Technology that inspires. Freely programmable heavy duty rotary indexing tables CR. Side loading rotary units TH

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1 Technology that inspires Freely programmable heavy duty rotary indexing tables CR Side loading rotary units TH

2 Technology that inspires Freely programmable rotary unit TH 400 for horizontal side mounted loads with large tilting moments. Complete with safety locking device and optional shaft encoder. Suitable mounting base for CR 1300C and CR 2000C indexing tables. 2 02/2008

Advantages at a glance Extremely compact design Large centre hole provides access for services Numeric controlled Very smooth dynamics Zero

handwheel Good cost-effectiveness Fitted with high-precision needle roller bearings Capable of handling extreme loads in both axial and

Application Software Typ NC Typ NR Typ CR Typ TO Typ HP Typ SH Machine frames and dial plates manufactured according to your specification

3 Advantages at a glance Extremely compact design Large centre hole provides access for services Numeric controlled Very smooth dynamics Zero backlash due to the cam rollers being braced against each other Highest indexing precision and repeatability Standard CR series fitted with handwheel Good cost-effectiveness Fitted with high-precision needle roller bearings Capable of handling extreme loads in both axial and radial directions Curve actuator via outside diameter ensuring high precision Load transmission via several engaged cam rollers Weiss Application Software Typ NC Typ NR Typ CR Typ TO Typ HP Typ SH Machine frames and dial plates manufactured according to your specification all from one source including a test report. WAS WEISS Application Software Safe and quick start-up due to user friendly software (free of charge). 02/2008 3

4 TH 400F Technical data Direction of rotation Installation position Indexing precision Repeatability accuracy Max. axial run-out of drive flange Max. radial run-out of drive flange Weight freely programmable any ± 50 without additional shaft encoder ± 15 standard with additional shaft encoder ± 40 without additional shaft encoder ± 5 standard with additional shaft encoder 0.03 mm (at Ø 400 mm) 0.03 mm (at Ø 400 mm) approx. 430 kg. (without motor) Load data F A permissible vertical force on drive flange (pulling or pressing) 130 kn 800 kn M K permissible tilting moment acting on the locked drive flange 27 knm 62 knm F R permissible radial force on drive flange 127 kn 290 kn M T permissible tangential moment acting on the locked drive flange 7 knm Driving data i Rotary drum gear 14 i Bevel gear (standard, other transmissions possible) i Total (standard, other transmissions possible) M Max. motor 22 Nm (for standard bevel gear transmission) M Max. brake 10 Nm (for standard bevel gear transmission) Drive time TH 400F for standard transmission (please contact us for other requests) Indexing time (s) 4,00 3,50 3,00 2,50 2,00 1,50 1,00 0, kgm² 500 kgm² 1000 kgm² 0, Angle of rotation [ ] 4 02/2008

5 Technology that inspires SEW gear motor (rotating) reference marking Optional shaft encoder for increased accuracy max. screw thread depth 24 mm SEW gear with motor selected by the customer View X The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (position when delivered) max. screw thread depth 20 mm Countersunk blanking plug max. screw thread depth 28 mm (continuous) producer Hersteller motor Motorbezeichnung description B&R (Weiss standard) Standard) 8MSA5X.E1-B6 recommended empfohlene Alternativfabrikate third party motors SEW KHF47CV100M4/BMG/HR/TF/ES1S/ASB7 Siemens (1FT6) 1FT6082-8AF71-1EH0 Siemens (1FK7) 1FK7080-5AF71-1EH0 Bosch-Rexroth MSK76C-0300-NN-M1-UG1-NNNN Rockwell MPL-B4560F-MK24AA Beckhoff AM3054-0N21 Hersteller producer Motorbezeichnung motor description Mitsubishi HC-SFS 2024B ParkerHauser SMHA S 2I 65 A7 M 4 BergerLahr/Schneider/ BSH1402P21F2A Telemechanique FANUC α12/3000i A06B-0243-B400 ABB SDM N0-140/ /2008 5

6 TH 1000F Technical data Direction of rotation Installation position Indexing precision Repeatability accuracy Max. axial run-out of drive flange Max. radial run-out of drive flange Weight freely programmable any ± 50 without additional shaft encoder ± 15 standard with additional shaft encoder ± 40 without additional shaft encoder ± 5 standard with additional shaft encoder 0.02 mm (at Ø 400 mm) 0.02 mm (at Ø 400 mm) approx kg. (without motor) Load data F A permissible vertical force on drive flange (pulling or pressing) 120 kn 250 kn M K permissible tilting moment acting on the locked drive flange 25 knm 50 knm F R permissible radial force on drive flange 100 kn 220 kn M T permissible tangential moment acting on the locked drive flange 132 knm 41 knm Driving data i Rotary drum gear 20 i Bevel gear 10 (standard, other transmissions possible) i Total 200 (standard, other transmissions possible) M Max. motor 150 Nm (for standard bevel gear transmission) M Max. brake 100 Nm (for standard bevel gear transmission) Drive time TH 1000F for standard transmission (please contact us for other requests) Indexing time (s) 5,0 4,5 4,0 3,5 3,0 2,5 2,0 1,5 1,0 0, kgm² kg m² kg m² 0, Angle of rotation [ ] 6 02/2008

7 Technology that inspires reference marking cut - out A max. screw thread depth 20 mm (stationary) (rotating) for crank handle max. screw thread depth 24 mm Hersteller producer Motorbezeichnung motor description B&R (Weiss Standard) standard) 8MSA8M.E1-B6 empfohlene recommended Alternativfabrikate third party motors SEW CFV132M4/BMG/TF/AV1H Siemens (1FT6) 1FT6136-6AC71-1EH0 Siemens (1FK7) 1FK7105-5AC71-1EH0 Bosch-Rexroth MSK100C-0200-NN-M1-BG1-NNNN Rockwell MPL-B960D-MK22AA Beckhoff AM3074-0P21 Hersteller producer Motorbezeichnung motor description Mitsubishi HA-LFS15K24 ParkerHauser MHA S 3I 65 A7 M 4 BergerLahr/Schneider/ BDH1884P22A2A Telemechanique FANUC α40/3000i A06B-0257-B400 ABB SDM 6V /2008 7

8 CR 700C Technical data Direction of rotation Installation position Indexing precision Repeatability accuracy Max. run-out of rotating plate Max. parallelism of rotating plate surface to buttom housing surface Weight Handwheel freely programmable any ± 15 ± mm (at Ø 700 mm) 0.02 mm approx. 630 kg. (without motor) freely accessible square shaft Driving data i Total 144 M Max. motor 2000 rpm M Max. motor 80 Nm M Max. brake 50 Nm Load data (for the stationary centre section) perm. tilting moment acting on the centre section perm. radial force acting on the centre section perm. force acting vertically perm. tangential moment 3500 Nm on the centre section N acting on the centre section 1700 Nm N Load data (for the rotary indexing dial plate) *strengthened version on demand F A permissible vertical force on the rotating plate 70 kn 210* kn 150 kn 450* kn M K permissible tilting moment acting on the locked rotating plate 10 knm 30* knm 20 knm 60* knm F R permissible radial force on the rotating plate 30 kn 50 kn M T permissible tangential moment acting on the locked rotating plate 17 knm 26 knm Drive time CR 700C (please contact us for other requests) Indexing time (s) 4,0 3,5 3,0 2,5 2,0 1,5 1,0 0, kgm² 5000 kg m² 7000 kg m² 0, Angle of rotation [ ] 8 02/2008

reference marking Technology that inspires for crank handle F A M K (rotating) (stationary) F R Access for cabling (HxW) 100 x 200 mm The illustrated rotating plate position corresponds to the basic

screw thread depth 18 mm Hersteller producer Motorbezeichnung motor description B&R (Weiss Standard) standard) 8MSA7L.

9 reference marking Technology that inspires for crank handle F A M K (rotating) (stationary) F R Access for cabling (HxW) 100 x 200 mm The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (position when delivered) max. screw thread depth 18 mm max. screw thread depth 20 mm M T max. screw thread depth 18 mm Hersteller producer Motorbezeichnung motor description B&R (Weiss Standard) standard) 8MSA7L.E1-M4 empfohlene recommended Alternativfabrikate third party motors SEW CFV132S4/BMG/TF/AS4H Siemens (1FT6) 1FT6105-5AC71-1EH0 Siemens (1FK7) 1FK7105-5AC71-1EH0 Bosch-Rexroth MSK100C-0200-NN-M1-BG1-NNNN Rockwell MPL-B880D-MK22AA Beckhoff AM3074-0P21 producer Hersteller motor Motorbezeichnung description Mitsubishi HA-LFS11K24 ParkerHauser MH S 3I 65 A7 M 4 BergerLahr/Schneider/ BSH1404P22F2A Telemechanique FANUC α40/3000i A06B-0257-B400 ABB SDM N0-190/ /2008 9

10 CR 1000C Technical data Direction of rotation Installation position Indexing precision Repeatability accuracy Max. run-out of rotating plate Max. parallelism of rotating plate surface to buttom housing surface Weight Handwheel freely programmable any ± 15 ± mm (at Ø 1000 mm) 0.02 mm approx.1450 kg. (without motor) freely accessible square shaft Driving data i Total 200 M Max. motor 2000 rpm M Max. motor 120 Nm M Max. brake 100 Nm Load data (for the stationary centre section) perm. tilting moment acting on the centre section perm. radial force acting on the centre section perm. force acting vertically perm. tangential moment 3500 Nm on the centre section N acting on the centre section 1700 Nm N Load data (for the rotary indexing dial plate) *strengthened version on demand F A permissible vertical force on the rotating plate 120 kn 210* kn 250 kn 450* kn M K permissible tilting moment acting on the locked rotating plate 25 knm 30* knm 50 knm 60* knm F R permissible radial force on the rotating plate 100 kn 220 kn M T permissible tangential moment acting on the locked rotating plate 32 knm 41 knm Drive time CR 1000C (please contact us for other requests) Indexing time (s) 5,0 4,5 4,0 3,5 3,0 2,5 2,0 1,5 1,0 0, kgm² 5000 kg m² 7000 kg m² 0, Angle of rotation [ ] 10 02/2008

Technology that inspires (rotating) for crank handle (stationary) reference marking cut - out A Access for cabling (HxW) 100 x

screw thread depth 22 mm Hersteller producer Motorbezeichnung motor description B&R (Weiss Standard) standard) 8MSA8M.

Siemens (1FK7) 1FK7105-5AC71-1EH0 Bosch-Rexroth MSK100C-0200-NN-M1-BG1-NNNN Rockwell MPL-B960D-MK22AA Beckhoff AM3074-0P21

11 Technology that inspires (rotating) for crank handle (stationary) reference marking cut - out A Access for cabling (HxW) 100 x 200 mm max. screw thread depth 22 mm max. screw thread depth 22 mm Hersteller producer Motorbezeichnung motor description B&R (Weiss Standard) standard) 8MSA8M.E1-B6 empfohlene recommended Alternativfabrikate third party motors SEW CFV132M4/BMG/TF/AV1H Siemens (1FT6) 1FT6136-6AC71-1EH0 Siemens (1FK7) 1FK7105-5AC71-1EH0 Bosch-Rexroth MSK100C-0200-NN-M1-BG1-NNNN Rockwell MPL-B960D-MK22AA Beckhoff AM3074-0P21 producer Hersteller motor Motorbezeichnung description Mitsubishi HA-LFS15K24 ParkerHauser MH S 3I 65 A7 M 4 BergerLahr/Schneider/ BSH1884P22A2A Telemechanique FANUC α40/3000i A06B-0257-B400 ABB SDM 6V /

12 CR 1300C Technical data Direction of rotation Installation position Indexing precision Repeatability accuracy Max. run-out of rotating plate Max. parallelism of rotating plate surface to buttom housing surface Weight Handwheel freely programmable horizontal (vertical rotation axis) ± 12 ± mm (at Ø 1300 mm) 0.03 mm (at Ø 1300 mm) approx kg. (without motor) freely accessible square shaft Load data *strengthened version on demand F A permissible vertical force on the rotating plate 150 kn 450* kn 280 kn 840* kn M K permissible tilting moment acting on the locked rotating plate 35 knm 105* knm 70 knm 210* knm F R permissible radial force on the rotating plate 100 kn 230 kn M T permissible tangential moment acting on the locked rotating plate 40 knm 60 knm Driving data i Total M Max. motor M Max. motor M Max. brake rpm 150 Nm 80 Nm The specified concentricity and run-out tolerances can only be achieved with accurate supporting surfaces. With unsymmetrical loads (e.g. single-sided load) please contact us concerning the connecting surface (flatness of base plate must be 0.1 mm or less). Drive time CR 1300C (please contact us for other requests) Indexing time (s) 5,00 4,50 4,00 3,50 3,00 2,50 2,00 1,50 1,00 0, kgm² kg m² kg m² 0, Angle of rotation [ ] 12 02/2008

Technology that inspires (rotating) (stationary) reference marking The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (position when delivered) 6 x

13 Technology that inspires (rotating) (stationary) reference marking The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (position when delivered) 6 x M16 c bored holes (for crank handle) (auxiliary thread M14) (M20 c bored holes) max. screw thread depth 30 mm Hersteller producer Motorbezeichnung motor description B&R (Weiss Standard) standard) 8MSA7L.E1-M4 8MSA8M.E1-B6 empfohlene recommended Alternativfabrikate third party motors SEW CFV132M4/BMG/TF/AV1H Siemens (1FT6) 1FT6136-6AC71-1EH0 Siemens (1FK7) 1FK7105-5AF71-1EH0 Bosch-Rexroth MAD130B-0200-SA-M2-BG1-05-N1 Rockwell MPL-B960D-MK22AA Beckhoff AM3072-0P21 producer Hersteller motor Motorbezeichnung description Mitsubishi HA-LFS22K24 ParkerHauser MH S 3I 65 A7 M 4 BergerLahr/Schneider/ BDH1884P22A2A Telemechanique FANUC α40/3000i A06B-0257-B400 ABB SDM 6V /

14 CR 2000C Technical data Direction of rotation Installation position Indexing precision Repeatability accuracy Max. run-out of rotating plate Max. parallelism of rotating plate surface to buttom housing surface Weight Handwheel freely programmable horizontal (vertical rotation axis) ± 10 ± mm (at Ø 2000 mm) 0.03 mm (at Ø 2000 mm) approx kg. (without motor) freely accessible square shaft Load data *strengthened version on demand F A permissible vertical force on the rotating plate 250 kn 750* kn 450 kn 1350*kN M K permissible tilting moment acting on the locked rotating plate 55 knm 165* knm 110 knm 330* knm F R permissible radial force on the rotating plate 125 kn 290 kn M T permissible tangential moment acting on the locked rotating plate 61 knm 92 knm Driving data i Total 310 M Max. motor M Max. motor M Max. brake 2000 rpm 150 Nm 80 Nm The specified concentricity and run-out tolerances can only be achieved with accurate supporting surfaces. With unsymmetrical loads (e.g. single-sided load) please contact us concerning the connecting surface (flatness of base plate must be 0.1 mm or less). Drive time CR 2000C (please contact us for other requests) Indexing time (s) 7,00 6,00 5,00 4,00 3,00 2,00 1, kgm² kg m² kg m² 0, Angle of rotation [ ] 14 02/2008

M K Technology that inspires (rotating) F A (stationary) reference marking F R The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (position when

E1-M4 empfohlene recommended Alternativfabrikate third party motors SEW CFV132M4/BMG/TF/AV1H Siemens (1FT6) 1FT6136-6AC71-1EH0 Siemens (1FK7) 1FK7105-5AF71-1EH0 Bosch-Rexroth MAD130B-0200-SA-M

15 M K Technology that inspires (rotating) F A (stationary) reference marking F R The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (position when delivered) M T (for crank handle) (M20 c bored holes) max. screw thread depth 32 mm Hersteller producer Motorbezeichnung motor description B&R (Weiss Standard) standard) 8MSA7L.E1-M4 empfohlene recommended Alternativfabrikate third party motors SEW CFV132M4/BMG/TF/AV1H Siemens (1FT6) 1FT6136-6AC71-1EH0 Siemens (1FK7) 1FK7105-5AF71-1EH0 Bosch-Rexroth MAD130B-0200-SA-M -BG1-05-N1 Rockwell MPL-B680F-MK22AA Beckhoff AM3072-0P21 Hersteller producer Motorbezeichnung motor description Mitsubishi HA-LFS15K24 ParkerHauser MH S 3I 65 A7 M 4 BergerLahr/Schneider/ BDH1884P22A2A Telemechanique FANUC α40/3000i A06B-0257-B400 ABB SDM 6V /

16 CR 1300C with mounting base Access for cabling (HxW) 100 x 200 mm 16 02/2008

17 CR 2000C with mounting base Technology that inspires Access for cabling (HxW) 100 x 200 mm 02/

WAS WEISS Application Software In addition to the basic functions of the handheld device, WAS Weiss Application Software also gives you easy access to the various options offered by the table drive.

18 WAS WEISS Application Software In addition to the basic functions of the handheld device, WAS Weiss Application Software also gives you easy access to the various options offered by the table drive. All ramps, angles and speeds are freely programmable Up to 128 teaching positions Up to 10 programmes can be stored Free selection of language Simple access to the axis parameters Diagnostic options, remote maintenance Ability to force inputs and outputs (e.g. for initial operation) Software cam-functions can be defined Fault history Weiss Application Software Typ NC Typ NR Typ CR Typ TO Typ HP Typ SH Perfect hardware Construction and connection All components are integrated into one unit complete with front mounted plug connection socket Cables are oil-proof and suitable for cable chains Cables are available in different lengths Safety and service Absolute measurement system Blocking of restart integrated (Category 3 according to EN954-1) Worldwide service / complete UL approval Extensive safety and monitoring functions Communication The following interfaces are available digital I/O (24 V inputs and outputs) Profibus DP Free ASCII protocol CANopen ethernet Technical data Supply voltage mains TH 400F CR 700C CR 1300C CR 2000C 3 x 400 VAC 3 x 400 VAC 3 x 400 VAC 3 x 400 VAC up fino to 480 VAC up fino to 480 VAC up fino to 480 VAC up fino to 480 VAC +/- 10%; 48 to fino Hz Hz +/- 10%; 48 to fino Hz Hz +/- 10%; 48 to fino Hz Hz +/- 10%; 48 to fino Hz Hz Supply voltage 24V Connection power Installations dimensions W x H x D 24 VDC +/- 5%; 5 A 24 VDC +/- 5%; 5 A 24 VDC +/- 5%; 5 A 24 VDC +/- 5%; 5 A 3 KVA 17 KVA 30 KVA 54 KVA 70 x 375 x 236 mm 200 x 375 x 234 mm 200 x 375 x 234 mm 276 x 480 x 295 mm 18 02/2008

19 Fax-No. Weiss GmbH +49 (0) Machine construction CR/TH Technology that inspires Enquiry Enclosure with order Dear customer, Thank you for your interest in our Indexing units. To enable us to supply you with the correct unit for your application, we kindly ask you to answer the following questions Model TH 400F TH 1000F CR 1300C CR 2000C Colour of the circular indexing table RAL 7035 (light grey) Special colour RAL (extra charge) CR 700C CR 1000C higher load bearing for CR (extra charge) Switching time Based on the calculated mass inertia, do you require The shortest switching time A longer switching time of approx. sec Angle of rotation Standing time sec Colour of the base frame RAL 7035 (light grey) Special colour RAL (extra charge) Additional baseframe for CR 1300C or CR 2000C Required to specify your CR / TH table The following specification regarding your configuration is fundamental for your calculation of the mass moment of inertia. Additional Indexing Plate Diameter O/D mm I/D mm Thickness mm Material Al St other Please forward a sketch detailing the load distribution on the table. Total mass inertia kg m² (additional indexing plate and add-ons) Fixtures and parts Number Weight per station kg Diameter of the center of gravity mm Additional indexing plate Included in the scope of offer and delivery Processing according to drawing No. Electrical data WEISS control system package Servo motor, amplifier, WAS Weiss Application Software Cables length 5m 10m 15m 20m 25m Hand-held terminal (optional) Interface to the customer SPS Profibus DP* Digital I/O Free ASCII protocol CANopen Interface to WAS application software RS232* Ethernet *Standard Supply of customers motor and controller Customer to fit motor** ** Please forward a drawing of motor flange Manufacturer Type (Motor specification following consulting WEISS) For technical enquiries Company Name Department 02/2008 Desired delivery date Phone Fax 19

20 Technology that inspires Rotary Indexing Tables TC Rotary Indexing Rings TR/NR Numeric Controlled Heavy Duty Indexing Ring CR Numeric Controlled Indexing Tables NC Torque Motor TO Compact model Torque Motor TO Ring construction Handling device HP Fast Cycling Linear Assembly System LS 280 Flexible Assembly Machine Pick-o-Mat Indexing Machine Bases SR/SK Side loading rotary unit TH Additional indexing plate We reserve the right to change or discontinue specifications without proir notice WEISS GmbH Sondermaschinentechnik Siemensstraße 17 D Buchen Téléphone telephone +49(0) fax Fax +49(0) info@weiss-gmbh.de WEISS 02/2008 CR

Technology that inspires. Mechanics Software Elektronics. freely programmable. Excerpt of the WEISS Product Range. Cr/TH heavy duty ring

Technology that inspires. Mechanics Software Elektronics. freely programmable. Excerpt of the WEISS Product Range. Cr/TH heavy duty ring Technology that inspires Product Range Mechanics Software Elektronics Excerpt of the WEISS Product Range Cr/TH heavy duty ring freely programmable The WEISS range at a glance 4 I would like to commission