Product information PI 62. Disk-type tool turret

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1 Product information PI 62 Disk-type tool turret with integrated tool direct drive series xx xx

Table of Contents Disk-Type Tool Turret with Tool direct drive Description... 4 Technical Data... 6 Admissible Loads... 8 Dimensions... 10 Precision... 18 Fluid Rotary Feed-Through.

3 Table of Contents Disk-Type Tool Turret with Tool direct drive Description... 4 Technical Data... 6 Admissible Loads... 8 Dimensions Precision Fluid Rotary Feed-Through Performance Data for the Tool Coupling Dimensions Type Key Ordering Details You can request projection instruction PA 62. Note: The information contained in this Product Information is in conformity with knowledge at the point of printing. We reserve the right to perform modifications within the framework of continuous further development. PI_62_en_ fm PI 62 3

4 Description Disk-Type Tool Turret witht Tool direct drive Description These turrets are suitable for use on high-capacity turning machines for forward as well as equipollent reverse machining. They are equipped with all of the features and functions of modern high-performance and high-capacity tool turrets. Their robust design and short switching times mean they are also very well suited for heavy-duty use in series manufacture and very suitable for highest productivity for milling and drilling Features Two-motor Technology One inetegrated indexing drive and the tool drive share one motor Direct drive, high cutting speeds up to rpm and highest milling power Highest degree of stability due to high locking forces hydraulic locking with special triple generating Hirth-type gear Not affected by collisions due to: Low kinetic energy of the indexing drive Fastening snap-ring groove for the tool disk Directly controllable with machine controller Cooling lubricant pressure up to 50 bar (Standard) Options: Central rotary feed-through for example for fluid-actuated tools highpressure cooling lubricant device,... 4 PI 62

Description 3 1 2 4 5 6 7 1 Turret housing 2 Tool disk 3 Motor for tool drive 4 Connection cooling

elektric 8 Connection air sealing turret 9 Connection air sealing driven tool 10 Connection

5 Description Turret housing 2 Tool disk 3 Motor for tool drive 4 Connection cooling lubricant 5 Connection hydraulic turret lock and unlock 6 Motor for indexing drive 7 Connection elektric 8 Connection air sealing turret 9 Connection air sealing driven tool 10 Connection cooling motor 11 Connection hydraulic engaged and disengaged 1) ) 1) Only for xx PI 62 5

6 Technical data indexing drive Technical data indexing drive Series Disk-type tool turret xx Size Number of switching positions Admissible tangential load (turret locked) 1) Admissible mass moment of inertia of tools 1)2) with tool disk and holder knm 1,8 3,6 kgm 2 3,2 6,3 Admissible out of balance (load moment) due to tooling Nm Admissible rpm min -1 see chart page 7 Admissible drive torque Nm Gear ratio swivel drive i Switching times 3)4) Rotate tool disk: 5) incl. acceleration and braking per partial step 30 s 0,12 0,2 without acceleration and braking per additional partial s 0,06 0,08 Turret unlock/lock -hydraulic s 0,12 0,13 Tool drive engage/disengage -hydraulic s 0,08 0,08 Adm. switching frequency 3) (median switching angle m =90 ) Operating pressure Hydraulic ± 10% bar Cooling lubricant standard bar 5-50 (filtering < 50µm) 6) High-pressure cooling lubricant device bar 150 (filtering < 25µm) 6) Fluid absorption volume Turret unlock/lock cm Mass Turret (incl. drive motor) 6) kg Tool disk and tooling (adm) kg Adm. ambient temperature C ) Higher values on request 2) Switching times on request 3) Conditions: - Fluid supply sufficiently large - Turret up to operating temperature - Without controller-related non-productive time - Switching times are dependent on mass moment of rotor - Further details see motor chart. 4) The swivel times are determined with an average load. Further details on request. calculation speed 4500 rpm 5) At design standard housing 6) Ensure compliance with the required filter fineness for the tools used. For example spindle heads with internal cooling lubricant supply. 6 PI 62

7 Recommended motors for indexing drive Recommended motors for indexing drive protection class IP 67 shaft-side J Zul. driving swiveling times for 30 -step without acceleration and braking s kgm2 min -1 Size of turret SAUTER control unit EK 600 0, ,07 0,09 SAUTER with rotary encoder activation 1) 0, ,06 0,08 Siemens 1FK7043 HD 1) 0, ,05 0,06 Siemens 1FK7042 1) 0, ,06 0,08 Fanuc 2/5000 / 2/5000 1) 0, ,06 0,08 Delta with control unit 0, ,07 0,09 Mitsubishi HF 75 0, ,06 0,08 1) controlled via machine controll system PI 62 7

8 Admissible Loads Admissible Loads Note The diagrams refer to static loads. In case of impact load (interrupted cutting), significantly lower values must be reckoned with. +F y -F z r +F z +F x -F y force + F y tangential loading Size 20 Size 16 8 PI 62

9 Admissible Loads a -F z r +F z +F x force +F x shunt loading leading edge is the basis for dimension a force + F x longitudinal loading +F x size 16 size 20 +F z ; -F z size 20 size 16 a r PI 62 9

10 Dimension block shape Dimension block shape (NH Standard 1) N H Dargestellt Block-Gehäuse NH 125 NH B L 1 J X E D C O P Q V W W W W L 2 10 PI 62

11 Dimension block shape series Disk-Type turret xx block shape (NH standard 1) NH B C D E H J M10 M12 L SAUTER-Motor with control unit EK 600 L 1 on request 403 SAUTER drive with rotary encoder activation L 1 on request 431 Delta-Motor with control unit L 1 on request 487 1) Hint! plus motor length! Siemens 1 FK7 43/42 L ) Fanuc 2 / 2 L ) Mitsubishi HF 75 L 2 on request 351 size N O P Ø Q V W X PI 62 11

12 Dimension block shape Dimension block shape N H Dargestellt Block-Gehäuse NH 140 NH B C D O P Q L 1 J X E V W W W W L 2 12 PI 62

13 Dimension block shape series Disk-Type turret xx block shape NH B C D E H J M10 M12 L SAUTER-Motor with control unit EK 600 L 1 on request 403 SAUTER drive with rotary encoder activation L 1 on request 431 Delta-Motor with control unit L 1 on request 487 size Siemens 1 FK7 43/42 L Fanuc 2 / 2 L Mitsubishi HF 75 L 2 on request 351 N O P Ø Q V W X PI 62 13

14 Dimension L-shape Dimension L-shape (NH standard 1) N H Dargestellt L-Gehäuse NH 125 J X D E C O P NH B Q T L 1 V W W W W L 2 14 PI 62

15 Dimension L-shape series Disk-Type turret xx L shape (NH standard 1) NH B C D E H J M10 M12 L SAUTER-Motor with control unit EK 600 L 1 on request 418 SAUTER drive with rotary encoder activation L 1 on request 446 Delta-Motor with control unit L 1 on request 502 Siemens 1 FK7 43/42 L Fanuc 2 / 2 L size N on request 350 O 295 P Ø Q T V W X PI 62 15

16 Dimension L-shape Dimension L-shape (NH standard 2) N H Dargestellt L-Gehäuse NH 140 J X C D E O P NH B Q T L 1 V W W W W L 2 16 PI 62

17 Dimension L-shape series Disk-Type turret xx L shape (NH standard 2) NH B C D E H J M10 M12 L SAUTER-Motor with control unit EK 600 L 1 on request 418 SAUTER drive with rotary encoder activation L 1 on request 446 Delta-Motor with control unit L 1 on request 502 Siemens 1 FK7 43/42 L Fanuc 2 / 2 L Mitsubishi HF 75 L 2 on request 366 size N O P Ø Q T V W X PI 62 17

18 Precision / Fluid-Drehdurchführung Precision / Fluid-Drehdurchführung Repeating accuracy (Multiple move to a switching position from the same direction) ± 1,6 x Xmm 100 mm m Indexing precision (Multiple move to a switching position from different direction) ± 4 x Xmm 100 mm m Fluid Rotary Feed-Through All turrets are deliverable with central fluid rotary feed-through: uncontrolled version fluid supply in all switching positions e.g.for gripper actuation, also for sealing air controlled version fluid supply in one switching defined positions e.g.for KSS, for automatic tool changes, and similar actions Up to five of supply lines are routed through the centre of the turret. Operating pressure P adm = 150 bar (standard). 18 PI 62

19 Admissible duty cycle (DC) Admissible duty cycle (DC) Tool drive Performance Diagram P adm 10% DC* ) P nom 100% DC* ) Power rpm n nom n adm M adm 10% DC* ) M nom 100% DC* ) power rpm n nom n adm *) specifications for mode apply to 2 min for performance. PI 62 19

20 Performance Data for the Tool Coupling Performance Data for the Tool Coupling Size Series V 1) V 1) Performance data Drive rating 2) Torque 3) rpm 1)4) P nom / P adm kw 7,5/ 10,5 7,5/ 10,5 10,4 / 18 7,6 / 12 4,7 / 5,3 M nom / M adm Nm 16,5 / 30 16,5 / / / / 41 n nom / n adm min / / / / / Gear ratio i=n 1 / n 2 1,0 1,0 1,0 1,0 1,0 1) V DClv (direct current link voltage), without specification V DClv = 600V 2) The values are reference values for short-term operation. Higher rpm generate more heat and noise. 3) Torque limitation at motor converter required! The torque values apply to smooth-machining (such as thread drilling). In the case of machining with severe shock loads (e.g. face milling and similar operations) it is necessary to reduce the motor drive torque by 50% or more 4) Higher rpm on request 20 PI 62

21 Dimensions Dimensions A selectable working position 12 d 9 3 H SW Series Disk-type tool turret xx Size Coupling profil DIN ) 1) Further on request 16x0,8 20x0,8 distance A Tool holder receptacle system cylinder shaft DIN (DIN 69880) H d 1) SW - standard Series Size Disk-type tool turret xx interface BTM 55-short distance A 87 H 38 on request d 45 SW standard 340 PI 62 21

22 Type key Type key Series Disk-type tool turret with tool direct drive coupling process with spindle positioning Type of design 2 Tools with switchable coupling 6 Tools with unswitchable coupling Size PI 62

Ordering Details Ordering Details ++49 (0) 7123-926-190 Company: Street: ++49 (0) 7123-926-0 Postcode, City: info@sauter-feinmechanik.

23 Ordering Details Ordering Details ++49 (0) Company: Street: ++49 (0) Postcode, City: Sauter Feinmechanik GmbH Postfach 1551 D Metzingen Germany Name: Phone: Fax: SAUTER-Disk-type tool turret xx /.6xx Ordering details Possible configurations Your selection Basis turett Housing shape L / Block (NH 1/2) Size 16 / 20 Number of switching positions 8 / 12 / 16 Motor for indexing drive SAUTER / Siemens / Fanuc /... Installation position Radial tool drivel Working position 3 / 9 / 12 Tool disc SW Special requirements: PI 62 23

Product information PI Disk-type tool turret

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