R series. Kawasaki Robot. Kawasaki Robot. Small-to-medium payload robots - up to 80 kg. R series. Kawasaki Robotics (USA), Inc.

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1 R series Kawasaki Robot R series Small-to-medium payload robots - up to 80 kg Kawasaki Robotics (US), Inc Corporate Headquarters for mericas Lakeview Drive, Wixom, MI 48393, US hone: Fax: Global Network Kawasaki Heavy Industries, Ltd Tokyo Head Office/Robot Division , Kaigan, Minato-ku, Tokyo , Japan hone: Fax: Kawasaki Heavy Industries, Ltd kashi Works/Robot Division 1-1, Kawasaki-cho, kashi, Hyogo , Japan hone: Fax: Kawasaki Robotics (UK), Ltd Unit 4 Easter Court, Europa Boulevard, Westbrook Warrington Cheshire, W5 7ZB, United Kingdom hone: Fax: Kawasaki Robotics GmbH 29 Sperberweg, Neuss, Germany hone: Fax: Kawasaki Robotics Korea, Ltd 43, Namdong-daero 215beon-gil, Namdong-gu Incheon, 21633, Korea hone: Fax: Kawasaki Robotics (Tianjin) Co, Ltd Bldg 3, No16, iang an Road, TED, Tianjin 457, China hone: Fax: Kawasaki Motors Enterprise (Thailand) Co, Ltd Rayong Robot Center 119/10 Moo 4 T luak Daeng, luak Daeng, Rayong 21140, Thailand hone: Fax: KawasakiRoboticscom Kawasaki Robot CUTIONS TO BE TKEN TO ENSURE SFET l For those persons involved with the operation / service of your system, including Kawasaki Robot, they must strictly observe all safety regulations at all times They should carefully read the Manuals and other related safety documents l roducts described in this catalogue are general industrial robots Therefore, if a customer wishes to use the Robot for special purposes, which might endanger operators or if the Robot has any problems, please contact us We will be pleased to help you l Be careful as hotographs illustrated in this catalogue are frequently taken after removing safety fences and other safety devices stipulated in the safety regulations from the Robot operation system CCREDITED ISO certified in Wixom, Michigan US ] Materials and specifications are subject to change without notice Cat No RS1802 M

High-speed, high-performance industrial robots that raise the bar Kawasaki s R series robots are

with industry leading speed, reach, and work range make the R series robots ideal for a wide

light weight of the R series arm together with high output, high revolution motors provide

adjusts to suit the payload and robot posture to deliver optimum performance and the shortest

superior wrist torque and load capacity This high torque rating lets system designers select from

complex workpieces Wide work range In addition to extending the robot s maximum reach, the

larger usable work area with minimal dead space and greater flexibility Environmental protection

connections, offering an I67 classification for the wrist and I65 for the remaining axes If a

and RS005L) Integrated features Built-in pneumatic lines and internal wiring for sensors and

of additional cabling, tubing or equipment RS003N 1 RS005N RS005L RS006L RS007N RS007L RS010N

2 High-speed, high-performance industrial robots that raise the bar Kawasaki s R series robots are setting the benchmark for all small to medium duty industrial robots The compact design along with industry leading speed, reach, and work range make the R series robots ideal for a wide range of applications in a multitude of diverse industries Features High-speed operation The light weight of the R series arm together with high output, high revolution motors provide industry leading acceleration and high-speed operation The acceleration rate automatically adjusts to suit the payload and robot posture to deliver optimum performance and the shortest cycle times High torque High output motors combined with a rigid arm construction deliver superior wrist torque and load capacity This high torque rating lets system designers select from a broad range of end-of-arm tooling, as well as provides more flexibility when working with complex workpieces Wide work range In addition to extending the robot s maximum reach, the rotation range of each axis has also been increased The extended motion range translates to a larger usable work area with minimal dead space and greater flexibility Environmental protection The R series incorporates a double seal construction on all axes and water-resistant electrical connections, offering an I67 classification for the wrist and I65 for the remaining axes If a washdown arm is required, the entire robot can be provided as I67 (Except for the RS003N, RS005N and RS005L) Integrated features Built-in pneumatic lines and internal wiring for sensors and solenoid valves are standard Mounting pads and taps are provided to allow the easy installation of additional cabling, tubing or equipment RS003N 1 RS005N RS005L RS006L RS007N RS007L RS010N Typical applications : ssembly / Dispensing / Machine tending / Material handling / Material removal / alletizing / Welding RS010L RS015 RS020N RS030N / RS050N / RS080N 2

3 Standard specifications RS003N RS005N RS / RC005L RS006L RS007N RS007L RS010N RS010L RS015 RS020N RS030N RS050N RS080N Type rticulated rticulated Degrees of freedom (axes) 6 6 Max payload (kg) Max reach , ,450 1,925 3,150 1,725 2,100 2,100 2,100 ositional repeatability ]1 ±005 ±002 ±003 ±005 ±002 ±003 ±004 ±006 ±015 ±005 ±007 ±007 ±007 Motion range ( ) Max speed ( /s) Moment (N m) Moment of inertia (kg m 2 ) rm rotation (JT1) ±160 ±180 ±180 / ±165 ±180 ±180 ±180 ±180 ±180 ±180 ±180 ±180 ±180 ±180 rm out-in (JT2) ±5 ± rm up-down (JT3) ±155 ± Wrist swivel (JT4) ±360 ±360 ±360 ±270 ±200 ±200 ±270 ±270 ±360 ±270 ±360 ±360 ±360 Wrist bend (JT5) ±5 ±145 ±145 ±145 ± ± ±145 ±145 ±145 ±145 ±145 ±145 ±145 Wrist twist (JT6) ±360 ±360 ±360 ±360 ±360 ±360 ±360 ±360 ±360 ±360 ±360 ±360 ±360 rm rotation (JT1) rm out-in (JT2) rm up-down (JT3) Wrist swivel (JT4) Wrist bend (JT5) Wrist twist (JT6) ,000 1, Wrist swivel (JT4) Wrist bend (JT5) Wrist twist (JT6) Wrist swivel (JT4) Wrist bend (JT5) Wrist twist (JT6) Max speed (mm/s) 6,000 9,100 9,,700 12,100 12,000 11,800,100 19,0 11,500,400,400 12,700 Mass (kg) Body color Munsell 10G9 / 1 equivalent Munsell 10G9 / 1 equivalent Installation Floor, Ceiling Floor, Ceiling Environmental conditions mbient temperature ( C) Relative humidity (%) (no dew, nor frost allowed) (no dew, nor frost allowed) ower requirements (kv) ] Degree of protection I54 Wrist: I67 ]3 Base axes: I65 ]3 Wrist: I67 Base axes: I65 Controller F60 E01 / F60 F60 E01 / F60 E01 E02 E01 E02 ]1: Conforms to ISO9283 ]2: Depends on the payload and motion patterns ]3: RC005L meets the ISO Class 5 cleanroom standard Options : Option available : Option not available RS003N RS005N RS / RC005L ]3 RS006L RS007N RS007L RS010N RS010L RS015 RS020N RS030N RS050N RS080N I67 (JT1-3) Wall mount Traverse unit Riser ( / 600mm) Base plate Mechanical stopper JT1 Mechanical stopper JT2 / JT3 Solenoid valve (1 circuit) Solenoid valve (2 circuits) Solenoid valve (3 circuits) Solenoid valve (4 circuits) Sensor harness (4 circuits) Sensor harness (8 circuits) Sensor harness (12 circuits) Op machine harness (7 pairs) Servo-on lamp Limit switch (JT1) 3 4

4 Motion range & dimensions RS003N JT1: 160 JT1: 160 R JT5: ± based on point ø14 88 ±01 88 ±01 RS005L R JT5: ±1 based on point ± ø9 88 ±01 2-ø6H7 ø ø ø40 ø5h7 Dp8 ø004 Dp4 ø315 ± , ø9 ø40h7 ø5h7 Dp8 ø004 Dp3 ø315 4-M5 Dp8 ø02 JT5: ± ±01 4-ø9 JT1: 165 JT5: ± ±01 4-ø R ±01 ø5h7 Dp8 ø004 Dp3 4-M5 Dp8 ø JT1: R based on point 1,093 ø9 15 ø40h ±01 2-ø6H7 ø5h7 Dp8 ø004 Dp3 ø315 4-M5 Dp8 ø004 ø M5 Dp8 4-ø9 RS005N RC005L based on point ø9 15 ø40h7 ø315 2-ø6H7 ø

5 Motion range & dimensions 8±01 JT5 : ± ø004 Dp4 ø3 15 ø40 JT1:180 ø006 ø R7 ø30 7-M5 Dp7 h ,650 ø5h7 JT6:±360 JT6 : ±360 R1 5 JT5:± JT4:± R2 1, JT1: JT4 : ±270 RS007N 153±01 RS006L 12 R , ø004 ø25h ø4 4-M6 Dp ,0 ø03 1, ø ø6h7 1 2-ø8H7 Thru ø , ø11 based on point 160 JT3 : JT3 : 150 1, JT1:180 RS007L JT5:± JT4:± ø5h7 JT6:±360 ø004 R ø3 0 JT1: M5 Dp7 ø40 h7 R1 Dp4 ø025 R based on point 930 ø ø , ø8H7 Thru ø ,

6 Motion range & dimensions RS010N JT5 : ±1 128 JT4 : ±270 JT6 : ±360 8 ± RS015 JT5: ± ±01 8-1,250 1,450 R259 ø ±01 ø006 R397 2,850 3, ,850 based on point ±01 1, JT3 : JT3 : ,780 ø40 ø6h7 ø004 ø25h7 4-M6 Dp8 ø03 1, TSM D VWS/N , , , ,680 ø26 17 ø75 ø6h7 ø004 ø40h7 ø63 4-M6 Dp9 ø03 ø006 RS010L 1,625 R328 JT4: ±270 1,925 JT5: ±1 146 based on point 330 ø ± ± ±01 ø006 RS020N R328 JT5: ±1 146 JT4: ±270 1,425 1,725 based on point 330 ø ± ±01 ø006 1, , ,240 ø6h7 ø004 ø40h7 1, ,040 ø6h7 ø004 ø40h7 465 ø ø ,2379 ø75 4-M6 Dp9 ø ,0379 ø75 4-M6 Dp9 ø

7 Motion range & dimensions RS030N JT5 : ± ±01 8- RS080N JT5 : ± ±01 8- JT4 : ±360 JT6 : ±360 JT4 : ±360 JT6 : ±360 R397 R397 1,800 2,100 based on point ±01 1,800 2,100 based on point ± JT3 : JT3 : , ø26 ø JT3 : JT3 : , ø26 ø ,630 1, ø94 30 ø8h7 Dp8 ø004 ø50h7 ø , M8 Dp ø03 JT5 : ± ±01 8- JT4 : ±360 JT6 : ±360 R397 1,800 2,100 based on point JT3 : JT3 : , ø26 ø ,630 1, ø94 30 ø8h7 Dp8 ø004 ø50h7 ø , M8 Dp ø03 RS050N ± ,630 1, ø94 30 ø8h7 Dp8 ø004 ø50h7 ø M8 Dp ø ,

Controller E01/02 and F60 Controllers Specifications Standard - n evolution of engineering excellence Kawasaki has incorporated 50 years' experience as a robot industry leader into the development of

design F60 W550 D580 H278 W x D x H Open type indirect cooling system (I54) Enclosed type direct cooling system (I20) 7 6 Dimensions Structure Number of controlled axes Features Compact The overall

saving options, an upright-position or stacked installation is possible, without impeding performance The industry s smallest and lightest F60 controller can be installed in a 19-inch rack Hand-carry

simultaneously The intuitive teaching interface is simple to use ] Option rogramming ease & flexibility Teach pendant F60 External view & dimensions E01/E02 OFF 100% ON ON TECH REET CONTROL OWER

8 Controller E01/02 and F60 Controllers Specifications Standard - n evolution of engineering excellence Kawasaki has incorporated 50 years' experience as a robot industry leader into the development of the most technically advanced controller available The E and F Controllers combine high performance, unprecedented reliability, a host of integrated features and simple operation, all in a compact design F60 W550 D580 H278 W x D x H Open type indirect cooling system (I54) Enclosed type direct cooling system (I20) 7 6 Dimensions Structure Number of controlled axes Features Compact The overall volume of the E Controller has been reduced compared with the previous model The small footprint of this compact controller allows for installation in highdensity applications For further space saving options, an upright-position or stacked installation is possible, without impeding performance The industry s smallest and lightest F60 controller can be installed in a 19-inch rack Hand-carry is also possible ] User-friendly operation E0 The easy-to-use teach pendant now incorporates motor power and cycle start at your fingertips Multiple information screens can be displayed simultaneously The intuitive teaching interface is simple to use ] Option rogramming ease & flexibility Teach pendant F60 External view & dimensions E01/E02 OFF 100% ON ON TECH REET CONTROL OWER ERGENC EM 260 STO OWER ] Option F60 Coordinate systems 16 Motor power off, Hold Input (channels) EO: Max 96 F60: Inside cabinet 64 (total max 80) Including remote I/O: 128 (total max 144) Output (channels) EO: Max 96 F60: Inside cabinet 64 (total max 80) Including remote I/O: 128 (total max 144) Operation panel E-Stop switch, Teach/repeat switch, Control power light Fast check mode switch Teach pendant (m) 5 10, 15 Robot-controller (m) 5 Mass (kg) 10, Transformer unit: 45 (E0 only) C200-V ±10%, 50 / 60Hz, 3ø C V ±10%, 50 / 60Hz, 1ø Transformer unit [ 2: (E0 only) C-415V ±10% or C V ±10% 50/60Hz, 3ø ower requirements Class-D earth connection (Earth connection dedicated to robots), Leakage current: Maximum 100m Environmental mbient temperature ( C) conditions Relative humidity (%) (no dew, nor frost allowed) Body color Munsell 10G9 / 1 equivalent Munsell 585 / 1 equivalent TFT color LCD display with touch-panel, E-Stop switch, Teach lock switch, Enable switch Teach pendant Interface The F60 Controller also features the following functions: Optional Bluetooth to connect to the controller Enclosed type cabinet (I54) (optional) Max four 32 I/Os as a remote I/O Fixed tool point 8 External operation Formerly, there were different controller specifications to support the respective standards of Japan/sia, Europe, and the US Now, functional safety technology has been employed to adopt a common safety circuit The new controllers have common global specifications that support the standards of every country Two external axes can be added to the E0 Controller for a total of nine controlled axes, while two can be added to the F60 for a total of eight controlled axes Numerous communication fieldbuses are available for controlling peripheral devices The Kawasaki K-Logic sequencer software can be combined with user customized interface panels on the teach pendant Max 9 (E0) Max 8 (F60) oint to point teaching or language based programming Memory capacity (MB) USB, Ethernet (100BSE-T / 10BSE-T), RS-232C USB memory (E0 only) USB20 x 3 / RS232C x 2, Ethernet (1000BSE-T / 100BSE-T / 10BSE-T) x 2 ]1: Cabinet is larger ]2: lease contact Kawasaki about the robot arm types that match the F60 controller and options System configuration diagram Optional I/O DIO board DIO board: 32 points each Optional device Rapid-feed check mode switch 1 Standard Brake release switch Option Transformer unit 1 Expandable F60 open type cabinet [1 Joint / Linear / Circular Interpolated motion rogramming uxiliary storage unit Modular components with limited cables translate into easy diagnostics and maintenance host of maintenance functions are available, including self-diagnostics on hardware and application errors to minimize troubleshooting and reduce MTTR (Mean Time To Repair) Remote diagnostics via the web server function enables service support from anywhere in the world I54: Enclosed type (only for F60) Joint, Base, Tool Types of motion control Cable length Transformer unit: W580 D580 H178 (E0 only) Full digital servo system Universal support Easy maintenance Transformer unit ] rich set of programming functions come standard with the E Controller to support a wide range of applications Functions can be combined and easily configured within a system to suit a particular application lso, the powerful Kawasaki S rogramming Language provides sophisticated robot motion and sequence controls Drive system General purpose signals Option E01 / E02 Bluetooth Enclosed type 2 External-axis motor USB Memory Teach pendant 1: E0 only 2: F60 only 3: E0: max 3, F60: max 2 inside controller, max 4 including remote I/Os 4: F60 master is under development 5: F60 cabinet is larger when Cubic-S is included RS-232C Ethernet Terminal software Terminal software Vision controller 2 4 DeviceNet master/slave CC-Link master/slave 3 4 ROFIBUS master/slave 4 ROFINET master/slave 4 Ethernet/I master/slave CN open slave 1 EtherCT master/slave CC-Link IE slave Conveyor I/F board Cubic-S 5 (area monitor /speed monitor) 14

R series. Kawasaki Robot. Kawasaki Robot. Small-to-medium payload robots up to 80 kg. R series CAUTIONS TO BE TAKEN TO ENSURE SAFETY

R series. Kawasaki Robot. Kawasaki Robot. Small-to-medium payload robots up to 80 kg. R series CAUTIONS TO BE TAKEN TO ENSURE SAFETY R series Kawasaki Robot R series Small-to-medium payload robots up to 80 kg ROBOT DIVISION Tokyo Head Office/Robot Division 1-14-5, Kaigan, Minato-ku, Tokyo 105-8315, Japan hone: +81-3-3435-6852 Fax: +81-3-3437-9880