Patric Hed, Product Manager, ABB Arc Welding Products New Generation Positioners. ABB Group June 22, 2010 Slide 1
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1 Patric Hed, Product Manager, ABB Arc Welding Products New Generation Positioners June 22, 2010 Slide 1
2 4th Generation Positioners 1 st Generation 1982 S2/S3 2 nd Generation 1995 S3/S4/S4C 3 rd Generation 2002 S4C/ IRC 5 4 th Generation 2010 IRC 5 June 22, 2010 Slide 2
3 Product Improvements New generation motor & gearbox Higher capacity and dynamic response Up to 1000 kg payload Modularized structure Easier customization Late order changes possible Reduced loading height K/L/R Improved ergonomics Load height 950 mm Prepared for HV-drive system Easy to integrate with any ABB robot Improved Mechanical Design Increased life span and robustness June 22, 2010 Slide 3
4 New Generation Positioners Best-in-class Motion Control TrueMove What you program is what you get QuickMove Speed Minimum cycle time without effort or risk QuickMove TM Traditional Cycle time gain Time June 22, 2010 Slide 4
5 Motion Control Example Normal Motion Control TrueMove / QuickMove June 22, 2010 Slide 5
6 IRBP Module System M105 IRBP A-250/500/750 G1 IRBP B-250/500/750 M107 G2 IRBP C-500/1000 M108 G3 IRBP D-600 M109 IRBP L-300/600/1000/2000 M110 G4 IRBP K-300/600/1000 IRBP R-300/600/1000 June 22, 2010 Slide 6 G5
7 IRBP A-250/500/750 June 22, 2010 Slide 7
8 IRBP A-250/500/750 Changes A/B Smaller footprint Improved repetition accuracy from ±0.1 to ±0.05 Faster positioning time axis by axis Reduced overall weight June 22, 2010 Slide 8
9 IRBP B-250/500/750 June 22, 2010 Slide 9
10 IRBP B-250/500/750 Changes Improved maximum load difference between sides 1 and 2 Improved repetition accuracy from ±0.1 to ±0.05 Faster positioning time axis by axis Faster station interchange time Reduced overall weight June 22, 2010 Slide 10
11 IRBP C-500/1000 June 22, 2010 Slide 11
12 IRBP C-500/1000 Changes Improved repetition accuracy From ±0.1 to ±0.05 Faster station interchange time June 22, 2010 Slide 12
13 IRBP D-600 June 22, 2010 Slide 13
14 IRBP D-600 Changes Improved load capacity to 600 kg Improved repetition accuracy from ±0.1 to ±0.05 Faster station interchange time Faster positioning time axis by axis Reduced overall weight June 22, 2010 Slide 14
15 IRBP K-300/600/1000 June 22, 2010 Slide 15
16 IRBP K-300/600/1000 Changes Improved load capacity to 300, 600 and 1,000 kg Improved maximum load difference between sides 1 and 2 Improved repetition accuracy from ±0.1 to ±0.05 Faster station interchange and positioning time axis by axis Reduced loading height 950 mm New vertical weld screens June 22, 2010 Slide 16
17 IRBP R-300/600/1000 June 22, 2010 Slide 17
18 IRBP R-300/600/1000 Changes Improved load capacity to 300, 600 and kg Improved maximum load difference between sides 1 and 2 Improved repetition accuracy from ±0.1 to ±0.05 Faster station interchange and positioning time axis by axis Reduced loading height 950 mm June 22, 2010 Slide 18
19 IRBP L-300/600/1000/2000/5000 June 22, 2010 Slide 19
20 IRBP L-300/600/1000/2000/5000 Changes Improved load capacity to 300, 600 and kg (with tailstock) Improved repetition accuracy from ±0.1 to ±0.05 Faster positioning time 90, 180, 360 degrees Reduced loading height 950 mm Smaller foot print June 22, 2010 Slide 20
21 IRBP L New order structure Option to 22 Option 1203-xx Option 1202-xx Option 1204-xx June 22, 2010 Slide 21
22 MTD with Dynamic Model The new MTD-unit can be mounted in all possible directions The Dynamic Model gives improved performance Better pos-to-pos time Better path following June 22, 2010 Slide 22
23 MTD-unit Gears Hollow shaft Output shaft with tapered roller bearings Benefits High position accuracy High efficiency Low vibration Low noise High resistance to shock loads Easy to add media support for fixture Maintenance free Lubricated with oil Gear box based on high precision helical gears with special geometry for low backlash June 22, 2010 Slide 23
24 MTD-unit AC-motor Benefits High performance Motion Control Low risk of disturbance Low motor torques ripple Robust design high MTBF Maintenance free AC-motor with low inertia Direct connection AC-motor / gears Isolation AC-motor/gear box June 22, 2010 Slide 24
25 Swivels June 22, 2010 Slide 25
26 Tailstock June 22, 2010 Slide 26
27 For more information... go to June 22, 2010 Slide 27
28 June 22, 2010 Slide 28
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