SEE IT BEFORE IT HAPPENS SKA ROTARY TABLE DIRECT DRIVE MOTORS

Transcription

1 SKA ROTARY TABLE DIRECT DRIVE MOTORS

2 Mo t or Pow e r Com pa n y e rc o. c om info@motorpow e rc o. i t All r ight s re se rve d. Complet e or pa rt i a l re produ c t i on is no t allow e d w i t h ou t ou r pe rm i ssi on. All t echnic a l da t a i n t h i s c a t a l og may be ch a n ge d w i t h ou t pri or n ot i c e.

3 WELCOME TO MOTOR POWER COMPANY Directly driven Motor Power Company rotary tables provide versatile applications due to their backlash free structure. If necessary a compact servo system with high torque and high accuracy, SKA Rotary Table is the perfect answer for the ideal application. This complete series is provided with or without its perfectly coupling amplifier. Motor Power Company proposes not just components but complete motion solutions, combining direct drive motors with a series of drives with high flexibility and exceptional capabilities in a wide range of applications. CONTENTS Direct drive technolgy pag. 5 Product lineup pag. 6 Type designation pag. 7 SKA RT 90 ratings and specifications... pag. 8 SKA RT 90 torque vs speed charts pag. 9 SKA RT 148 ratings and specifications... pag. 10 SKA RT 148 torque vs speed charts pag. 11 SKA RT 245 ratings and specifications... pag. 12 SKA RT 245 torque vs speed charts pag. 13 SKA RT 335 ratings and specifications... pag. 14 SKA RT 335 torque vs speed charts pag. 15 SKA RT 430 ratings and specifications... pag. 16 SKA RT 430 torque vs speed charts pag. 17 Feedback and wiring connection pag. 18 Cables specifications pag. 22 Flexi Pro servo drive pag. 23 3

4 DIRECT DRIVE TECHNOLOGY GEARLESS POWERFUL SOLUTION WITH HIGHER POSITION ACCURACY Instantaneous peak torque till 2400 Nm A high-speed operation up to 1400 Rpm Maximum motor speed up to 900 Rpm High-precision indexing with over 1,000,000 PPR, after interpulation Absolute accuracy of ± 25 and 11 arc seconds No backlash for a high-precision, high-speed operation with shorter settling time Improved positioning accuracy Uncomplicated and trouble-free usability drives Perfect matching between motor and drives with different network communication Analog encoder for increasing the final resolution Parameters to change: speed control, torque or positioning control 4

5 DIRECT DRIVE SYSTEM TECHNICAL IMPROVEMENTS Simplified machine structure, adjustement and maintenance Direct connection to load increases torsional stiffness Low noise level No maintenance for lubrication, ideal for cleaning room applications Compact design for reduced space requirement Easy wiring and piping using the motor s hollow shaft No limits due to backlash, friction or inertia SKA Rotary Table motor peak torque can provide 800% of continuous torque Reduction and control of energy costs Energy efficiency APPLICATIONS SKA Rotary Table is suitable for a wide variety of applications. Semiconductor manufacturing Packaging machinery Converting equipment Integrated circuit inspection Liquid crystal screen manufacture Electronic parts assembly Manipulators Electronic parts assembly LED die bonding machine Part unloaders Actuators Rotary tables Material handling Capping machines Labelling processes Print registration stands Alternative energy Solar energy Wind energy 5

6 SKA ROTARY TABLE DIRECT DRIVE MOTORS PRODUCT LINEUP STALL TORQUE (Nm) PEAK TORQUE (Nm) SPEED (Rpm) POLES (nr) INERTIA (kg cm 2 ) WEIGHT (kg) EXTERNAL DIAMETER D (mm) HOLE DIAMETER d (mm) HEIGHT H (mm) DRIVE TYPE SKA RT , ,3 5, FPRO S05FS SKA RT , ,4 7, FPRO S05FS SKA RT , ,5 9, FPRO S05FS SKA RT , FPRO S05FS SKA RT ,8 22, FPRO S05FS SKA RT ,2 27, FPRO S08FS SKA RT , FPRO S08FS SKA RT , FPRO T05FS SKA RT ,0 55, FPRO T10FS SKA RT , FPRO T10FS SKA RT ,2 80, FPRO T10FS SKA RT ,0 76, , FPRO T10FS SKA RT ,1 98, , FPRO T10FS SKA RT , , FPRO T40 SKA RT , , FPRO T40 SKA RT , , FPRO T40 SKA RT , FPRO T20 SKA RT , FPRO T20 SKA RT , FPRO T40 SKA RT , FPRO T40 SKA RT , FPRO T40 SKA RT , FPRO T40 6

7 Direct Drive Rotary Motor MOTOR TYPE DESIGNATION SKA RT Model Size Feedback Degree of Connectors protection Choose SKA ROTARY TABLE model among Choose SKA ROTARY TABLE size among for model for model for model for model for model Choose feedback for SKA ROTARY TABLE among 10 for SinCos 8192ppr for model 90 and for SinCos 18592ppr for model Choose degree of protection for SKA ROTARY TABLE among 00 for IP 42 Standard version Flanges not sealed 01 for IP65 top flange (view A) 02 for IP65 bottom flange (view B) 03 for IP65 top and bottom flange 5 Choose connectors for SKA ROTARY TABLE 09 for M23 FPRO S 05 FS Drive Name Supply voltage Size 1 2 DRIVE TYPE SELECTION 1 2 FPRO is available A perfect coupling with SKA ROTARY TABLE already choosen among size S single phase 230 Vac T three phase 380Vac S05FS S08FS T05FS T10FS T20 T40 7

8 SKA RT 90 RATINGS AND SPECIFICATIONS TIME RATING Continuous AMBIENT TEMPERATURE 0 to 40 C INSULATION CLASS F AMBIENT HUMIDITY 20 to 80% RH (non condensing) ENCLOSURE Totally enclosed, self-cooled POLES 14 ENCLOSURE RATING IP 42 (standard) THERMAL PROTECTION KTY84 SKA RT SKA RT SKA RT Stall torque Nm 2 3,50 4,70 Peak torque Nm 15, Nominal torque Nm 1,70 2,40 3,20 Stall current Arms 1,25 1,46 1,96 Peak current Arms 14,0 17,8 20,0 Nominal current Arms 1,06 1,00 1,33 Nominal speed rpm Maximum speed rpm Torque constant ± 5% Nm/Arms 1,60 2,40 2,40 Voltage constant ± 5% Vrms/krpm Phase/phase resistance ± 5% Ohm 9,30 8,90 6,70 Phase/phase inductance mh 21,0 27,0 20,0 Electrical time constant msec 2,3 3,0 3,0 Thermal resistance C/W 3,20 2,60 2,10 Mechanical time constant ms 3,4 2,0 1,9 Max. theoretical acceleration rad s Rotor inertia Kg cm 2 6,35 8,47 10,50 Motor height mm Motor weight Kg 5,5 7,5 9,5 Radial load N(@30rpm) Axial load N(@60rpm) Tilt moment Nm(@15rpm) Values and torque/speed specifications here detailed are obtained with the SKA Rotary Table coupled to FLEXI PRO drive, with a coil temperature of 100 C. All others data are with a coil temperature of 25 C. Output continuous rating with 225x225x8mm heat sink flange coupling Availability for SKA ROTARY TABLE models from second quarter

9 SKA RT 090 TORQUE VS SPEED CHARTS SKA RT SKA RT SKA RT

10 SKA RT 148 RATINGS AND SPECIFICATIONS TIME RATING Continuous AMBIENT TEMPERATURE 0 to 40 C INSULATION CLASS F AMBIENT HUMIDITY 20 to 80% RH (non condensing) ENCLOSURE Totally enclosed, self-cooled POLES 14 ENCLOSURE RATING IP 42 (standard) THERMAL PROTECTION KTY84 SKA RT SKA RT SKA RT SKA RT Stall torque Nm Peak torque Nm Nominal torque Nm 6,4 10,0 14,0 19,0 Stall current Arms 3,33 3,50 5,00 4,64 Peak current Arms 18,0 20,0 32,0 31,1 Nominal current Arms 2,66 2,50 3,50 3,39 Nominal speed rpm Maximum speed rpm Torque constant ± 5% Nm/Arms 2,40 4,00 4,00 5,60 Voltage constant ± 5% Vrms/krpm Phase/phase resistance ± 5% Ohm 3,60 3,36 1,90 2,79 Phase/phase inductance mh 12,6 16,0 10,6 17,0 Electrical time constant msec 3,5 4,8 5,6 6,1 Thermal resistance C/W 1,21 1,13 0,94 0,79 Mechanical time constant ms 6,5 2,9 2,1 1,8 Max. theoretical acceleration rad s Rotor inertia Kg cm 2 68,5 91,4 114,2 137,1 Motor height mm Motor weight Kg 17 22,5 27,5 33 Radial load N(@30rpm) Axial load N(@60rpm) Tilt moment N(@15rpm) Values and torque/speed specifications here detailed are obtained with the SKA Rotary Table coupled to FLEXI PRO drive, with a coil temperature of 100 C. All others data are with a coil temperature of 25 C. Output continuous rating with 370x370x10mm heat sink flange coupling 10

11 SKA RT 148 TORQUE AND SPEED CHARTS SKA RT SKA RT SKA RT SKA RT

12 SKA RT 245 RATINGS AND SPECIFICATIONS TIME RATING Continuous AMBIENT TEMPERATURE 0 to 40 C INSULATION CLASS F AMBIENT HUMIDITY 20 to 80% RH (non condensing) ENCLOSURE Totally enclosed, self-cooled POLES 28 ENCLOSURE RATING IP 42 (standard) THERMAL PROTECTION KTY84 SKA RT SKA RT SKA RT SKA RT Stall torque Nm Peak torque Nm Nominal torque Nm 34, Stall current Arms 4,97 7,45 9,89 9,93 Peak current Arms 18,6 30,9 40,0 40,0 Nominal current Arms 4,18 5,85 7,23 7,34 Nominal speed rpm Maximum speed rpm Torque constant ± 5% Nm/Arms 8,30 9,40 9,40 15,70 Voltage constant ± 5% Vrms/krpm Phase/phase resistance ± 5% Ohm 3,23 2,07 1,14 2,80 Phase/phase inductance mh 32,0 21,0 18,0 33,5 Electrical time constant msec 9,9 10,0 15,8 12,0 Thermal resistance C/W 0,58 0,49 0,42 0,38 Mechanical time constant ms 3,8 2,3 1,5 1,5 Max. theoretical acceleration rad s Rotor inertia Kg cm Motor height mm Motor weight Kg 45 55, ,5 Radial load N(@30rpm) Axial load N(@60rpm) Tilt moment Nm(@15rpm) Values and torque/speed specifications here detailed are obtained with the SKA Rotary Table coupled to FLEXI PRO drive, with a coil temperature of 100 C. All others data are with a coil temperature of 25 C. Output continuous rating with 610x610x20mm heat sink flange coupling 12

13 SKA RT 245 TORQUE AND SPEED CHARTS SKA RT SKA RT SKA RT SKA RT

14 SKA RT 335 RATINGS AND SPECIFICATIONS TIME RATING Continuous AMBIENT TEMPERATURE 0 to 40 C INSULATION CLASS F AMBIENT HUMIDITY 20 to 80% RH (non condensing) ENCLOSURE Totally enclosed, self-cooled POLES 42 ENCLOSURE RATING IP 42 (standard) THERMAL PROTECTION KTY84 SKA RT SKA RT SKA RT SKA RT SKA RT Stall torque Nm Peak torque Nm Nominal torque Nm Stall current Arms 10,60 10,40 14,00 17,20 16,80 Peak current Arms 36,7 40,0 60,0 70,0 70,0 Nominal current Arms 9,22 8,62 10,63 13,12 12,18 Nominal speed rpm Maximum speed rpm Torque constant ± 5% Nm/Arms 9,40 15,70 15,70 15,70 19,00 Voltage constant ± 5% Vrms/krpm Phase/phase resistance ±5% Ohm 1,24 1,41 0,92 0,67 0,78 Phase/phase inductance mh 12,0 18,0 12,9 10,4 12,6 Electrical time constant msec 9,7 12,8 14,0 15,5 16,1 Thermal resistance C/W 0,33 0,30 0,26 0,25 0,21 Mechanical time constant ms 6,0 3,1 2,5 2,1 1,9 Max. theoretical acceleration rad s Rotor inertia Kg cm Motor height mm Motor weight Kg 76,5 98, Radial load N(@30rpm) Axial load N(@60rpm) Tilt moment Nm(@15rpm) Values and torque/speed specifications here detailed are obtained with the SKA Rotary Table coupled to FLEXI PRO drive, with a coil temperature of 100 C. All others data are with a coil temperature of 25 C. Output continuous rating with 840x1840x30mm heat sink flange coupling 14

15 SKA RT 335 TORQUE AND SPEED CHARTS SKA RT SKA RT SKA RT SKA RT SKA RT

16 SKA RT 430 RATINGS AND SPECIFICATIONS TIME RATING Continuous AMBIENT TEMPERATURE 0 to 40 C INSULATION CLASS F AMBIENT HUMIDITY 20 to 80% RH (non condensing) ENCLOSURE Totally enclosed, self-cooled POLES 56 ENCLOSURE RATING IP 42 (standard) THERMAL PROTECTION KTY84 SKA RT SKA RT SKA RT SKA RT SKA RT SKA RT Stall torque Nm Peak torque Nm Nominal torque Nm Stall current Arms 13,30 21,80 19,40 17,80 17,80 14,60 Peak current Arms 40,00 70,00 70,00 70,00 70,00 63,50 Nominal current Arms 11,08 17,18 14,31 14,30 14,02 13,06 Nominal speed rpm Maximum speed rpm Torque constant ± 5% Nm/Arms 15,7 15,7 23,2 31,4 37,2 52,1 Voltage constant ± 5% Vrms/krpm Phase/phase resistance ± 5% Ohm ,47 0,64 0,88 0,96 1,57 Phase/phase inductance mh 16,0 9,2 14,2 21,0 23,5 39,4 Electrical time constant msec ,6 22,1 23,9 24,5 25,1 Thermal resistance C/W Mechanical time constant ms 5.9 3, Max. theoretical acceleration rad s Rotor inertia Kg cm Motor height mm Motor weight kg Radial load N(@30rpm) Axial load N(@60rpm) Tilt moment Nm(@15rpm) Values and torque/speed specifications here detailed are obtained with the SKA Rotary Table coupled to FLEXI PRO drive, with a coil temperature of 100 C. All others data are for coil a temperature of 25 C. Output continuous rating with 1000x1000x30mm heat sink flange coupling 16

17 SKA RT 430 TORQUE AND SPEED CHARTS SKA RT SKA RT SKA RT SKA RT SKA RT SKA RT

18 FEEDBACK SPECIFICATIONS ENCODER SIN COS Motor size Nominal Voltage Vdc 5 ± 5% Nominal current ma 220 Maximum frequency KHz 180 Electronic type Vpp 1 Zero impulse pulse/turn 1 N of pulses per revolution ppr Accuracy Arc sec Resolution cpr Function of interpolator WIRING MOTOR CONNECTION POWER CONNECTOR FEEDBACK CONNECTOR PIN FUNCTION PIN FEEDBACK FUNCTION 1 Phase U 1 N.C. 2 PE 2 N.C. 3 Phase W 3 0 Vdc 4 Phase V 4 + 5Vdc 5 Sin/A A N.C. 6 Sin A B N.C. 7 Index/Z C KTY 84 (+) 8 Index Z D KTY 84 (-) 9 N.C. 10 Shield 11 Cos/B 12 Cos B 13 +5Vdc **Sense 14 0Vdc **Sense 15 N.C. 16 Reserved: do not connect 17 Reserved: do not connect 18

19 CABLES SPECIFICATION SIGNAL CABLES SUB-D 15 PIN FUNCTION FREE WIRE COLOUR 1 N.C. 2 0Vdc Sense Brown/Green 3 0 Vdc White 4 Index/Z Grey 5 N.C. 6 N.C. 7 Sin/A Yellow 8 Cos/B 9 +5Vdc Sense Red/Blue 10 +5Vdc Brown 11 Index Z Pink 12 N.C. 13 N.C. 14 Sin A Green 15 Cos B Purple Shield Shield Signal SUB-D cable for Flexi-Pro drive Signal free wire cable for general purpose For SUB-D cable order Lenght (mm) Order code For free wire cable order Lenght (mm) Order code POWER CABLES Marcatura FUNCTION U Phase U V Phase V W Phase W GND PE B+ N.C. B- N.C. T+ KTY 84 (+) T- KTY 84 (-) Power cable for SKA Rotary Table Power cable for models SKA RT Power cable for models SKA RT Lenght (mm) Order code Lenght (mm) Order code FLYING CONNECTORS M23 Power connector pin included order code Signal connenctor pin included order code

20 FLEXI PRO SERVO DRIVE The Flexi Pro series features superior flexibility and exceptional capabilities in a wide range of applications. Available either with 230 VAC and 380VAC supply, this drive family communicates with a motion control system via fieldbus either via CANopen, with the integrated interface, otherwise through Profibus or Ethercat using of additional fieldbus modules. Flexi Pro offers uncomplicated and trouble-free usability and yet allows to run and control high end applications. Wide use opportunities are guaranteed thanks to the perfect matching with SKA ROTARY TABLE motors and the connectivity with several feedback systems. FEATURE Integrated brake chopper Integrated EMC filters UL standard modules Free configuration software 20

21 FLEXIBLE AND COMPREHENSIVE DRIVES MOTION CONTROL Speed, torque and positioning controller with torque or speed limit Integrated positioning control FEATURE Time optimized positioning or jolt-free positioning Relative and absolute movements Integrated Point- to- brake point positioning chopper with or without active positioning profile Integrated Speed and EMC angle filters synchronization UL Electronic standard gear modules system, ecam Free 256 configuration freely programmable softwareposition sets Various homing methods SOFTWARE CAPABILITIES Flexi Pro configuration software consists of a parameterizing program ensuring quick set up and user-friendly configuration of the drive using a PC. Multilingual Automatic identification of the connected servo positioning controller and motor Automatic guidance through the first commissioning 4 channels oscilloscope function Offline parameter setting Loading and saving of parameterem sets INTEGRATED SAFETY FUNCTION Integrated safe stop according to EN category Protection against unexpected movements FEATURE Two channels switch off for the power stage Less external safety components required Integrated brake chopper Short response times in case of failure INPUTS - OUTPUTS Freely programmable I/Os Inputs: 10 x digital in (24Vdc) 3 analog in (± 10Vdc, 2x 10 bit, 1x16 bit) Outputs: 4 x digital out (24Vdc) 1 x digital out (24Vdc) for brake 2 x analog out (± 10Vdc, 9 bit) 21

22 FLEXI PRO SERVO DRIVE STANDARD INTERFACES RS 232 (RS485), CAN bus (Can Open DSP 301 e 402) with interpolated position mode for multi axes applications OPTIONAL NETWORK COMMUNICATION Profibus Network topology: line (plus terminating resistor) Profibus partecipant: slave Maximum number of participants: 126 Communication profile: Profibus-DP V0 Baud rate: kbit/s (automatic detection) Ethercat Etherct according to: IEEE-802.3u (100base-TX9 with 100Mbps (full duplex) Topology: Star and line topology Connector: RJ45 Interface: potential-free Ethercat Communication cycle: 1ms Data transmission: cyclic (PDO-communication) and acyclic (SDO-communication) Topology: Star and line topology Display: LED for operational amd link-detect Distributed clocks: according to IEEE 1588 OPTION SELECTION NETWORK CONNECTION Optional network connection available FPRO Profibus dp interface (order code ) FPRO EtherCat interface (order code ) POWER AND SIGNAL CONNECTOR SET Connector sets available FPRO S05FS power connector set (order code ) FPRO S08FS power connector set (order code ) FPRO T05FS - T10FS power connector set (order code ) FPRO T20 - T40 power connector set (order code ) FPRO signal connector set (order code ) 22

23 FLEXIBLE AND COMPREHENSIVE DRIVES FLEXI PRO S 230VAC FPRO S05 FS FPRO S08 Supply voltage Control voltage Rated current Maximum current for 0.5 s Dimension W x H x D 2) Weight 1x VAC [± 10%], Hz 24 VDC [± 20%] 5 Arms 8 Arms 20 Arms (Fel 3Hz) 1) 32 Arms (Fel 3Hz) 1) 200 x 54 x 200 mm 200 x 54 x 200 mm 2.1 kg 1.8 kg FLEXI PRO T 380VAC FPRO T05 FS FPRO T10 FS Supply voltage Control voltage Rated current Maximum current for 0.5 s Dimension W x H x D 2) Weight 3x VAC [± 10%], Hz 24 VDC [± 20%] 5 Arms 10 Arms 20 Arms (Fel 3Hz) 1) 40 Arms (Fel 20Hz) 1) 250 x 69 x 240 mm 250 x 69 x 240 mm 3.7 kg 3.7 kg FLEXI PRO T 380VAC FPRO T20 FPRO T40 Supply voltage Control voltage Rated current Maximum current for 3 s Dimension W x H x D 2) Weight 3x VAC [± 10%], Hz 24 VDC [± 20%] 20 Arms 40 Arms 41 Arms 70 Arms 330 x 89 x 242 mm 330 x 164 x 242 mm 8 kg 13 kg 1) Shorter times for lower electrical rotational frequencies 2) Without mounting plate 23

24 motorpowerco.com Catalogue 1.0.1/11-11 Motor Power Company s.r.l. Via Leonardo Da Vinci, Castelnovo Sotto Reggio Emilia - Italia Tel Fax info@motorpowerco.it Motor Power Company GmbH Max-Braun-Straße 8 D Marktheidenfeld Germany Tel Fax info@motorpowerco.de Motor Power Company Asia Ltd. Room A 320, Bldg.1 Shanghai China Electric Green Technology Park N.271 Lv Ke Rd., Pudong New Area Shanghai P.R.C. Tel (0) Fax 0086 (0) infoasia@motorpowerco.com