Explosion-Proof Painting Robots

Transcription

1 Explosion-Proof Painting Robots up to 20 kg payload Kawasaki Robotics (USA), Inc.

2 EXPLOSION-PROOF PAINTING ROBOTS The K-Series line of painting robots combines high operational performance with powerful programming flexibility. With six explosion-proof models available, Kawasaki has a robot that will suit any robotic painting application, from a one robot paint cell to complete multi-robot integrated finishing systems. COMPREHENSIVE ROBOT LINE UP Kawasaki offers six explosion-proof painting robot models, from the KF121 for small applications to the KJ314 for automotive inner and outer body finishing. All models are suited for hazardous environments such as spray painting and boast industry leading reliability. CUSTOM & PRE-ENGINEERED SYSTEMS The K-Series Robots can be provided as part of a Kawasaki Robotics custom or pre-engineered finishing system. Pre-engineered designs are ideal for standalone finishing cells and are available in a variety of sizes and configurations. Kawasaki currently offers six unique explosion-proof cells providing a compact yet sophisticated solution to your finishing needs. These designs are standard, therefore proven in the field. Choosing a K-Series finishing system means less time spent in design and manufacturing resulting in the shortest time to production. For full details and specifications, please visit our website at EXTENSIVE PAINTING EXPERIENCE Over 30 years of successful robotic painting experience has enabled Kawasaki to design robots to meet the needs of today s most demanding customers. The K-Series Robots are now equipped with more advanced application functions than ever offered before, resulting in increased productivity. Our highly skilled paint systems professionals have both process and technology experience and are available to support your paint automation project, from the initial planning stage right up to equipment start-up. Painting line for bullet train Painting resin cowlings of motorcycles Automotive body coating line

3 HOLLOW WRIST ARMS Hollow wrist versions of the K-Series robot arms can be fitted with internal hoses to minimize overspray that adheres to the piping, reducing the risk of contaminants in the paint finish. The inner diameter of the hollow wrist is 70 mm. PROGRAMMING FLEXIBILITY K-Series Robots can be programmed in two ways, via the robot teach pendant or a computer, and using one of the two Kawasaki s programming methodologies, Block Step or AS Language. The Block Step programming method eliminates time consuming program teaching with auto-path generating software. The AS Language provides the programmer ultimate flexibility via a Basic like syntax through any word processor text file. Users can create advanced logic, manipulate program locations, integrate peripheral components and control the painting process. AS Language programs can create powerful decision making robots. EASY SYSTEM INTEGRATION Kawasaki Robotics also offers a control panel to enhance the ease of system building and interfacing with peripheral equipment such as robot traveling unit, workpiece transfer unit, rotation unit, and other devices. The control panel is an intuitive graphical interface that allows users to centrally operate and control all components of the robotic finishing system. It provides real time status information and access to production management information such as line monitoring data, data setting and modification of the coating requirements and coating unit control panel, as well as statistical data on production, errors, paint consumption, etc. Kawasaki Robotics offers pre-engineered paint system peripherals. Servo Twister and KF121 Robot Servo Spinner, Servo Tombow, Servo Turntable and Servo Wing also available. Visit for more information. Servo Shuttle and KF 193 Robot

4 WRIST TYPES KF121 RBR JT5 (Bend) (Roll) KG264 / KJ264 / KJ314 3R ø70 mm JT5 (Roll) (Roll) (Roll) (Roll) K-SERIES SPECIFICATIONS MODEL KF121 KG264 KJ264 FLOOR KJ264 SHELF KJ264 WALL KJ314 Type Articulated Degrees of Freedom 6 axes 7 axes Payload 5 kg Wrist 20 kg, arm 30 kg Wrist 15 kg, arm 25 kg Horizontal Reach * 1,240 mm 2,665 mm 2,640 mm 2,640 mm 2,640 mm 3,100 mm Vertical Reach 1,700 mm 4,450 mm 4,607 mm 4,607 mm 4,607 mm 4,607 mm Repeatability ** ±0.2 mm ±0.5 mm ±0.5 mm ±0.5 mm ±0.5 mm ±0.5 mm Maximum Painting Speed 1,500 mm/s 1,500 mm/s 1,500 mm/s 1,500 mm/s 1,500 mm/s 1,500 mm/s Wrist Type Motion Range Maximum Torque Moment of Inertia Motors Brakes Hard Stop(s) RBR ±1 ±120 ±120 ± ~ -120 ±120 JT2 ± ~ ~ ~ ~ ~ -80 JT3 ± ~ ~ ~ ~ ~ -65 ±270 ±720 ±720 ±720 ±720 ±720 JT5 ±145 ±720 ±720 ±720 ±720 ±720 ±3 ±410 ±410 ±410 ±410 ±410 JT7 N/A N/A N/A N/A N/A ± N m 79.9 N m 56.2 N m 56.2 N m 56.2 N m 56.2 N m JT5 7.8 N m 61.3 N m 43.4 N m 43.4 N m 43.4 N m 43.4 N m 2.9 N m 15.6 N m 22.0 N m 22.0 N m 22.0 N m 22.0 N m 0.17 kg m kg m kg m kg m kg m kg m 2 JT kg m kg m kg m kg m kg m kg m kg m kg m kg m kg m kg m kg m 2 Brushless AC Servomotor All axes Adjustable mechanical stopper Mass 140 kg 795 kg 540 kg 530 kg 530 kg 720 kg Body Color Kawasaki Standard Installation Floor, ceiling Floor, wall, ceiling Floor Shelf Wall Wall Environmental Conditions Explosion Protection Temperature: 0 ~ 40 C Humidity: 35 ~ 85 % (no dew, nor frost allowed) Pressurized and intrinsically safe Class 1, Zone 1, Group IIB & T4 certified Controller E37 E35 E35 E35 E35 E35 * Horizontal Reach: RBR (Roll Bend Roll) wrist refers to the distance from the center of to the center of JT5 3R (Roll Roll Roll) wrist refers to the distance from to the axis cross-point between and JT5 ** conforms to ISO9283

5 Explosion-Proof Painting Robots MOTION RANGE & DIMENSIONS KF121 Z 80 KG R R3 02 off-set : 90 ±160 R1150 R JT5 114 KJ264 FLOOR (655) (mm) JT5 100

6 MOTION RANGE & DIMENSIONS KJ264 SHELF KJ264 WALL 1100 (945) (945) (550) (550) JT JT KJ (520) R JT (mm)

7 PAINT CONTROLLERS Sophisticated Motion Control Functions Kawasaki s progressive motion control provides high-speed, high-precision path control. Other motion control options such as collision detection, soft absorber, and conveyor tracking are available to meet your system application needs. Explosion-Proof Teach Pendant The explosion-proof teach pendant is designed for use while in the painting area. Its intrinsically safe construction is Class 1, Zone 1, Group IIB & T4 certified. Multi-Function Panel A large color LCD touch panel is used for system set-up, status monitoring, programming, and troubleshooting. This multi-function panel allows users to teach, edit, and monitor information such as current position and I/O signals and also serves as an interface to peripheral equipment. The interface panel can be customized to meet user preferences. Painting Unit Control Functions (option) Controlling the color change valves (CCV), the electro-pneumatic regulator, and the rotation of the discharge control gear pump can be done from the robot controller, eliminating the need for an external PLC. This low cost and flexible control system can be used for a wide range of painting devices. You can also set up painting parameters and calibrate discharge rate on the teach pendant screen. Communications Kawasaki s paint controllers use standard communication protocols, such as Ethernet and Serial RS-232C for network communication and EtherNet/IP, DeviceNet, CC-Link, Interbus and other field buses for system control. Duplicate Safety Circuits Dual channel safety circuits provide redundant protection. If a failure occurs in one system, the other system s safety circuits will still offer protection. (See E Controller brochure or visit for controller features and specifications.) ,400 SIDE VIEW FRONT VIEW (mm)

8 ACCREDITED ISO 1:2004 Kawasaki Robotics (USA), Inc Lakeview Drive Wixom, Michigan Phone: (248) Fax: (248) Canada Phone: (905) Mexico & South America Phone: (52) K-Series - REV08/13 Kawasaki Robotics (USA), Inc. All rights reserved. Technical specifications subject to change without notice.