Where does our passion take us? To even better solutions.

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1 User-programmable rotary indexing tables Where does our passion take us? To even better solutions. 61

2 Freely programmable rotary indexing tables CR/TH heavy duty ring: Makes light work of heavy loads Flat heavy duty ring with large central opening. A real powerhouse. User-programmable. The flat design frees up space for ergonomically optimal workplaces. Using the WAS control system, the ring is completely user-programmable /2012

Heavy duty ring CR/TH The cam drive, positioned far toward the outside, enables the highest precision and dynamic performance.

The key advantages at a glance: Extremely flat design Large central opening for optimum feedthrough of supply cables User-programmable

$barrel drive for horizontal loads and high breakdown torque levels. With screw-on sufrace for Buhl pinning and optional rotary encoder.$ accuracy CR range with available manual hand crank Impressive price-performance Mounted on high-precision needle bearings to handle the

accuracy CR range with available manual hand crank Impressive price-performance Mounted on high-precision needle bearings to handle the

3 Heavy duty ring CR/TH The cam drive, positioned far toward the outside, enables the highest precision and dynamic performance. Thirdparty motors can easily be connected. The key advantages at a glance: Extremely flat design Large central opening for optimum feedthrough of supply cables User-programmable Extremely smooth and quiet running (<70 dba) Splashproof Covered gaskets for protection from beads of liquid User-programmable TH 400F rotary barrel drive for horizontal loads and high breakdown torque levels. With screw-on sufrace for Buhl pinning and optional rotary encoder. Connection of third-party motors possible Zero backlash thanks to multiple cam rollers tensioned against one another Highest parts and repeat accuracy CR range with available manual hand crank Impressive price-performance Mounted on high-precision needle bearings to handle the heaviest loads in both the axial and radial direction Power transmission through multiple, meshed cam rollers WAS - WEISS Application Software: Secure and fast commissioning through free-of-charge user software. Permanent status monitoring through WAS - WEISS Application Software 09/

4 Freely programmable rotary indexing tables TH 400F Technical data Direction of rotation: Installation position: Indexing precision: Repeatability accuracy: Max. axial run-out of drive flange: Max. radial run-out of drive flange: Weight: freely programmable any ± 15 standard with additional shaft encoder (± 50 without additional shaft encoder) ± 5 standard with additional shaft encoder (± 40 without additional shaft encoder) 0.03 mm 0.03 mm approx. 430 kg. (without motor) Load data : permissible vertical force on drive flange (pulling or pressing) 130 kn 800 kn : permissible tilting moment acting on the locked drive flange 27 knm 62 knm : permissible radial force on drive flange 127 kn 290 kn M T : permissible tangential moment acting on the locked drive flange dynamic* 4,8 knm 7 knm Driving data * max. driving torque at drive flange (depends on drive) i Rotary drum gear 14 i Bevel gear (standard, other transmissions possible) i Total M Max. motor M Max. brake (standard, other transmissions possible) 22 Nm (for standard bevel gear transmission) 10 Nm (for standard bevel gear transmission) Drive time TH 400F for standard transmission (please contact us for other requests) Indexing time [s] 4,00 3,50 3,00 2,50 2,00 1,50 1,00 0, kgm² 500 kgm² 1000 kgm² 0, Angle of rotation [ ] 86 09/2012

Heavy duty ring CR/TH TH 400F Dimensions SEW gear motor (rotating) T A reference marking Optional shaft encoder for increased accuracy max.

(position when delivered) max. screw thread depth 20 mm Countersunk blanking plug max.

E1-B6 recommended empfohlene Alternativfabrikate third party motors SEW KF47CV100M4/BMG/HR/TF/ES1S/ASB7 Siemens (1FT6) 1FT6082-8AF71-1EH0 Siemens (1FK7) 1FK7080-5AF71-1EH0 Bosch-Rexroth

5 Heavy duty ring CR/TH TH 400F Dimensions SEW gear motor (rotating) T A reference marking Optional shaft encoder for increased accuracy max. screw thread depth 24 mm SEW gear with motor selected by the customer View X The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (position when delivered) max. screw thread depth 20 mm Countersunk blanking plug max. screw thread depth 28 mm (continuous) producer Hersteller motor description B&R (WEISS (Weiss Standard) standard) 8LSA56.E1022D MSA5X.E1-B6 recommended empfohlene Alternativfabrikate third party motors SEW KF47CV100M4/BMG/HR/TF/ES1S/ASB7 Siemens (1FT6) 1FT6082-8AF71-1EH0 Siemens (1FK7) 1FK7080-5AF71-1EH0 Bosch-Rexroth MSK76C-0300-NN-M1-UG1-NNNN Rockwell MPL-B4560F-MK24AA Beckhoff AM3054-0N21 producer Hersteller motor description Mitsubishi HC-SFS 2024B ParkerHauser SMHA S 2I 65 A7 M 4 BergerLahr/Schneider/ BSH1402P21F2A Telemechanique FANUC 12/3000i A06B-0243-B400 ABB SDM N0-140/ Bei Einsatz eines Alternativmotors muss das Kegelradgetriebe an Ihren Motor angepasst werden. 09/

6 Freely programmable rotary indexing tables TH 700F Technical data Direction of rotation: Installation position: Indexing precision: Repeatability accuracy: Max. axial run-out of drive flange: Max. radial run-out of drive flange: Weight: freely programmable any ± 15 ± mm 0.02 mm approx. 630 kg. (without motor) Driving data i Total 144 n Max. motor 2000 rpm M Max. motor 80 Nm M Max. brake 50 Nm Load data (for the stationary centre section) perm. tilting moment acting on the centre section perm. radial force acting on the centre section 3500 Nm perm. force acting vertically perm. tangential moment on the centre section N acting on the centre section 1700 Nm N Load data (for the rotary indexing dial plate) : permissible vertical force on the rotating plate 70 kn 150 kn : permissible tilting moment acting on the locked rotating plate 10 knm 20 knm : permissible radial force on the rotating plate 30 kn 50 kn M T : permissible tangential moment acting on the locked rotating plate * 11.5 knm 17 knm * max. driving torque at drive flange (depends on drive) Drive time TH 700F for standard transmission (please contact us for other requests) Indexing time [s] 5,0 4,5 4,0 3,5 3,0 2,5 2,0 1,5 1,0 0, kgm² kg m² kg m² 0, Angle of rotation [ ] 88 09/2012

7 Heavy duty ring CR/TH TH 700F Dimensions 515 ±0,2 223 ±0,015 reference Referenzmarke marking ±0,2 310 ±0,2 285 ±0, The illustrated rotating plate position Die corresponds gezeigte to Drehtellerstellung the basic position entspricht rotary indexing der Grundstellung table (position des when Rund- of the schalttisches delivered) (Auslieferungszustand) 515 ±0, max. max. screw Einschraubtiefe thread depth 18mm 371,5 357,5 M12 10 H7 700 (rotating) (drehend) 320 (stationary) (stehend) for für crank Handkurbel handle 24 T A 821,5 8x45 (=360 ) M ±0,2 22,5 250 ±0, H7 6x60 (=360 ) ,5 129,5 620 ±0, , ±0,2 M ±0, , H7 17,5 max. screw Einschraubtiefe thread depth 20 20mm producer Hersteller B&R (WEISS standard) B&R (Weiss Standard) 8LSA75.E1022D LSA75.E1022D200-0 recommended third party motors empfohlene Alternativfabrikate SEW CFV132S4/BMG/TF/AS4H Siemens (1FT6) 1FT6105-5AC71-1EH0 Siemens (1FK7) 1FK7105-5AC71-1EH0 Bosch-Rexroth MSK100C-0200-NN-M1-BG1-NNNN Rockwell MPL-B880D-MK22AA Beckhoff AM3074-0P21 producer Hersteller Mitsubishi HA-LFS11K24 ParkerHauser MH S 3I 65 A7 M 4 BergerLahr/Schneider/ BSH1404P22F2A Telemechanique FANUC 40/3000i A06B-0257-B400 ABB SDM N0-190/ /

8 Freely programmable rotary indexing tables TH 1000F Technical data Direction of rotation: Installation position: Indexing precision: Repeatability accuracy: Max. axial run-out of drive flange: Max. radial run-out of drive flange: Weight: freely programmable any ± 15 ± mm 0.02 mm approx kg. (without motor) Driving data i Total 200 n Max. motor 2000 rpm M Max. motor 120 Nm M Max. brake 100 Nm Load data (for the stationary centre section) perm. tilting moment acting on the centre section perm. radial force acting on the centre section perm. force acting vertically perm. tangential moment 6000 Nm on the centre section N acting on the centre section 2000 Nm N Load Data (for the rotary indexing dial plate) : permissible vertical force on the rotating plate 120 kn 250 kn : permissible radial force on the rotating plate 100 kn 220 kn : permissible tilting moment acting on the locked rotating plate 25 knm 50 knm M T : permissible tangential moment acting on the locked rotating plate * 24 knm 32 knm * max. driving torque at drive flange (depends on drive)) Drive time TH 1000F for standard transmission (please contact us for other requests) Indexing time [s] 5,0 4,5 4,0 3,5 3,0 2,5 2,0 1,5 1,0 0, kgm² kg m² kg m² 0, Angle of rotation [ ] 90 09/2012

9 Heavy duty ring CR/TH TH 1000F Dimensions reference marking cut - out A max. screw thread depth 22 mm T A (rotating) (stationary) for crank handle max. screw thread depth 22 mm Hersteller producer B&R (Weiss (WEISS Standard) standard) 8MSA8M.E1-B6 8LSA84.E1022D200-0 empfohlene recommended Alternativfabrikate third party motors SEW CFV132M4/BMG/TF/AV1H Siemens (1FT6) 1FT6136-6AC71-1EH0 Siemens (1FK7) 1FK7105-5AC71-1EH0 Bosch-Rexroth MSK100C-0200-NN-M1-BG1-NNNN Rockwell MPL-B960D-MK22AA Beckhoff AM3074-0P21 Hersteller producer Mitsubishi HA-LFS15K24 ParkerHauser MHA S 3I 65 A7 M 4 BergerLahr/Schneider/ BDH1884P22A2A Telemechanique FANUC 40/3000i A06B-0257-B400 ABB SDM 6V ?.?2-M? /

10 Freely programmable rotary indexing tables CR 700C Technical data Direction of rotation: Installation position: Indexing precision: Repeatability accuracy: Max. run-out of rotating plate: Max. parallelism of rotating plate surface to buttom housing surface: Weight: Handwheel: freely programmable any, gearbox below ± 15 ± mm (at Ø 700 mm) 0.02 mm approx. 630 kg (without motor) freely accessible square shaft Driving data i Total 144 n Max. motor 2000 rpm M Max. motor 80 Nm M Max. brake 50 Nm Load data (for the stationary centre section) perm. tilting moment acting on the centre section perm. radial force acting on the centre section perm. force acting vertically perm. tangential moment 3500 Nm on the centre section N acting on the centre section 1700 Nm N Load data (for the rotary indexing dial plate) : permissible vertical force on the rotating plate 70 kn 150 kn : permissible tilting moment acting on the locked rotating plate 10 knm 20 knm : permissible radial force on the rotating plate 30 kn 50 kn M T : permissible tangential moment acting on the locked rotating plate * 11.5 knm 17 knm * max. driving torque at drive flange (depends on drive) Drive time CR 700C (please contact us for other requests) Indexing time [s] 4,0 3,5 3,0 2,5 2,0 1,5 1,0 0, kgm² 5000 kg m² 7000 kg m² 0, Angle of rotation [ ] 92 09/2012

11 Heavy duty ring CR/TH CR 700C Dimensions reference marking for crank handle (rotating) (stationary) Access for cabling (HxW): 100 x 200 mm The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (position when delivered) max. screw thread depth 18 mm max. screw thread depth 20 mm T A max. screw thread depth 18 mm Hersteller B&R producer (Weiss Standard) 8LSA75.E1022D200-0 empfohlene B&R (WEISS Alternativfabrikate standard) 8LSA75.E1022D200-0 SEW recommended third party motors CFV132S4/BMG/TF/AS4H Siemens (1FT6) 1FT6105-5AC71-1EH0 Siemens (1FK7) 1FK7105-5AC71-1EH0 Bosch-Rexroth MSK100C-0200-NN-M1-BG1-NNNN Rockwell MPL-B880D-MK22AA Beckhoff AM3074-0P21 Hersteller producer Mitsubishi HA-LFS11K24 ParkerHauser MH S 3I 65 A7 M 4 BergerLahr/Schneider/ BSH1404P22F2A Telemechanique FANUC 40/3000i A06B-0257-B400 ABB SDM N0-190/ /

12 Freely programmable rotary indexing tables CR 1000C Technical data Direction of rotation: Installation position: Indexing precision: Repeatability accuracy: Max. run-out of rotating plate: Max. parallelism of rotating plate surface to buttom housing surface: Weight: Handwheel: freely programmable any, gearbox below ± 15 ± mm 0.02 mm approx.1450 kg. (without motor) freely accessible square shaft Driving data i Total 200 n Max. motor 2000 rpm M Max. motor 120 Nm M Max. brake 100 Nm Load data (for the stationary centre section) perm. tilting moment acting on the centre section perm. radial force acting on the centre section 6000 Nm perm. force acting vertically perm. tangential moment on the centre section N acting on the centre section 2000 Nm N Load Data (for the rotary indexing dial plate) : permissible vertical force on the rotating plate 120 kn 250 kn : permissible radial force on the rotating plate 100 kn 220 kn : permissible tilting moment acting on the locked rotating plate 25 knm 50 knm M T : permissible tangential moment acting on the locked rotating plate * 24 knm 32 knm * max. driving torque at drive flange (depends on drive)) Drive time CR 1000C (please contact us for other requests) Indexing time [s] 5,0 4,5 4,0 3,5 3,0 2,5 2,0 1,5 1,0 0, kgm² kg m² kg m² 0, Angle of rotation [ ] 94 09/2012

13 Heavy duty ring CR/TH CR 1000C Dimensions (rotating) for crank handle (stationary) cut - out A max. screw thread depth 22 mm T A max. screw thread depth 22 mm Hersteller producer B&R (Weiss (WEISS Standard) standard) 8LSA84.E1022D200-0 empfohlene recommended Alternativfabrikate third party motors SEW CFV132M4/BMG/TF/AV1H Siemens (1FT6) 1FT6136-6AC71-1EH0 Siemens (1FK7) 1FK7105-5AC71-1EH0 Bosch-Rexroth MSK100C-0200-NN-M1-BG1-NNNN Rockwell MPL-B960D-MK22AA Beckhoff AM3074-0P21 Hersteller producer Mitsubishi HA-LFS15K24 ParkerHauser MHA S 3I 65 A7 M 4 BergerLahr/Schneider/ BDH1884P22A2A Telemechanique FANUC 40/3000i A06B-0257-B400 ABB SDM 6V ?.?2-M? /

14 Freely programmable rotary indexing tables CR 1300C Technical data Direction of rotation: Installation position: Indexing precision: Repeatability accuracy: Max. run-out of rotating plate: Max. parallelism of rotating plate surface to buttom housing surface: Weight: Handwheel: freely programmable horizontal (vertical rotation axis) ± 12 ± mm 0.03 mm approx kg. (without motor) freely accessible square shaft Load data : permissible vertical force on the rotating plate 150 kn 280 kn : permissible tilting moment acting on the locked rotating plate 35 knm 70 knm : permissible radial force on the rotating plate 100 kn 230 kn M T : permissible tangential moment acting on the locked rotating plate * 27 knm static 40 knm Driving data i Total n Max. motor M Max. motor M Max. brake rpm 150 Nm 80 Nm *max, driving torque at drive flange (depends on drive) The specified concentricity and run-out tolerances can only be achieved with accurate supporting surfaces. With unsymmetrical loads (e.g. single-sided load) please contact us concerning the connecting surface (flatness of base plate must be 0.1 mm or less). Drive time CR 1300C (please contact us for other requests) Indexing time [s] 5,00 4,50 4,00 3,50 3,00 2,50 2,00 1,50 1,00 0, kgm² kg m² kg m² 0, Angle of rotation [ ] 96 09/2012

15 Heavy duty ring CR/TH CR 1300C Dimensions (rotating) (stationary) reference marking The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (position when delivered) 6 x M16 c bored holes (for crank handle) T A (auxiliary thread M14) (M20 c bored holes) max. screw thread depth 30 mm Hersteller producer B&R (Weiss (WEISS Standard) standard) 8LSA84.E1022D200-0 empfohlene recommended Alternativfabrikate third party motors SEW CFV132M4/BMG/TF/AV1H Siemens (1FT6) 1FT6136-6AC71-1EH0 Siemens (1FK7) 1FK7105-5AF71-1EH0 Bosch-Rexroth MAD130B-0200-SA-M2-BG1-05-N1 Rockwell MPL-B960D-MK22AA Beckhoff AM3072-0P21 Hersteller producer Mitsubishi HA-LFS22K24 ParkerHauser MH S 3I 65 A7 M 4 BergerLahr/Schneider/ BDH1884P22A2A Telemechanique FANUC 40/3000i A06B-0257-B400 ABB SDM 6V ?.?2-M? /

16 Freely programmable rotary indexing tables CR 2000C Technical data Direction of rotation: Installation position: Indexing precision: Repeatability accuracy: Max. run-out of rotating plate: Max. parallelism of rotating plate surface to buttom housing surface: Weight: Handwheel: freely programmable horizontal (vertical rotation axis) ± 10 ± mm 0.03 mm approx kg. (without motor) freely accessible square shaft Load data : permissible vertical force on the rotating plate 250 kn 450 kn : permissible tilting moment acting on the locked rotating plate 55 knm 110 knm : permissible radial force on the rotating plate 125 kn 290 kn M T : permissible tangential moment acting on the locked rotating plate * 46,5 knm 61 knm * max. driving torque at drive flange (depends on drive) Driving data i Total 310 n Max. motor M Max. motor M Max. brake 2000 rpm 150 Nm 80 Nm The specified concentricity and run-out tolerances can only be achieved with accurate supporting surfaces. With unsymmetrical loads (e.g. single-sided load) please contact us converning the connecting surface (flatness of base plate must be 0.1 mm or less) Drive time CR 2000C (please contact us for other requests) Indexing time [s] 7,00 6,00 5,00 4,00 3,00 2,00 1, kgm² kg m² kg m² 0, Angle of rotation [ ] 98 09/2012

Heavy duty ring CR/TH CR 2000C Dimensions (rotating) (stationary)

to the basic position of the rotary indexing table (position when

screw thread depth 28 mm producer Hersteller motor description B&R

E1-B6 recommended empfohlene Alternativfabrikate third party motors

(1FK7) 1FK7105-5AF71-1EH0 Bosch-Rexroth MAD130B-0200-SA-M2-BG1-05-N1

Mitsubishi HA-LFS15K24 ParkerHauser MH205 30 28 5 38 S 3I 65 A7 M 4

17 Heavy duty ring CR/TH CR 2000C Dimensions (rotating) (stationary) reference marking The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (position when delivered) T A (for crank handle) (M20 c bored holes) max. screw thread depth 28 mm producer Hersteller motor description B&R (WEISS (Weiss Standard) standard) 8LSA86.E1020D MSA8L.E1-B6 recommended empfohlene Alternativfabrikate third party motors SEW CFV132M4/BMG/TF/AV1H Siemens (1FT6) 1FT6136-6AC71-1EH0 Siemens (1FK7) 1FK7105-5AF71-1EH0 Bosch-Rexroth MAD130B-0200-SA-M2-BG1-05-N1 Rockwell MPL-B680F-MK22AA Beckhoff AM3072-0P21 Hersteller producer Mitsubishi HA-LFS15K24 ParkerHauser MH S 3I 65 A7 M 4 BergerLahr/Schneider/ BDH1884P22A2A Telemechanique FANUC 40/3000i A06B-0257-B400 ABB SDM 6V ?.?2-M? /

Freely programmable rotary indexing tables WAS WEISS Application Software WAS WEISS Application Software gives you easy access to the various options offered by the table drive.

18 Freely programmable rotary indexing tables WAS WEISS Application Software WAS WEISS Application Software gives you easy access to the various options offered by the table drive. All ramps, angles and speeds are freely programmable Up to 127 teaching positions Up to 10 programs can be stored Free selection of language Simple access to the axis parameters Diagnostic options, remote maintenance Option PCM monitoring damaged bearing Ability to force inputs and outputs (e.g. for initial operation) Software cam-functions can be defined Uniform operator concept for all servomechanical WEISS products. Fault history Perfect hardware Construction and connection All components are integrated into one unit complete with front mounted plug connection socket Cables are oil-proof and suitable for cable chains Cables are available in different lengths Safety and service Absolute measurement system Safe Torque off (SIL 2, PL d ) Worldwide service / complete UL approval Extensive safety and monitoring functions Communication The following interfaces are available: Digitale I/O (24V inputs and outputs) Profibus-DP DeviceNet (tested at Rockwell control) EtherNet/IP (tested at Rockwell control) Modbus TCP (tested at Telemecanique control) Ethernet CAN Bus Free ASCII protocol Technical data TH 400F CR 700C CR 1000C / CR 1300C TH 1000 CR 2000C Main power voltage 3 x 400 VAC up to 480 VAC +/- 10%; 48 to 62 Hz 3 x 400 VAC up to 480 VAC +/- 10%; 48 to 62 Hz 3 x 400 VAC up to 480 VAC +/- 10%; 48 to 62 Hz 3 x 400 VAC up to 480 VAC +/- 10%; 48 to 62 Hz Power voltage 24V Connection power: Installations dimensions WxHxD: 24 VDC +/- 5%; 5 A 24 VDC +/- 5%; 5 A 24 VDC +/- 5%; 5 A 24 VDC +/- 5%; 5 A 3 KVA 17 KVA 30 KVA 54 KVA 70 x 375 x 236 mm 200 x 375 x 234 mm 200 x 375 x 234 mm 276 x 480 x 295 mm /2012

19 Machine construction CR/TH Fax to: +49(0) or just fill in the form online: Enquiry Enclosure with order Dear customer, Thank you for your interest in our Indexing units. To enable us to supply you with the correct unit for your application, we kindly ask you to answer the following questions: TH 400F TH 700F TH 1000F CR 700C CR 1000C CR 1300C CR 2000C Switching time Based on the calculated mass inertia, do you require: The shortes switching time A longer switching time of approx. sec Angle of rotation Standing time sec Additional baseframe for all CR / TH models Additional indexing plate Included in the scope of offer and delivery Processing according to drawing No. Colour of the circular indexing table RAL 7035 (light grey) Special colour RAL (extra charge) Required to specify your CR / TH table The following specification regarding your configuration is fundamental for your calculation of the mass moment of inertia. Additional Indexing Plate Fixtures and parts Diameter: I/D mm Number: Thickness: mm Weight per station: kg Material: Al St other Diameter of the center of gravity: mm Please forward a sketch detailing the load distribution on the table. Total mass inertia: kg m² (additional indexing plate and add-ons) Electrical data WEISS control package Servo motor, amplifier, WAS Software Cables length: 5 m 10 m 15 m 20 m 25 m Hand-held terminal (optional) Interface to the customer SPS Ethernet Profibus-DP digitale I/O CAN Bus Free ASCII protocol DeviceNet (Rockwell) EtherNet/IP (Rockwell) Modbus TCP (Telemecanique) Interface to WAS WEISS Application Software RS232 and Ethernet are included in the scope of delivery Converter USB to RS232 Supply of customers motor and controller*** Customer to fit motor*** *** Please forward a drawing of motor flange Manufacturer: Type: (Motor specification following consulting WEISS) For technical enquiries Company: Name: Country: 09/2012 Desired delivery date: Phone: Fax: 101

Technology that inspires. Mechanics Software Elektronics. freely programmable. Excerpt of the WEISS Product Range. Cr/TH heavy duty ring

Technology that inspires. Mechanics Software Elektronics. freely programmable. Excerpt of the WEISS Product Range. Cr/TH heavy duty ring Technology that inspires Product Range Mechanics Software Elektronics Excerpt of the WEISS Product Range Cr/TH heavy duty ring freely programmable The WEISS range at a glance 4 I would like to commission