Reduce 1. (25.mm) nominal grinding wheel inside diameters to smaller round arbors Inside Diameter: Material Thickness: PRD-2 PRD- PRD (22.225mm).787 (2.mm) 1 NOM. (25.mm) 1 NOM. (25.mm) 1 NOM. (25.mm) ( mm) ( mm) ( mm) 12
14 REUSABLE ADAPTER KITS For Types 27 & 28 - Depressed Center Wheel Steel Reusable Adapter Kits For 6 (152.mm) through 9 (228.6mm) Depressed Center Wheels Includes the following components packed in a plain white or labelled white box: Kit Number Wheel Thickness: Flange Nut Washer Hex Wrench 5 5H 5N 5L ( mm) ( mm) 1. (25.mm) ( mm) H 52N 52L (2) 53 (2) 53 (2) 53 (2) Also available: 51-1 flange with 7/8-1 UNF-2B Thread 13
15 REUSABLE ADAPTER KITS For Types 27 & 28 - Depressed Center Wheel Reusable Adapter Kits For Up to 5 (127.mm) Diameter Depressed Center Wheels Includes the following components packed in a plain white or labelled white box: Kit Number Wheel Thickness: Flange Nut Washer Hex Wrench L ( mm) ( mm) L (2) 53 (2)
16 REUSABLE ADAPTER KITS For Types 27 & 28 - Depressed Center Wheel Heavy Duty Reusable Adapter Kits For 6 (152.mm) through 9 (228.6mm) Depressed Center Wheels For Heavy Duty Applications Using lightweight alloys slotted for your 1 (25.mm) open-ended wrench Includes the following components packed in a plain white or labelled white box: Kit Number Wheel Thickness: Flange Nut Washer Hex Wrench 6 6H 6N ( mm) ( mm) 1. (25.mm) H 52N (2) 53 (2) 53 (2) Other Available Flanges Flange Inside Diameter: Overall Height: (6.35mm).5 (12.7mm).63 (16.2mm).17 (.318mm).17 (.318mm).17 (.318mm) 15
17 SAFETY BACKS (WHEELBACKS) For Type 6 - Straight Cup Wheel and Type 11 - Flaring Cup Wheel Part Number Description: Thread 23A 26AN 6. (152.mm) flaring 6. (152.mm) straight 5.22 (133.17mm) 6. (152.mm) For nut options, see page 6 (same options as for Cup Wheel [Spider] Bushings). Special High Speed Part Number Description: Thread 23E1 6. (152.mm) flaring 5.22 (133.17mm) 7/8-1 UNF-2B 16
18 SAFETY BACKS (WHEELBACKS) For Type 6 - Straight Cup Wheel and Type 11 - Flaring Cup Wheel Part Number Description: Thread 27A 29A 29R 5. (127.mm) flaring. (11.6mm) flaring. (11.6mm) flaring.22 (17.77mm) 3.7 (86.538mm) (93.675mm) Special High Speed Part Number Description: Thread 27E16 29AT 5. (127.mm) flaring. (11.6mm) flaring.22 (17.77mm) 3.7 (86.538mm) 3/ -16 UNF-2B 5/8-18 UNF-2B 17
19 THROW-AWAY MOUNTING FLANGES: STEEL For Types 27 & 28 - Depressed Center Wheel Steel For 6 (152.mm) through 9 (228.6mm) Depressed Center Wheels Includes 1 CP-59N Washer Nut Part Number Wheel Thickness: Thread Flange 59FP 59G 59H 59K 59FP-3 59G-3 59H-3 59K-3.25 (6.35mm).125 &.188 (3.175mm &.775mm).5 (12.7mm).25 (6.35mm).125 &.188 (3.175mm &.775mm).5 (12.7mm) 3.5 (88.9mm) 3.5 (88.9mm) 3.5 (88.9mm) 3.5 (88.9mm) 3. (76.2mm) 3. (76.2mm) 3. (76.2mm) 3. (76.2mm) Special High Speed Part Number Wheel Thickness: Thread Flange 59E1 59F1 59H1 59E16 59F16 59H16 59F (3.175mm).25 (6.35mm).125 &.188 (3.175mm &.775mm).125 (3.175mm).25 (6.35mm).125 &.188 (3.175mm &.775mm).25 (6.35mm) 7/8-1 UNF-2B 7/8-1 UNF-2B 7/8-1 UNF-2B 3/ -16 UNF-2B 3/ -16 UNF-2B 3/ -16 UNF-2B 5/8-18 UNF-2B 3.5 (88.9mm) 3.5 (88.9mm) 3.5 (88.9mm) 3.5 (88.9mm) 3.5 (88.9mm) 3.5 (88.9mm) 3.5 (88.9mm) 18
20 THROW-AWAY MOUNTING FLANGES: ZINC DIE CAST For Types 27 & 28 - Depressed Center Wheel Zinc Die Cast For 6 (152.mm) through 9 (228.6mm) Depressed Center Wheels and Flap Discs Part Number Neck Length: For Wheel Thickness of: Z39-M Z5-M1 3.2 (81.28mm) 3.2 (81.28mm) 3.2 (81.28mm) 3.2 (81.28mm).65 (11.811mm).388 (9.8552mm).5 (11.3mm).125 (3.175mm).25 (6.35mm).125 (3.175mm).25 (6.35mm) (71.12mm) 2.8 (71.12mm).335 (8.59mm).55 (11.557mm).125 (3.175mm).25 (6.35mm) Part Number Inside Diameter: For Wheel Thickness of: I (3.925mm) ( mm).55 (1.397mm) 19
21 THREADED HEX INSERTS For Types Cones & Plugs.75 (19.5mm) Hex Bar Stock Thickness Part Number Overall Length: Thread Quantity Per Carton Quantity Per Pallet Layer H H H H H (12.7mm).75 (19.5mm) 1. (25.mm) 1.25 (31.75mm) , 8, 7, H2-5-5 H H H2-5-1 H H (12.7mm).75 (19.5mm) 1. (25.mm) (28.575mm) 1.5 (38.1mm) 3/8-2 UNF-2B 3/8-2 UNF-2B 3/8-2 UNF-2B 3/8-2 UNF-2B 3/8-2 UNF-2B 3/8-2 UNF-2B 1,5 1, 3, 2, 2
22 HOW TO ORDER To place an order, contact us at: Phone: (1) x36 Fax: (1) CUSTOMIZE If you need to manufacture metal components, let Donahue Industries help. Donahue Industries is a leading international metal components manufacturer with strengths in: Custom Product Engineering. Concept > Prototypes > Production, including bar coding capabilities and CAD designs and development. Using compound and progressive tooling, Donahue Industries manufactures metal components using services including: Assembly Bending Blanking Brazing Embossing Extruding Finishing Forming Heat treating Lettering Plating Punching Rust proofing Swaging Welding Supply Programs and Services to meet your needs, including blanket orders, stocking programs, and calls answered in person
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