ABB Positioners -reliability -quality -performance

Transcription

1 Positioner range ABB Positioners -reliability -quality -performance

2 Positioner range - 2 Positioner range

3 General features All All ABB ABB positioners are are of of robust robust construction to to ensure ensure excellent stability. They They use use the the same same drive drive systems and and software as as the the robots. robots. The The dynamic software automatically compensates for for the the effects effects of of gravity, gravity, inertia inertia and and friction friction to to provide provide fast fast movements and and accurate following of of the the programmed path. path. ABB s ABB s positioners are are designed to to be be highly highly functional yet yet compact thus thus making making maximum use use of of available floor floor space. space. Standardised dimensions for for all all rotating plates plates greatly greatly simplifies exchanging fixtures. Positioner range - 3 ABB ABB positioners can can be be supplied with with all all necessary safety safety equipment.

4 IRBP A-type Two axes manipulation One or two station solution optimize for solutions for work pieces with complex geometry 250, 500 or 750 kg payload Positioner range - 4

5 Positioner range - 5 Cell solutions Function Package A

6 IRBP C-type Two station solution Fast interchange motion 500 or 1000 kg payload Positioner range - 6

7 Positioner range - 7 Cell solutions Function Package C

8 IRBP C INDEX-type Multi station solution Fast index motion 250 or 500 kg payload Positioner range - 8

9 Positioner range - 9 Cell solutions Function Package Index

10 IRBP R-type Two station solution Full co-ordination with robot for external axes 250, 500 or 750 kg payload Length up to 2000 mm Three simultaneously used drive units during interchange Positioner range - 10

11 Positioner range - 11 Cell solutions Function Package R

12 IRBP K-type Two station solution Full co-ordination with robot for external axes 250, 500 or 750 kg payload Length up to 4000 mm Can be used with two robots Three simultaneously use drive units during interchange Positioner range - 12

13 Positioner range - 13 Cell solutions Function Package K

14 Interchange operation There are two different ways of of using the three simultaneously drive units for B,D,R and K positioners Dynamic move: The fastest way to to do do the interchange operation Maximal torque on on at at least one motor during the motion Independent move: Enable torch cleaning during interchange. Extend the interchange time approx. 1.0s Positioner range - 14 Both ways of of motion is is allowed in in the same system

15 IRBP L-type One axes manipulation One or two station solution Can be used in different setups (head,tail & beam) 250, 500, 750, 2000 and 5000 kg payload Positioner range - 15

16 IRBP D-type Two axes manipulation Two station solution Can be used in different setups (one or two robots) 250 or 500 kg payload Positioner range - 16

17 IRBP B-type Two axes manipulation Two station solution Can be used in different setups (one or two robots) 250, 500 or 750 kg payload Positioner range - 17

18 swivels / media supply Description of media MTC 250 Air Max 8 bar Water Max 10 bar Oil Max 200 bar > MTC 500 Air Max 8 bar Water Max 10 bar Oil Max 200 bar Media swivel Positioner range - 18 Electric Max 2 Amp Max 48 Volt Signal quality : CAN-bus ProfiBus Interbus Electrical swivel

19 Support bearing Double bearing Option : Extra current collector Positioner range - 19

20 Dynamic model High performance with less peak power Damping of dist.torque Modules Dynamic model Dynamic model High performance with less peak power MIC-unit Interchange unit MTC-unit Turning unit Positioner range - 20 Same gear box / AC-motor Higher volume = Less cost

21 MTC / Technical data Technical data MTC Unit MTC 250 MTC 500 MTC 750 Handling capacity kg Cont. Torque Nm Max inertia kgm Max bending torque Nm Max speed rpm Max acc rad/s2 3,2 2,9 2,7 Repeatability mm 0,1 0,1 0,1 Positioner range - 21 Unit MTC 2000 MTC 5000 Handling capacity kg Cont. Torque Nm Max inertia kgm Max bending torque Nm Max speed rpm 15 6,5 Max acc rad/s2 0,8 0,5 Repeatability mm 0,1 0,1

22 Dynamic model - HPP Load Id True Move Quick Move Non linearity Friction Coupled mass inertia Mass inertia Centre of gravity Mechanical resonance Positioner range - 22 Disturbance torque

23 Dynamic model - HPP Gives the user: Reduced cycle time ( 5-15 % approx ) Improved quality (better path performance) Reduced interchange time (three drive units during interchange) Positioner range - 23 STANDARD FOR ALL POSITIONERS!!

24 Positioner range - 24