Arc welding robots. Kawasaki Robot. Kawasaki Robot. Arc welding robots CAUTIONS TO BE TAKEN TO ENSURE SAFETY

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1 rc welding robots Kawasaki Robot rc welding robots ROBOT DIVISION Tokyo Head Office/Robot Division , Kaigan, Minato-ku, Tokyo , Japan hone: Fax: kashi Works/Robot Division 1-1, Kawasaki-cho, kashi, Hyogo 73-8, Japan hone: Fax: Global Network Kawasaki Robotics (US), Inc Lakeview Drive, Wixom, MI 48393, U.S.. hone: Fax: Kawasaki Robotics (UK) Ltd. Unit 4 Easter Court, Europa Boulevard, Westbrook Warrington Cheshire, W5 7ZB, United Kingdom hone: Fax: Kawasaki Robotics GmbH 29 Sperberweg, 4148 Neuss, Germany hone: Fax: Kawasaki Robotics Korea, Ltd. 43, Namdong-daero 215beon-gil, Namdong-gu, Incheon, 2133, Korea hone: Fax: Kawasaki Robotics (Tianjin) Co., Ltd. 1 2/F, Building, No.19 inhuan Road, TED, China hone: Fax: Kawasaki Motors Enterprise (Thailand) Co., Ltd. (Rayong Robot Center) 119/10 Moo 4 T.luak Daeng,.luak Daeng, Rayong Thailand hone: Fax: Kawasaki Robot CUTIONS TO BE TKEN TO ENSURE SFET l For those persons involved with the operation / service of your system, including Kawasaki Robot, they must strictly observe all safety regulations at all times. They should carefully read the Manuals and other related safety documents. l roducts described in this catalogue are general industrial robots. Therefore, if a customer wishes to use the Robot for special purposes, which might endanger operators or if the Robot has any problems, please contact us. We will be pleased to help you. l Be careful as hotographs illustrated in this catalogue are frequently taken after removing safety fences and other safety devices stipulated in the safety regulations from the Robot operation system. ISO certified in kashi Works. ] Materials and specifications are subject to change without notice. Cat. No. 3L1711 Jun. 17 M rinted in Japan

2 Kawasaki arc welding robots use the latest arc welding technology to rival the quality of a skilled human welder Easy operation Each robot is equipped standard with an easy to view and operate color LCD touchscreen teach pendant. The operator teaches the process path using dedicated arc welding teaching screens that are designed for simplified use and easy operation. Easy connection with the optimum welding equipment The built-in interface dedicated to arc welding equipment enables an easy connection using a single cable. Welding condition database During an automated process, the operator can change the welding conditions on-the-fly, and then store these changes to a built-in database. The saved conditions can then be recalled from the database and reused. Reduced downtime standard, dedicated start sequence function improves the arc establishment. lso, for weld process faults, the robot includes a restart sequence function to automatically conduct overlap welding and resume the operation. dvanced technology Servo-torch, touch sensing, special weaving pattern, real-time path modification (RTM) sensor, start-point sensing, multilayer welding function, and auto voltage control (VC) sensor are some of the advanced arc welding options available with the Kawasaki welding robots. Capable of TIG welding and lasma welding/cutting High-noise operations have been carefully considered at the R&D stage. TIG welding and lasma cutting can be done without difficulties. Offline programming Kawasaki offers arc welding specific offline programming software to automatically generate robot programs from 3D CD data. Kawasaki s KCONG software significantly reduces robot teaching time and lowers production costs. B00N B00L R005L R00L R010N R010L R020N 1 2

3 Standard specifications Type B00N B00L R005L R00L R010N R010L R020N rticulated robot Degree of freedom (axes) Max. payload (kg) Max. reach 1,4 2, ,50 1,0 1,925 1,725 ositional repeatability ]1 ±0.0 ±0.08 ±0.03 ±0.0 ±0.0 ±0.0 ±0.0 Motion range () Max. speed (/s) Moment (N m) Moment of Inertia (kg m 2 ) rm rotation (JT1) ±15 ±15 ±180 ±180 ±180 ±180 ±180 rm out-in () rm up-down () Wrist swivel (JT4) ±180 ±180 ±30 ±270 ±270 ±270 ±270 Wrist bend (JT5) ±5 ±5 ±1 ±1 ±1 ±1 ±1 Wrist twist (JT) ±30 ±30 ±30 ±30 ±30 ±30 ±30 rm rotation (JT1) rm out-in () rm up-down () Wrist swivel (JT4) Wrist bend (JT5) Wrist twist (JT) Wrist swivel (JT4) Wrist bend (JT5) Wrist twist (JT) Wrist swivel (JT4) Wrist bend (JT5) Wrist twist (JT) Mass (kg) Body color Installation Environmental condition Munsell 10G9/1 equivalent Floor, Ceiling mbient temperature (C) 0 - Relative humidity (%) (No dew, nor frost allowed) ower requirements (kv) ] Controller merica Europe Japan & sia ]1: conforms to ISO9283 ]2: depends on the payload and motion patterns Optional equipment Shock sensor Torch bracket (350 /500 ) Installation base (00 mm / 300 mm) Base plate (750 mm 750 mm 25 mm) Linear slide ositioner Servo torch RTM (arc sensor) VC (arc-sensor dedicated to TIG welding) 3D laser sensor Wall mounting E77 E71 E74 KCONG Kawasaki Common Offline NC data Generator KCONG, our offline programming software, automatically generates a robot s welding path based off of workpiece geometry. Servo Torch Kawasaki s servo torch option delivers high quality welding. No need for time-consuming robot teaching KCONG generates robot welding paths quickly and easily from 3D CD data such as DF, IGES, STE or VRML. Offline process verification Once KCONG automatically generates the robot welding path, users can then view the simulation of the arc welding process, check for collisions, weld access, and system layout issues, and make fine adjustments to the generated welding path. Direct program download fter verifying the weld process and making any necessary adjustments, the operation program is generated by KCONG. The completed weld operation program can then be downloaded directly to the robot controller. Can be used with small-gauge iron or aluminum wire Feeds small-gauge iron wire (ø 0. mm) or aluminum wire steadily with no buckling. Excellent arc stability The constant-speed wire feed control improves wire feeding performance, resulting in excellent arc stability. Improved arc ignition performance The servo torch can control complex wire feeding at the start and end of welding operations, thereby improving arc ignition. 3 4

4 Motion range & dimensions B00N R005L JT1 15 JT5 ±5 10 JT ±30 JT4 ±180 ø H ø ±0.1 2-øH7 7 ø ø , M4 Dp8 4-ø ±0.1 0 øh7 Dp8 VIEW 5 80 øh JT5 ± , M5 Dp8 ø ,271 ø JT4 ± JT ± ø ø20h7 Dp ø5h7 Dp8 JT , ,115.8 JT ø9 VIEW B00L R00L JT1 15 JT5 ± ,0 1,50 øh7 Dp JT1 15 JT4 ±270 ø -M4 Dp ø ± øH9 0 1, ø ± øh7 øh7 Dp JT5 ± , ø0.3 VIEW 1,980 4-M Dp8 JT ± , JT , ø4 0 2, ,030 ø25h7 Dp 2,03.2 1,70.2 JT4 ± JT ±30 ø0.0 VIEW

5 Motion range & dimensions R010N R020N øh7 Dp JT4 ± JT4 ± ,30 1, JT ±30 4-M Dp9 ø0.3 VIEW JT5 ±1 13± ± , øH9 ø ± ±0.1 1,195 JT5 ±1 ø VIEW JT ±30 øh7 Dp Dp ø JT1 30 ø4 4-M Dp8 ø JT1 30 ø40h7 ø25h7 Dp ,725 1,0 1,250 1,425 2,040 2-øH9 ø0.0 R010L 1,25 1,925 ø40h7 Dp 95 1,005 JT4 ±270 ø 3 JT ±30 VIEW 1, JT5 ± M Dp9 ø0.3 ø , JT1 30 øh7 Dp ±0.1 1, ± øH9 ø

6 TECH REET OFF % ON TECH REET Controller E series - n evolution of engineering excellence Kawasaki has incorporated more than years of experience as a robot industry leader into the development of the most technically advanced controller available. The E Controller combines high performance, unprecedented reliability, a host of integrated features and simple operation, all in a compact design. ] ]Option External view & dimensions Transformer unit ] ]Option E7 E Teach pendant Compact The overall volume of the E Controller has been reduced compared with the previous model. The small footprint of this compact controller allows for installation in high-density applications. For further space saving options, an upright-position or stacked installation ] is possible, without impeding performance. ] only User-friendly operation The easy-to-use teach pendant now incorporates motor power and cycle start at your fingertips. Multiple information screens can be displayed simultaneously. The intuitive teaching interface is simple to use. rogramming ease & flexibility rich set of programming functions come standard with the E Controller to support a wide range of applications. Functions can be combined and easily configured within a system to suit a particular application. lso, the powerful Kawasaki S rogramming Language provides sophisticated robot motion and sequence controls. dvanced technologies The enhanced CU capacity allows for more accurate trajectory control, faster program execution, and quicker loading and saving of files. In addition, memory has been expanded to meet the need for higher program storage capacity. The controller comes equipped with a USB port for external storage devices. Easy maintenance Modular components with limited cables translate into easy diagnostics and maintenance. host of maintenance functions are available, including selfdiagnostics on hardware and application errors to minimize troubleshooting and reduce MTTR (Mean Time To Repair). Remote diagnostics via the web server function enables service support from anywhere in the world. Expandable Three external axes can be added to the controller for a total of nine controlled axes, while two can be added to the E7 for a total of eight controlled axes. Numerous communication fieldbuses are available for controlling peripheral devices. The Kawasaki K-Logic sequencer software can be combined with user customized interface panels on the teach pendant. Specifications merica Europe Japan & sia System configuration diagram DIO board Standard Option 1 only 2 E7 only External-axis motor USB Memory Teach pendant USB Standard Optional device RS-232C Ethernet E77 E71 E74 Dimensions W550 D580 H278 W500 D420 H259 Structure Enclosed structure / Indirect cooling system Option switch 2 Rapid-feed check mode switch 1 Brake release switch Transformer unit 1 Terminal software Terminal software Vision controller Option Transformer unit: W580 D580 H178 ( only) Number of controlled axes 7 Max. 9 () Max. 8 (E7) Drive system Full digital servo system Coordinate systems Joint, Base, Tool Fixed tool point Types of motion control Joint/Linear/Circular Interpolated motion rogramming oint to point teaching or language based programming Memory capacity (MB) 8 General External operation Motor power off, Hold purpose Input (Channels) 32 Max. 9 signals Output (Channels) 32 Max. 9 Operation panel E-Stop switch, teach/repeat switch, control power light (Cycle start, motor-on, hold/run, and error reset are activated from the teach pendant.) Cycle start switch, motor-on switch, hold/ run switch, error light, error reset switch (E7), rapid-feed check mode switch Cable Teach pendant (m) 5 10, 15 length Robot-controller (m) 5 10, 15 Mass (kg) Transformer unit: ( only) ower requirements C200-V ±10%, 50/0Hz, 3ø C V ±10%l 50/0Hzl 1ø Class-D earth connection (Earth connection dedicated to robots), leakage current: Maximum m Environmental mbient temperature (C) 0 - (0-40 for E7x in vertical use) condition Relative humidity (%) (no dew, nor frost allowed) Body color Munsell 10G9/1 equivalent Teach pendant TFT color LCD display with touch-panel, E-Stop switch, teach lock switch, Enable switch ]Transformer unit ( only) C V ±10% or C V ±10% 50/0Hz, 3ø uxiliary storage unit USB Memory Interface USB, Ethernet (BSE-T), RS-232C Optional board DIO board: 32 points each max. 3 boards (9 points) DeviceNet board, CC-Link board, ROFIBUS board, ROFINET board, Ethernet/I board, CN open board, slave EtherCT board, Conveyor I/F board Cubic-S 1 (area monitor /speed monitor) 9 10