What is Robo Cylinder?

Transcription

1 RCS

2 What is Robo Cylinder? Robo Cylinder is an electric actuator that employs ball screw, linear guide and AC Servo motor. Using the know-how obtained from manufacturing 150 thousand axis robots, while retaining the features such as high rigidity, acc/decl, and speed control, the price has been lowered to match that of rod-less pneumatic cylinders. Multiple points positioning up to 16 points is possible. Able to maintain position in push mode just like a pneumatic cylinder (push mode). Simply input the desired positions using numerical values. No programming is necessary. Repeatability of ±0.02mm. Operating cost is 1/3 of an air cylinder. RCS Series Effective Application Examples RCP Series Effective Application Examples High Speed Function Clamp With a high speed capability of 1000mm/sec, the is ideal for minimizing cycle time. With a maximum 80kgf push power, RCP firmly clamps work. Solutions to meet setting space demands Lack width Select the Slim Body Press-Fit Limited width Limited depth Select the Short Body You can adjust push power up to 80kgf during press-fit. Limited depth RMW Limited height Select the Flat Body Mount camera RSW Limited height Complete stop via high holding force without oscillation. P.1

3 For your application needs, the Robo Cylinder is now available in the following two series: RCP Series (Existing Series) - Loaded with high thrust motor during low speed RCS Series (New Series) - Loaded with constant thrust motor during high speed Series Shape Actuator Model Controller In-Line Folding Rod Flat Slim Short Plate No guide Single guide Double guide No guide Single guide Double guide Folding No guide Single guide Double guide Folding No guide Single guide Double guide Rod Folding Standard Splash Resistance Controller Integrated Controller Integrated w/splash Resistance High Rigidity w/single w/double w/ball Bush Gripper Rotary GRP REV P.2

4 RCS Series RCS Series is the next generation electric actuator that employs a high-speed, constant thrust force motor, which maintains constant payload at speed ranging from low to high. There are many variations available, including, RB75 Short, and RA 35 Slim. High Rigidity Although slider type is very compact, its base is carefully designed to incorporate rigidity and therefore, the whole actuator has high rigidity. Many Variations is available in In-Line and Side s. Rod is available in Slim, Short, and Flat for various applications. SA4 Tiny (Total width: 40mm) :20W :50, 100, 150, 200, 250, 300 (mm) :4~5kg :1~4.5kg :665mm/sec (High Speed ) SA4, SA5, SA6 Dust shield is standard Overall length is reduced due to motor and ball screw integration SA5 Standard (Total width: 52mm) :20W :50, 100, 150, 200, 250, 300, 350, 400, 450, 500 (mm) :4~8kg :1~4kg :800mm/sec (High Speed ) is integrated into base SA6 SSR Medium (Total width: 58mm) :30W :50, 100, 150, 200, 250, 300, 350, 400, 450, 500, 600 (mm) :6~12kg :1.5~6kg :800mm/sec (High Speed ) Space Saving ( Folding) :60W :100, 200, 300, 400, 500, 600 (mm) :15~30kg :4~8kg :600mm/sec (High Speed ) Folding SSR, SMR New aluminum base is light yet rigid Dust shield is standard Folding SMR High Speed * (Maximum 1000 stroke, 1000mm/sec) :100W, 150W :100, 200, 300, 400, 500, 600, 700, 800, 900, 1000 (mm) :20~60kg :4~12kg :1000mm/sec (High Speed ) * When stroke is longer than 600mm, the maximum speed will decrease. Side motor allows the overall length to be reduced Steel provides high rigidity ( integrated base) Folding P.3

5 High Speed 1000mm/s (SMR-H ), Maximum Payload 60kg (SMR-M ) Great increase in rated speed and payload capacity will reduce cycle time significantly. Also, payload is constant regardless of the speed and therefore, it is easy to calculate cycle time. RB75 Short Cable access cover can be rotated to 4 positions Rod RB75 Short / Options Homing is not required when power is turned ON or after recovering from emergency stop. Short Body with minimum total length With an effective total stroke +74~83mm, the electrical cylinder achieves short length similar to an air cylinder. With guide is available for application which requires power on the side and rotational directions. Total length 124mm RCS Total length 250mm There are taps on the front end and on the base for mounting the actuator (Flange and foot mount are optional) RCP RCS main body length: 124mm RCP main body length: 250mm (50mm stroke comparison) Short Body (RMA-50mm stroke comparison) :30, 60, 100, 150W :50, 100, 150, 200, 250, 300 (mm) :1.5~19.5kg 800mm/sec (High Speed ) 1 2 Flange Foot Tool Slim RA35 RA35 Slim Ultra Slim With an external dimensions 35mm x 35mm, the Slim achieves thinness similar to an air cylinder. Total length: 35mm Total length: 45mm 35mm x 35mm slim body RCS RCP Main body width: 35mm Main body width: 45mm (RA35 ) (RSA ) 20W 50, 100, 150 (mm) 1.3~6.5kg 500mm/sec (High Speed ) Slim Body 1 2 Flange Foot Tool There are taps on the front end and on the base for mounting the actuator (Flange and foot mount are optional) P.4

6 RCS Series Slim RA45 RA55 Short Body with minimum total length Cable access cover can be rotated to forward and backward positions. Actuator is equipped with T-slots along all 4 sides (Foot mount is optional). There are taps on the front end for mounting the actuator (Flange is optional). Slim RA45, RA55 Actuator is equipped with T-slots along 4 sides (Foot mount is optional) Cable access cover can be rotated to forward and backward positions Folding *RA45 is up to 200mm Short Body :30W (RA45), 60W, 100W (RA55) :50, 100, 150, 200, 250, 300 (mm)* :1.5~18kg :800mm/sec (High Speed ) 1 2 There are taps on the front end and on the base for mounting the actuator (Flange and foor mount are optional) Flange Foot Tool Flat F45 F55 Flat (height is restricted) Receives moment load by employing a linear guide. Flat F45, F55 There are taps on the plate tip for mounting apparatus Plate is integrated into linear guide and alides back and forth *F45 is up to 200mm :30W (F45), 60W, 100W (F55) :50, 100, 150, 200, 250, 300 (mm)* :1.5~18kg :800mm/sec (High Speed ) Flat Body P.5

7 24V Controller New single axis controller has increased safety and absolute encoder capability. All types of controller are compatible with both and. I/O and communication cables are isolated and thus, prevents wiring problems. Power supply voltages are 24V/100V/200V. PIO and SIO (RS485) are standard. Emergency stop will disable the motion by breaking the internal circuit and is therefore, safe. Column Controller Content 24V Typ e 100V Typ e 200V Typ e P ower Voltage 24V±10% AC90~125V AC180V~250V Power Current/Capacity 3A/7.3A (At peak/at rated 60W) 1.5A/3.7A (At peak/at rated 20W) 100W/165VA (at 60W rated) 200W/330VA (at 150W rated) (Peak is 1/2 of rated) Corresponding motor Wattage Ambient Temperature Mass Ambient Environment Protective Function LED Display DI/DO 20/30/60W 60/100/150W Temperature 0~40 Humidity 85%RH 540g 1320g IP10, No corrosive gas Cirucit voltage abnormality, excessive current, Power stage abnormal heat up, Encoder abnormality, M otor excessive current, Excessive speed RDY (Ready), RUN (Run), ALM (Alarm), ENC (Encoder abnormality) DC24V Insulation Typ e Start Exclusive Input 8 port Command position number (4 bit binary) Hold Reset Servo ON I/O Signal Complete Position Number (4 bit binary) 100V 200V Exclusive Output 10 port Positioning Complete Home Complete Zone Emergency Stop Moving Alarm E xternal Dimensions 64(W) x 158(H) x 101(D) 83.6(W) x 194(H) x 129.1(D) Number of Positions Data Input Method Memory Capacity Accesory 16 points Teaching Pendant or Serial Communicatio n EEPROM8K Byte, SRAM 128K Byte PIO Flat cable, Circuit Discharge Resistance Unit Battery Unit for Column Content Battery Lithium Battery hole Battery Capacity Data Maintenance Time Nominal Voltage 1000mAh Approximately 10,000 hours 3.6V n Specifications c P.6 * The battery unit can be attached to the main body using the accesory bracket.

8 RCS Specifications Rod Dia. mm W Speed Screw Lead mm mm Max Speed mm/sec Payload kg Horizontal Vertical Thrust Push Power Repeatability Shape Encoder Linerar Built-In Reversed In-Line Reversed Rod None/ Single/ Double Flat Ma=0.28 Mb=0.32 Mc=0.3 kgf m Ma=0.46 Mb=0.55 Mc=0.42 kgf m Plate INC/ ABS INC: ABS: RCS Series Brochure 1st Edition, No P.7 U.S. Sales Offices IAI America, Inc. (U.S. Headquarters) 2690 West 237th Street, Torrance, CA (800) (310) FAX IAI America, Inc. (Illinois Regional Office) 1261 Hamilton Parkway, Itasca, IL (800) (630) FAX