Maximum Payload High Wrist Torque Robots

Transcription

1 Maximum Payload High Wrist Torque Robots up to 700 kg payload Kawasaki Robotics (USA), Inc.

2 MAXIMUM PAYLOAD HIGH WRIST TORQUE ROBOTS The M-Series maximum payload robots incorporate a compact profile design with long reach and high wrist torque. With an impressive payload capacity of up to 700 kg, the innovative robot line design gives it the power to lift and manipulate heavy loads with great ease and high accuracy. COMPACT PROFILE Conventional high-payload robots require a large counter-balance weight which can cause interference in the work zone as well as limit the overall working range of the robot. Kawasaki s innovative Advanced Link Structure design (patent pending) for JT3 up and down arm movement eliminates the need for this counter-balance thereby reducing interference and increasing work envelope. This also allows the robot to be used in a confined work zone while still maintaining the ability to fully articulate throughout the robot work envelope. ULTRA HIGH WRIST TORQUE Using advanced engineering techniques in motor technology, the robot is capable of industry-leading wrist torques of 5,488 N.m. In order for the MXE Robots to achieve one of the highest available wrist torques in the industry, Kawasaki high power servo motors are used on all six axes instead of only on major axes, as is the norm. This high wrist torque provides the ability to significantly offset heavy payloads from the tool mounting flange. MODULAR ARM DESIGN The MXE floor mounted robots are available in three different reach configurations (from 2,540 to 3,018 mm) and four payload capacities (from 350 to 700 kg) to suit most any high payload application. All four units use a common platform with a modular arm extension allowing the robots to be retrofitted in the field to either increase reach or payload. PROGRAMMING FLEXIBILITY M-Series Robots can be programmed in two ways, via the robot teach pendant or a computer, and using one of the two Kawasaki s programming methodologies, Block Step or AS Language. The Block Step programming method eliminates time consuming program teaching with auto-path generating software. The powerful AS Language provides ultimate flexibility via any word processor text file and enables the programmer to create advanced logic, manipulate program locations, integrate peripheral components and control the application process. ADVANCED SAFETY FEATURES The M-Series Robots are capable of manipulating extremely heavy loads smoothly and safely using Kawasaki s vibration suppression control and advanced motion planning software with collision detection. Additional mechanical stops and limit switches can be incorporated to further enhance working environment safety, even when the robot is operating in a confined work zone.

3 The powerful M-Series Robots are ideal for lifting payloads that exceed the limits of most industrial robots. These robots can be used in a variety of industries and applications, including handling engines, manipulating car bodies, transferring assemblies, moving large tools, lifting heavy construction equipment, manipulating appliances, handling of large glass panels, fixtureless manufacturing, investment casting and forging. STANDARD FEATURES Six-Axis Articulated Arm Payload Capacity kg Electric AC Servo Drive Motors/Encoders Common E Controller Large Working Envelope High Payload High wrist torque and inertia capacity Maximum payload capacity rated at full speed and full reach Tool Mounting Flange: ISO Space Saving Design Small footprint Kawasaki Advanced Link Structure design Minimal dead zones Production Advantages Modular arm design High speed operation Rapid and adaptive acceleration and deceleration rates Low-Cost Maintenance 5,000 hour maintenance intervals Fittings for easy lubrication (one grease type) Modular components for quick repairs Programming Safety Simplified Block Step teaching Advanced Kawasaki AS Language PC (Process Control) programs Ethernet TCP/IP, RS-232 port for PC communication Menu driven software Programmable graphical user interface (GUI) On-screen diagnostics Three-position teach pendant safety switch Rotational hard stops and software limits Continuous monitoring of speed and position UL approved (See E Controller brochure or visit for controller features and specifications.) APPLICATIONS Machine Tending Material Handling

4 Maximum Payload High Wrist Torque Robots M-SERIES SPECIFICATIONS MODEL MXE350L MXE420L MXE500N MXE700N MTE400N Type Degrees of Freedom Articulated Payload 350 kg 420 kg 500 kg 700 kg 400 kg Horizontal Reach 3,018 mm 2,778 mm 2,540 mm 2,540 mm 3,503 mm Vertical Reach 3,502 mm 3,170 mm 2,839 mm 2,839 mm 4,319 mm Repeatability ±0.5 mm ±0.5 mm ±0.5 mm ±0.5 mm ±0.5 mm Maximum Linear Speed 2,000 mm/s 2,000 mm/s 2,000 mm/s 2,000 mm/s 2,200 mm/s Motion Range Maximum Speed Maximum Torque Moment of Inertia Motors Brakes Hard Stops Limit Switch 6 axes JT1 ± ± ± ± ± JT2 +90 ~ ~ ~ ~ ~ -135 JT3 +20 ~ ~ ~ ~ ~ -30 JT4 ±360 ±360 ±360 ±360 ±360 JT5 ±110 ±110 ±110 ±110 ±120 JT6 ±360 ±360 ±360 ±360 ±360 JT1 80 /s 80 /s 80 /s 65 /s 80 /s JT2 70 /s 70 /s 70 /s 50 /s 70 /s JT3 70 /s 70 /s 70 /s 45 /s 70 /s JT4 80 /s 80 /s 80 /s 50 /s 70 /s JT5 80 /s 80 /s 80 /s 50 /s 70 /s JT6 120 /s 120 /s 120 /s 95 /s 130 /s JT4 2,740 N m 3,290 N m 3,920 N m 5,488 N m 2,150 N m JT5 2,740 N m 3,290 N m 3,920 N m 5,488 N m 2,150 N m JT6 1,960 N m 1,960 N m 1,960 N m 2,744 N m 980 N m JT4 400 kg m kg m kg m kg m kg m 2 JT5 400 kg m kg m kg m kg m kg m 2 JT6 259 kg m kg m kg m kg m kg m 2 Brushless AC Servomotor All axes Adjustable mechanical stopper JT1 End of stroke limit switch JT1 Mass 2,800 kg 2,800 kg 2,750 kg 2,860 kg 2,600 kg Body Color Kawasaki Standard Installation Floor (includes fork pockets - IFP) Shelf (IFP) Environmental Conditions Temperature: 0 ~ 45 C Humidity: 35 ~ 85 % (no dew, nor frost allowed) Vibration: Less than 0.5 G Protection Classification Wrist: IP67 Base: IP65 * Equivalent Built-in Utilities Options Linear track options - excluding model MTE400N Base plate Adjustable mechanical stopper JT2/JT3 Limit switch JT2/JT3 Signal harness (up to 24 inputs and 8 outputs) Double/single solenoid valves (2 units max.) Air cleaning equipment (filter, regulator, mist separator) Piping for cooling water - excluding model MTE400N Pneumatic piping (ø12 x 2 lines) Controller E34 E32

5 MOTION RANGE & DIMENSIONS MXE350L MXE420L Working range Working range P P MXE500N, MXE700N A 6-M12 29 DEEP Ø0.2 X Y INSTALLATION DIMENSIONS VIEW A ØH7 8.5 DEEP Ø12H7 12 DEEP Ø0.04 MTE400N A Ø25G8 Ø INSTALLATION DIMENSIONS M12 29 DEEP Ø0.2 X Y Ø Ø200 X ØH7 8.5 DEEP Ø12H7 12 DEEP Y Working Ø0.04 range 30 VIEW A 2006 Working range P MXE500N 856 MXE700N 32 Point P Ø25G8 A Ø M12 29 DEEP Ø0.2 X Y Ø Ø ØH7 8.5 DEEP Ø12H7 12 DEEP Ø Ø Ø25G8 6 M10 Dp12 Ø0.15X Y Y 2-Ø 10 H7 Dp12 Ø0.04X Ø160 :Unnecessary to tighten bolts Ø200 (mm) Ø Dp8 H7 X VIEW A

6 Kawasaki Robotics (USA), Inc Lakeview Drive Wixom, Michigan Phone: (248) Fax: (248) Canada Phone: (905) Mexico & South America Phone: (52) M-Series - REV03/12 Kawasaki Robotics (USA), Inc. All rights reserved. Technical specifications subject to change without notice.