B U T C H E R B O Y AU-MF STAINLESS STEEL FROZEN MEAT FLAKER BUTCHER BOY. Stainless steel drum mounted on ball bearings. QUALITY DEPENDABILITY SERVICE

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Joel Blair
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B U T C H E R PARTS CATALOG S/N 99000-ON

1 B U T C H E R PARTS CATALOG S/N ON Stainless steel drum mounted on ball bearings. AU-MF STAINLESS STEEL FROZEN MEAT FLAKER B O Y MADE IN USA BUTCHER BOY QUALITY DEPENDABILITY SERVICE

2 BUTCHER BOY AUMF Before installing, operating or cleaning the AUMF all persons coming into contact with this equipment must read and completely understand the contents of this document. If you have any doubts about the installation, operation or cleaning of this equipment contact the dealer from which the equipment was purchased or contact the factory. THE BUTCHER BOY AUMF is manufactured solely to flake product that has been properly tempered to a temperature of to degrees Fahrenheit. UPON RECEIPT OF THE FLAKER: Thoroughly inspect the flaker for any damage, which may have occurred during transit. If damage is detected contact the carrier for instructions. A. INSTALLATION: Unpack and place the flaker where it will be used. Utilities required: Proper three phase power and psi of clean, dry compressed air. Make sure the flaker is configured as ordered. Pay close attention that proper floor conditions, facilities for removal of runoff water from sanitation and sufficient access for sanitation and maintenance are present at the location. Adjust the legs to desired working height. Level the flaker by using the adjustable feet at the end of the legs. Electrical connections must be made by a qualified electrician and comply with all codes. Be sure of correct rotation (the teeth of the blade must move downward toward the loading tray). All covers must be in place when running the AUMF. SAFETY FEATURES: Electrical Lockout Switch: This switch provides a means to padlock the switch in the open position to ensure the power is disconnected from the flaker. Air Lockout Switch: This switch provides a means to padlock the switch in the open position to ensure the power is disconnected from the flaker. Hopper and Discharge Lower Door Switch: These switches prevent the flaker from starting with the doors open. Brake motor: Stops drum from coasting. Brake Release Door Switch: This switch prevents motor from starting with motor brake release cover open. When the door is shut the door should push in the knob. Brake Release Switch: Prevents motor from running with Knob in release position. Belt Access Cover Switch: Prevents motor from running with cover removed. B. TO REMOVE/INSTALL THE BLADES: LOCKOUT THE ELECTRICAL POWER Open the brake release door and pull the knob until it locks in the extended position. The drum may now be turned to remove the 8 blades. To install the blades, carefully inspect the blades and bolts for signs of fatigue. Place the blade in the blade pocket; be sure the blade sits flat against the drum. Install and tighten the two bolts securely but do not over tighten. Carefully rotate drum at least one revolution to check for any interference. Push in brake release, close and fasten brake release door. C. OPERATION OF AUMF: All covers must be in place when running the AUMF. Start machine by pushing the start button, place block of tempered product on loading chute. BE SURE TO STAND CLEAR OF THE LOADING CHUTE AS THE CHUTE RAISES AND LOWERS. Raise the chute by the air control valve, when the chute is inclined enough the product will fall into the drum hopper. Lower the loading chute and the product will be compressed into the drum causing very rapid flaking. When the first block is flaked the loading chute is at the loading position awaiting the next block. When all the blocks are flaked, stop the machine with the stop button. D. SANITATION: LOCKOUT THE ELECTRICAL POWER Open the front drum cover. Release motor brake. Remove the blades. The blades are sharp and should be hand cleaned and stored in approved oil until reinstalled. Release the hopper and hinge it down to clean drum, run the loading chute up and down as needed to clean. Spray the entire machine with approved sanitizer and oil. PAGE I

daily after cleaning Start/Stop Buttons Air

3 BUTCHER BOY AUMF Raise/Lower Valve Air Filter/Lubricator/Regulator Lifting Chute Air lockout Electrical Lockout Lift Cylinder Grease Fittings Pump with grease daily after cleaning Start/Stop Buttons Air Lubricator Add oil as needed Brake Release Knob Cover PAGE II

4 HOPPER, DOOR & COVERS CABINET-SS (FOR REF. ONLY) HINGE HOPPER ASSY-SS 008 BELT COVER-SS 0080 FRONT CHUTE DOOR-SS 008 BOTTOM COVER-SS BEARING PLATE-SS 008 ELECTRICAL ACCESS PANEL-SS PAGE

5 HINGE HOPPER & FRONT DOOR ASSEMBLY HINGE HOPPER ASSY-SS 0088 HINGE BLOCK-DOOR-SS 0080 DOOR HANDLE-SS 0080 FRONT CHUTE-DOOR-SS LOCK CATCH-DOOR-SS HINGE BLOCK-HOPPER-SS PAGE

6 SAFETY INTERLOCK FOR HOPPER & FRONT DOORS CABINET ASSY-SS (REF ONLY) 008 SLIDE PIN 0088 HANDLE-SLIDE PIN 009 LIMIT SWITCH 0098 LIMIT SWITCH S SWITCH LEVER STUD SWITCH CAM-HOPPER (/) SWITCH CAM-DOOR (/8) S ANGLE-CAM-DOOR S ANGLE-CAM-HOPPER 0080S SWITCH LEVER ASSEMBLY 008 BELT COVER-SS 0080 LATCH PAGE

7 RELEASE ASSEMBLY FOR BRAKE MOTOR HINGE-SS 008 COVER-BRAKE HANDLE 0008 THUMB SCREW 008 LEG ASSEMBLY-SS LIMIT SWITCH (ROLLER) BRACKET-BRAKE LEVER 009 KNOB LEVER-BRAKE COLLAR-BRAKE LEVER LIMIT SWITCH-COVER HHCS--6-SS FOOT-SS PAGE

8 AUMF FLAKER SS CUTTING DRUM ASSEMBLY AND ACCESSORYS BEARING 0090 HOUSING BEARING 008 BEARING MOUNT 0080 KEY 008S SS END PLATE-DRUM S DRUM AND SHAFT ASSEMBLY 00800S SHAFT-SS THREADED INSERT-DRUM KNIFE 8 0 HHCS--6-SS HEX BOLT-SS BEARING PLATE-SS (CAB) V-SEAL PAGE

9 UPPER GUIDE CHANNEL & SUPPORT S UPPER GUIDE CHANNEL-SS 008S GUIDE CHANNEL-REAR-SS 008S GUIDE CHANNEL-FRONT-SS RUBBER WASHER COLLAR TIE ROD-HOPPER-SS 008 SLIDE BLOCK KNOB PAGE 6

10 LIFTING FRAME, HOPPER, & PRESSURE PLATE ASSY A, B 008 LIFTING FRAME ASSEMBLY-SS 0086 SLIDE BLOCK-LIFTING FRAME PRESSURE PLATE ASSEMBLY-SS 0088 LIFTING HOPPER ASSEMBLY-SS 0089 PIVOT-LIFTING HOPPER-SS PIVOT-SLIDE BLOCK-SS 0089 PIN-UPPER-CYLINDER-SS 8 008S AIR CYLINDER-SS 8 008S- SEAL & BUSHING KIT, AIR CYLINDER-SS PIN-LOWER-CYLINDER-SS PAGE

11 BRAKE MOTOR & DRIVE COMPONTENTS DRIVEN PULLEY HUB-DRIVEN PULLEY 0090 BELT 0090 DRIVE PULLEY HUB-DRIVE PULLEY * BRAKE MOTOR-0hp 0086S MOTOR BASE-SS MOTOR TENSION BOLT-SS * FOR PARTS ON BRAKE MOTOR CALL WITH SERIAL NUMBER ON BRAKE MOTOR. PAGE 8

12 AUMF PNEUMATICS A, B CHECK VALVE 0099 SAFETY LOCKOUT VALVE-AIR 0098 FILTER/REG/LUB. STACKED 008S AIR CYLINDERS-SS A 008S- SEAL & BUSHING KIT, AIR CYLINDERS-SS 0089 PIN-UPPER-CYLINDER-SS AIR HOSE-OUTLET 0088 AIR HOSE-INLET AIR CONTROL VALVE BRACKET-SS PIN-LOWER-CYLINDER-SS ACTUATOR DISCONNECT SWITCH PAGE 9

13 AUMF PNEUMATICS FITTINGS BRASS FITTING (/ PT BULKHEAD) 009 BRASS PIPE NIPPLE (/ PT X 0 LG) BRASS HEX NIPPLE (/ PT X ½ LG) BRASS ST. ELBOW (/ PT X 90 ) BRASS ELBOW (/ (F) X / (F) X 90 ) BRASS NIPPLE (/ PT X LG) 0099 BRASS NIPPLE (/ CLOSE) TUBE (/ OD TUBE X ) BULKHEAD CONNECTOR (/ PT TO / OD) FILTER 0098 VALVE (/ OC TO / OD) PAGE 0

14 AUMF ELECTRICAL COMPONTENTS THERE ARE NO USER SERVICABLE COMPONETS IN THE ELECTRICAL ENCLOSURE. REFER ALL REPARIS TO A QUALIFIED TECHNICIAN. 6 8 A A 9 0 LI L L CONTACTOR TI T T TRANSFORMER A 6 O/L TI T T ITEM# PART# DESCRIPTION QTY CONTACT & O/L (0V) CONTACT & O/L (60V) 009 LIMIT SWITCH LIMIT SWITCH W/ROLLER 0098 LIMIT SWITCH PANEL MT ENCLOSURE TRANSFORMER (08 & 0V) TRANSFORMER (60V) GROUND TERMINAL TERMINAL BLOCK DISONNECT SWITCH ACTUATOR FUSE CLIP A FUSE FUSE HOLDER () /00A FUSE (60V) /0A FUSE (0V) 0098 START/STOP SWITCH ASSEMBLY STOP BUTTON 0000 SWITCH PLATE PAGE

15 AUMF WIRING DIAGRAM POINT TO POINT A QUALIFIED ELECTRICIAN SHOULD PERFORM ALL WIRING. () NOTE: 08/0/60V, PH V, PH OVER CURRENT PROTECTION TO BE SUPPLIED BY USER. A A L L L CONTACTOR # # COM 08V 0V V 80V V TRANSFORMER () ELECTRICAL LOCKOUT SWI TCH T T T O/L T.B L L L # 6 # ENCLOSURE PUSH BUTTON # JUMP STOP # # SWITCH # START # # T T T HOPPER/DISCHARGE LOWER DOOR SWITCH BRAKE RELEASE SWITCH BRAKE RELEASE DOOR SWITCH BELT ACCESS COVER SWITCH 0HP BRAKE MOTOR PAGE

16 AUMF WIRING DIAGRAM SCHEMATIC A QUALIFIED ELECTRICIAN SHOULD PERFORM ALL WIRING. PAGE

BUTCHER BOY TCA22 COUNTER TOP GRINDER

BUTCHER BOY TCA22 COUNTER TOP GRINDER OPERATING INSTRUCTIONS AND PARTS MANUAL MANUFACTURED BY: AMERICAN MEAT EQUIPMENT LLC. 60 MULBERRY AVE. SELMER, TN 33 PH: -3-3- FAX -3-6-606 website: www.butcherboymachines.com Before installing, operating