TS 5 Transfer System Version 2.0

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1 Electric Drives and Controls Hydraulics Linear Motion and Assembly Technologies Pneumatics Service TS Transfer System Version.0 The Drive & Control Company

2 0 Bosch Rexroth AG TS (00. Symbols No. A Part number; size of packing unit (here: 0 x ) Reversible operation possible No. A Indicate the desired parameters on the order Reversible operation not possible 3- Reference to another page Accumulation operation possible 0 Width of profile T-slot (for fixtures on the profile T-slot) Accumulation operation not possible Delivered in single parts, not pre-assembled Delivered as components, partially pre-assembled Delivered fully assembled... bar Compressed air connection required mm Pushlock-type compressed air clamp connection Conveying level Reference to technical data/dimensions Reference to further information

3 (00. TS.0 Bosch Rexroth AG Table of contents TS features Workpiece pallets Drive unit Longitudinal conveyors Curves/diverters/junctions Transverse conveyors Leg sets Positioning and orientation Transportation control Identification systems Tools Planning Technical data Overview of part numbers Index The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification. It must be remembered that our products are subject to a natural process of wear and aging.

4 Bosch Rexroth AG TS (00. TS features TS The roller conveyor in a class by itself The TS transfer system transports loads of up to 300 kg. Rexroth offers you a comprehensive system of conveyor modules: drive modules, workpiece pallets, roller sections, curves, diverters, lift transverse units, positioning units and components for traffic control. Everything is designed for modular flexibility and pre-assembled and can be combined as needed using a single interface. Driven by high-quality technology: the king shaft The TS transfer system with king shaft offers you considerable advantages compared to the usual chain drives: Absolutely maintenance-free Noise-free operation High energy efficiency through effective performance with low drive force requirements Friction can be adjusted by hand (after removing the protective cover on the king shaft). New possibilities in all directions As opposed to a chain-driven conveyor system, TS can be used without any limitations. Its drive concept gives you a great amount of planning freedom. You can, for example, branch the system off to the right or to the left. This is very economical because no additional drive modules are needed in many system layouts. Flexible planning, simple set-up, quick commissioning As a system supplier for all areas of automation, we offer you an extensive, industrially manufactured modular product line-up. The new TS transfer system is also based on a flexible system of modular components. As a Rexroth customer, this offers you many advantages, including the fact that you will be operating in a familiar environment right from the start of assembly with everything proceeding quickly and smoothly. As the components for the TS are included in our MTpro program, the parts list is generated automatically, which considerably simplifies the entire planning process. A choice of transport types Different products require different types of conveyor sections. Accordingly, you can choose whether to transport your goods on a workpiece pallet or directly on a continuous roller conveyor. Advantages at a glance Fast, cost-effective system planning and expansion: The conveyor section design allows branching in both directions. And because the assembly space required for the drive is lower than the conveyor height, you can choose to have the drive mounted on either side. As always, all components are available in the MTpro planning tool. Reliable construction and fast commissioning: Industrially manufactured modular system with standardized components, resulting in short delivery times. High system uptime thanks to the maintenance-free king shaft drive concept. Advantages: No more need for lubrication and greasing. Sturdy design: Suitable for particularly harsh production environments and heavy loads. Everything from a single source: Easy ordering thanks to compatibility with the entire assembly technology product range.

5 (00. TS.0 Bosch Rexroth AG 3 TS features Overview of transfer systems Material and information flow technology MIT The letters TS stand for a flexible transfer system. The systems available TS, TS plus and TS differ in size and permissible load. The transfer systems consist of standardized components that are freely combinable to form a system. This permits the construction of numerous variants and provides made-to-measure systems, tailored to the particular assembly task. TS (3 kg) TS plus (0 kg) TS (300 kg) 3 ID 0 ID 00 Identification and data storage systems store all product and process-related data directly on the workpiece pallet and enable local or central data processing.

6 Bosch Rexroth AG TS (00. TS features Selection data Available workpiece pallets (WT) Dimensions Workpiece pallets with a surface of 0 x 0 mm (TS up to 00 x 0 mm (TS plus) allow adjustment to the respective workpiece geometry as needed. Several workpieces can also be fixed on one workpiece pallet (WT), if needed. Permissible workpiece pallet (WT) Loading weight F WT The WT loading weight F WT results from: Empty WT weight WT load (workpiece, support, etc.) Weight of special equipment (data carrier, etc.) For workpiece pallets that are not square, please note that the permissible WT loading weight F WT may be different for longitudinal conveyors and transverse conveyors. To ensure that the permissible surface pressure between the WT and conveyor medium is not exceeded, the WT loading weight F WT is limited for each WT size.

7 (00. TS.0 Bosch Rexroth AG Workpiece pallets Workpiece pallets Workpiece pallet selection F - Base pallets F - Accessories F - Permissible workpiece pallet load F - Selection of carrying plates in accordance with load limits F -7 Carrying plates, standard sizes F - Carrying plates, variable dimensions F

8 Bosch Rexroth AG TS (00. Workpiece pallets Workpiece pallet selection Application and functions The workpiece pallet transports the workpiece in the transfer system as it goes through the processing stations. Defined positioning of the supported workpiece in the processing station is enabled through integrated positioning bushings. Integrated damping elements help to avoid noise and damage when workpiece pallets run into each other. Workpiece-related information can be transferred with the workpiece during processing using optional data tags. The information can then be evaluated locally and updated. The orientation of the workpiece pallet on the conveyor section must strictly be observed: Traveling through curves/diverters is only possible in a longitudinal conveyor direction (see arrow on workpiece pallet). Separating workpiece pallets is only possible in a longitudinal conveyor direction (see arrow on workpiece pallet). In order to read out data tags, the workpiece pallet must cross the reader in the proper position Versions l WT b WT The workpiece pallet is a modular system consisting of a base pallet, damping elements, carrying plate, and positioning bushings. Workpiece pallet in standard sizes. Side rollers reduce friction, particularly in curves, diverters, and junctions. Aluminum carrying plates in thicknesses and with variable dimensions. The carrying plate may extend beyond all sides of the base pallet. b WT l WT

9 (00. TS.0 Bosch Rexroth AG 3 Workpiece pallets Workpiece pallet selection Size and load carrying capacity The load F WT for a workpiece pallet results from Base pallet mass Carrying plate mass Workpiece support mass Workpiece mass Identification system mass Depending on the workpiece pallet load, the transport system can be set up with various parameters: Roller spacing (pitch) Load class of the conveyor unit b WT l WT l WT b WT Permissible gravity center position 9 In order to absorb acceleration forces without any problems when separating and changing the direction of the pallets (in curves, when changing to transverse conveyors), the location of the load center position on the workpiece pallet must be noted. We generally recommend: l WT /3 /3 b WT 0. Loading the workpiece pallet as close as possible to the center. Not exceeding a load center position at height h S of over / b WT (with b WT l WT) Limits with junctions and diverters -0 h s

10 Bosch Rexroth AG TS (00. Workpiece pallets Base pallets Application: The base pallet is the interface between the transfer system and the carrying plate with workpiece fixtures. The base pallet is designed to deal with the highest loads. Version: standard sizes Lateral guiding via rollers Optimized contours for easier movement through curves Stop gate stop on interior and exterior of the workpiece pallet surface (in the longitudinal conveyor direction) Damping elements to cushion inductive proximity switches Prepared for installation of mobile data tags from the ID 0 and ID 00 identification systems F RFID systems catalog b WT l WT 003 Material: PE UHMW, anti-static Delivery condition: Assembled, without carrying plate. Optional accessories: Positioning bushing kit F - Damping elements F - Carrying plate F -; -9 Base pallets b WT l WT m WT No. (mm) (mm) (kg) Base pallet weight 3-

11 (00. TS.0 Bosch Rexroth AG Workpiece pallets Accessories Positioning bushing kits Application: For fastening the carrying plate For a defined workpiece pallet entry in the positioning unit Scope of delivery: positioning bushings, screws for fixing the carrying plate Material: Hardened steel Positioning bushing kits No. Set Damping elements Application: Damping elements for assembly with the carrying plate. They help to avoid noise and damage when workpiece pallets run into each other. Four damping elements ( = set) are required per workpiece pallet. Material: PUR Damping elements No. Set 3 003

12 Bosch Rexroth AG TS (00. Workpiece pallets Permissible workpiece pallet load The permissible load from the conveyed goods is calculated from the total permissible weight minus the weight of the workpiece pallet. F WT b WT l WT 0033 Permissible load b WT l WT p d Pl m WT m WT Permissible load d Pl m WT m WT Permissible load Longitudinal travel Transverse travel from the HQ Longitudinal travel Transverse travel from the HQ (mm) (mm) (mm) (mm) (kg) (kg) WT (kg) WT (kg) WT (kg) WT (kg) (mm) (kg) WT (kg) WT (kg) WT (kg) WT (kg) p d Pl WT WT = roller spacing (pitch) = plate thickness = workpiece pallet, fully assembled, with carrying plate = workpiece pallet, fully assembled, without carrying plate

13 (00. TS.0 Bosch Rexroth AG 7 Workpiece pallets Selection of carrying plates in accordance with load limits Load limits of the.7 mm thick carrying plate with b WT from mm Due to higher deflection, the load limits for the thinner carrying plate must be complied with. Use the thicker carrying plate from b WT mm, if necessary; see graphics. For 9.0 mm thickness, limit the load for WT 00x and transverse travel. Max. permissible WT weight depending on the carrying plate thickness (longitudinal travel, p = 30 mm) F WT [kg] kg 0 kg 3 Permissible total load F - ) Permissible load for carrying plate thickness.7 mm 3) Permissible load for carrying plate thickness 9.0 mm b wt (mm) l wt (mm) ) 3) l WT b WT 7 Max. permissible WT weight depending on the carrying plate thickness (transverse travel from the HQ, p = 30 mm) F WT [kg] kg 0 kg 0 kg 70 kg b wt (mm) l wt (mm) Permissible total load F - ) Permissible load for carrying plate thickness.7 mm 3) Permissible load for carrying plate thickness 9.0 mm 0033 ) 3) l WT b WT

14 Bosch Rexroth AG TS (00. Workpiece pallets Carrying plates, standard sizes Application: For combination with a base pallet to form a WT workpiece pallet For finishing fixtures by the user Version: standard sizes in thicknesses Carrying plate, ready to assemble with mounting holes Note: To assemble the carrying plate on the base pallet: Positioning bushing kit 3 07 Damping elements b WT l WT 003 Carrying plates (adapted to the base pallets) b WT l WT d PL m PL No. d PL m PL No. (mm) (mm) (mm) (kg) (mm) (mm) d PL m PL = plate thickness = plate weight 3-3

15 (00. TS.0 Bosch Rexroth AG 9 Workpiece pallets Carrying plates, variable dimensions Application: For combination with a base pallet to form a WT workpiece pallet For fi nishing fi xtures by the user Version: Variable sizes in thicknesses Carrying plate, ready to assemble with mounting holes Note: The carrying plate may extend beyond all sides of the base pallet. Exception: The HQ cannot be passed through if the carrying plate protrudes on the sides. The user must install dampers in the direction of transport. To assemble the carrying plate on the base pallet: Positioning bushing kit Formula for calculating the weight of a carrying plate: m PL (kg) = b PL (mm) x l PL (mm) x d PL (mm) x 0, (kg/mm 3 ) Order examples: Standard plate without cut-out for damping element: b PL = b WT = mm; l PL = l WT = mm Ordering dimensions: mm x mm b PL = b WT = 0 mm; l PL = l WT = 0 mm Ordering dimensions: mm x mm b PL = b WT = mm; l PL = l WT = mm Ordering dimensions: mm x mm 0037 b pl Carrying plates in various dimensions, adapted to the base pallets b WT x l WT b WT x l WT b PL l PL d PL No. (mm) (mm) (mm) (mm) x b Pl 0 l Pl x 0 b Pl 0 l Pl x 0 b Pl l Pl x b Pl l Pl x b Pl 00 l Pl x 00 b Pl l Pl b WT x l WT b PL l PL d PL No. (mm) (mm) (mm) (mm) x b Pl 0 l Pl x 0 b Pl 0 l Pl x 0 b Pl l Pl x b Pl l Pl x b Pl 00 l Pl x 00 b Pl l Pl b WT x l WT = base pallet dimensions b PL = carrying plate width l PL = carrying plate length = plate thickness d PL l pl

16 0 Bosch Rexroth AG TS (00. Workpiece pallets

17 (00. TS.0 Bosch Rexroth AG 3 Drive units Drive units 003.eps Design F 3- Drive layout F 3-3 AS /XH, AS /H drive units (with split rollers) F 3- AS /XH-FR, AS /H-FR drive units (with full rollers) F 3- AS /OC drive units (Open Center) F 3- Drive options for an Open Center section F 3-7 Frequency converter (FC) accessories F

18 3 Bosch Rexroth AG TS (00. Drive units Design Drive units Ready-for-operation module to drive conveyor units, curves, diverters, and junctions in system widths and load classes. Versions available with split rollers (standard) or full rollers. The rollers in the conveyor section are driven by a king shaft in the drive unit. The king shaft is located behind a protective cover below the transport level; the workpiece pallet can pass over the king shaft. The length of the driven conveyor section depends on the roller spacing. A drive torque of up to Nm (in reversible operation: 0 Nm) is enough to drive a section of up to 0 m with curves and diverters or a straight section of up to 0 m in accumulation operation. Required accessories: SZ /... leg sets F 7- Connection kit F Attachment options for the gear motor: Standard Custom motor

19 (00. TS.0 Bosch Rexroth AG 3 3 Drive units Drive layout When laying out the system, make sure that there is enough driving power for the entire conveyor section. A? The rollers are driven by the drive unit via a king shaft. A friction clutch on each roller prevents blocking of the drive. The maximum transferable total torque thus results from the force present briefly before an individual clutch slides, multiplied by the total number of rollers in the section. Example layout: B p 0 m p 3 Drive torque Nm, each roller loads the drive with 0.3 Nm (with a sliding clutch). Each curve, diverter, or junction loads the drive with Nm. Note: Install the motor as close as possible to the center of the section Example A: Section, b = 0 mm, with roller division p = 30 mm and a curve Question: If one drive unit is used, how long may the straight section be? Calculation: Nm - Nm (for curve) = 33 Nm remaining for the straight section 33 Nm 0.3 Nm = 0 (driven rollers) 0 x 30 mm = 300 mm straight section. Example B: Section, b = 0 mm, length 0 m, p = 30, includes diverter and curve Question: Will one drive unit be sufficient? Calculation: Nm Nm (diverter) Nm (curve) = Nm remaining for the straight section 0000 mm 0 mm (diverter) 9 mm (curve) = 79 mm straight section 79 mm 30 mm = 33 rollers 33 x 0.3 Nm = 39.9 Nm 39.9 Nm > Nm, two drives are needed in order to attain the torque to be transferred

20 3 Bosch Rexroth AG TS (00. Drive units AS /XH, AS /H drive units (with split rollers) Application: To drive ST / conveyor units CU / curves DI / diverters JU / junctions l b Version: Suitable for reversible operation Motor connection with cable/plug (AT=S) or terminal box (AT=K) x0 l AS /XH b Delivery condition: Ready-to-install, gear motor enclosed separately. Attachment option for the gear motor F 3- x90 AS /H AS /XH, AS /H drive units b LG ) BG 3) GM ) ) v N U, f AT ) MOD 7) No. (mm) (m/min) ; ; 3 ; 0; ; 0; ; ; ; 9; ; ; ; -7; 7- K; S (AS /XH) 0 ; ; 3 ; 0; ; 0; ; ; ; 9; ; ; ; -7; 7- K; S (AS /H) ; ; 3 ; 0; ; 0; ; ; ; 9; ; ; ; -7; 7- K; S b = mm 00 ; ; 3 ; 0; ; 0; ; ; ; 9; ; ; ; -7; 7- K; S LG = BG = GM = v N = m/min. U = V f = Hz AT = MOD = b = width (track width in direction of transport) ) LG = lateral guide material : steel : polymer 3: aluminum 3) BG = bevel wheel material : polymer : sintered metal ) GM = gear motor; 0: without (SW7 interface) : with gear motor SW7 : without (interface to SEW connection, round shaft ø 0) ) v N = nominal speed; v N = 0 (without gear motor) ) AT = motor connection K: with terminal box S: with cable/plug 7) MOD (only with frequency converter) = Standard I/O (preferred value) Application I/O System bus (CAN) PROFIBUS DP 3-

21 (00. TS.0 Bosch Rexroth AG 3 Drive units AS /XH-FR, AS /H-FR drive units (with full rollers) Application: To drive ST / -FR conveyor units CU / -FR curves DI / -FR diverters JU / -FR junctions Version: Suitable for reversible operation Motor connection with cable/plug (AT=S) or terminal box (AT=K) Delivery condition: Ready-to-install, gear motor enclosed separately. Attachment option for the gear motor F 3- Note: To transport workpieces without workpiece pallets. Use polymer lateral guides to ensure the workpiece is not damaged! x0 x90 l AS /XH-FR l AS /H-FR b b 3 7 AS /XH-FR, AS /H-FR drive units 0037 b LG ) BG 3) GM ) ) v N U, f AT ) MOD 7) No. (mm) (m/min) ; ; 3 ; 0; ; 0; ; ; ; 9; ; ; ; -7; 7- K; S (AS /XH-FR) 0 ; ; 3 ; 0; ; 0; ; ; ; 9; ; ; ; -7; 7- K; S (AS /H-FR) ; ; 3 ; 0; ; 0; ; ; ; 9; ; ; ; -7; 7- K; S b = mm 00 ; ; 3 ; 0; ; 0; ; ; ; 9; ; ; ; -7; 7- K; S LG = BG = GM = v N = m/min. U = V f = Hz AT = MOD = b = width (track width in direction of transport) ) LG = lateral guide material : steel : polymer 3: aluminum 3) BG = bevel wheel material : polymer : sintered metal ) GM = gear motor; 0: without (SW7 interface) : with gear motor SW7 : without (interface to SEW connection, round shaft ø 0) ) v N = nominal speed; v N = 0 (without gear motor) ) AT = motor connection K: with terminal box S: with cable/plug 7) MOD (only with frequency converter) = Standard I/O (preferred value) Application I/O System bus (CAN) PROFIBUS DP

22 3 Bosch Rexroth AG TS (00. Drive units AS /OC drive units (Open Center) Application: To drive ST /OC conveyor units l b Version: Suitable for reversible operation Motor connection with cable/plug (AT=S) or terminal box (AT=K) AS /OC DD = Delivery condition: Ready-to-install, gear motor enclosed separately. Attachment option for the gear motor F 3- AS /OC l b DD = AS /OC drive units b LG ) BG 3) GM ) DD ) ) v N U, f AT 7) MOD ) No. (mm) (m/min) ; ; 3 ; 0; ; ; ; 3 0; ; ; ; 9; ; ; ; -7; 7- K; S ; ; 3 ; 0; ; ; ; 3 0; ; ; ; 9; ; ; ; -7; 7- K; S b = mm ; ; 3 ; 0; ; ; ; 3 0; ; ; ; 9; ; ; ; -7; 7- K; S LG = 00 ; ; 3 ; 0; ; ; ; 3 0; ; ; ; 9; ; ; ; -7; 7- K; S BG = GM = DD = v N = m/min. U = V f = Hz AT = MOD = b = width (track width in direction of transport) ) LG = lateral guide material : steel : polymer 3: aluminum 3) BG = bevel wheel material : polymer : sintered metal ) GM = gear motor; 0: without (SW7 interface) : with gear motor SW7 : without (interface to SEW connection, round shaft ø 0) ) DD = king shaft : on one side with gear motor : on two sides with gear motor 3: on two sides with gear motors ) v N = nominal speed; v N = 0 (without gear motor) 7) AT = motor connection K: with terminal box S: with cable/plug ) MOD (only with frequency converter) = Standard I/O (preferred value) Application I/O System bus (CAN) PROFIBUS DP 3-7

23 (00. TS.0 Bosch Rexroth AG 3 7 Drive units Drive options for an Open Center section The TS drive concept enables oneor two-sided drive of an Open Center section connected to adjacent sections. Depending on the loading situation, a separate AS /OC drive may not be required. ST /OC DD = A C ST /OC DD = 3 AS /OC DD = B D AS /OC DD = E AS /OC DD = Drive side A, B: Drive on one side C, D, E: Drive on both sides 9 0 Load position centered on WT b WT x l WT m m m (mm) (kg) DD = (kg) DD = (kg) DD = x 0 ) 00 ) 0 ) x 0 0 ) 0 ) 0 ) 0 x 0 0 ) 0 ) 0 ) 0 x 00 ) 00 ) 300 ) x 00 ) 00 ) 300 ) x ) 00 ) 300 ) ) Drive on one side sufficient 3) Drive on both sides required Load position off-center and within the permissible load area b WT x l WT m m m (mm) (kg) DD = (kg) DD = (kg) DD = x 0 ) 00 ) 0 x 3) x 0 0 ) 0 ) 0 x 3) 0 x 0 0 ) 0 ) 0 x 3) 0 x 00 ) 00 ) 300 x 3) x 00 ) 00 ) 300 x 3) x ) 00 ) 300 x 3) 3

24 3 Bosch Rexroth AG TS (00. Drive units Frequency converter (FC) accessories A keypad is needed to infinitely control the transportation speed (v N ) of a drive with a frequency converter (FC). Keypads The keypad is used to infinitely control the transportation speed (v N ). The keypad is used once to set the parameters simply and conveniently. The parameter sets can be buffered in the keypad when the power is switched off and transferred between controllers. It comes with a. m connection cable. Potentiometers For fine adjustment of the speed within a range set with the keypad. Can be retrofit in the FC housing. Keypads No Potentiometer No. 3 09

25 (00. TS.0 Bosch Rexroth AG Longitudinal conveyors Longitudinal conveyors Conveyor unit selection F - ST /XH, ST /H conveyor units (with split rollers) F -3 Protective covers for ST /XH, ST /H F - End plates for ST /XH, ST /H F - ST /XH-FR, ST /H-FR conveyor units (with full rollers) F -7 Protective covers for ST /XH-FR, ST /H-FR F - End plates for ST /XH-FR, ST /H-FR F -9 ST /OC conveyor units (Open Center) F -0 Protective covers for ST /OC F - End plates for ST /OC F - Cover for transition OC/TS F -3 Connection kits F

26 Bosch Rexroth AG TS (00. Longitudinal conveyors Conveyor unit selection Application and functions Conveyor units are available in load classes and 3 different system widths (, 0, mm) for straight conveyors, as well as a further width for transverse conveyors (00 mm). All rollers in the conveyor unit are driven by a king shaft in the respective drive unit. The king shaft is located behind a protective cover below the transport level; the workpiece pallet can pass over the king shaft. The conveyor units have a symmetrical design and there is no drive side selection. The rollers are driven by bevel wheels; a friction clutch protects the drive during accumulation operation. roller types: Split rollers as standard for longitudinal conveyors Full rollers (FR) as standard for curves, diverters, and junctions Full rollers for longitudinal conveyors to transport workpieces without workpiece pallets Note: The use of conveyor units with full rollers with WTs is limited. Depending on the roller dimensions, it may not be possible to assemble stop gates, sensor supports, and supports for ID systems. Required accessories: AS /... drive unit F 3- SZ /...leg sets F 7- Connection kits F F WT [kg] F WT = WT weight p = roller spacing (pitch) p [mm] Conveyor unit load carrying capacity Permissible section load with a leg distance m: ST /XH: 30 kg/m ST /H: 00 kg/m The permissible loads apply only under the condition that workpiece pallets with the maximum permitted weight have accumulated. Accumulation operation is not permitted on curves, diverters, junctions, or the positioning unit. Max. permissible WT weight with various WT lengths and roller dimensions (division p) When designing the transfer system, the WT length, WT weight, and roller dimensions (division p) must be adjusted to each other. l WT = l WT = 0 l WT = l WT = 00 The carrying force per roller is 0 kg, and the WT must always be on at least 3 rollers. The resulting load limits are illustrated in the graphic. Use of the customer's own workpiece pallets The indicated interdependencies between b WT and l WT must be taken into account when using curves, diverters, and lift transverse units. If a WT is only conveyed on a straight section, it can be any length; note the permissible section load and roller load.

27 (00. TS.0 Bosch Rexroth AG 3 Longitudinal conveyors ST /XH, ST /H conveyor units (with split rollers) Application: The conveyor unit is a ready-foroperation module for transport of workpiece pallets. Version: Support profile made of anodized aluminum Permissible section load: ST /XH: 30 kg/m ST /H: 00 kg/m Lateral guide profile made of steel, polymer, or aluminum in an anodized aluminum support Driven via king shaft with bevel wheels made of polymer or sintered metal Roller material: Steel, galvanized Delivery condition: Ready-to-install. ST /XH, ST /H conveyor units 003 x0 x90 ST /XH ST /H b l ) WT p 3) l ) N ) LG ) BG 7) No. (mm) (mm) (mm) (mm) ; ; ;... 3 ; ; 3 ; 3 99 (ST /XH) ; ;... ; ; 3 ; (ST /H) 0 0; ; ;... 3 ; ; 3 ; b = mm 0 0; ; ;... ; ; 3 ; p = mm ; ;... ; ; 3 ; l = mm ; ; ;... 3 ; ; 3 ; LG = ; ; ;... ; ; 3 ; BG = ; ; ;... ; ; 3 ; ; ;... ; ; 3 ; ; ;... 3 ; ; 3 ; ; ;... ; ; 3 ; ; ;... ; ; 3 ; b = width (track width in direction of transport) ) l WT = workpiece pallet length, note the interdependencies for p and l WT! 3) p = roller spacing (pitch) ) l = length graduated according to the roller dimensions. l = p N (stored default values) ) N = number of rollers, multiplier for length (l = p N), pricing factor in the price list. p p l ) LG = lateral guide material : steel : polymer 3: aluminum 7) BG = bevel wheel material : polymer : sintered metal l b b

28 Bosch Rexroth AG TS (00. Longitudinal conveyors Protective covers for ST /XH, ST /H H A C p p 3 A p 3 b B p p p p p p p p p p p p 3 p Protective covers for center and transitions b p ) No. (mm) (mm) A 3) b p/p ) No. (mm) (mm) B ) 30/ / / / /0 3 30/ / / / / / /0 3 b = track width in direction of transport ) p = roller spacing (pitch); p/p and p/p3 = transition between different roller spacing dimensions 3) A = section center protective cover ) B = protective covers for transition between curve (diverter, junction)/conveyor unit ) C = protective covers for transition between conveyor unit/conveyor unit with different rollers H = spring element, required for each protective cover F - b p/p3 ) No. (mm) (mm) C ) 30/ / /0 3 30/9 3 9/ / / /0 3 3

29 (00. TS.0 Bosch Rexroth AG Longitudinal conveyors End plates for ST /XH, ST /H Application: The protective covers and end plates are provided in working areas to increase safety (in accordance with DIN EN 9). They can be ordered separately for conveyor units; for curves, diverters, and junctions they are optionally included in the scope of delivery (SC = ). The protective covers and end plates are clipped between the rollers using spring elements. Note: Do not walk on the protective covers or end plates. H D F, G E J F G 3 Versions: Protective covers for various widths and roller spacings. Special covers for conveyor section center, transitions, and ends. 7 Material: Steel, galvanized 0037 End plates b p ) No. (mm) (mm) D ) b p ) No. (mm) (mm) E 7) b = track width in direction of transport ) p = roller spacing (pitch) ) D = end plate, left drive side 7) E = end plate, right drive side ) F = lateral guide protective cover, required 9) G = screw, required for each end plate, for each lateral guide cover 0) H = spring element, required for each end plate J = cover cap for the open profile ends, required for each section end Lateral guide cover No. F ) 3 7 DIN700-EEMX-. screws No. G 9) 00 R Spring No. H 0) 0 3 Caps No. J ST /XH (x0) ST /H (x90)

30 Bosch Rexroth AG TS (00. Longitudinal conveyors

31 (00. TS.0 Bosch Rexroth AG 7 Longitudinal conveyors ST /XH-FR, ST /H-FR conveyor units (with full rollers) Application: The conveyor unit is a ready-foroperation module particularly suitable for transport of workpieces without workpiece pallets. Note: Depending on the roller spacing, the use of ST /...-FR conveyor units with WTs is limited - Version: Support profile made of anodized aluminum Permissible section load: ST /XH-FR: 30 kg/m ST /H-FR: 00 kg/m Lateral guide profile made of steel, polymer, or aluminum in an anodized aluminum support Driven via king shaft with bevel wheels made of polymer or sintered metal Roller material: Steel, galvanized Delivery condition: Ready-to-install x0 x90 p ST /XH-FR p ST /H-FR l l b b 3 7 ST /XH-FR, ST /H-FR conveyor units 0039 b l ) WT p 3) l ) N ) LG ) BG 7) No. (mm) (mm) (mm) (mm) ; ; ;... 3 ; ; 3 ; (ST /XH-FR) ; ;... ; ; 3 ; 3 99 (ST /H-FR) 0 0; ; ;... 3 ; ; 3 ; b = mm 0 0; ; ;... ; ; 3 ; p = mm ; ;... ; ; 3 ; l = mm ; ; ;... 3 ; ; 3 ; LG = ; ; ;... ; ; 3 ; BG = ; ; ;... ; ; 3 ; ; ;... ; ; 3 ; ; ;... 3 ; ; 3 ; ; ;... ; ; 3 ; ; ;... ; ; 3 ; b = width (track width in direction of transport) ) l WT = workpiece pallet length, note the interdependencies for p and l WT! 3) p = roller spacing (pitch) ) l = length graduated according to the roller dimensions. l = p N (stored default values) ) N = number of rollers, multiplier for length (l = p N), pricing factor in the price list. ) LG = lateral guide material : steel : polymer 3: aluminum 7) BG = bevel wheel material : polymer : sintered metal

32 Bosch Rexroth AG TS (00. Longitudinal conveyors Protective covers for ST /XH-FR, ST /H-FR H A C p A p 3 p 3 b B p p p p p p p 3 p 3 p p p p p Protective covers for center and transitions b p ) No. (mm) (mm) A 3) b p/p ) No. (mm) (mm) B ) 30/ / / / / / /9 3 30/ / / / /0 3 3 b p/p3 ) No. (mm) (mm) C ) 30/ / /0 3 30/9 3 9/ / / / b = track width in direction of transport ) p = roller spacing (pitch); p/p and p/p3 = transition between different roller spacing dimensions 3) A = section center protective cover ) B = protective covers for transition between curve (diverter, junction)/conveyor unit ) C = protective covers for transition between conveyor unit/conveyor unit with different rollers H = spring element, required for each protective cover F -9

33 (00. TS.0 Bosch Rexroth AG 9 Longitudinal conveyors End plates for ST /XH-FR, ST /H-FR Application: The protective covers and end plates are provided in working areas to increase safety (in accordance with DIN EN 9). They can be ordered separately for conveyor units; for curves, diverters, and junctions they are optionally included in the scope of delivery (SC = ). The protective covers and end plates are clipped between the rollers using spring elements. Note: Do not walk on the protective covers or end plates. H D F, G E J F G 3 Versions: Protective covers for various widths and roller spacings. Special covers for conveyor section center, transitions, and ends. 7 Material: Steel, galvanized End plates b p ) No. (mm) (mm) D ) b p ) No. (mm) (mm) E 7) b = track width in direction of transport ) p = roller spacing (pitch) ) D = end plate, left drive side 7) E = end plate, right drive side ) F = lateral guide protective cover, required 9) G = screw, required for each end plate, for each lateral guide cover 0) H = spring element, required for each end plate J = cover cap for the open profile ends, required for each section end Lateral guide cover No. F ) 3 7 DIN700-EEMX-. screws No. G 9) 00 R Spring No. H 0) 0 3 Caps No. J ST /XH (x0) ST /H (x90)

34 0 Bosch Rexroth AG TS (00. Longitudinal conveyors ST /OC conveyor units (Open Center) Application: The conveyor unit is a ready-foroperation module used to transport workpiece pallets. The open center allows processes from below. p b Version: Support profile made of anodized aluminum Permissible section load: 30 kg/m Lateral guide profile made of steel, polymer, or aluminum in an anodized aluminum support Driven via king shaft with bevel wheels made of polymer or sintered metal Roller material: Steel, galvanized ST /OC DD = p l b Delivery condition: Ready-to-install ST /OC l DD = 0037 ST /OC conveyor units b l ) WT p 3) l ) N ) LG ) BG 7) DD ) No. (mm) (mm) (mm) (mm) ; ; ;... 3 ; ; 3 ; ; (ST /OC) ; ;... ; ; 3 ; ; b = mm 0 0; ; ;... 3 ; ; 3 ; ; p = mm 0 0; ; ;... ; ; 3 ; ; l = mm ; ;... ; ; 3 ; ; LG = ; ; ;... 3 ; ; 3 ; ; BG = ; ; ;... ; ; 3 ; ; DD = ; ; ;... ; ; 3 ; ; ; ;... ; ; 3 ; ; ; ;... 3 ; ; 3 ; ; ; ;... ; ; 3 ; ; ; ;... ; ; 3 ; ; b = track width in direction of transport ) l WT = workpiece pallet length, note the interdependencies for p and l WT! 3) p = roller spacing (pitch) ) l = length graduated according to the roller dimensions. l = p N ) N = number of rollers, multiplier for length (l = p N), pricing factor in the price list. ) LG = lateral guide material : steel : polymer 3: aluminum 7) BG = bevel wheel material : polymer : sintered metal ) DD = drive : on one side : on two sides 3-0

35 (00. TS.0 Bosch Rexroth AG Longitudinal conveyors Protective covers for ST /OC Application: The protective covers and end plates are provided in working areas to increase safety (in accordance with DIN EN 9). Note: Do not walk on the protective covers or end plates. Versions: Protective covers for various roller spacings. Special covers for conveyor section center, transitions, and ends. Material: Steel, galvanized B H A p p p p A p p p p Protective covers for center and transitions No. (mm) A ) p p/p No. (mm) B 3) 30/ /9 3 9/ /0 3 0/0 3 0/3 3 3/3 3 7 Spring No. H ) p = roller spacing (pitch); p/p = transition between different roller spacing dimensions ) A = section center protective cover 3) B = protective covers for transition between conveyor unit/conveyor unit with the same or different rollers ) H = spring element, required for each protective cover 3

36 Bosch Rexroth AG TS (00. Longitudinal conveyors End plates for ST /OC C H F E J K G E E E F End plates No. (mm) C p No. E ) 3 7 F 3) 3 7 p = roller spacing (pitch) ) E = end plate for operator side, left/right 3) F = end plate for passive side, left/right ) G = screw, required for each end plate ) H = spring element, required for each end plate ) J, K = cover cap for the open profile ends, required for each section end DIN700-EEMX-. screws No. G ) 00 R Spring No. H ) 0 3 End caps No. J ) K ) 0 3

37 (00. TS.0 Bosch Rexroth AG 3 Longitudinal conveyors Cover for transition OC/TS D H C H C D H b p p p p p p p p L b p ) No. (mm) (mm) D 3) b p ) No. (mm) (mm) D ) b = track width in direction of transport ) p = roller spacing (pitch); p/p = transition between different roller spacing dimensions 3) D = cover for split rollers ) D = cover for full rollers ) H = spring ) L = cover cap for the open profile ends No. (mm) C p ) Spring No. H ) 0 3 End cap No. L )

38 Bosch Rexroth AG TS (00. Longitudinal conveyors Connection kits Application: To connect two TS modules, you will need: profile connectors for section profiles (A) profile connectors for lateral guides (B) intermediate plates (C) coupling (D) The coupling is used to connect the king shafts. A cross plate in the coupling compensates for alignment errors and concentricity tolerances. B C A p p D Profile connectors for conveyor section profiles/lateral guides Application: The profile ends are connected to each other using profile connectors. A Profile connectors for conveyor section profiles No. A Material: Steel, galvanized Scope of delivery: Profile connectors, screws B Profile connectors for lateral guides No. B

39 (00. TS.0 Bosch Rexroth AG Longitudinal conveyors Connection kits Intermediate plates Application: The modules (conveyor sections, drives, curves, diverters) are separated using intermediate plates with the respective roller dimension p. Material: Steel, galvanized C Intermediate plates for module transitions p/p No. (mm) C 0 30/ / / / / / / /3 3 Roller spacing of the respective modules 3 7 Couplings Application: For connecting the king shaft. Compensates for alignment errors and concentricity tolerances. D Couplings No. D Material: Steel, galvanized Brass 0039 Scope of delivery: Couplings, screws 3

40 Bosch Rexroth AG TS (00. Longitudinal conveyors

41 (00. TS.0 Bosch Rexroth AG Curves/diverters/junctions Curves/diverters/junctions Design F - CU /XH, CU /H curves F - DI /XH, DI /H diverters F - JU /XH, JU /H junctions F - Limits for the permissible gravity center position for junctions and diverters F

42 Bosch Rexroth AG TS (00. Curves/diverters/junctions Design Curves, diverters, and junctions are available for branching transport of workpiece pallets. The inlet and outlet of these modules are separately driven via king shafts. Due to the function, the transport height of the main and secondary sections (inlet and outlet) has a slight difference. This is why curves, diverters, and junctions must always be arranged with an opposite orientation (see the graphic). Permissible conveyor speed m WT (kg) (m/min) ) Max. 0 Max m WT = workpiece pallet weight v N 00373

43 (00. TS.0 Bosch Rexroth AG 3 Curves/diverters/junctions Arrangement of curves, diverters, and junctions CD = CD = CD = CD = 3 CD = CD = CD = CD = 7 JD = CD = JD = CD = 9 0 DD = CD = DD = CD =

44 Bosch Rexroth AG TS (00. Curves/diverters/junctions CU /XH, CU /H curves Application: The curve is a ready-for-operation module for branching transport of workpiece pallets. Curves can be driven either on the inside or on the outside. l b Note: The curve is not suitable for accumulation operation. Version: Support profile made of anodized aluminum Lateral guide profile made of steel, polymer, or aluminum in an anodized aluminum support Driven via king shaft with bevel gears made of sintered metal Roller spacing p = 30 Full rollers 0037 CU /XH CU /H x0 x90 l Delivery condition: Ready-to-install Optional: assembled protective covers (protective covers cannot be ordered separately) CU /XH, CU /H curves b ) l WT LG 3) BG ) CD ) DSM ) DST 7) SC ) No. (mm) (mm) ; 0 ; ; 3 ; ; ; ; ; 3 99 (CU /XH) 0 0; ; ; 3 ; ; ; ; ; 3 99 (CU /H) ; 00 ; ; 3 ; ; ; ; ; b = mm l WT = mm LG = BG = CD = DSM = DST = SC = b = track width in direction of transport ) l WT = workpiece pallet length (in direction of transport) 3) LG = lateral guide material : steel : polymer 3: aluminum ) BG = bevel wheel material : polymer : sintered metal ) CD = curve direction, see the order examples F - ) DSM = king shaft installation on main section, see the order examples F - 7) DST = king shaft installation on secondary section, see the order examples F - ) SC = protective covers : without protective covers : with protective covers 3-

45 (00. TS.0 Bosch Rexroth AG Curves/diverters/junctions CU /XH, CU /H curves Order examples: 3 CD= DSM= DST= CD= DSM= DST= CD= DSM= DST= CD= DSM= DST= Drive side CD= DSM= DST= CD= DSM= DST= CD= CD= DSM= DSM= DST= DST= 0 Permissible conveyor speed m WT (kg) (m/min) ) Max. 0 Max m WT = workpiece pallet weight v N 3

46 Bosch Rexroth AG TS (00. Curves/diverters/junctions DI /XH, DI /H diverters mm... bar Application: The diverter is a ready-for-operation module for branching transport of workpiece pallets. The drive side can be selected for the main and secondary section. The diverter is controlled as an active element via a pneumatic cylinder (p = - bar). l b Note: The diverter is not suitable for accumulation operation. Version: Support profile made of anodized aluminum Lateral guide profile made of steel, polymer, or aluminum in an anodized aluminum support Driven via king shaft with bevel gears made of sintered metal Roller spacing p = 30 Full rollers Delivery condition: Ready-to-install Optional: assembled protective covers (protective covers cannot be ordered separately) DI /XH, DI /H diverters x DI /XH x90 DI /H b ) l WT LG 3) BG ) DD ) DSM ) DST 7) SC ) No. (mm) (mm) ; 0 ; ; 3 ; ; ; ; ; (DI /XH) 0 0; ; ; 3 ; ; ; ; ; 3 99 (DI /H) ; 00 ; ; 3 ; ; ; ; ; b = mm l WT = mm LG = BG = DD = DSM = DST = SC = b = track width in direction of transport ) l WT = workpiece pallet length (in direction of transport) 3) LG = lateral guide material : steel : polymer 3: aluminum ) BG = bevel wheel material : polymer : sintered metal ) DD = diverter direction, see the order examples F -7 ) DSM = king shaft installation on main section, see the order examples F -7 l l 7) DST = king shaft installation on secondary side, see the order examples F -7 ) SC = protective covers : without protective covers : with protective covers l 3-

47 (00. TS.0 Bosch Rexroth AG 7 Curves/diverters/junctions DI /XH, DI /H diverters Order examples: 3 DD= DSM= DST= DD= DSM= DST= DD= DD= DSM= DSM= DST= DST= Drive side DD= DD= DD= DD= DSM= DST= DSM= DST= DSM= DST= DSM= DST= 0 Permissible conveyor speed m WT (kg) (m/min) ) Max. 0 Max m WT = workpiece pallet weight v N The following is needed for inquiry of the diverter arm position on the cylinder: Sensor Contact Cable length No. (m) PNP R 00 7 NPN Sensor holder on cylinder No

48 Bosch Rexroth AG TS (00. Curves/diverters/junctions JU /XH, JU /H junctions Application: The junction is a module for branching transport of workpiece pallets. The drive side can be selected for the main and secondary section. The junction is a passive element without any control. The workpiece pallet moves the diverter arm into position. Note: The junction is not suitable for accumulation operation. Version: Support profile made of anodized aluminum Lateral guide profile made of steel, polymer, or aluminum in an anodized aluminum support Driven via king shaft with bevel gears made of sintered metal Roller spacing p = 30 Full rollers Delivery condition: Ready-to-install Optional: assembled protective covers (protective covers cannot be ordered separately) x0 x JU /XH JU /H l l l b l JU /XH, JU /H junctions b ) l WT LG 3) BG ) JD ) DSM ) DST 7) SC ) No. (mm) (mm) ; 0 ; ; 3 ; ; ; ; ; (JU /XH) 0 0; ; ; 3 ; ; ; ; ; (JU /H) ; 00 ; ; 3 ; ; ; ; ; b = mm l WT = mm LG = BG = JD = DSM = DST = SC = b = track width in direction of transport ) l WT = workpiece pallet length (in direction of transport) 3) LG = lateral guide material : steel : polymer 3: aluminum ) BG = bevel wheel material : polymer : sintered metal ) JD = junction direction, see the order examples F -9 ) DSM = king shaft installation on main section, see the order examples F -9 7) DST = king shaft installation on secondary side, see the order examples F -9 ) SC = protective covers : without protective covers : with protective covers 3-3

49 (00. TS.0 Bosch Rexroth AG 9 Curves/diverters/junctions JU /XH, JU /H junctions Order examples: 3 JD= DSM= DST= JD= DSM= DST= JD= JD= DSM= DSM= DST= DST= Drive side JD= JD= JD= JD= DSM= DST= DSM= DST= DSM= DST= DSM= DST= 0 Permissible conveyor speed m WT (kg) (m/min) Max. 0 Max m WT = workpiece pallet weight v N 3

50 0 Bosch Rexroth AG TS (00. Curves/diverters/junctions Limits for the permissible gravity center position for junctions and diverters l WT /3 b WT b WT /3 JU /... DI /... l WT /3 / With the illustrated gravity center position, transport problems may occur at the transition from the secondary section to the main section. General information on the gravity center position -3

51 (00. TS.0 Bosch Rexroth AG Transverse conveyors Transverse conveyors Design F - HQ /... lift transverse unit F - VE /00, VE /D-300 stop gates F - DA /00, DA /000 dampers F - Connection kit for connecting the transverse section F -7 Connection bridge F - Support roller F -9 Proximity switches F -0 Assembly kit for lift transverse unit F - Protective covers for HQ lift transverse unit F

52 Bosch Rexroth AG TS (00. Transverse conveyors Design Transverse conveyors are used to branch pallet paths into the individual processing stations. When changing from a longitudinal conveyor to a transverse conveyor and vice versa, the workpiece pallet also changes its orientation with regard to its direction of transport. Note: Minimum speed of transverse section: m/min Traveling through curves/diverters/ junctions is only possible in a longitudinal direction (see arrow on workpiece pallet)! 0037 HQ infeeding and outfeeding options. Outfeeding to both sides Infeeding from just one side F - 3 Connection of the transverse section (standard section) in a circuit with lift transverse units F -7 Connection of the transverse section (x connection bridge + standard section) with parallel use of the lift transverse unit and curve/diverter/ junction F - L : same section length Rotation of the workpiece pallet by 90 with the combination of lift transverse unit and curve/diverter 3 L L Infeeding and outfeeding to dead end section 7 Dead end section with stop gate as end stop 7 003

53 (00. TS.0 Bosch Rexroth AG 3 Transverse conveyors Transverse conveyor sections include the following components: HQ lift transverse unit F - Accessory kit for connecting the transverse section F -7 3 VE /D-300 stop gate to stop the workpiece pallet when outfeeding F - Connection bridge F - to compensate for length with parallel use of lift transverse unit and curve/ diverter/junction Accessory kit F -7 to bridge the gap between longitudinal and transverse sections DA / damper to stop the workpiece pallet when infeeding F - 7 HQ - ST /H assembly kit F - to install a lift transverse unit into an ST /H section Proximity switch to query the position of the workpiece pallet F l = l WT b = b WT b Q = l WT b L = b WT 7 3 l = l WT b Q = l WT b = b WT b L = b WT 9 0 3

54 Bosch Rexroth AG TS (00. Transverse conveyors HQ lift transverse unit mm... bar Application: The HQ lift transverse unit lifts up workpiece pallets from the rollers and moves them transversely to the original conveyor direction via a driven roller section. Version: Can be used with all WT workpiece pallets Installation from above also possible The transport level of the transverse section is 37. mm above the transport level of the longitudinal section Scope of delivery: Incl. fastening material for mounting the HQ in ST /XH conveyor sections. b = b WT b L = b WT Delivery condition: Assembled 003 l = l WT b Q = l WT Required accessories: Assembly kit 3 99 required if assembling in ST /H conveyor sections. HQ lift transverse unit b L b Q v N U, f AT No. (mm) (mm) (m/min) 3-7 ; 9; K; S ; 9; K; S b L = mm 0 0 ; 9; K; S b Q = mm 0 ; 9; K; S ; 9; K; S 00 ; 9; K; S b L = track width in direction of transport (longitudinal conveyor) b Q = track width in direction of transport (transverse conveyor) v N = nominal speed AT = motor connection K: with terminal box S: with cable/plug The following is needed to query the position of the lift transverse unit (engaged/not engaged) on the cylinder: Sensor Contact Cable length No. (m) PNP R 00 7 NPN

55 (00. TS.0 Bosch Rexroth AG Transverse conveyors VE /00, VE /D-300 stop gates mm... bar Application: For non-damped (VE /00) or damped (VE /D-300) stopping of accumulating workpiece pallets for outfeeding 9-, 9- Version: Pneumatic stop gate. If no pressure is applied, the stop gate is moved into the locked position via a spring and stops the workpiece pallet. Delivery condition: Not assembled. Scope of delivery: Incl. fastening material for assembly on the conveyor section, pneumatic connection (pushlock-type, ø mm). b = b WT b L = b WT Optional accessories: Proximity switch for position inquiry 9-9 Clamping head for proximity switch VE /00 stop gates b (b L ) No. (mm) ; 0; ; b L = mm VE /D-300 stop gates l = l WT b Q = l WT b (b L ) No. (mm) ; 0; ; b L = mm 9 0 b L = track width in direction of transport (longitudinal conveyors) b L = track width in direction of transport (longitudinal conveyors) Permissible impact force per WT Permissible impact force per WT WT mass v N (kg) (m/min) 00 9 Conveyor speed WT mass v N (kg) (m/min) Max Max. 0 Max. 0 Conveyor speed 3 3-

56 Bosch Rexroth AG TS (00. Transverse conveyors DA /00, DA /000 dampers mm... bar Application: Damped stopping of an accumulating workpiece pallet when infeeding. Version: Infinitely adjustable damping See table for workpiece pallet loads The damper is extended pneumatically into the damping position (infeeding of the workpiece pallet to the main section) and is pushed into the end position by the infeeding workpiece pallet. A workpiece pallet can only move onto the main section if the damper is in the end position. Note: If the damper is extended, it moves into the main section and cannot be retracted pneumatically! The damper can only be retracted by infeeding a workpiece pallet. 003 l = l WT b Q = l WT b = b WT b L = b WT Delivery condition: Not assembled. Scope of delivery: Incl. fastening material for assembly on the conveyor section, pneumatic connection (pushlock-type, ø mm). DA /00 dampers No. Set 3 Permissible impact force per WT WT v N (kg) (m/min) Max. 0 9 Max. 0 Max. 0 Conveyor speed DA /000 dampers No. Set 3 30 Permissible impact force per WT WT v N (kg) (m/min) Min. 0 max Min. 0 max. 000 Min. 0 max. 00 Conveyor speed

57 (00. TS.0 Bosch Rexroth AG 7 Transverse conveyors Connection kit for connecting the transverse section Application: For connecting the transverse section, independent of the drive side of the main section. If a circuit only consists of lift transverse units, the transverse sections are connected directly to the longitudinal section. The guide kit (A) is part of the connection bridge F -. For the connection of a standard section, the guide kit (A) must be ordered separately. A Version: Support brackets made from galvanized steel incl. cover caps and covers for open profile ends on the transverse section. A b = b WT b L = b WT Scope of delivery: Connection kit for connecting the transverse section: support brackets incl. fastening material for assembly l = l WT b Q = l WT Guide kit: guide aids incl. fastening material for assembly. Delivery condition: Not assembled. A Connection kit for connecting the transverse section No. Set Guide kit No. A Set

58 Bosch Rexroth AG TS (00. Transverse conveyors Connection bridge Application: The connection bridge is used to compensate the length with parallel transverse sections with lift transverse units and curves/diverters/junctions Version: Support profile made of anodized aluminum Permissible section load: ST /XH: 30 kg/m ST /H: 00 kg/m Lateral guide profile made of steel, polymer, or aluminum in an anodized aluminum support Driven via king shaft with bevel wheels made of polymer or sintered metal Roller material: Steel, galvanized Delivery condition: Ready-to-install. l = l WT b Q = l WT b = b WT b L = b WT Required accessories: Accessory kit for connecting the transverse section F -7. DST = DST = Connection bridge 003 Drive side b Q ) b L LG 3) BG ) DST ) SC ) No. (mm) (mm) ; 0 ; ; 3 ; ; ; (ST /XH) 0 0; ; ; 3 ; ; ; (ST /H) ; 00 ; ; 3 ; ; ; b Q = mm 00 ; ; 3 ; ; ; b L = mm LG = ; BG = DST = ; SC = b Q = width of transverse section ) b L = workpiece pallet width 3) LG = lateral guide material : steel : polymer 3: aluminum ) BG = bevel wheel material : polymer : sintered metal ) DST = king shaft installation on secondary side, see the order examples F - ) SC = protective covers : without protective covers : with protective covers

59 (00. TS.0 Bosch Rexroth AG 9 Transverse conveyors Support roller Application: Support roller for bridging the gap between longitudinal and transverse sections. If the transverse section is connected directly to the longitudinal section, support rollers are required to move over the conveyor trench when: b (b L ) p (mm) (mm) ; b L p = track width in direction of transport (longitudinal), length in transport direction (transverse) = roller spacing (pitch) b = b WT b L = b WT If the transverse section is connected to the longitudinal section with the connection bridge, support rollers are required to move over the conveyor trench when: b (b L ) p (mm) (mm) Support roller l = l WT b Q = l WT No Mounting location: On section profile Scope of delivery: support roller, incl. fastening material for assembly. Delivery condition: Not assembled. 3

60 0 Bosch Rexroth AG TS (00. Transverse conveyors Proximity switch for HQ lift transverse unit M proximity switch Application: Recognition of the position of a workpiece pallet in the HQ lift transverse unit. Mx proximity switch No Version: NO PNP according to IEC/ EN , connection via V plug (M For application in the HQ lift transverse unit Optical LED function display Length: mm Metal thread Mx Switch distance S N = 3 mm Operating voltage: 0 to 30 V Switching frequency 00 Hz Operating current: 00 ma Idle current: 0 ma Protection class IP 7 Ambient temperature: to 70 C /BN /BK 3/BU Mx L+ L

61 (00. TS.0 Bosch Rexroth AG Transverse conveyors Assembly kit for lift transverse unit Application: Fastening the HQ lift transverse unit to the ST /H conveyor unit F - Version: Centering lugs for pre-positioning and fast assembly l wt =, l wt = 0 Mounting location: On section profile. Scope of delivery: profiles for height compensation Incl. cover caps and fastening material for assembly Delivery condition: Not assembled l wt = l wt = 00 9 Assembly kit for HQ l WT No. ; 0; ; l WT = mm l WT = workpiece pallet length 0 3

62 Bosch Rexroth AG TS (00. Transverse conveyors Protective covers for HQ lift transverse unit Application: The protective covers are provided in working areas to increase safety (in accordance with DIN EN 9). Mobile protective covers (A, B) are assembled to HQ, fixed protective covers (C, D) are clipped between the rollers using spring elements. The user must make the openings in the protective covers, see assembly instructions. E D C B A E E C B E A Note: Do not walk on the protective covers. Versions: Protective covers for various widths and roller spacings. Material: Steel, galvanized E A B C E E C B A E 003 D Required protective covers for HQ b L b Q p nx No. nx No. nx No. nx No. nx No. (mm) (mm) (mm) A B C D E 30 x 3 99 x 3 99 x 3 9 3x x 3 99 x 3 99 x 3 9 x x 3 99 x 3 99 x 3 9 3x x x x 3 9 x x x x 3 9 x x x x 3 9 x x x 3 9 x 3 9 x 3 9 x x x 3 9 x 3 9 x 3 9 3x 3 30 x 3 99 x 3 99 x 3 9 x x 3 99 x 3 93 x 3 9 x 3 9 x x 3 99 x 3 93 x 3 97 x 3 9 3x x 3 99 x 3 99 x 3 9 7x x 3 99 x 3 99 x 3 9 x x 3 99 x 3 93 x 3 97 x 3 9 x x 3 99 x 3 99 x 3 97 x 3 9 3x 3 03 b L b Q p n = track width in direction of transport (longitudinal conveyor) = track width in direction of transport (transverse conveyor) = roller spacing (pitch) = required quantity

63 (00. TS.0 Bosch Rexroth AG 7 Leg sets Leg sets eps Design F 7- SZ leg sets F 7- SZ /U leg sets F 7- SZ /OC leg sets F 7- Foundation brackets, dowels F

64 7 Bosch Rexroth AG TS (00. Leg sets Design 0 +0 max. 000 max. 0 min Leg sets Leg sets support the conveyor section. We recommend providing a separate leg set for every module (conveyor unit, curve, diverter, junction) in order to compensate for height tolerances at the transitions. A max. leg distance of 000 mm must be maintained.

65 (00. TS.0 Bosch Rexroth AG 7 3 Leg sets Design Since curves, diverters, and junctions are only supported by legs, the secondary section must be immediately supported after the transition, see Figures. Optional accessories: Leg sets can be anchored to the floor using foundation brackets 3 and dowels CU /XH CU /H DI /XH, DI /H JU /XH, JU /H

66 c 7 Bosch Rexroth AG TS (00. Leg sets SZ leg sets Application: Leg set for general applications Version: Extruded aluminum profiles Height-adjustable bases Suitable for the construction of highload conveyor sections in conjunction with ST /... conveyor units Lowest possible transport level (h SZ = 00 mm): ST /XH = 3 mm ST /H = 3 mm h sz > 30 b h sz < 30 b Scope of delivery: Incl. height-adjustable bases, incl. fastening material to mount the leg set onto a conveyor section, drive unit, curve, diverter, or junction. b+0 b+0 Delivery condition: Not assembled SZ leg sets b h SZ c No. (mm) (mm) (mm) ; 0; ; * ) ; b = mm h SZ = mm c = mm b = track width in direction of transport h SZ = leg set height c = base height *) Note: For transport heights >000 mm, we recommend that users compensate for horizontal braking forces with diagonal struts F MGE catalog.

67 (00. TS.0 Bosch Rexroth AG 7 Leg sets SZ /U leg sets Application: Leg set for multi-level sections Version: Extruded aluminum profiles Height-adjustable bases Suitable for the construction of highload conveyor sections in conjunction with ST /... conveyor units Scope of delivery: Incl. height-adjustable bases, incl. fastening material to mount the leg set onto a conveyor section, drive unit, curve, diverter, or junction. b Delivery condition: Not assembled h sz 7 9 b+0 b+300 c SZ /U leg sets b h SZ c No. (mm) (mm) (mm) ; 0; ; * ) ; b = mm h SZ = mm c = mm b = track width in direction of transport h SZ = leg set height c = base height *) Note: For transport heights >000 mm, we recommend that users compensate for horizontal braking forces with diagonal struts F MGE catalog. 3

68 c 7 Bosch Rexroth AG TS (00. Leg sets SZ /OC leg sets Application: Leg sets for Open Center sections b Version: Extruded aluminum profiles Height-adjustable bases Suitable for the construction of highload conveyor sections in conjunction with ST /OC... conveyor units Lowest possible transport level (h SZ = 00 mm): 3 mm h sz > 30 h sz < 30 b Scope of delivery: Incl. height-adjustable bases, incl. fastening material to mount the leg set onto a conveyor section, drive unit, curve, diverter, or junction. Delivery condition: Not assembled b 0 b SZ /OC leg sets b h SZ c No. (mm) (mm) (mm) ; 0; ; * ) ; b = mm h SZ = mm c = mm b = track width in direction of transport h SZ = leg set height c = base height *) Note: For transport heights >000 mm, we recommend that users compensate for horizontal braking forces with diagonal struts F MGE catalog.

69 (00. TS.0 Bosch Rexroth AG 7 7 Leg sets Foundation brackets, dowels Application: Frames are fastened to the floor with the foundation bracket. The hole for the dowel can be bored without removing the foundation bracket. A B 0-3 Material: 7 A: Sheet steel, galvanized and black chrome-plated 73 Foundation bracket No. A C SW3 Dowel No. B 3 0 T-bolt and flange nut 90 D M 0, 7 No. C D

70 7 Bosch Rexroth AG TS (00. Leg sets

71 (00. TS.0 Bosch Rexroth AG Positioning and orientation Positioning and orientation 000.eps Design F - PE positioning unit F -3 Assembly kit for positioning unit F - Protective sleeves for PE F

72 Bosch Rexroth AG TS (00. Positioning and orientation Design In order to process workpieces and maintain production tolerances, workpiece pallets must be stopped and positioned in the processing station. In doing so, the workpiece pallets can be exactly positioned by up to ±0.3 mm and the system can absorb vertical process forces of up to 000 N. Applications: For exact positioning and to lift the workpiece pallet from the conveyor transport surface: PE F -3. For a manual workstation with low demands on positioning accuracy and if there are no forces on the workpiece pallet, a VE F 9- stop gate alone may be sufficient Figures: PE positioning unit with protective covers and sleeves, installed with an assembly kit in an ST /H section. Top figure: top position Bottom figure: bottom position 0037

73 (00. TS.0 Bosch Rexroth AG 3 Positioning and orientation PE positioning unit mm... bar Application: Positioning a workpiece pallet in a manual or automated processing station with high demands on positioning accuracy (±0.3 mm). Version: Can be used with all WT workpiece pallets Installation from above also possible Lift over conveyor medium mm Positioning accuracy: ±0.3 mm Permissible vertical process force ), 3) with center load: up to 000 N ) If assembling in an ST /H section, place legs directly in front of and behind the PE. 3) Permissible vertical process force if assembled in the section. Higher process forces of up to 000 N possible with direct support (on request). Scope of delivery: Incl. fastening material for mounting the PE in ST /XH conveyor sections. Delivery condition: Assembled Required accessories: Assembly kit 3 99 is required if assembling in ST /H conveyor sections. VE /D-300 stop gate F 9-7 or VE /00 stop gate F 9- Switch brackets F 9- Only for sizes b = 0/ mm, for sizes b = mm the workpiece pallet can only be queried at the stop gate PE positioning unit l = l WT b l WT No. (mm) (mm) b = mm 0 0 l = mm 0 00 b = track width in direction of transport The following is needed to query l WT = workpiece pallet length the position of the positioning unit (engaged/not engaged) on the cylinder: Sensor b = b WT Contact Cable length No. (m) PNP R 00 7 NPN

74 Bosch Rexroth AG TS (00. Positioning and orientation Assembly kit for positioning unit Application: Mounting the PE positioning unit in the ST /H conveyor unit F -3 Version: Centering lugs for pre-positioning and fast assembly l wt =, l wt = 0 Mounting location: On section profile. Scope of delivery: profiles for height compensation Incl. cover caps and fastening material for assembly l wt = Delivery condition: Not assembled. l wt = Assembly kit for PE l WT No. ; 0; ; l WT = mm l WT = workpiece pallet length

75 (00. TS.0 Bosch Rexroth AG Positioning and orientation Protective sleeves for PE Application: Trap guard to clip in the openings in the protective covers over the lifting plungers of the PE. See the assembly instructions for the installation dimensions. A B B Material: PA 3 Required accessories: Protective covers for conveyor unit, F Required protective sleeves for PE b l WT b l WT No. No. (mm) (mm) A B x x x x 3 9 +x 3 9 x 3 9 +x x 3 9 +x 3 9 = track width of the positioning unit in the direction of transport = workpiece pallet length 0 3

76 Bosch Rexroth AG TS (00. Positioning and orientation

77 (00. TS.0 Bosch Rexroth AG 9 Transportation control Transportation control 0009.eps Transportation control F 9- Position of stop gate, switch bracket, and ID systems on workpiece pallet (in longitudinal conveyor) F 9-3 Position of stop gate and switch bracket on workpiece pallet (in transverse conveyor) F 9- VE /00, VE /OC-00 stop gates F 9-7 VE /D-300, VE /OCD-300 stop gates F 9- VE /D-000, VE /OCD-000 stop gates F 9-9 Accessories, stop gates F 9-0 Proximity switches F 9- Accessories, proximity switches F 9- Accessories, proximity switches in Open Center F

78 9 Bosch Rexroth AG TS (00. Transportation control Transportation control The transportation control components are used to control the flow of workpiece pallets in the transfer system. The direction of travel of the workpiece pallet is decisive for proper function of the transportation control. Transportation control includes: Stopping and separating workpiece pallets in the longitudinal conveyor 9-7, 9-, 9-9 Stopping workpiece pallets in the transverse conveyor. It is not possible to separate workpiece pallets in the transverse conveyor 9-7, 9-, 9-9 Querying the position of a workpiece pallet. A clamping head for the proximity switch is required for this 9-0 Controlling operation sequences Stop gates VE / stop gates are used to separate (only possible in longitudinal conveyors) and stop workpiece pallets, e.g. in an automated station. They are pneumatically operated. If no pressure is applied, the stop gate is moved into the locked position via a spring, thus substantially improving production reliability. Stop gates are available with and without shock absorbers.

79 (00. TS.0 Bosch Rexroth AG 9 3 Transportation control Position of stop gate, switch bracket, and ID systems on workpiece pallet (in longitudinal conveyor) Stopping the workpiece pallet at the front in the longitudinal conveyor. A Reference points for assembly (in the transport direction): Front edge of the bearing pedestal of a roller ( Front edge of the support profile of the stop gate () Center axes of the Proximity switch in the SH /UH ID0/SLK-... read/write head ID 00/A-... antenna VE /... stop gate Z Y X B 3 Note: The proximity switch and ID 0 and ID 00 -LF identification systems use the same frequency range. Maintain a minimum distance of 00 mm to prevent interference. b+3 +3 b SH /U-H ID 0 ID 00 VE /00, VE /D-300 b WT l WT p X Z Y Y A B (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (.) (.) (.) (.) SH /UH not possible in this position if using ID 0 or ID

80 9 Bosch Rexroth AG TS (00. Transportation control Stopping the workpiece pallet at the rear in the longitudinal conveyor. Reference points for assembly (in the transport direction): Front edge of the bearing pedestal of a roller ( Front edge of the support profile of the stop gate () Center axes of the Proximity switch in the SH /UH ID0/SLK-... read/write head ID 00/A-... antenna VE /... stop gate A B Z Y X Note: The proximity switch and ID 0 and ID 00 -LF identification systems use the same frequency range. Maintain a minimum distance of 00 mm to prevent interference. b+3 b SH /U-H ID 0 ID 00 VE /00, VE /D-300 b WT l WT p X Z Y Y A B (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (3.) (3.) () (3.) SH /UH not possible in this position if using ID 0 or ID 00

81 (00. TS.0 Bosch Rexroth AG 9 Transportation control Position of stop gate and switch bracket on workpiece pallet (in transverse conveyor) Stopping the WT in the transverse conveyor, outfeed to the left. Reference points for installation (in the transport direction): Front edge of the bearing pedestal of a roller ( Front edge of the support profile of the stop gate () Center axis of the proximity switch in the SH /UH A Z 3 Note: A stop gate is required for each workpiece pallet in the transverse conveyor, as accumulated workpiece pallets cannot be separated. ID 0 and ID 00 identification systems on request. b+3 A X Z X A Z A X 7 b SH /U-H VE /00 VE /D-300 VE /D-000 SH /U-H VE /00 VE /D-300 VE /D-000 b WT l WT p X A X A X A X Z A Z A Z A Z (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)

82 9 Bosch Rexroth AG TS (00. Transportation control Stopping the WT in the transverse conveyor, outfeed to the right. Reference points for installation (in the transport direction): Front edge of the bearing pedestal of a roller ( Front edge of the support profile of the stop gate () Center axis of the proximity switch in the SH /UH A Z A X Note: A stop gate is required for each workpiece pallet in the transverse conveyor, as accumulated workpiece pallets cannot be separated. ID 0 and ID 00 identification systems on request. A Z A X Z X b+3 b SH /U-H VE /00 VE /D-300 VE /D-000 SH /U-H VE /00 VE /D-300 VE /D-000 b WT l WT p X A X A X A X Z A Z A Z A Z (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)

83 (00. TS.0 Bosch Rexroth AG 9 7 Transportation control VE /00, VE /OC-00 stop gates mm... bar Application: Stopping one or more accumulating workpiece pallets at the defined workpiece pallet stop surfaces. Version: Pneumatic stop gate. If no pressure is applied, the stop gate is moved into the locked position via a spring and stops the workpiece pallet. Delivery condition: Not assembled. Scope of delivery: Incl. fastening material for assembly on the conveyor section, pneumatic connection (pushlock-type, ø mm). Optional accessories: proximity switch for position inquiry (engaged, top position/ not engaged, bottom position) 9- Clamping head for proximity switch VE /00 VE /OC Permissible impact force per WT WT mass v N (kg) (m/min) 00 9 Conveyor speed VE /00 stop gates b No. (mm) ; 0; ; b = mm b = track width in direction of transport VE /OC-00 stop gates No b = mm b = track width in direction of transport 3 3-

84 9 Bosch Rexroth AG TS (00. Transportation control VE /D-300, VE /OCD-300 stop gates mm... bar Application: Damped stopping of one or more accumulating workpiece pallets at the defined workpiece pallet stop surfaces. Version: Pneumatic stop gate. If no pressure is applied, the stop gate is moved into the locked position via a spring and stops the workpiece pallet. Accumulation loads of up to 0 kg permissible (conveyor speed m/min) VE /D-300 Delivery condition: Not assembled. Scope of delivery: Incl. fastening material for assembly on the conveyor section, pneumatic connection (pushlock-type, ø mm). Optional accessories: 3 proximity switches for Stop gate position inquiry (engaged, top position) 9- Stop gate position inquiry (not engaged, bottom position) 9- Damper position inquiry (stop blade retracted: yes/no) 9- Clamping head for proximity switch VE /OCD-300 Permissible impact force per WT WT mass v N (kg) (m/min) Max max. 0 max. 0 Conveyor speed VE /D-300 stop gates b No. (mm) ; 0; ; b = mm b = track width in direction of transport VE /OCD-300 stop gates No b = mm b = track width in direction of transport 3-7

85 (00. TS.0 Bosch Rexroth AG 9 9 Transportation control VE /D-000, VE /OCD-000 stop gates mm... bar Application: Damped stopping of one or more accumulating workpiece pallets at the defined workpiece pallet stop surfaces. Note: Not suitable in combination with PE positioning unit or HQ lift transverse unit. Version: Pneumatic stop gate. If no pressure is applied, the stop gate is moved into the locked position via a spring and stops the workpiece pallet. Accumulation loads of up to 0 kg permissible (conveyor speed m/min) VE /D Delivery condition: Not assembled. 7 Scope of delivery: Incl. fastening material for assembly on the conveyor section, pneumatic connection (pushlock-type, ø mm). Optional accessories: or 3 proximity switches for Stop gate position inquiry (engaged, top position) 9- Stop gate position inquiry (not engaged, bottom position) 9- Damper position inquiry (stop blade retracted: yes/no, only possible if la = ) 9- Clamping head for proximity switch VE /OCD-000 Permissible impact force per WT WT mass v N (kg) (m/min) min. 0 max min. 0 max. 900 min. 0 max. 700 Conveyor speed VE /OCD-000 stop gates b No. (mm) ; 0; ; b = mm la = (/) VE /D-000 stop gates b No. (mm) ; 0; ; b = mm la = (/) b la = track width in direction of transport = damper position inquiry (stop blade retracted: yes/no, only possible if la = ) : not possible : possible

86 9 0 Bosch Rexroth AG TS (00. Transportation control Accessories, stop gates Clamping heads for proximity switches Application: Clamping head for proximity switch Ø mm, for screwing onto the stop gate Clamping heads No. 3 97

87 (00. TS.0 Bosch Rexroth AG 9 Transportation control Proximity switches M proximity switch Application: Recognition of the position of a workpiece pallet Version: NO PNP according to IEC/EN , connection via V plug (M Can be used for all applications in the TS range 00.eps Required accessories: SH /U-H switch brackets Assembly kit for switch brackets F 9- Clamping head for proximity switches F 9-0 M proximity switch No Resistant to media such as test oil and test fuel Optical LED function display Gold-plated contacts Short installation lengths of 0 mm Metal thread Mx Switch distance S N = 7 mm Operating voltage: 0 to 30 V Switching frequency 300 Hz Operating current: 0 ma Idle current: max. ma Protection class IP 7 Ambient temperature: to 70 C 0079.eps E I 3 /BN /BK 3/BU M x L+ L

88 9 Bosch Rexroth AG TS (00. Transportation control Accessories, proximity switches 0 SH /U-H switch brackets Application: For fastening an Mx proximity switch for workpiece pallet position inquiry from below. Especially sturdy metal version. Scope of delivery: Incl. fastening material for assembly. Required accessories: Assembly kit for SH /U-H switch bracket Mx proximity switch with switch distance SN 7 mm, F 9- Version: Die-cast aluminum Integrated stop for mm sensor 007.eps Mounting location: On the assembly kit for the switch bracket. SH /U-H switch brackets No Assembly kit for SH /U-H switch bracket Application: Holding plate to bring the switch bracket into the correct inquiry position. Scope of delivery: 3 3: Incl. fastening material for assembly 3 3: incl. fastening material for assembly and a x90 bracket for reinforcement as needed. Version: Centering lugs for pre-positioning and fast assembly Mounting location: 3 3: on ST /H, ST /XH conveyor unit 3 3: on the PE positioning unit Delivery condition: Not assembled. Required accessories: SH /U-H switch bracket Mx proximity switch with switch distance S N 7 mm, F SH /U-H assembly kit on ST /H, ST /XH conveyor unit b b No. (mm) ; 0; 3 3 = track width in direction of transport SH /U-H assembly kit on PE positioning unit No

89 (00. TS.0 Bosch Rexroth AG 9 3 Transportation control Accessories, proximity switch in Open Center 0 Assembly kit for SH /U-H switch bracket Scope of delivery: Incl. fastening material for assembly. Application: Holding plate to bring the switch bracket into the correct inquiry position. Version: Centering lugs for pre-positioning and fast assembly Mounting location: 3 33: on the section profile Delivery condition: Not assembled. Required accessories: SH /U-H switch bracket Mx proximity switch with switch distance S N 7 mm, F SH /U-H assembly kit on ST /OC conveyor unit b b No. (mm) ; 0; 3 33 = track width in direction of transport

90 9 Bosch Rexroth AG TS (00. Transportation control

91 (00. TS.0 Bosch Rexroth AG 0 Identification systems Identification systems Identification systems F 0- Assembly kits for identification systems in the longitudinal conveyor F 0-3 Assembly kits for identification systems in Open Center sections F 0- Kits for installation in WT workpiece pallets F

92 0 Bosch Rexroth AG TS (00. Identification systems Identification systems Identification and data tag systems are used to control numerous production and transport systems in assembly technology applications. Data related to objects is the basis for targeted control of processes and processing steps infeeding or outfeeding workpiece pallets according to type or variant when manufacturing product variants on flexible assembly systems. You can find our current range of identification and data tag systems in our RFID Systems catalog. Required accessories: Assembly kits for identification system read/write heads 0-3 RFID Systems catalog No. DE EN 3 00 FR 3 00 IT 3 00

93 (00. TS.0 Bosch Rexroth AG 0 3 Identification systems Assembly kits for identification systems in the longitudinal conveyor 0 Assembly kits for ID 0/ ID 00 identification systems Application: For fastening the various read/write heads from the identification systems in the longitudinal conveyor Note: ID 0/ID 00 identification systems in transverse conveyor on request. Version: Centering lugs for pre-positioning and fast assembly Mounting location: On section profile Assembly kit for ID 0 identification system b No. (mm) 3 0 0; 3 b = track width in direction of transport Assembly kits for ID 00 identification systems, longitudinal conveyors b No. (mm) ; 0; 3 b = track width in direction of transport 3 Scope of delivery: 3 0: Incl. fastening material for assembly 3, 3 : Incl. fastening material for assembly and a x90 bracket for reinforcement as needed Delivery condition: Not assembled. 0 Required accessories: Respective read/write head F 0- Note: The proximity switch and ID 0 and ID 00 -LF identification systems use the same frequency range. Maintain a minimum distance of 00 mm to prevent interference. 3

94 0 Bosch Rexroth AG TS (00. Identification systems Assembly kits for identification systems in Open Center sections 0 Assembly kits for ID 0/ ID 00 identification systems Application: For fastening the various read/write heads from the identification systems in the longitudinal conveyor Note: ID 0/ID 00 identification systems in transverse conveyor on request. Version: Centering lugs for pre-positioning and fast assembly Mounting location: On section profile Assembly kit for ID 0 identification system b No. (mm) 3 3 0; 3 37 b = track width in direction of transport Assembly kits for ID 00 identification systems, longitudinal conveyors b No. (mm) ; 0; 3 39 b = track width in direction of transport Scope of delivery: 3 3: incl. fastening material for assembly 3 37, 3 39: Incl. fastening material for assembly and a x90 bracket for reinforcement as needed _c Delivery condition: Not assembled. Required accessories: Respective read/write head F 0- Note: The proximity switch and ID 0 and ID 00 -LF identification systems use the same frequency range. Maintain a minimum distance of 00 mm to prevent interference.

95 (00. TS.0 Bosch Rexroth AG 0 Identification systems Kits for installation in WT workpiece pallets Kits to assemble the ID 0/ ID 00 identification systems in the WT workpiece pallet Application: For fastening the various data tags from the identification systems Mounting location: In WT workpiece pallets. Scope of delivery: Incl. fastening material to assemble the kit. Delivery condition: Not assembled. Required accessories: Respective data tags F 0- Kits for ID 0 identification systems No ID 0/MDT Kit for identification system ID 00 No. 3 0 MDT3 MDT3 003

96 0 Bosch Rexroth AG TS (00. Identification systems

97 (00. TS.0 Bosch Rexroth AG Tools Tools Disassembly tool F - Spring tensioner F

98 Bosch Rexroth AG TS (00. Tools Disassembly tool, spring tensioner Disassembly tool To gently remove the covers (on the king shaft and passive side). Disassembly tool No Spring tensioner Only required when exchanging the toothed belt in the AS drive unit. In the delivery condition, the toothed belt in the AS drive unit has been tensioned at the factory. Spring tensioner No

99 (00. TS.0 Bosch Rexroth AG Planning Planning MTpro planning software F

100 Bosch Rexroth AG TS (00. Planning MTpro planning software MTpro is a software program used for planning assembly systems. It assists you from selection to configuration and ordering of the Rexroth products. The DVD includes: Layout Designer for planning and designing complete frames and conveyor systems without a CAD system Simple design using the drag & drop and snap functions without a CAD system Design rules to support users in the creation of complete systems User library to save and reuse your own modules and layouts Export of 3-D volume models into all common CAD systems Automatic order list generation of all small parts and accessories Product information for the following product lines: MGE Basic Mechanical Elements MPS Manual Production Systems MIT Material and Information Flow Technology Product configuration and calculation of order lists Generation of CAD models with direct interfaces to all common CAD systems Export of configured models into the most popular file formats Multifunctional drivers allow you to insert the configured CAD models with parts list information directly in your current drawing Edit the properties of CAD models you have already configured and inserted in your CAD drawing in supported CAD systems Multilingual content and graphical user interface in different languages (de/en/fr/es/it) MTpro runs directly from DVD-ROM without installation Update your installation of MTpro online with the automatic update system System requirements: Windows 000, Windows XP, Windows Vista Adobe Reader from version.0 onwards. GB of hard disk space needed for installation The MTpro 3.0 DVD-ROM (order number ) can be ordered free-of-charge from the usual Rexroth subsidiaries and partners.

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