Servo Systems KNIGHT GLOBAL CREATING A NEW STANDARD. Intelligent Assist Devices (IAD) Servo Technology Improves Productivity with Speed and Precision

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Wilfrid Whitehead
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1 Servo Systems Intelligent Assist Devices (IAD) KNIGHT GLOBAL CREATING A NEW STANDARD Servo Technology Improves Productivity with Speed and Precision VER. 01/12

Knight Servo Systems Knight Servo Systems are Intelligent Assist Devices

precision, quality and unmatched reliability.

Traditional hoists and tractors require the operator to push buttons in

Servo Systems enable an operator to simply grasp the handle and move the

As an extension of an operator s natural movement, this technology

increases safety, productivity and motions, lagging reaction time, and

KSH Servo Hoist Enables the operator to precisely direction.

Motor The Twin Chain Servo will control long parts.

Extension Arm Overhead Carriage Allows for an overhead extended

May be mounted to a rotating Lift Range up to: 1000 lbs ** Servo Hoist

May be mounted to an overhead rotating carriage.

Servo Hoist Articulating Vertical Arm Floor Mounted Creates a steady

This hoist includes an articulating boom which enables the operator to

Vertical Arm Overhead Mounted Creates a steady state condition by being

It will eliminate the yarding of the chain.

Articulating Arm Overhead Carriage Allows for the overhead extended

Lift Range up to: 1500 lbs Servo Hoist Articulating Arm Floor Mounted

Tractor with Z Control Accurately locates a load and combines X, Y and Z

2 Knight Servo Systems Knight Servo Systems are Intelligent Assist Devices (IAD) that provide controlled transfers of workloads with speed, precision, quality and unmatched reliability. Its various programmability allows for many application solutions. Traditional hoists and tractors require the operator to push buttons in order to initiate a natural ergonomic motion. Servo Systems enable an operator to simply grasp the handle and move the load, eliminating push buttons. As an extension of an operator s natural movement, this technology greatly improves accuracy, responsiveness and repeatability; which increases safety, productivity and motions, lagging reaction time, and the removal of inertia on heavy loads. KSH Servo Hoist Enables the operator to precisely direction. Lift Range up to: 2000 lbs (Reeved) KSHTCDM Servo Hoist Twin Chain Dual Motor The Twin Chain Servo will control long parts. Lift Range up to: 2000 lbs KSHEA KSHAEA KSHAEA KSHVAA Servo Hoist Extension Arm Overhead Carriage Allows for an overhead extended non-linear reach within a work cell. May be mounted to a rotating Lift Range up to: 1000 lbs ** Servo Hoist Articulating Extension Arm Floor Mounted Allows for an overhead extended non-linear reach within a work cell. May be mounted to an overhead rotating carriage. Lift Range up to: 1000 lbs Servo Hoist Articulating Extension Arm Floor Mounted Allows for an overhead extended non-linear reach within a work cell. May be mounted to an overhead rotating carriage. Lift Range up to: 500 lbs Servo Hoist Articulating Vertical Arm Floor Mounted Creates a steady state condition, eliminating the yarding on the chain. This hoist includes an articulating boom which enables the operator to reach underneath areas within a Lift Range up to: 250 lbs ** Servo Hoist Vertical Arm Overhead Mounted Creates a steady state condition by being mounted to a vertical steel or aluminum mast. It will eliminate the yarding of the chain. Lift Range up to: 1000 lbs ** KSHVA KSHCA KSHFA KSHXYZ Servo Hoist Articulating Arm Overhead Carriage Allows for the overhead extended reach within a work cell. Lift Range up to: 1500 lbs Servo Hoist Articulating Arm Floor Mounted Allows for the overhead extended reach within a work cell. Lift Range up to: 1500 lbs Servo X/Y Tractor with Z Control Accurately locates a load and combines X, Y and Z movements in one load sensing handle. Lift Range up to: 1000 lbs Scan For More Detailed Information ** Knight 350 lbs, 500lbs, 750 lbs, and 1000 lbs capacity Servo Arms are application dependant and are considered a special order item.

3 Knight Servo Systems Model Capacity lbs [kg] Maximum Speed [fpm] Voltage / Phase Model Capacity lbs [kg] Maximum Speed [fpm] Voltage / Phase KSH250 KSH350 KSH750 KSH1000 KSH2000 Reeved Unit KSHTCDM1000 KSHTCDM1500 KSHTCDM [113.40] 350 [158.75] 750 [340.19] 2000 [907.18] Servo Hoist [60.0 mpm] [37.5 mpm] fpm [12.5mpm] Servo Hoist Twin Chain Dual Motor Servo Hoist Articulating Arm on an Overhead Carriage KSHAEA250 KSHAEA350 KSHAEA500 KSHAEA750 KSHAEA [680.39] 2000 [907.18] KSHCA [226.80] KSHCA1000 KSHCA [680.39] Servo Hoist Articulating Arm Floor Mounted Servo Hoist Articulating Extension Arm 250 [113.40] 350 [158.75] 500 [226.80] 750 [340.19] KSHVA [113.40] fpm [12.5mpm] fpm [30.0mpm] fpm [20.0mpm] [60.0 mpm] fpm [30.0 mpm] [37.5 mpm] Servo Hoist Vertical Arm Servo Hoist Extension Arm Chain spreads 2ft [.6m] to 3ft [.91m] standard. Additional spreads determined per application. KSHFA [226.80] KSHFA1000 KSHFA [680.39] ** 350lb, 750lb and 1000lb arms are considered a special order. ** KSHEA [113.40] fpm [30.0mpm] fpm [20.0mpm] ** 350lb, 500lb, 750lb and 1000lb arms are considered a special order. ** KSHVAA250 Model KST -30 KST -20 KST -10 KSHXZ250 KSHXZ350 KSHXZ750 KSHXZ1000 Servo Hoist Vertical Articulating Arm Tractor Capacity lbs [kg] 250 [113.40] Lifting Capacity lbs [kg] Tractor Maximum Speed Servo Rack and Pinion Tractor Servo Tractor with Z Control Max. Lifting Speed Servo X / Y Tractor with Z Control Maximum tractor speed determined by gearbox ratio. KSHXYZ250 KSHXYZ350 KSHXYZ750 KSHXYZ1000 Dual Servo XX / Y Tractor with Z Control Maximum tractor speed determined by gearbox ratio. KSHXX YZ250 KSHXX YZ350 KSHXX YZ750 KSHXX YZ1000 ** 350lb, 750lb and 1000lb arms are considered a special order. ** 250 [113.40] 350 [158.75] 750 [340.19] 1000 [453.59] 250 [113.40] 350 [158.75] 750 [340.19] 1000 [453.59] 250 [113.40] 350 [158.75] 750 [340.19] 1000 [453.59] fpm [79mpm] fpm [158mpm] Maximum tractor speed determined by gearbox ratio. Voltage/ Phase Servo Hoist load lifting capacity rated up to 2000lbs [ kg]. Servo Hoist Extension Arms reach up to 12ft [3.7m]. Servo Hoist Articulating Extension Arms have standard post heights of 8ft [2.4m] and 10ft [3.0m] and reaches of 8ft [2.4m] and 10ft [3.0m]. Tractor variable speed up to fpm [158mpm]. Servo and Tractor Hoist variable speed up to [60mpm]. Industry Standards 24 VDC, 2 AMP power is available for custom tooling such as : Clamps, Pumps, Limit Switches, Proximity Switches, lights, etc. H5 Rated (Continuous Duty Cycle). 240 VAC, Single Phase 50/60Hz. * Information in this brochure is accurate at the time of printing. Please contact a Knight Representative to verify product information.*

Servo Systems Features SERVO HOIST AND TRACTOR HOIST LED Status Indicators The LED Status lights will indicate the

The LED status lights may also be programmed to indicate actions such as: Clamps Closed, Vacuum On, etc.

The EBA1219 Hook and EBA1108 Quick Disconnect are not included, but are an available option.

by a LED fault code diagnostic located on the drive unit.

chart, i.e. Bus Fault, Low Voltage, etc.

Connectors for I/O Connections FRONT BOTTOM BACK Analog Inline Handle : EBA1167 limitations.

Pre-set (coded) or manual options available.

available. Each manipulator will be designed to meet your application needs.

and RAD7510 rail or alternative manufacturers enclosed track rail systems.

Standard Float Mode The standard Float Mode can be enabled or disabled depending on the application.

Operator Control Interface :EBA1058 Programming and Diagnostic Ports programming of system, and viewing fault tables

Changes and repairs can be made I/O Capabilities Ability to attach accessories such as: clamps, pumps, limit

An optional travel distance of up to 20ft. [6m] is available.

Active Dampening: Enhances precise positioning. - Adapts to unknown system installs, i.e. Rail Vibration, etc.

Chain The robust Electro Galvanized chain design provides added durability and improves locating characteristics.

Gearbox The gearbox is a worm gear style for reliable, sealed maintenance-free operation.

4 Servo Systems Features SERVO HOIST AND TRACTOR HOIST LED Status Indicators The LED Status lights will indicate the state the system is in, i.e. Lift Mode (Green LED) or Float Mode (Blue LED). The LED status lights may also be programmed to indicate actions such as: Clamps Closed, Vacuum On, etc. Attachment Choices Each hoist is equipped with a control handle and a EBD2093 Shackle. The EBA1219 Hook and EBA1108 Quick Disconnect are not included, but are an available option. Run Stop Load/Grip Sensors (Inside Handle) Green LED Push Button LED Fault Indicators Fault recognition is displayed by a LED fault code diagnostic located on the drive unit. This feature improves maintenance response time by providing illuminated signals that correspond with a diagnostic chart, i.e. Bus Fault, Low Voltage, etc. Virtual Limits Blue LED Push Button 19-Pin I/O and 9-Pin D-Sub Control Programming Connector Port (4) 4-Pin M12 Connectors for I/O Connections FRONT BOTTOM BACK Analog Inline Handle : EBA1167 limitations. Limit settings improve productivity by restricting the UP/DOWN movement of the operator. Pre-set (coded) or manual options available. Speed Reduction Points Programmable points in which the hoist will automatically reduce speed to allow precise placement of the load. EBA1219 Hook EBD2093 Shackle EBA1108 Quick Disconnect Manipulator Choices Standard and customized manipulators are available. Each manipulator will be designed to meet your application needs. Clamp Magnet Custom Vacuum Lifter Servo Rail Trolleys Designed to work in conjunction with Knight RAD4110, RAD6110 and RAD7510 rail or alternative manufacturers enclosed track rail systems. The EBA1127 Adapter Plate (Not Pictured) allows alternative manufacturers trolleys to attach to Knight Servo Systems. Standard Float Mode The standard Float Mode can be enabled or disabled depending on the application. It allows the operator to balance the load in a weightless condition, then manipulate into position without using an UP/DOWN pendant. 19-Pin I/O and Control Connectors 9-Pin D-Sub Programming Ports (4) 4-Pin M12 Connectors for I/O Connections (OCI) Operator Control Interface :EBA1058 Programming and Diagnostic Ports programming of system, and viewing fault tables (to rapidly identify problems). These ports eliminate overhead connections to the system. Changes and repairs can be made I/O Capabilities Ability to attach accessories such as: clamps, pumps, limit switches, proximity switches, lights, etc. Travel Distance A standard travel distance of 12ft. [3.6m] supplied. An optional travel distance of up to 20ft. [6m] is available. Exclusive Software Features Impact Limiting: For controlled load lifts. - Prevents operator from snagging the load. Active Dampening: Enhances precise positioning. - Adapts to unknown system installs, i.e. Rail Vibration, etc. to be performed. Chain The robust Electro Galvanized chain design provides added durability and improves locating characteristics. 700 lbs and 1000 lbs weight capacities available. Gearbox The gearbox is a worm gear style for reliable, sealed maintenance-free operation. EBA Series EBA Series EBA Series EBA1220 I-Beam Series RACK AND PINION TRACTOR Non-slip Rack and Pinion Combined with standard Knight RAD Series Aluminum Rail, the Servo Tractor offers a non-slip rack and pinion design. This allows for a more accurate and repeatable positioning of the load. Non-Slip Rack and Pinion Gears KST Rack and Pinion Tractor Absolute Positioning Tractor is programmed to automatically stop at the intended location, thus eliminating unnecessary motion. Tractor will maintain positioning; homing is not required even after cycling power. Line Speed Synchronization Tractor travel speed may be synchronized with the speed of an assembly line. Optional encoder maintains the line speed. Clutch (24VDC) When disengaged, it allows for a free wheel condition. Provides operator additional freedom of movement. Scan For More Detailed Information * Information in this brochure is accurate at the time of printing. Please contact a Knight Representative to verify product information.*

Servo System Controls SERVO CONTROL SERIES Knight servo system control handles are designed to ensure an ergonomically correct position for the operator while maintaining full control of the load.

The control handle provides instantaneous touch response; just grab the handle and go.

solution. It is fully programmable with programming port. Available (LMM) Pass through Connection. Includes illuminated LED Lights for Lift and Float modes and a Safety Run-Stop Button.

The and programmed to simulate the control functionality of a Knight Remote Pendant Control Handle. Includes: Two [2] remote transmitters and one [1] receiver unit.

the thumb lever push buttons. (Available in a Single or Two Speed option) Note: Two-Speed Remote Pendant Shown.

Fixture Handle for push buttons. The UP/DOWN and directional motion is initiated by grasping anywhere on the responsive feature.

htm SERVO HOIST AND TRACTOR HOIST: Overload Capability If load parameters exceed programmed capacity, the hoist will not engage until the load is removed.

5 Servo System Controls SERVO CONTROL SERIES Knight servo system control handles are designed to ensure an ergonomically correct position for the operator while maintaining full control of the load. Servo Programmable servo control handles can be customized to accommodate each applications requirements. Servo control handles are inline intuitive tools that need little to no-worker training. The control handle provides instantaneous touch response; just grab the handle and go. EBA1165 Analog (LMM) Load Monitoring Module with (OCI) Operator Controlled Interface This inline mounted Analog Short Stack is used in applications when an inline control handle is not a practical solution. It is fully programmable with programming port. Available (LMM) Pass through Connection. Includes illuminated LED Lights for Lift and Float modes and a Safety Run-Stop Button. EBA1054 EBA9100 Wireless Remote and Receiver Compact, light and rugged wireless remote unit used for material handling and industrial applications. The and programmed to simulate the control functionality of a Knight Remote Pendant Control Handle. Includes: Two [2] remote transmitters and one [1] receiver unit. Two Speed Pendant The Knight Dual Speed Pendant control handle is a non-programmable handle which is an electrically powered pendant which allows for a (2) two speed operation by simply compressing the thumb lever push buttons. (Available in a Single or Two Speed option) Note: Two-Speed Remote Pendant Shown. Remote Two Speed Handle with Operator Control Interface (OCI) This Dual Speed Pendant control handle can be mounted separately from the end of the chain, on a EBA1080 SAFETY FEATURES Load Cell Fixture Handle for push buttons. The UP/DOWN and directional motion is initiated by grasping anywhere on the responsive feature. Note: Custom handles not included Scan For More Detailed Information SERVO HOIST AND TRACTOR HOIST: Overload Capability If load parameters exceed programmed capacity, the hoist will not engage until the load is removed. This safety feature prevents an operator from loading or transferring more weight than the allowable system rating. I/O Interlocks Programmed I/O Interlocks will prevent the unintentional release of loads while in transfer. It interfaces with the load sensor, which continuously monitors the load. EBA1063 EBA1167 DBA1033 the operator to control over-sized and cumbersome loads while maneuvering them into tight spaces. Includes: illuminated LED lights for Lift and Float modes and a Safety Run-Stop Button. Analog Inline This Analog Inline control handle is mounted inline of the chain. It is equipped with a 500lb Grip Sensor and either a 750lb or 2000lb load sensor with built in on the handle grip can be accurately detected, resulting in a smooth, and responsive reaction. Includes illuminated LED lights for the Lift and Float mode operation and a Safety Run-Stop Button. Digital LCD Inline This Microprocessor based control handle will display information such as weights, error codes, diagnostics, set-up, etc. on an LCD screen. The addition of an accelerometer isolates inertial forces resulting from vibration within the system. The operators movement and force can be more accurately detected, resulting in a smoother, more responsive reaction. Includes Lift and Float mode push buttons and a Safety Run-Stop Button. Fail-Safe Brake In the event of a power outage, or when the run/stop button is pushed; a fail-safe braking system engages to hold the unit in place. The system is halted until power is restored. No re-setting required. Load Sensing A built-in load sensing function allows the device to adjust dynamically as load capacity changes. Movement Interrupt Cycle If moving in an auto-mode cycle, the Servo System will automatically stop if an obstacle or operator crosses its path. SERVO CONTROLS: Handle Photo-Eye (Inline Handles Only) Incorporated into the handle grip, the Photo-Eye will prevent unintended movement of the servo system. It senses the operators hand placement on the control handle and activates the servo system. When the operator removes hand from the handle control, the servo system will deactivate. Illuminated Run/Stop Button The Run/Stop Button is a manually operated push button switch located on the control handle. When pushed it activates the Fail-Safe Braking System and deactivates the servo system, it will hold it in place until the power is restored. Run/Stop Button illuminates visually indicating when the system is in a RUN/STOP or fault condition. Knight Global Centre Road - Auburn Hills, Michigan USA - Phone Fax

6 Servo System Series Intelligent Assist Devices (IAD) Servo Hoist Series KSH LBS KSH LBS KSH LBS KSH LBS KSH LBS Servo Tractor with Z Control Series KSHXZ LBS KSHXZ LBS KSHXZ LBS KSHXZ LBS Servo X/Y Tractor with Z Control Series KSHXYZ LBS KSHXYZ LBS KSHXYZ LBS KSHXYZ LBS Servo Rack-n-Pinion KNIGHT GLOBAL CREATING A NEW STANDARD KST LBS Servo Arm Series Articulating Extension Vertical Servo Control Handle Series Wireless Remote MATERIAL HANDLING INDUSTRY OF AMERICA Member Company Made With Pride In The USA Two Speed Pendant Two Speed Remote Pendant Analog Inline Handle Analog LMM Fixture Handle KNIGHT GLOBAL 1140 Centre Road Auburn Hills, MI USA Phone: (248) Fax: (248) Digital LCD Inline Handle

Knight Servo Systems. Servo Hoist Articulating Extension Arm Floor. Servo Tractor with Z Control Combines X,Y and Z movements in one handle.

Knight Servo Systems. Servo Hoist Articulating Extension Arm Floor. Servo Tractor with Z Control Combines X,Y and Z movements in one handle. s Knight Servo Systems Knight Servo Systems are Intelligent Assist Devices (IAD) that provide controlled transfers of workloads. Various programmable options allow for multiple product functions. Traditional