SPRINT 50 / 65 Next Generation

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1 SPRINT 50 SPRINT 65 CNC Automatic Turning SPRINT 50 / 65 Next Generation from dmg mori

2 Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data SPRINT 50 / 65 Next Generation Highly productive automatic turning the TWIN design, three turrets and a B-axis seconds 280 seconds 1 Medical Hip joint socket made of titanium 150 seconds 90 seconds 2 3 1: Fluid / Hydraulic Drive sleeve made of steel, 110 sec. machining time 2: Engineering Drive shaft made of aluminium, 150 sec. machining time 3: Automotive Control valve made of stainless steel, 90 sec. machining time

3 Highlights 4 Machining of longer work pieces two turrets and the TWIN design + + Patented and proven TWIN design + + Two separate work areas through the unique work area design featuring two turrets and cross stroke of the counter spindle / tailstock* combination + + Cross travelling counter spindle for front machining of long parts at the main and counter spindle 5 Three tool holders for highly productive machining of short work pieces + + Collision-free machining 3 turrets at the main and counter spindle positions for driven tools (comes standard) + + Up to three Y*- and Z-axes for demanding complete machining 03 6 Unique three turrets a B-axis for the machining of negative angles + + Lower turret as a B-axis a wear-free torque drive + + Highest stability hydraulic clamping in the B-axis 2,100 Nm * Optional 4 5 6

4 Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data SPRINT 50 / 65 Next Generation Next generation for highly productive automatic turning. The next generation SPRINT 50 and 65 are designed for bar machining of work pieces up to Ø 90 mm*. In addition to the superior performance three turrets, including the B-axis for machining of negative angles, the machine is also available as a three turret version out a B-axis or two turrets in the TWIN design. 1 < 1 sec. chip-to-chip time + + Shortest idle times through the new and fast turret indexing times of < 0.2 or < 0.5 sec. (30 / 180 ) sec. spindle run-up time from 0 to 4,000 rpm, 7,000 rpm max. speed (SPRINT 65 max. 1.3 sec run-up time) for the main and counter spindle 2 3D control exclusive DMG MORI Technology + + FANUC 31iB ERGOline Full-HD Touchscreen 21.5" CELOS for an intuitive user interface + + SIEMENS 840D solutionline for convenient programming using animated images + + Exclusive DMG MORI Technology Cycles for the easiest, conversational programming through parameterised input screens, e. g. gear milling 3 < 30 sec. tool setup through VDI TRIFIX + + Consistent precision of < 6 μm + + Highest stability the VDI 30 interface or VDI 25 on the SPRINT Backlash-free and resilient double centring + + Increased rigidity through greater flat contact surface area using a hole pattern to 1 g acceleration + + Highest dynamics through accelerations of 0.7 to 1g in the linear axes + + Rapid traverse 60 m/min (SPRINT 65: 40 m/min) * Only for dual-turret machines

5 1 Medium and high quantity work piece production the greatest precision. Process / machine capability (Cpk) Diameter quality IT6 (16 µm) / Material 9SMnPb28 Diameter (mm) LSS 2 x + 3s 16 µm x x + 3s 05 TurretTurret LSI TurretTurret 1 1 TurretTurret d4 d d43 d3 d2 d d21 d1 3 TurretTurret 2 2 mm Cpk d1h d2h d3h d3h Test conditions: Machine out software compensation and temperature sensor; SPRINT 50 3 m bar loader and 80-bar coolant system

6 Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data SPRINT 50 / 65 Next Generation 100 % production-optimised design. Highlights + + Optimal chip flow through vertical or steep covers in the work area made of stainless steel low-maintenance bronze scrapers: comes as standard equipped for wet, oil and dry machining from dmg mori + + Vertical machine bed a 9.9 m 2 footprint, including the chip conveyor and optimal accessibility: easy setup through 70 % shorter access distance (SPRINT 65 footprint: 11.2 m 2 ) Driven tools, chip conveyor and work piece unloading comes as standard: complete solution for your production sided complete machining of bar parts in two operations at the main and counter spindles thanks to synchronous and precisely positioned control no loss of speed + + Up to Ø 90 mm* bar machining (Ø 65 mm as standard), or Ø 50 mm on the SPRINT Deep-hole drilling up to 350 mm long tools at the main and counter spindle (SPRINT 50: 300 mm) * Optional 1: Integrated work piece removal comes as standard, work pieces up to: Ø mm / 2.5 kg (SPRINT 50), Ø mm / 4 kg (SPRINT 65) 2: Machined part conveyor is optional 1 2

7 400 mm mm 3 4 Optimal Accessibility Maintenance-friendly Design 1: 70 % less distance, 400 mm (SPRINT 50), 490 mm (SPRINT 65) from the front of the machine to the turret as a result of the vertical machine design 2: Perfect accessibility to all maintenance areas, including the coolant tank digital push-button switches and clearer hydraulics layout 3: Maintenance-free oil / air lubrication for the turret, main and counter spindles on the SPRINT 50 4: Vertical or steep steel covers in the work area low-maintenance bronze scrapers 07

8 Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data SPRINT 50 / 65 Next Generation Highly dynamic drives in all axes for fast machining and minimal idle time. 1 Optimal Chip Flow Free chip flow due to the vertical machine bed, which prevents thermal impact 2 3-Point Support Thermally stable and inherently rigid cast iron bed 3-point mounting, allowing installation out the need for a special foundation 08 3 Highest Stability Constant rigidity through the robust and backlash-free recirculating roller guides wide spacing of 370 / 680 mm (SPRINT 50), 370 / 750 mm (SPRINT 65) Maximum Precision Highest consistent precision through liquid-cooled main and counter spindles 5 Maintenance-Free Design Maintenance-free, highly dynamic and heavy-duty oil / air lubrication for the turret, main and counter spindles on the SPRINT m2 footprint for the SPRINT 50, including the chip conveyor (11.2 m 2, SPRINT 65)

9 Operating Principle 09 1: 0.9 second spindle run-up time from 0 to 4,000 rpm, 7,000 rpm max. speed on the main and counter spindles (SPRINT 65 max. 1.3 sec. run-up time) 2: 0.7 to 1 g acceleration for rapid positioning 3 3: 0.8 second chip-to-chip time through the highly dynamic turret drive for 16 % less idle time (SPRINT 65: 1.0 sec.) 4: Direct Drive turret for up to 12,000 rpm* driven tools (SPRINT 50: turret 8,000 rpm for SIEMENS, 6,000 rpm for FANUC) * Optional, 9,000 rpm as standard on SIEMENS, 9,000 rpm on FANUC position 2

10 Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data X3 = 150 mm (145 mm) X1 = 250 mm (240 mm) Z3 = 490 mm (380 mm) Z1 = 440 mm (350 mm) Y1 = ±40 mm ( ±35 mm) 10 Tailstock* = 510 mm Patented TWIN Design: Two separate work areas through the cross stroke of the counter spindle / tail stock combination. X2 = 165 mm (125 mm) * Optional, SPRINT 50 Z2 = 490 mm (380 mm) Y2* = ±40 mm ( ±35 mm)

11 SPRINT 50 / 65 Next Generation TWIN-Concept Over 1,700 machines installed. b a Machine 2 turrets SIEMENS control, tailstock and lower Y-axis (optional) 1 1 Example 1 a + + Collision-free machining two turrets and a tailstock* on one work piece axis machining of long and slender shafts support of the separate traversable tailstock* 11 b Y-axes for demanding complete machining (lower Y-axis optional) 2 Example 2 a + + Two separate work areas through the cross travel of the counter spindle / tailstock* combination b Collision-free machining two turrets and a tailstock* axes machining 3 Example 3 a + + Cross travelling counter spindle for front machining of long components on the main and counter spindle + + Collision-free machining two turrets and tools up to 350 mm (SPRINT 50: 300 mm) axes machining b a: Turret slide 1 Y-axis b: Turret slide 2 Y-axis (optional) 4 4 Example 4: 3-tool Strategy* + + Tool 1 on the main spindle and tool 2 on the counter spindle (dual operation on turret 1) + + Tool 3 on the main spindle (turret 2) axes machining * Optional

12 Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data SPRINT 50 / 65 Next Generation TRIFIX Fast and precise setup VDI compatibility Highlights + + Highest stability and consistent precision: VDI 30 interface, backlash-free and resilient double centring and increased rigidity through greater flat contact surface area using a hole pattern (SPRINT 50: VDI 25) + + < 6 µm repeat accuracy (same tool, same place) + + < 10 µm repeat accuracy from one station to another + + Completely aligned driven tools 3 1 2: Tools TRIFIX interface for the highest stability and 6 µm repeatability 3: 12 turret TRIFIX intake for < 10 µm positioning accuracy

13 X1 = 165 mm X5 = 165 mm Z1 = 420 mm (235 / 360 ** mm) Y1 = ±40 mm ( ±35 mm) Z5* = 420 mm (360 mm) Y5* = ±40 mm (± 35 mm) 13 Z3 = 640 mm (530 mm) X2 = 165 mm (125 mm) Complete machining three turrets and up to three axes. * Optional ** For option Y5 / Z5 (SPRINT 50) Z2 = 640 mm (530 mm) Y2 = ±40 mm (±35 mm)

14 Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data X1 = 165 mm X5 = 165 mm Z1 = 420 (360 mm) Y1 = ±40 mm (±35 mm) Z5* = 420 mm (360 mm) Y5* = ± 40 mm (± 35 mm) 14 Z3 = 740 mm (680 mm) X2 = 245 mm (215 mm) B-axis a torque drive and integrated Y-axis for complete machining negative angles. * Optional ** For option Y5 / Z5 (SPRINT 50) Z2 = 860 mm (740 mm) Y2* = ±40 mm (±35 mm)

15 SPRINT 50 / 65 Next Generation B-axis for complete machining negative angles. B-axis on the main spindle α: 0 radial tool holder B-axis on the counter spindle α: 0 radial tool holder α: 90 axial tool holder α: 90 radial tool holder 15 α: 150 radial tool holder Highlights + + B-axis wear-free torque drive + + Y-axis comes as standard B-axis on the main spindle α: 0 radial tool holder + + 2,100 Nm hydraulic clamping swivel range ( 23.5 / ) + + Highest long-term precision through the use of linear scales + + Liquid cooling of all drives + + Up to 150 mm (SPRINT 65: 100 mm) additional horizontal travel of the counter spindle (W-axis) + + Only available for machines three turrets

16 Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data SPRINT 50 / 65 Next Generation Liquid-cooled main and counter spindles synchronous spindle motor. Highlights + + Integrated spindle motor (ISM) synchronous drive and C-axis (0.001 ) + + Hydraulic clamping system + + Maintenance-free oil / air lubricated bearings for the SPRINT SPRINT 50 SPRINT 65 SPRINT 65 Main and counter spindle Main spindle Counter spindle Torque (Nm) Power (kw) Torque (Nm) Power (kw) Torque (Nm) Power (kw) S6 (40 % DC) 24 kw S6 (40 % DC) 31 kw S6 (40 % DC) 24 kw S1 (100 % DC) 16 kw S1 (100 % DC) 22 kw S1 (100 % DC) 18 kw S6 (40 % DC) 100 Nm S6 (40 % DC) 210 Nm S6 (40 % DC) 135 Nm S1 (100 % DC) 75 Nm S1 (100 % DC) 150 Nm 5 25 S1 (100 % DC) 86 Nm 5 Speed (rpm) 1,000 2,000 3,000 4,000 5,000 6,000 7,000 Speed (rpm) 1,000 2,000 3,000 4,000 5,000 Speed (rpm) 1,000 2,000 3,000 4,000 5,000

17 SPRINT 50 SPRINT 65 Main spindle Counter spindle Main spindle Counter spindle Maximum speed rpm ISM 52 / 7,000 ISM 76 / 5,000 ISM 52 / 5,000 Run-up time to 4,000 rpm sec Torque / Power (40 % DC) Nm / kw 100 / / 30,8 136 / 24 Max. bar passage mm (90)* 51 (65)* Turning performance 4-axis two tool carriers Material 9SMNPb28 9SMNPb28 9SMNPb28 Bar diameter mm Ø 42 Ø 60 Ø 42 Removal rate cm3/min Depth of cut mm Feed rate mm/rev Spindle speed rpm 2,130 1,385 2,080 Turning performance 2-axis a tool carrier Material 9SMNPb28 9SMNPb28 9SMNPb28 Bar diameter mm Ø 42 Ø 65 Ø 50 Removal rate cm3/min Depth of cut mm Feed rate mm/rev Spindle speed rpm 1,900 1,470 1, Drilling performance Material 9SMNPb28 9SMNPb28 9SMNPb28 Full drill mm Ø 25* Ø 34* Ø 28* Feed rate mm/rev * Optional ** Limited by the spindle torque, not the machine stability 1 2 1: Turning at the main spindle work piece support from the tailstock 2: Drilling at the counter spindle

18 Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data 1: Direct Drive turret up to 12,000 rpm for the highest machining performance 2: Drilling and tapping two turrets at the main spindle 3: Roughing at the counter spindle SPRINT 50 / 65 Next Generation Direct Drive turret up to 12,000 rpm, for more productivity the highest metal removal rates. SPRINT 50 SPRINT 65 Direct Drive Turret turret Maximum speed rpm 8,000 9,000 (12,000)* Torque / Power (40% DC) Nm / kw 12 / / 8.4 TRIFIX tool interface 12 VDI VDI 30 Width across flats mm (270)** Indexing time (30 / 180 ) sec / / Chip-to-chip time sec Turning performance 1 : 1 tool drive Material mm 9SMnPb28 9SMnPb28 Removal rate cm3 / min Spindle speed rpm 2,550 1,989 Torque / Power Nm / kw 11 / / 3.8 Feed rate mm / tooth Depth / width of cut mm 3 / 25 3 / 32 Turning performance gear reduction Material mm 9SMnPb28 9SMnPb28 Tool drive 2 : 1 2 : 1 Removal rate cm 3 / min Spindle speed rpm 2,550 : 2 3,978 : 2 Torque / power Nm / kw 11 / 2.9 ( 2) 20 / 8.4 ( 2) Feed rate mm / tooth Depth / width of cut mm 5 / 25 6 / 32 Tapping Material 9SMnPb28 9SMnPb28 Thread size mm M M16 2 Spindle speed rpm Cutting speed m/min * Standard for the lower turret on machines a B-axis ** Optional

19 1 2 3 Highlights + + Turret for 12 tools and < 1 sec. chip-to-chip time + + Highest stability through the VDI 30 tool carrier (SPRINT 50: VDI 25) including TRIFIX precision interface for < 6 µm repeat accuracy + + Driven tools: in all 12 positions as standard: 8,000 rpm max. speed (SPRINT 50), 12,000 rpm max. speed; 9,000 rpm as standard (SPRINT 65) Direct Drive turret up to 12,000 rpm + + Wear-resistant Direct Drive low heat generation due to elimination of gears + + Quieter running through the gearless drive Higher speed, power and torque than conventional drives: 12 VDI 30 turret 9,000 or 12,000 rpm, 8.4 kw and 20 Nm + + Maximum machining performance due to the compact design of the turret and tools gear reduction SPRINT 50 Turret Standard SPRINT 65 Direct Drive turret Standard SPRINT 65 Direct Drive turret High-speed option Torque (Nm) Power (kw) Torque (Nm) Power (kw) Torque (Nm) Power (kw) S6 (40 % DC) 6.3 kw S6 (40 % DC) 12 Nm S6 (40 % DC) 20 Nm S6 (40 % DC) 8.4 kw S6 (40 % DC) 20 Nm S6 (40 % DC) 8.4 kw Speed (rpm) 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 Speed (rpm) 1,000 2,000 3,000 4,000 5,000 6,000 7,000 9,000 Speed (rpm) 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 10,000 11,000 12,000

20 Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data SPRINT 50 / 65 Next Generation Two turrets. Control piston / SPRINT 50 Two turrets, counter spindle / tailstock combination and two Y-axes Toothed shaft / SPRINT 50 Two turrets, counter spindle / tailstock combination and two Y-axes Drive shaft spline / SPRINT 50 Two turrets, counter spindle / tailstock combination and two Y-axes 20 Industry Hydraulic Machine construction Automotive Material CK45 CK40 16MnCr5 Bar diameter ø 42 mm (h11) ø 50 mm (h11) ø 50 mm (h11) Work piece dimensions ø mm ø mm ø mm Machining time 225 sec. 180 sec. 150 sec. Highlight Simultaneous machining two Y-axes on the main spindle Machining tailstock, deep hole drilling and hobbing Machining tailstock, two Y-axes and hobbing Draw-in bolts / SPRINT 65 Two turrets, counter spindle / tailstock combination and two Y-axes Bolts / SPRINT 65 Two turrets, counter spindle / tailstock combination and two Y-axes Axle pin / SPRINT 65 Two turrets, counter spindle / tailstock combination and two Y-axes Industry Hydraulic Machine construction Automotive Material CK45 CK40 16MnCr5 Bar diameter ø 46 mm (h11) ø 52 mm (h11) ø 52 mm (h11) Work piece dimensions ø mm ø mm ø mm Machining time 145 sec. 180 sec. 180 sec. Highlight Machining tailstock Machining tailstock and deep-hole drilling Machining tailstock and deep-hole drilling

21 SPRINT 50 / 65 Next Generation Three turrets and three turrets a B-axis. Nozzle / SPRINT 50 Three turrets and three Y-axes Connector / SPRINT 50 Three turrets and three Y-axes Cam / SPRINT 50 Three turrets, three Y-axes and a B-axis Industry Hydraulic Machine construction Machine construction Material Stainless steel (AiSi 303) Stainless steel (AiSi 303) Stainless steel (AiSi 304) Bar diameter ø 50 mm (h11) ø 50 mm (h11) ø 45 mm (h11) Work piece dimensions ø mm ø mm ø mm Machining time 210 sec. 220 sec. 300 sec. Highlight Drilled holes driven tools up to 8,000 rpm Simultaneous machining three Y-axes 4-axis machining driven tools and helical interpolation 21 Fitting / SPRINT 65 Three turrets and three Y-axes Basket / SPRINT 65 Three turrets and three Y-axes Distributors / SPRINT 65 Three turrets, three Y-axes and a B-axis Industry Hydraulic Optics Hydraulic Material CK40 Aluminium 6060 Brass Bar diameter ø 60 mm (h11) ø 52 mm (h11) ø 60 mm (h11) Work piece dimensions ø mm ø mm ø mm Machining time 165 sec. 212 sec. 85 sec. Highlight Simultaneous machining three Y-axes Milling driven tools up to 9,000 rpm Heavy machining driven tools

22 Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data SPRINT 50 / 65 Next Generation ERGOline Full-HD Touchscreen 21.5" FANUC 31iB and CELOS. Highlights + + Multi-touch control panel for innovative convenience of use unique range of functions + + CELOS APPs facilitate the consistent management, documentation and visualization of order, process and machine data Connection to higher level company structure creating the basis for consistently digitised, paperless production. Up to 30 % faster setup greater flexibility for small and medium batch sizes + + Reaching the finished product 30 % faster a direct communication between office and machine thanks to connection ERP / PPS and PDM

23 23 1: High-speed machining for quality and reduced cycle times thanks to advanced software algorithms. Ultra-high-speed processors provide fast interpolationtimes up to 1,000-block look-ahead, up to 10 paths and 40 axes and up to 24 axes simultaneously. 2: High reliability, easy maintenance and world-class service and support. 3: Ethernet connectivity for high-speed part program transfers of large part programs and data collection is standard. 4: Mill-turn machining, combining turning and milling in a single part program to reduce setup and cycle time and improve quality. 5: Ultra-high-speed processors provide fast interpolation times up to 1,000-block look-ahead, up to 10 paths and 40 axes and up to 24 axes simultaneously. 6: Simulation of CNC operation, part programming and maintenance screens for effective training of operators, part programmers, maintenance engineers and technicians in a safe environment.

24 Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data SPRINT 50 / 65 Next Generation Exclusive technology cycles Easy programming for complex machining. Exclusive DMG MORI Technology Cycles provide productivity advantages of up to 50 %. Through parameterised, exclusive context menus and easy input of parameters via pre-existing input screens, no programming skills are required (no complicated DIN programming). 24 Easy Operation 1 Retraction Cycles Rescue function for retracting axes in the X and Z directions at the touch of a button + + Operation via SOFTkey 2 Turret Centre + + Spindle position and support position in X and Z are entered directly on the interface Automatic calculation of the approach path

25 Technology Integration 3 Gear Hobbing Automatic creation of gears and helical gears + + Shifting for even wear of the milling tool + + Previously: complex DIN programming needed 4 Counter spindle tip + + Cycle to automatically switch in a tailstock centre into the chuck of the counter spindle through the tool holder 4 5 Runtime monitor + + Graphic display of the program runtime the main and non-productive times of up to 3 channels on the control system 25 Process Safety 5 6 Easy Tool Monitoring + + Drive load monitoring of the tools during the machining process to prevent damage to the machine and equipment Work Piece Quality 6 7 Alternating Speed for Vibration-sensitive Machining + + Adjustment of the spindle speed on main, counter, or tool spindle to avoid vibration through targeted spindle speed adjustments during machining 7

26 Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data 1 2 M Design FEM-optimised design high static and low moving mass 2 Linear Guides Lowest friction effects through consistent use of rolling bearing technology 3 Servo Technology / Frequency Control* Frequency-controlled coolant and hydraulic pumping, instead of constant pumping throttle technology 5 4 Drive Greater Efficiency IE4 Super Premium Energy recovery during braking phases of spindles and feed drives 5 Cooling* Efficiency IE3 Premium Efficiency IE2 Inverter-controlled systems for needsbased cooling EFF 1 High Efficiency IE1 6 Motor EFF 2 Standard Efficiency IEC Motors 6 Use of the latest drive motors up to 93 % efficiency * Optional

27 SPRINT 50 / 65 Next Generation Up to 30 % energy savings Energy efficiency measures for DMG MORI Machines. Optimal Construction + + Optimal drive configuration + + Regenerative drives + + Regulated accumulator* + + Minimised friction Intelligent Control + + Process optimisation + + DMG MORI Virtual Machine* + + DMG MORI AUTOshutdown * Optional Energy Saving + + Intelligent technology included as standard reduces energy costs by 20 % over the service life of your DMG MORI Machine Tool + + DMG MORI AUTOshutdown Intelligent stand-by regulation to minimise unnecessary energy consumption during idle times DMG MORI Virtual Machine* 100 % control and time calculation + + Unique Your DMG MORI Machine 1 : 1 on a PC + + Efficient production start through optimal preparation + + Real part production time calculation through integration of the PLC + + Complete availability of all cycles and NC functions + + Highest process safety through collision and work area monitoring + + Realistic machine model exact work area representation + + Up to 80 % faster setup and retooling * Optional 27

28 Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data êêwork areas TWIN- Concept SPRINT 50 two turrets: Highest productivity through parallel machining of two work pieces up to three tools*. * Optional 28

29 Z A AZ B B1 T T E KZ KX C D CX M Q M K PZ YZ PX KX P T T 29 LB LZ L I SPRINT 50 / 65 Next Generation Work areas SPRINT 50 / 65 SIEMENS two turrets and a tailstock SPRINT 50 SIEMENS two turrets and a tailstock SPRINT 65 SIEMENS two turrets and a tailstock A AZ B B1 C CX D E I K KX mm inch mm inch SPRINT 50 SIEMENS two turrets and a tailstock SPRINT 65 SIEMENS two turrets and a tailstock KZ L LB LZ Q P PX PZ YZ Z mm inch mm inch

30 J Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data êêwork areas A AZ Min A B Min AZ B B1 T CX Z CX Z T S R X C H D H C E F G G KZ F E M Q M PZ W U P 30 PX T T LB LZ L I SPRINT 50 / 65 SIEMENS three turrets SPRINT 50 SIEMENS three turrets SPRINT 65 SIEMENS three turrets * Optional Y / Z for turret 3 (top right) A AZ B B1 C CX D E I KZ L mm / 360* inch mm / 420* inch SPRINT 50 SIEMENS three turrets SPRINT 65 SIEMENS three turrets LB LZ Min Q P PX PZ Z mm / 480* inch mm / 575 inch

31 A AZ Min B Min AZ B B1 T CX Z CX Z C H D H X C E F G G J KZ E M M S PX R PZ Q L S PX P "B" S LB Q LZ L I SPRINT 50 / 65 SIEMENS three turrets and a B-axis SPRINT 50 SIEMENS three turrets and a B-axis SPRINT 65 SIEMENS three turrets and a B-axis * Optional Y / Z for turret 3 (top right) A AZ B B1 C CX D E I KZ L mm inch mm * , inch SPRINT 50 SIEMENS three turrets and a B-axis SPRINT 65 SIEMENS three turrets and a B-axis LB LZ Min Q P PX PZ S Z mm / 635* inch mm / 675* inch

32 J A AZ Min A B Min AZ B B1 T CX Z CX Z T S R X C H D H C E F G G KZ F E M Q M PZ W U P PX 32 T T LB LZ L I SPRINT 65 FANUC three turrets and three Y-axes SPRINT 65 FANUC three turrets and three Y-axes A AZ B B1 C CX D E I KZ L mm inch SPRINT 65 FANUC three turrets and three Y-axes LB LZ Min Q P PX PZ Z mm inch

33 Z A AZ B B1 T T E KZ M Q M PZ P C D PX CX 33 T T LB LZ L I SPRINT 50 FANUC two turrets SPRINT 50 FANUC two turrets A AZ B B1 C CX D E I KZ L mm inch SPRINT 50 FANUC two turrets LB LZ Q P PX PZ Z mm inch

34 Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data SPRINT 50 Next Generation Technical Data 34 SPRINT 50 two turrets SPRINT 50 three turrets SPRINT 50 three turrets and a B-axis SPRINT 50 FANUC two turrets Work area Spindle distance mm Main spindle Integrated spindle motor (ISM) a synchronous drive and C-axis (0.001 ) rpm 7,000 7,000 7,000 7,000 Drive power (40 / 100 % DC) kw 24 / / / / 16 Torque (40 / 100 % DC) Nm 100 / / / / 75 Run-up to 4,000 rpm sec Spindle head diameter, flat flange mm 120h5 120h5 120h5 120h5 Boring draw tube mm Chuck clamping diameter mm Counter spindle Integrated spindle motor (ISM) a synchronous drive in the C-axis (0.001 ) rpm 7,000 7,000 7,000 7,000 Drive power (40 / 100 % DC) kw 24 / / / / 16 Torque (40 / 100 % DC) Nm 100 / / / / 75 Run-up to 4,000 rpm sec Spindle head diameter, flat flange mm 120h5 120h5 120h5 120h5 Boring draw tube mm Chuck clamping diameter mm Turret 1, 2 and 3 Width across flats mm Tool interface according to VDI VDI 25 TRIFIX 12 VDI 25 TRIFIX 12 VDI 25 TRIFIX 12 VDI 25 TRIFIX Number of driven tools Speed rpm 8,000 8,000 8,000 6,000 Drive power (40% DC) kw Torque (40 % DC) Nm Chip-to-chip time sec Turret slide 1 (top left) X / Y / Z mm 240 / ±35 / / ±35 / / ±35 / / ±35 / 500 (360**) Rapid traverse speed in X / Y / Z m/min 30 / 15 / / 15 / / 15 / / 15 / 60 Acceleration in X / Y / Z m/s² 7 to 10 7 to 10 7 to 10 7

35 SPRINT 50 two turrets SPRINT 50 three turrets SPRINT 50 three turrets and a B-axis SPRINT 50 FANUC two turrets Turret slide 2 (bottom / out a B-axis) X / Y* / Z mm 125 / ±35 / / ±35 / / / 530 Rapid traverse speed in X / Y / Z m/min 30 / 15 / / 15 / / 15 / 60 Acceleration in X / Y / Z m/s² 7 to 10 7 to 10 7 Turret slide 3 (top right) X / Y* / Z* mm 165 / ±35 / 360* 165 / ±35 / 360* Rapid traverse speed in X / Y / Z m/min 30 / 15 / / 15 / 60 Acceleration in X / Y / Z m/s² 7 to 10 7 to 10 Slides for the counter spindle X / Z mm 145 / 380 / 530 / 680 / 530 Rapid traverse speed in X / Z m/min 30 / 60 / 60 / 60 / 60 Acceleration in X / Z m/s² 7 to 10 7 to 10 7 to 10 7 Tailstock* Stroke (hydraulic) mm 510 Force N 3,000 Centre connection MK 3 B-axis (turret 2, bottom) Swivel range degrees 23 / +158 Turret 2 (bottom) for the B-axis X / Y / Z mm 215 / ±35 / 740 Rapid traverse speed in X / Y / Z m/min 30 / 15 / 60 Acceleration in X / Y / Z m/s² 7 to 10 Machine Machine footprint incl. the chip conveyor m² Chip conveyor discharge height mm 1,150 1,150 1,150 1,150 Machine height mm 2,355 2,355 2,355 2,355 Machine weight kg 9,200 9,500 9,700 9, Control 21.5" ERGOline Control Operate 4.5 on SIEMENS 840D solutionline CELOS 21.5" ERGOline Touch FANUC 310iB CELOS * Optional, ** On option Y / Z for turret 3 (top right)

36 Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data SPRINT 65 Next Generation Technical Data 36 SPRINT 65 two turrets SPRINT 65 three turrets SPRINT 65 three turrets and a B-axis SPRINT 65 FANUC three turrets Work area Spindle distance mm , Main spindle Integrated spindle motor (ISM) a synchronous drive and C-axis (0.001 ) rpm 5,000 5,000 5,000 5,000 Drive power (40 / 100 % DC) kw 31 / / / / 22 Torque (40 / 100 % DC) Nm 210 / / / / 150 Run-up to 4,000 rpm sec Spindle head diameter, flat flange mm 140h5 140h5 140h5 140h5 Boring draw tube mm Chuck clamping diameter mm Counter spindle Integrated spindle motor (ISM) a synchronous drive in the C-axis (0.001 ) rpm 5,000 5,000 5,000 5,000 Drive power (40 / 100 % DC) kw 24 / / / / 18 Torque (40 / 100 % DC) Nm 135 / / / / 86 Run-up to 4,000 rpm sec Spindle head diameter, flat flange mm 140h5 140h5 140h5 140h5 Boring draw tube mm Chuck clamping diameter mm Turret 1, 2 and 3 Width across flats mm Tool interface according to VDI VDI 30 TRIFIX 12 VDI 30 TRIFIX 12 VDI 30 TRIFIX 12 VDI 30 TRIFIX Number of driven tools Speed rpm 9,000 (12,000)* 9,000 (12,000)* 9,000 (12,000)* 5,000 Drive power (40% DC) kw Torque (40 % DC) Nm Chip-to-chip time sec Turret slide 1 (top left) X / Y / Z mm 250 / ±40 / / ±40 / / ±40 / / ±80 / 420 Rapid traverse speed in X / Y / Z m/min 30 / 15 / / 15 / / 15 / / 15 / 40 Acceleration in X / Y / Z m/s²

37 SPRINT 65 two turrets SPRINT 65 three turrets SPRINT 65 three turrets and a B-axis SPRINT 65 FANUC three turrets Turret slide 2 (bottom / out a B-axis) X / Y* / Z mm 165 / ±40 / / ±40 / / ±80 / 420 Rapid traverse speed in X / Y / Z m/min 30 / 15 / / 15 / / 15 / 40 Acceleration in X / Y / Z m/s² Turret slide 3 (top right) X / Y* / Z* mm 165 / ±40* / 420* 165 / ±40* / 420* 165 / ±80 / 420 Rapid traverse speed in X / Y / Z m/min 30 / 15 / / 15 / / 15 / 40 Acceleration in X / Y / Z m/s² Slides for the counter spindle X / Z mm 150 / 490 / 640 / 740 / 640 Rapid traverse speed in X / Z m/min 30 / 40 /40 /40 /40 Acceleration in X / Z m/s² Tailstock* Stroke (hydraulic) mm 510 Force N 4,000 Centre connection MK 4 B-axis (turret 2, bottom) Swivel range degrees 23 / +158 Turret 2 (bottom) for the B-axis X / Y / Z mm 245 / ±40 / 860 Rapid traverse speed in X / Y / Z m/min 30 / 15 / 40 Acceleration in X / Y / Z m/s² 7 Machine Machine footprint incl. the chip conveyor m² Chip conveyor discharge height mm 1,150 1,150 1,150 1,150 Machine height mm 2,626 2,626 2,626 2,626 Machine weight kg 10,000 10,300 10,500 10, Control 21.5" ERGOline Control Operate 4.5 on SIEMENS 840D solutionline CELOS 21.5" ERGOline Touch FANUC 310iB CELOS * Optional, ** On option Y / Z for turret 3 (top right)

38 Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data êêoptions / Floor Plans SPRINT 50 Next Generation Options / Floor Plans 38 Machine options Differential pressure for the main and counter spindle (2 pressures) SPRINT 50 two turrets SPRINT 50 three turrets SPRINT 50 three turrets and a B-axis SPRINT 50 FANUC two turrets Driven tools increased speeds up to 12,000 rpm (not for the bottom turret 2 on machines a B-axis) Y-axis for turret 2 (bottom) Y- / Z-axis for turret 3 (top right) Tailstock mounted on the counter spindle slides independent hydraulic movement Bar machining Bar loading magazine for max. bar lengths of 3.2 to 4.4 m Spindle liner tube for the main spindle Clamping for the main and counter spindle Collet chuck interface out axial movement: SPRINT 50: diameter is max. 50 mm / hexagonal is max. 43 mm / square is max. 35 mm SPRINT 65: diameter is max. 65 mm / hexagonal is max. 56 mm / square is max. 46 mm Chuck machining: SPRINT 50: chuck is Ø 140 mm incl. draw tube adapter for the machine SPRINT 65: chuck is Ø 175 mm incl. draw tube adapter for the machine Coolant and chip removal Chuck jaw spray bar coolant supply system, 980 l and 50 µm paper band filter and cooling device bar coolant supply system, 980 l and 50 µm paper band filter, cooling device an additional 80-bar for 4 independent outputs in turret 2 (bottom) Oil mist extraction device Standard, Option

39 Control / Software SPRINT 50 two turrets SPRINT 50 three turrets SPRINT 50 three turrets and a B-axis SPRINT 50 FANUC two turrets Technology cycle: Retraction cycle Technology cycle: Turret centre Technology cycle: Gear hobbing Technology cycle counter spindle tip: Automatically switch in a tailstock centre into the chuck of the counter spindle through the tool holder Technology cycle runtime monitor: Graphic display of the program runtime the main and non-productive times of up to 3 channels on the control system Technology cycle: Easy Tool Monitoring Technology cycle: Alternating speeds Sister tool management system tool monitor Programming structure sub-programmes incl. graphical interface DMG MORI Netservice / DMG MORI Service Agent Other options Machine adaptation for higher environmental temperatures 50º (tropical package) Standard, Option 39 SPRINT 50 Next Generation Front view Top view 8,315 6,400 1,100 1,150 2,355 1,540 (1,730 on the B-axis) 4,250

40 Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data êêoptions / Floor Plans SPRINT 65 Next Generation Options / Floor Plans 40 SPRINT 65 two turrets SPRINT 65 three turrets SPRINT 65 three turrets and a B-axis SPRINT 65 FANUC three turrets Machine options Differential pressure for the main and counter spindle (2 pressures) Driven tools increased speeds up to 12,000 rpm (not for the bottom turret 2 on machines a B-axis) Y-axis for turret 2 (bottom) Y- / Z-axis for turret 3 (top right) Tailstock mounted on the counter spindle slides independent hydraulic movement Bar machining Bar loading magazine for max. bar lengths of 3.2 to 4.4 m Spindle liner tube for the main spindle Clamping for the main and counter spindle Collet chuck interface out axial movement: SPRINT 50: diameter is max. 50 mm / hexagonal is max. 43 mm / square is max. 35 mm SPRINT 65: diameter is max. 65 mm / hexagonal is max. 56 mm / square is max. 46 mm Chuck machining: SPRINT 50: chuck is Ø 140 mm incl. draw tube adapter for the machine SPRINT 65: chuck is Ø 175 mm incl. draw tube adapter for the machine Coolant and chip removal Chuck jaw spray bar coolant supply system, 980 l and 50 µm paper band filter and cooling device bar coolant supply system, 980 l and 50 µm paper band filter, cooling device an additional 80-bar for 4 independent outputs in turret 2 (bottom) Oil mist extraction device Standard, Option

41 Control / Software SPRINT 65 two turrets SPRINT 65 three turrets SPRINT 65 three turrets and a B-axis SPRINT 65 FANUC three turrets Technology cycle: Retraction cycle Technology cycle: Turret centre Technology cycle: Gear hobbing Technology cycle counter spindle tip: Automatically switch in a tailstock centre into the chuck of the counter spindle through the tool holder Technology cycle runtime monitor: Graphic display of the program runtime the main and non-productive times of up to 3 channels on the control system Technology cycle: Easy Tool Monitoring Technology cycle: Alternating speeds Sister tool management system tool monitor Programming structure sub-programmes incl. graphical interface DMG MORI Netservice / DMG MORI Service Agent Other options Machine adaptation for higher environmental temperatures 50º (tropical package) Standard, Option 41 SPRINT 65 Next Generation Front view Top view 8,817 6,600 1,150 1,150 2,500 1,690 (1,890 on the B-axis) 4,590

42 DMG MORI LifeCycle Services Customer First Our service promise! Available for you around the clock: service-hotline.dmgmori.com We have good news for you: Our service and spare parts prices have been completely revised. With our service commitments, we want to meet your high demands the highest service quality. Please contact us your sales and service team is at your disposal! Top quality at fair prices. It's a promise! Best Price Guarantee for Original Spare Parts. Should you get a spare part offered by us at least 20 % cheaper elsewhere, we will refund the price difference up to 100 %*. Up to 50 % lower service costs. New Flat Call-Out Rate out travel expenses or any additional costs! NEW NEW Spindle service at best prices. The highest level of competence from the manufacturer at new and attractive prices DMG MORI spindle service! Our protective shield for your productivity. Reduced operating costs, highest machine availability and maximum precision DMG MORI ServicePlus! NEW NEW Subject to modification. Technical update rights reserved. The machines depicted here may include some options, equipment and CNC alternatives. *All information and price advantages for Customer First are available at: customer-first.dmgmori.com

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