BUTCHER BOY TCA22 COUNTER TOP GRINDER

Size: px

Start display at page:

Download "BUTCHER BOY TCA22 COUNTER TOP GRINDER"

Jessica Ellis
6 years ago
Views:

1 OPERATING INSTRUCTIONS AND PARTS MANUAL MANUFACTURED BY: AMERICAN MEAT EQUIPMENT LLC. 60 MULBERRY AVE. SELMER, TN 33 PH: FAX website:

Before installing, operating or cleaning the TCA GRINDER all persons coming into contact with this equipment must read and completely understand the contents of this document.

2 Before installing, operating or cleaning the TCA GRINDER all persons coming into contact with this equipment must read and completely understand the contents of this document. If you have any doubts about the installation, operation or cleaning of this equipment contact the dealer from which the equipment was purchased or contact the factory. BUTCHER BOY GRINDERS are manufactured solely to cut meat, chicken and fish. The grinders are not intended for other purposes. UPON RECEIPT OF THE GRINDER: Thoroughly inspect the grinder for any damage that may have occurred during transit. If damage is detected contact the carrier for instructions. A. INSTALLATION: Unpack and place the grinder on a stable flat surface at a convenient height to the operator. Make sure the grinder is configured as ordered. The legs are equipped with 3 risers. These risers may be removed or added to as needed. 0 Volt single phase machines are equipped with a amp cord set. This may be plugged into any amp outlet. On 30 volt single phase and 30/60 volt three phase machines a cord is provided for the electrician to attach the correct plug. On three phase motors be sure of correct rotation. Electrical connections must be made by a qualified electrician and comply with all codes. SAFETY FEATURES: BOWL GUARD: Stays with the bowl when the pan is removed. MEAT STOMPER: Included, used to push meat into bowl through guard. B. TO REMOVE THE PAN FROM BOWL: LOCKOUT THE ELECTRICAL POWER! Loosen thumbscrew and lift pan over guard while moving pan toward rear of machine. C. TO REMOVE BOWL FROM MACHINE: LOCKOUT THE ELECTRICAL POWER! Remove knife and plate ring, pull out feed screw. Rotate lock handle toward front of bowl to approximately the :00 o clock position. Pull bowl from gearbox (you may need to wiggle the lock handle slightly). Reverse the removal procedure to reassemble. Thumbscrew Lock handle PAGE

3 D. TO CLEAN THE TCA: LOCKOUT THE ELECTRICAL POWER! Remove the pan, stomper and cutting group. Wash the removed parts in your approved cleaning solution. Wipe or blow dry the removed parts, sanitize and then apply an approved mineral oil. Hand wipe the cabinet, sanitize and then apply an approved mineral oil. DO NOT IMMERSE THE CABINET. (Follow your facility sanitation procedures if our instructions conflict with your procedures). OPERATING INSTRUCTIONS THE TCA BOWL IS EQUIPPED WITH A PERMANENTY ATTACHED SAFETY GUARD. SHOULD THE GUARD BE BROKEN OR IN ANY WAY ALLOW ENTRY INTO THE GRINDER DO NOT USE THE GRINDER. THE BOWL MUST BE REPAIRED OR REPLACED IMMEDIATELY. REPLACE THE STOMPER WHEN WORN OR BROKEN. ALWAYS: DISCONNECT THE ELECTRICAL POWER TO THE MACHINE WHEN NOT IN USE! NEVER: PUT HANDS IN MACHINE WHEN MACHINE IS RUNNING! NEVER: CLEAN WITH POWER ON! NEVER: SERVICE WITH POWER ON! When preparing to grind be sure plate and knife are sharp (plates and knives should be kept as matched sets) and the holes in the plate are the proper size. PLATES WITH HOLES LARGER THAN 3/ SHOULD NOT BE USED WITHOUT SPECIAL ATTENTION TO THE POSSIBILITY THAT ACCESS TO THE KNIFE IS POSSIBLE! Assemble the cutting group (be sure the plate protrudes a minimum / from the bowl). Lightly tighten the knife and plate ring against the plate, push the product into the grinder using the stomper. Turn on the machine, run until product appears at the plate, firmly tighten the knife and plate ring, by hand, and you re ready to run production. MAINTENANCE The TCA is manufactured to require very little maintenance. Upon daily cleaning look for obvious wear on the feed screw, stud and chuck. Under normal operation have your service company replace the oil and check the belts every months. There are no user serviceable electrical components in the TCA. PAGE

4 CUTTING GROUP & MISCELLANEOUS 6 REVERSIBLE PLATE 3 3 A, B, C & D NO PART# DESCRIPTION UOM 03 KNIFE & PLATE RING 03S KNIFE & PLATE RING SS 0 FEED SCREW STUD 3 0 FEED SCREW ASM. 3 0S FEED SCREW ASM. SS 00 BOWL & GUARD ASM. 00S BOWL & GUARD ASM. SS LOCK HANDLE 6 06 KNOB 3 COLLAR 0 EDGE SEAL 03 STOMPER SHCS-0-06 LOCK PLATE SCREW 0 THUMB SCREW SS 060 PAN W/THUMB SCREW 3 0 KNIFE A 0 PLATE-/ HOLES ** B 0 PLATE-3/6 HOLES ** C 06 PLATE-/ HOLES ** D 03 PLATE-3/ HOLES ** **USED ONE AT A TIME PAGE 3

5 GEAR BOX TCA- GEAR BOX ASSY SECTION VIEW NO PART# DESCRIPTION UOM 06 FEED SCREW CHUCK 00 SEAL 3 SPACER 030 THRUST BEARING SHCS--06-SS SCREW 6 3 HOUSING & COVER 0 GASKET SLW-06-SS WASHER HHCS-3-06-SS SCREW 030 BALL BEARING 0 GEAR AND PINION SET NO PART# DESCRIPTION UOM 0 SNAP RING 3 0 SEAL PLUG 063 PLUG 6 SPACER 0 DRIVE SHAFT 030 BALL BEARING 0 SEAL PLUG 0 - KEY 0 GEAR BOX ASM. PAGE

6 FRAME & DRIVE MOTORS HP VOLTAGE PHASE FLA PART# REF. CABINET P/N NO PART# DESCRIPTION NO PART# DESCRIPTON UO UOM M 06 DRIVEN PULLEY 3 HN-3S NUT 00 BELT 033S BASE SS PULLEY-hp single phase 3 LEG EXTENSION 3 0 PULLEY- ½ & HP 6 3 RUBBER FOOT 6- KEY 063 PAN SUPPORT MOTOR SEE: CHART ABOVE 0 FRONT PLATE 6 030S MOTOR MOUNT SS RHSS-- SCREW 30 RUBBER BUSHING ASM. 0 FW--SS FLAT WASHER HHCS-3-3S SCREW RUBBER WASHER FW-06S WASHER HN--SS HEX NUT 063 RUBBER WASHER 3 ESW--SS SHAKE PROOF WASHER SLEEVE RUBBER BUSHING PAGE

7 FRAME & DRIVE-0HZ REF. CABINET P/N NO PART# DESCRIPTION UOM 06 DRIVEN PULLEY 00 BELT PULLEY- HP-0HZ 6- KEY 3-0HZ MOTOR-0HZ 6 030S MOTOR MOUNT SS 30 RUBBER BUSHING ASM. HHCS-3-3S SCREW FW-06S WASHER 063 RUBBER WASHER SLEEVE RUBBER BUSHING 3 HN-3S NUT 033S BASE SS 3 LEG EXTENSION 6 3 RUBBER FOOT 063 PAN SUPPORT 0 FRONT PLATE PAGE

8 ELECTRICAL COMPONENTS THIS PAGE FOR USE BY QUALIFIED REPAIR TECHNICIANS ONLY VOLTS SINGLE PHASE 0/30/60 VOLTS & 3 PHASE ITEM# DESCRIPTION PART# UOM ITEM# DESCRIPTION PART# UOM FUSE BLOCK (F) 3-0 0, CORD /3 06 FT TRANSFORMER-30/60V 3-0 0, FUSE BLOCK (F) 3-0 0, 3 ENCLOSURE 3-, CORD SET /3 0 0, START/STOP SWITCH 3-3 RELAY HP V BELOW SWITCH MEMBRANE 3-30 CORD / 0666 FT 6 STRAIN RELIEF 3-3 STRAIN RELIEF 3-33, CORD 6/3 066 FT 6 TRANSFORMER-0V , MOTOR STARTER BELOW 0, PANEL 0006 STRAIN RELIEF 3-3, HP VOLTAGE PHASE FLA MOTOR PART# *F FUSE PART# **F FUSE PART# STARTER*** N/A N/A N/A N/A * USE CLASS CC FUSE ONLY. ** USE TYPE FLM FUSE. *** CONTACTOR AND OVERLOAD EXCEPT VOLT PAGE 6

9 ELECTRICAL COMPONENTS THIS PAGE FOR USE BY QUALIFIED REPAIR TECHNICIANS ONLY 0/30/60 VOLTS 3 PHASE-0HZ 6 3 ITEM# DESCRIPTION PART# UOM FUSE BLOCK (F) 3-0 TRANSFORMER-30/60v ENCLOSURE 3- START/STOP SWITCH 3- SWITCH MEMBRANE CORD 6/3 066 FT MOTOR STARTER BELOW ITEM# DSECRIPTION PART# UOM STRAIN RELIEF 3-3, CORD /3 06 FT FUSE BLOCK (FI) 3-0 0, 3 CORD / 0666 FT STRAIN RELIEF 3-33, 6 TRANSFORMER-0V , HP VOLTAGE PHASE FLA MOTOR PART# *F FUSE PART# **F FUSE PART# STARTER*** * USE CLASS CC FUSE ONLY. ** USE TYPE FLM FUSE. *** CONTACTOR AND OVERLOAD EXCEPT VOLT PAGE 6

10 ELECTRICAL COMPONENTS THIS PAGE FOR USE BY QUALIFIED REPAIR TECHNICIANS ONLY VOLTS SINGLE PHASE 0/30/60 VOLTS & 3 PHASE ITEM# DESCRIPTION PART# UOM ITEM# DESCRIPTION PART# UOM FUSE BLOCK (F) 3-0 0, CORD /3 06 FT TRANSFORMER-30/60V 3-0 0, CORD /3(.HP-V) 3-3 FT 3 ENCLOSURE 3-, FUSE BLOCK (FI) 3-0 0, START/STOP SWITCH 3- CORD SET /3 0 (FOR HP V ONLY) 0, SWITCH MEMBRANE RELAY.HP V BELOW 6 STRAIN RELIEF RELAY HP V BELOW CORD 6/3 066 FT CORD / 0666 FT MOTOR STARTER BELOW 0, STRAIN RELIEF 3-33, STRAIN RELIEF 3-3, 6 TRANSFORMER-0V , STRAIN RELIEF (.HP-V) 3-3 PANEL 0006 HP VOLTAGE PHASE FLA MOTOR PART# *F FUSE PART# **F FUSE PART# STARTER*** N/A N/A N/A N/A N /A N/A N/A N/A PAGE 6

11 ELECTRICAL SCHEMATICS THIS PAGE FOR USE BY QUALIFIED REPAIR TECHNICIANS ONLY PUSH BUTTON STOP JUMP SWITCH 3 0/30/60 VOLTS 3 PHASE START (F).A FUSE max () (F) L L L3 3 A CONTACTOR T T T3 A O/L COM V 6 T T T3 TRANSFORMER V V ENCLOSURE MOTOR PUSH BUTTON PUSH BUTTON STOP STOP JUMP SWITCH JUMP SWITCH 3 START VOLTS SINGLE PHASE 0/30 VOLTS PHASE 3 START BLK (F).A FUSE max () (F) L L L3 3 A T CONTACTOR T T3 A O/L BLK JUMPER COM V 6 T T T3 TRANSFORMER WHT BLK V V WHT ENCLOSURE ENCLOSURE MOTOR MOTOR PAGE

12 ELECTRICAL SCHEMATICS THIS PAGE FOR USE BY QUALIFIED REPAIR TECHNICIANS ONLY PUSH BUTTON STOP 0/30/60 VOLTS 3 PHASE-0HZ JUMP SWITCH 3 START (F).A FUSE max () (F) L L L3 3 A CONTACTOR T T T3 A O/L 6 COM V T T T3 TRANSFORMER V V ENCLOSURE MOTOR PAGE

BUTCHER BOY TCA32 COUNTER TOP GRINDER

BUTCHER BOY TCA32 COUNTER TOP GRINDER OPERATING INSTRUCTIONS AND PARTS MANUAL MANUFACTURED BY: AMERICAN MEAT EQUIPMENT LLC 40 Mulberry Ave. Selmer, TN 5 PH: -44- FAX -45-05 Before installing, operating or cleaning the BUTCHER BOY TCA GRINDER