The Original Open Center Ring Indexer

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2 The Original Open Center Ring Indexer We manufacture high-precision aluminum and steel plates (anodize and nickelplated upon request). All of your equipment can be supplied from one source including an inspection report. We offer tailor-made electrical components, e.g. control cards, electronic contactors or frequency inverters. Please contact your representative for further information. 2 05/2008

3 Reliable. Precise. WEISS Advantages at a glance Rotary indexing table with extremely large center hole High indexing precision due to locking near outside diameter Smooth acceleration and decceleration Low profile 4 sizes The aluminium or steel dial ring is machined to suit your requirements Fixed number of stations or freely programmable Very simple control, identical to our rotary indexing tables TR NR TR Index Ring is supplied with an AC brake motor and has a fixed number of stations. The NR ring can be modified to accept any customer supplied servo motor. 05/2008 3

4 TR 750 Load Charts Speed Step s a b c d e f g h No. of Stations 6 Max Inerita 8 Max Inerita 10 Max Inerita 12 Max Inerita 16 Max Inerita 20 Max Inerita 24 Max Inerita 30 Max Inerita 36 Max Inerita , , , , ,840 1,187, , , , , , ,110 1,586, , , , , , ,630 1,526,240 2,484, , , , , , ,180 2,150,220 3,497, , , , , ,060 1,121,840 2,668,700 4,338, , , , , ,310 1,405,290 3,338,860 5,426, , , , , ,430 1,069,570 1,688,740 4,009,030 6,514, , , , , ,270 1,339,950 2,113,910 5,014,270 8,145, , , , ,200 1,043,120 1,610,330 2,539,080 6,019,520 9,777, Max Inertia is shown in lb in 2. is shown in seconds. The time from signal start to message indexer locked is approx ms longer than the above cycle time, the exact time will depend on the motor, the speed of PLC and the optimization settings (see page 22). 4 05/2008

5 NR 750Z freely programmable Technology that inspires indexing time [sec] Timing diagram 2.5 2, , , , ,5 Inertia Load 1,708,000 lb in 2 855,000 lb in 2 342,000 lb in 2 171,000 lb in 2 35,000 lb in 2 ABB 0.0 0, Angle of rotation [ ] Weiss Standard Package B&R (Weiss standard) 8MSA5X.E1-M4 Ratio = 90 Peak Motor Torque = 30 Nm Peak Brake Torque = 15 Nm Max RPM = 2000 rpm Recommended Third Party Motors Manufactuer Description SEW CFM90L/BR/TF/AS1H/SB50 Siemens (1FT6) 1FT6084-8AC71-1EH0 Siemens (1FK7) 1FK7103-5AK71-1EH0 Bosch-Rexroth MSK100B-0200-NN-M1-BG1-NNNN Rockwell MPL-B640F-MK22AA Beckhoff AM3065-0N21 Mitsubishi HC-SFS5024 ParkerHauser MHA S 3I 65 A7 4 BergerLahr/Schneider/ BSH1404P22A2A Telemechanique FANUC α 2/3000i A06B-0253-B400 SDM N0-190/ Please add the mass inertia of your fixtures and parts to the mass inertia of the indexing ring. Standard dimensions of the indexing ring dial plate (I/D = Ø 490 mm, O/D = Ø 750 mm, thickness = 20 mm, material Al) J = 4,784 lb in 2. 05/2008 5

6 TR and NR 750 Load data (for indexing ring) F N vertical force on the locked ring 785 lbs (*7,800 lbs) M K permanent tilting moment acting on the locked ring 550 ft. lbs. (* max. centrical load on the ring at M K 0 Nm and F R 0 N) M T permanent tangential moment acting on the locked ring Typ TR 1,840 ft. lbs. Typ NR 1,600 ft. lbs. F R permanent radial force acting on the locked ring 1,570 lbs. Index Ring Mounting Hole Pattern (includes motor clearance hole) TR 750A NR 750Z Note If the drive is swivelled or if you are using the raised support, please request the index ring mounting hole pattern! Two dowel holes for pinning the cast iron ring onto the base plate. Technical data TR and NR 750 Dial ring inside diameter Dial ring outside diameter Direction Cycle rate Voltage Weight Mounting position Indexing precision Indexing precision in radian measurement Repeatability Max. flatness of ring Max. run out Max. parallelism of rotating plate surface to bottom housing surface Min. Ø 0.0mm/Max. Ø 490 mm Min. 750 mm/max diameter based on inertia load Clockwise - counter clockwise or reciprocating Up to approx. 120 cycles/min, depending on inertia loading and number of stops TR / 480 V 60 Hz, special voltages upon request NR V ±10%, Hz Approx. 230 kg Dial ring horizontal TR 750 ± 18 NR 750 ± 18 (at Ø 750 mm) TR 750 ± NR 750 ± TR NR (at Ø 750 mm) * * (at Ø 750 mm) * *Attention! In order to reach the above tolerances, please ensure that the flatness of the mounting plate is accurate. 6 05/2008

7 TR and NR 750 * thru holes not permitted in this area min. Ø 750/max. approx. Ø 1500 min. Ø 0/max. Ø 490 F N M K F R Technology that inspires Limit switch M12x1 Section on X Speed Step f, g and h Speed Step a, b, c, d, e and s drive TR drive NR outside (drive can be postioned outside or inside) approx Section on Y drive NR The position of the rotating ring corresponds to the home position (state of delivery).,, Standard locations for lift holes. Other locations upon request. 05/2008 7

8 TR 1100 Load Charts Speed Step No. of Stations 6 Max Inerita 8 Max Inerita 10 Max Inerita 12 Max Inerita 16 Max Inerita 20 Max Inerita 24 Max Inerita 30 Max Inerita 36 Max Inerita s a b c d e f g h i , , , , ,310 1,325,800 1,987, , , , , , ,420 1,958,090 3,196, , , , , ,910 1,227,590 3,073,880 4,749, , , , , , ,160 1,784,190 4,332,600 6,601, , , , , ,890 1,506,210 2,258,100 5,378,500 8,747, , , , ,800 1,153,370 1,890,030 2,829,890 6,730,390 10,941, , , , ,090 1,134,860 1,389,860 2,273,840 3,401,680 8,082,280 13,135, , , , ,120 1,425,720 1,744,580 2,849,570 4,259,360 10,110,100 16,426, , , , ,150 1,716,680 2,099,310 3,425,290 5,117,040 12,137,900 19,718, Max Inertia is shown in lb in 2. is shown in seconds. The time from signal start to message indexer locked is approx ms longer than the above cycle time, the exact time will depend on the motor, the speed of PLC and the optimization settings (see page 22). 8 05/2008

9 NR 1100Z freely programmable Technology that inspires Weiss Standard Package B&R (Weiss standard) 8MSA5X.E1-M4 Ratio = 88 Peak Motor Torque = 50 Nm Peak Brake Torque = 32 Nm Max RPM = 2000 rpm Timing diagram Indexing time [sec] 3.5 3, , , , , , ,5 Inertia Load 10,250,000 lb. in 2 6,800,000 lb. in 2 3,400,000 lb. in 2 1,700,000 lb. in 2 ABB 170,000 lb. in , Angle of rotation [ ] Recommended Third Party Motors Manufactuer Description SEW CFM120M/BR/TF/AS1H/SB50 Siemens (1FT6) 1FT6102-8AC71-1EH0 Siemens (1FK7) 1FK7105-5AF71-1EH0 Bosch-Rexroth MSK100B-0200-NN-M1-BG1-NNN Rockwell MPL-B680D-MK22AA Beckhoff AM3073-0P21 Mitsubishi HC-SFS5024 ParkerHauser MH S 3I 65 A7 4 BergerLahr/Schneider/ BSH2051P22A2A Telemechanique FANUC α 2/3000i A06B-0257-B400 SDM N0-190/ Please add the mass inertia of your fixtures and parts to the mass inertia of the indexing ring. Standard dimensions of the indexing ring dial plate (I/D = Ø 800 mm, O/D = Ø 1100 mm, thickness = 25 mm, material Al) J = 23,920 lb in 2 05/2008 9

10 TR and NR 1100 Load data (for indexing ring) F N vertical force on the locked ring 1,340 lbs. (*11,240 lbs.) M K permanent tilting moment acting on the locked ring 1,840 ft. lbs. (* max. centrical load on the ring at M K 0 Nm and F R 0 N) M T permanent tangential moment acting on the locked ring Typ TR 2,580 ft. lbs. Typ NR 2,580 ft. lbs. Index Ring Mounting Hole Pattern (includes motor clearance hole) F R permanent radial force acting on the locked ring 2,700 lbs. Note If the drive is swivelled or if you are using the raised support, please request the index ring mounting hole pattern! Technical data TR and NR 1100 Dial ring inside diameter Dial ring outside diameter Direction Cycle rate Voltage Weight Mounting position Indexing precision Indexing precision in radian measurement Max. flatness of ring Max. run out Max. parallelism of rotating plate surface to bottom housing surface Min. Ø 0.0 mm/ Max. Ø 490 mm Min mm/max diameter based on inertia load Clockwise - counter clockwise or reciprocating Up to approx. 120 cycles/min, depending on inertia loading and number of stops TR / 480 V 60 Hz, special voltages upon request NR V ±10%, Hz Approx. 310 kg Dial ring horizontal TR 1100 ± 18 NR 1100 ± 18 (at Ø 1100 mm) TR 1100 ± NR 1100 ± (at Ø 1100 mm) * * (at Ø 1100 mm) * Two dowel holes for pinning the cast iron ring onto the base plate. *Attention! In order to reach the above tolerances, please ensure that the flatness of the mounting plate is accurate /2008

11 TR and NR 1100 * thru holes not permitted in this area min. Ø 1100/max. approx. Ø 2200 mm min. Ø 0/max. Ø 800 F N Technology that inspires M K F R Limit switch M12x Speed Step g, h and i Section on X Speed Step a, b, c, d, e, f and s drive TR Section on Y M T The position of the rotating ring corresponds to the home position (state of delivery).,, Standard locations for lift holes. Other locations upon request. In case the dowel holes marked (see page 10) cannot be used for construction reasons, please use the dowel holes marked for mounting. 05/

12 TR 1500 Load Charts Speed Step No. of Stations 8 Max Inerita 10 Max Inerita 12 Max Inerita 16 Max Inerita 20 Max Inerita 24 Max Inerita 30 Max Inerita 36 Max Inerita s a b c d e f g h i , , , ,860 1,076,880 2,643,990 4,335, , , , ,650 1,048,720 1,721,850 3,582,270 6,564, , , , ,550 1,483,140 2,449,440 4,998,960 9,137, , , , ,700 1,126,950 1,745,840 2,818,570 5,389,620 10,497, , , , ,550 1,301,770 1,838,780 3,835,450 8,461,640 14,921, , , , ,130 1,397,490 1,867,410 2,679,420 4,322,330 11,013,700 17,920, , , , ,470 1,916,420 2,352,200 3,862,350 5,789,060 13,785,100 22,418, , , ,330 1,158,510 2,314,060 2,836,960 4,649,220 6,961,220 16,556,500 26,915, Max Inertia is shown in lb in 2. is shown in seconds. The time from signal start to message indexer locked is approx ms longer than the above cycle time, the exact time will depend on the motor, the speed of PLC and the optimization settings (see page 22) /2008

13 NR 1500Z freely programmable Technology that inspires Timing diagram Weiss Standard Package B&R (Weiss standard) 8MSA5X.E1-M4 Ratio = 112 Peak Motor Torque = 55 Nm Peak Brake Torque = 32 Nm Max RPM = 2000 rpm Indexing time [sec] 5.0 5, , , , , , , , , ,5 Load 27,000,000 lb in 2 17,000,000 lb in 2 8,500,000 lb in 2 3,400,000 lb in 2 340,000 lb in , Angle of rotation [ ] Recommended Third Party Motors Manufactuer Description SEW CFM112L/BR/TF/AS1H/SB50 Siemens (1FT6) 1FT6105-5AC71-1EH0 Siemens (1FK7) 1FK7105-5AC71-1EH0 Bosch-Rexroth MSK100C-0200-NN-M1-BG1-NNNN Rockwell MPL-B680D-MK22AA Beckhoff AM3074-0P21 Mitsubishi HC-SFS7024 ParkerHauser MH S 3I 65 A7 4 BergerLahr/Schneider/ BSH2051P22A2A Telemechanique FANUC α 2/3000i A06B-0257-B400 ABB SDM N0-190/ Please add the mass inertia of your fixtures and parts to the mass inertia of the indexing ring. Standard dimensions of the indexing ring dial plate (I/D = Ø 1135 mm, O/D = Ø 1500 mm, thickness = 25 mm, material Al) J = 76,880 lb in 2 05/

14 TR and NR 1500 Load data (for indexing ring) F N vertical force on the locked ring 1,800 lb. (*15,730 lbs.) M K permanent tilting moment acting on the locked ring 2,360 ft. lbs. (* max. centrical load on the ring at M K 0 Nm and F R 0 N) M T permanent tangential moment acting on the locked ring Typ TR 3,685 ft. lbs. Typ NR 3,320 ft. lbs. F R permanent radial force acting on the locked ring 3,600 lbs. Index Ring Mounting Hole Pattern (includes motor clearance hole) Note If the drive is swivelled or if you are using the raised support, please request the index ring mounting hole pattern! 7.5 Two dowel holes for pinning the cast iron ring onto the base plate. Technical data TR and NR 1500 Dial ring inside diameter Dial ring outside diameter Direction Cycle rate Voltage Weight Mounting position Indexing precision Indexing precision in radian measurement Max. flatness of ring Max. run out Max. parallelism of rotating plate surface to bottom housing surface Min. Ø 0.0mm/Max. Ø 1135 mm Min mm/max diameter based on inertia load Clockwise - counter clockwise or reciprocating Up to approx. 120 cycles/min, depending on inertia loading and number of stops TR / 480 V60 Hz, special voltages upon request NR V ±10%, Hz Approx. 400 kg Dial ring horizontal TR 1500 ± 15 NR 1500 ± 15 at Ø 1500 mm) TR 1500 ± NR 1500 ± (at Ø 1500 mm) * * (at Ø 1500 mm) * *Attention! In order to reach the above tolerances, please ensure that the flatness of the mounting plate is accurate /2008

15 TR and NR 1500 Technology that inspires * thru holes not permitted in this area min. Ø 1500/max. approx. Ø 3000 min. Ø 0/max. Ø 1135 M K F N F R Limit switch M12x1 drive TR Speed Step g, h and i Speed Step a, b, c, d, e, f and s Section on X approx. 372 Section on Y M T The position of the rotating ring corresponds to the home position (state of delivery).,, Standard locations for lift holes. Other locations upon request. In case the dowel holes marked (see page 10) cannot be used for construction reasons, please use the dowel holes marked for mounting. 05/

16 TR 2200 Load Charts Speed Step a b c d e f g No. of Stations 14 Max Inerita 16 Max Inerita 18 Max Inerita 20 Max Inerita 24 Max Inerita 30 Max Inerita 36 Max Inerita 48 Max Inerita 60 Max Inerita 2,122,749 4,381, ,610,510 1,675,700 2,883,050 5,718, ,090 2,265,220 2,347,730 3,875,780 7,464, ,215,310 2,996,950 3,098,820 4,985,300 9,416, ,125,930 3,212,620 4,838,180 7,465,600 13,935, ,693,690 4,017,740 5,862,290 7,857,570 16,863, ,777,270 2,915,850 5,586,990 5,841,120 9,036,270 23,325, ,576,480 4,822,480 7,734,080 7,874,530 12,040,100 31,385, ,026,400 3,686,330 6,241,660 9,881,170 12,578,900 16,569,400 39,445, Max Inertia is shown in lb in 2. is shown in seconds. The time from signal start to message indexer locked is approx ms longer than the above cycle time, the exact time will depend on the motor, the speed of PLC and the optimization settings (see page 22) /2008

17 NR 2200Z freely programmable Technology that inspires Timing diagram Weiss Standard Package B&R (Weiss standard) 8MSA5X.E1-M4 Ratio = 220 Peak Motor Torque = 80 Nm Peak Brake Torque = 32 Nm Max RPM = 2000 rpm Indexing time [sec] 5.0 5, , , , , , , , , ,5 Inertia Load 68,340,000 lb. in 2 34,170,000 lb. in 2 17,085,000 lb. in 2 8,540,000 lb. in 2 1,700,000 lb. in , Angle of rotation [ ] Recommended Third Party Motors Manufactuer Description SEW CFM112L/BR/TF/AS1H/SB50 Siemens (1FT6) 1FT6105-5AC71-1EH0 Siemens (1FK7) 1FK7105-5AC71-1EH0 Bosch-Rexroth MSK100C-0200-NN-M1-BG1-NNNN Rockwell MPL-B680D-MK22AA Beckhoff AM3074-0P21 Mitsubishi HC-SFS7024 ParkerHauser MH S 3I 65 A7 4 BergerLahr/Schneider/ BSH2051P22A2A Telemechanique FANUC α 2/3000i A06B-0257-B400 ABB SDM N0-190/ Please add the mass inertia of your fixtures and parts to the mass inertia of the indexing ring. Standard dimensions of the indexing ring dial plate (I/D = Ø 2200 mm, O/D = Ø 1740 mm, thickness = 25 mm, material Al) J = 323,000 lb in 2 05/

18 TR and NR 2200 Load data (for indexing ring) F N vertical force on the locked ring 3,375 lbs. *22,480 lbs. M K permanent tilting moment acting on the locked ring 3,320 ft. lbs. (* max. centrical load on the ring at M K 0 Nm and F R 0 N) M T permanent tangential moment acting on the locked ring Typ TR 11,065 ft. lbs. Typ NR 7,375 ft. lbs. F R permanent radial force acting on the locked ring 6,745 ft. Index Ring Mounting Hole Pattern (includes motor clearance hole) Note If the drive is swivelled or if you are using the raised support, please request the index ring mounting hole pattern! Two dowel holes for pinning the cast iron ring onto the base plate. Technical data TR and NR 2200 Dial ring inside diameter Dial ring outside diameter Direction Cycle rate Voltage Weight Mounting position Indexing precision Indexing precision in radian measurement Max. flatness of ring Max. run out Max. parallelism of rotating plate surface to bottom housing surface Min. Ø 0.0mm/Max. Ø 1750 mm Min mm/max diameter based on inertia load Clockwise - counter clockwise or reciprocating Up to approx. 120 cycles/min, depending on inertia loading and number of stops TR / 480 V 60 Hz, special voltages upon request NR V ±10%, Hz Approx. 950 kg Dial ring horizontal TR 2200 ± 12 NR 2200 ± 12 (at Ø 2200 mm) TR 2200 ± NR 2200 ± (at Ø 2200 mm) * * (at Ø 2200 mm) * *Attention! In order to reach the above tolerances, please ensure that the flatness of the mounting plate is accurate /2008

19 TR and NR 2200 Technology that inspires min. Ø 2200/max. approx. Ø 4400 min. Ø 0/max. Ø 1740 * thru holes not permitted in this area F N M K F R drive TR drive TR Section on X Section on Y The shown position of the rotating ring corresponds to the home position (state of delivery). M T,, Standard locations for lift holes. Other locations upon request. In case the dowel holes marked (see page 10) cannot be used for construction reasons, please use the dowel holes marked for mounting. 05/

20 NR Drive Generation Start - Simple - Safe - Fast Communication in the language of your choice The simple to use hand-held divice displays clear text messaging allowing for a quick start-up and trouble free operation. Ready for production in just 3 minutes 1. Connect control system with handheld device 2. Select language 3. Enter load mass moment of inertia 4. Enter step angle 5. Adjust speeds or ramps User-friendly operating programme In addition to the basic functions of the handheld device, the WAS Weiss Application Software also gives you easy access to the various options offered by the table drive. The Windows PC for visualisation is connected via RS232 or Ethernet via the control system. Weiss Application Software Type NC Type NR Type CR Type TO Type HP Type HT Safety and service Incremental or absolute-value measuring system Integrated restart protection (Category 3 in accordance with EN954-1) Worldwide service / C-UL-US listed Comprehensive safety and monitoring functions Communication The following interfaces are available digital I/O (24 V inputs and outputs) Profibus DP Free ASCII protocol CANopen Design and connection All components integrated with plug-in connections Cables oil-resistant and cable-chain compatible Cables available in various lengths (5, 10, 15, 20, 25 m) Software Up to 128 teachable positions Up to 10 drive programmes can be stored Simple access to all axis parameters Software cam can be defined Diagnosis options and remote maintenance Inputs and outputs can be forced (e.g. for start-up) Fault history Free choice of language (German, English, French) Technical data NR 750Z NR 1100Z NR 1500Z NR 2200Z Mains supply voltage VSupply voltage 24V VAC ± 10%; Hz 3 x 400 VAC bis 80 VAC +/- 10%; 48 to 62 Hz 3 x 400 VAC bis 80 VAC +/- 10%; 48 to 62 Hz 3 x 400 VAC bis 80 VAC +/- 10%; 48 to 62 Hz 24 VDC ± 5%; 2,5 A 24 VDC +/- 5%; 5 A 24 VDC +/- 5%; 5 A 24 VDC +/- 5%; 5 A Connection power Installation dimensions W x D x H 10 kva 17 KVA 17 KVA 17 KVA 70,5 x 375 x 236 mm 200 x 375 x 234 mm 200 x 375 x 234 mm 200 x 375 x 234 mm 20 05/2008

21 TR / NR sizes Technology that inspires TR / NR 750Z TR / NR 1100Z TR / NR 1500Z TR / NR 2200Z 05/

22 Machine components Stationary plate Raised support for stationary plate Indexing ring Raised support for indexing ring (up to 70 mm in height made of solid material) Machine base plate Machine base frame 22 05/2008

23 Request for Quotation TR/NR Series Technology that inspires Dear customer, Thank you for your interest in our TR/NR Indexing Rings. To ensure we supply you with the correct unit for your application, we kindly ask you to answer the following questions Model TR 750A TR 1100A TR 1500A TR 2200A No. of Stations NR 750Z NR 1100Z NR 1500Z NR 2200Z drive on the bottom drive lateral drive outside Indexing time Based on the calculated mass inertia, do you require The shortest indexing time A longer indexing time of approx. sec Angle of rotation Dwell/Process time sec Additional Components (optional) Add. raised support for fixed stationary plate H mm Add raised support for indexing ring H mm Color RAL 7035 (light grey-standard) Special color RAL (extra charge) Calculation of the mass total mass inertia momentum The following configuration is fundamental for the calculation of the mass moment of inertia. Indexing ring Fixtures and parts Outer Diameter mm Number Inner Diameter mm Weight per station kg Thickness 25 mm mm Diameter of the center of gravity mm Material Aluminum other Processing according to drawing No. Total mass inertia lb. in.2 Electrical data for TR series Drive Three-phase braking motor (standard) Motor Voltage 3 x 270/480 / 60 Hz (standard) Other V / Hz Brake Braking voltage 24 V Control Controller EF (frequency inverter) Use of the WEISS control card TS 004 E terminal PCB for 19" rack PCB card holder Protective housing for Rear wall mounting Front panel mounting Rail mounting Frontdoor, lockable and transparent Electrical data for NR series WEISS control package Servo motor, amplifier, WAS WEISS Application Software Cables length 5 m** 10 m 15 m 20 m 25 m Hand-held terminal (optional) Interface to the customer SPS Profibus DP** Digital I/O Free ASCII protocol CANopen Interface to WAS Weiss Application Software RS232** Ethernet ** Standard Supply of customers motor and controller Customer to fit motor*** *** Please forward a drawing of motor flange Manufacturer Type (Motor specification following consulting WEISS) Please FAX (440) Attention Frank Spadafore or Kevin Talty Phone 888-WEISSNA (440) For technical questions, please contact Name Company Phone 05/

24 Technology that inspires Rotary Indexing Tables TC Rotary Indexing Rings TR/NR Numeric Controlled Heavy Duty Indexing Ring CR Numeric Controlled Indexing Tables NC Torque Motor TO Compact model Torque Motor TO Ring construction Flexible Assembly Machine Pick-o-Mat Side loading rotary unit TH Indexing Machine Bases SR/SK Additional indexing plate Fast Cycling Linear Assembly System LS 280 WEISS North America, Inc Ben Hur Ave. Bldg. 3 Willoughby, OH Telephone or 888-WEISSNA Fax WEISS 05/2008 TRNR Handling device HP 140 We reserve the right to change or discontinue specifications without prior notice